JP2007307617A - 超音波溶接用金床及び超音波溶接用装置 - Google Patents

超音波溶接用金床及び超音波溶接用装置 Download PDF

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Publication number
JP2007307617A
JP2007307617A JP2007110809A JP2007110809A JP2007307617A JP 2007307617 A JP2007307617 A JP 2007307617A JP 2007110809 A JP2007110809 A JP 2007110809A JP 2007110809 A JP2007110809 A JP 2007110809A JP 2007307617 A JP2007307617 A JP 2007307617A
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Japan
Prior art keywords
anvil
ultrasonic
hammer
ultrasonic hammer
parallel lever
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Granted
Application number
JP2007110809A
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English (en)
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JP4703598B2 (ja
Inventor
Hans-Peter Wild
ハンス−ペーター ヴィルト
Eberhard Kraft
エーバーハルト クラフト
Frank Lechert
フランク レヒャート
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INDAG Gesellschaft fuer Industriebedarf mbH and Co Betriebs KG
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INDAG Gesellschaft fuer Industriebedarf mbH and Co Betriebs KG
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Publication of JP2007307617A publication Critical patent/JP2007307617A/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26—Auxiliary equipment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/23—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
    • B29C66/232—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/431—Joining the articles to themselves
    • B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • B29C66/43121—Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
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    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
    • B29C66/81611—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material by resilient material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
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    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8163—Self-aligning to the joining plane, e.g. mounted on a ball and socket
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822—Transmission mechanisms
    • B29C66/8221—Scissor or lever mechanisms, i.e. involving a pivot point
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8324—Joining or pressing tools pivoting around one axis
    • B29C66/83241—Joining or pressing tools pivoting around one axis cooperating pivoting tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
    • B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/80—General aspects of machine operations or constructions and parts thereof
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    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles

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Abstract

【解決手段】素子１４は、溶接唇部１５から離れた側に係合し、ばね及び／又は制動効果を有する。金床１は、素子１４により超音波ハンマの方向において事前張設されている。素子１４は、金床１と、或いは平行レバー２の移動部材と相互作用し、金床１の動き及び平行レバー２の動きに対する制動効果を有し、金床１の動きを制動する。そのとき存在する均一な圧力で超音波溶接を実行可能にするためには超音波ハンマ１６と金床１との接合後にできるだけ早く金床１の安定位置が得られるべきであるので、高速溶接のときには特に有利である。
【効果】金床と超音波ハンマとの表面の平行性がどの位置においても確保され、金床と超音波ハンマとが互いに対して取り得る様々な位置において均一な接触が常時与えられるため、金床と超音波ハンマとの摩擦摩耗は最小化される。
【選択図】図２

