Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
  • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
  • H01R43/042—Hand tools for crimping
  • H01R43/0424—Hand tools for crimping with more than two radially actuated mandrels
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
  • B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
  • B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
  • B25B27/146—Clip clamping hand tools
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B5/00—Clamps
  • B25B5/16—Details, e.g. jaws, jaw attachments
  • B25B5/163—Jaws or jaw attachments
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
  • B25B7/12—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools involving special transmission means between the handles and the jaws, e.g. toggle levers, gears
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
  • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
  • H01R43/048—Crimping apparatus or processes
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
  • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
  • H01R43/058—Crimping mandrels
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
  • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
  • H01R43/058—Crimping mandrels
  • H01R43/0585—Crimping mandrels for crimping apparatus with more than two radially actuated mandrels

Definitions

• the invention initially relates to two pressing jaws provided in a pressing tongs for the opposite arrangement, wherein the pressing jaws have ribs running in a longitudinal direction of the ribs, which engage in one another when pressed.
• the invention relates to pressing jaws for crimping pliers