Description

本発明は、超音波溶接用の金床及び装置に関する。
この種の金床及び装置は例えば、充填後に上端部を閉封しなければならない、プラスチック袋の閉封に用いられるものである。プラスチック袋を閉封するために、上端部は、超音波ハンマと金床との間に締付され、その後、超音波ハンマから放出される超音波を印加することによって溶接閉封される。
良好な溶接シームのために、金床と超音波ハンマとが良好で均一な接触部を有し、フィルム材料への均一な超音波伝達を確保すると、有利である。
超音波ハンマと金型との間に溶接すべき材料を締付可能にするためには、これらの部材の双方が互いに対して移動可能でなければならない。
特開平６−７４２３７号公報
本発明の目的は、密閉溶接シーム（well sealed welded seams）が得られ装置がほとんど摩耗しないような上記可動性を得ることである。
この目的は、請求項１記載の金床及び請求項７記載の装置により解決される。好適な実施の形態は従属請求項において与えられる。
本発明によれば、金床は平行レバーに支持される。この支持により、金床と超音波ハンマとの表面の平行性がどの位置においても確保される。したがって、金床と超音波ハンマとが互いに対して取り得る様々な位置において均一な接触が常時与えられるため、金床と超音波ハンマとの摩擦摩耗は最小化される。
好ましくは、金床は、平行レバーに懸架支持され所定の休止位置を与える。
平行レバーは好ましくはホルダに取り付けられ、ホルダ自体は心棒に対して旋回可能である。この心棒が、平行レバーが旋回する心棒に対して略垂直の状態にある場合は、金床は超音波ハンマの位置及び向きに対して二次元的に適合可能であり、溶接位置に沿って超音波ハンマと金床との間の均一な接触圧力が確保される。
さらに好ましくは、金床は超音波ハンマに向かう方向においてテンション手段により事前張設（pretensioned）される。これにより超音波ハンマは、溶接すべき材料（例えばプラスチック袋）を金床に対して押すことができ、また、金床と超音波ハンマとの間に所定の圧力が作用するように金床を僅かに押し戻すことができる。
さらに好ましくは、金床は、金床の動きを制動する制動手段に結合される。よって、超音波ハンマと金床との接合後、ハンマと金床との間に締付された溶接材料により維持されたハンマと金床との接触ができるだけ迅速に生成されるような状況が得られる。よって、跳ね返りが大幅に抑制され得る。
複数の金床を平行に隣接配置する一実施の形態は有利である。複数の溶接位置の溶接のために、同じ金床で複数の溶接位置を溶接することができる。さらに、複数の隣接した独立の金床を提供することができる。後者は、金床が、超音波ハンマに対する、或いは中間に締付された材料に対する金床の位置に適合し得るので、溶接位置全体にわたって均一な圧力が確保されるという利点を有する。金床が大きければ大きいほど、溶接位置全体にわたる均一な圧力の実現が困難である。この点に関して、平行レバーを個別の旋回ホルダに配置することも好ましい。
構造を簡略化するには、複数の旋回ホルダを一つの共有のキャリアに搭載する。
本発明の実施の形態は図中の例として示される。
図１及び図２は、懸架用平行レバー２に懸架された金床１を示す。平行レバー２は二つのレバー６、７を有し、レバー６、７は心棒８、９に対する旋回のために取り付けられ、互いに平行に配置されている。平行レバーの下端部には、二つの横断部材１３が設けられ、これらの横断部材１３は、平行レバー６、７の二つの下端部を一体化する。この点に関して、二つの旋回心棒１１、１２が設けられている。金床１は、下方の横断部材１３に配置されている。心棒８、９は、上方の横断部材１０に取り付けられ、上方の横断部材１０は、ホルダ３に固定されている。ホルダ３は、本質的に水平方向に平行レバー２から延出している。ホルダ３は、その端部において、心棒４に対する旋回のために取り付けられている。ホルダ３はこの心棒によりキャリア５に取り付けられている。
金床１は、その前方に溶接唇部１５を有し、ここには、溶接シームを幾つ形成すべきかによって単一の溶接唇部又は複数の唇部を設けることができる。近接した二つの溶接シームの配置は非常に有利であることが分かっている。
素子１４は溶接唇部１５から離れた側に係合する。金床に直接係合する代わりに、平行レバー又は他の移動部材に係合することもできる。この素子１４は、ばね及び／又は制動効果を有することができる。金床１は、素子１４又は他のばね素子により超音波ハンマの方向において事前張設（pretensioned）されている。素子１４又は他のばね素子は、圧縮空気、ばね若しくは他の弾性素子の力又は他の力を用いて金床１に対して押圧するピストンを有することができる。
素子１４又はそれに隣接配置された素子は、金床１と、或いは平行レバー２の移動部材と相互作用し、金床１の動き及び平行レバー２の動きに対する制動効果も有することができ、金床１の動きを制動する。これは、そのとき存在する均一な圧力で超音波溶接を実行可能にするためには超音波ハンマ１６と金床１との接合後にできるだけ早く金床１の安定位置が得られるべきであるので、高速溶接のときには特に有利である。
好ましくは、素子１４は、金床１の各端部に設けられる。すなわち好ましくは金床毎に二つの素子１４である。
超音波ハンマ１６の方向に金床１を事前張設するばね素子（例えば素子１４）は、超音波ハンマ１６の方向において一定の最大偏位までのみ金床を事前張設するが金床をそれ以上偏位できないように構成され得る。この場合、ばね素子（例えば素子１４）に対して平行レバー２又は金床１をこの位置に僅かに事前張設して、所定の位置を生成する別の素子を設けることが実行可能である。その方向におけるばね素子の金床１を事前張設する力は、ばね素子により利用可能な力よりも弱くされるべきである。
図２における超音波ハンマ１６は、金床１と超音波ハンマ１６との間に溶接材料１７（プラスチック袋）の上端部を締付するために、金床１から離れて移動可能である。これをするために、超音波ハンマ１６は金床１に対して押され材料１７を締付する。金床１はここでは図２に示されるように、僅かに右に変位し、ばね素子１４による事前張設力に抗する。
超音波ハンマ１６と金床１との間に制御された圧力を有するこの位置において、材料１７の溶接が容易に実行可能である。
しかし、キャリア５は、移動可能に構成することもでき、これにより、キャリア上の金床１を超音波ハンマから離れて移動させるようにする。これにより、超音波ハンマと金床との間にプラスチック袋を導入する空間が生成される。そして、溶接すべき材料１７は、超音波ハンマの方向におけるキャリア５の動きにより締付される。
図３は、複数の金床１ａ〜１ｄが複数の平行レバー２ａ〜２ｄ上に隣接配置された実施の形態を示す。この種の装置により、互いに隣接する複数の材料の複数の溶接処理を実行することができる。例えば、これにより複数の隣接するプラスチック袋を溶接することができる。これによりスループット率を著しく増大させることができる。個々の金床はここでは互いに独立に取り付けられているので、各金床は平行レバー及びそれぞれのホルダ３ａ〜３ｄを通して個別に方向付けることができる。しかし、ホルダ３は、コンパクトな設計にするために共通のキャリア５に配置される。
好ましくは、別々の超音波ハンマが各金床に割り当てられる。しかし、複数の金床又は全ての金床に超音波ハンマを一つだけ割り当てることもできる。
溶接すべき袋又は他の物品は、金床の列に沿った方向において金床に渡すことができ、或いはそれに対して垂直な方向に互いに隣接して金床に渡すことができる。
図１〜図３において分かるように、二部（two-part）溶接唇部１５が設けられている。これにより、二つの隣接配置された溶接シームが与えられ、例えばプラスチック袋の特に安全な封止が確保される。平行レバー２への金床１の取り付けにより、両方の封止唇部は、休止位置からの金床の偏位とは無関係に、金床１６に常時接触可能となる。これは、密閉溶接シームの生成に有利である。
両方の溶接唇部の圧力は常時略均等であるため、これら二つの溶接唇部はいずれも、金床１と超音波ハンマ１６との間の移動中の摩擦が他方に比べて大きくなることはなく、よって用具の寿命が非常に長い。
金床とその取り付けとの三次元概略図 図１の装置の概略断面図 複数の隣接する金床の三次元概略図

Claims (12)

  1. 平行レバー（２）への金床（１）の取り付けを特徴とする超音波溶接用の金床（１）。
  2. 前記金床（１）は前記平行レバー（２）に懸架されて取り付けられることを特徴とする請求項１記載の金床。
  3. 前記平行レバー（２）は、心棒（４）に対して旋回可能なホルダ（３）に固定されていることを特徴とする請求項１又は請求項２記載の金床。
  4. 前記ホルダ（３）が旋回可能な心棒（４）は、前記平行レバー（２）が旋回する心棒（８、９）に対して略垂直に配置されていることを特徴とする請求項３記載の金床。
  5. 前記金床（１）は、事前張設手段（１４）により超音波ハンマ（１６）の方向に事前張設され、前記事前張設手段（１４）は例えばばね、弾性素子又は圧縮空気ばねであり、前記弾性素子は例えばゴム素子であることを特徴とする請求項１から請求項４のいずれかに記載の金床。
  6. 前記金床（１）は、前記金床（１）の動きを制動する制動手段（１４）に結合されることを特徴とする請求項１から請求項５のいずれかに記載の金床。
  7. 少なくとも一つの超音波ハンマ（１６）と、請求項１から請求項６のいずれかに記載の少なくとも一つの金床（１）とを備えた超音波溶接用の装置。
  8. 請求項１から請求項６のいずれかに記載の複数の金床（１ａ、１ｂ、１ｃ、１ｄ）を互いに隣接配置して設けたことを特徴とする請求項７記載の装置。
  9. 請求項１から請求項６のいずれかに記載の複数の金床（１ａ、１ｂ、１ｃ、１ｄ）をそれぞれ個別の平行レバー（２）に取り付けて設けたことを特徴とする請求項７又は請求項８記載の装置。
  10. 各平行レバー（２ａ、２ｂ、２ｃ、２ｄ）を旋回ホルダに配置し、様々な前記ホルダ（３ａ、３ｂ、３ｃ、３ｄ）を共通のキャリア（５）に取り付けたことを特徴とする請求項９記載の装置。
  11. フィルム、特に化合物のフィルムの超音波溶接のために提供されたことを特徴とする請求項６から請求項１０のいずれかに記載の装置。
  12. 特にプラスチック袋（１７）の充填装置と組み合わせて、充填されたプラスチック袋（１７）の溶接のために提供されたことを特徴とする請求項６から請求項１１記載の装置。
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CA2582014A1 (en) 2007-11-11
HK1113110A1 (en) 2008-09-26
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US7810541B2 (en) 2010-10-12
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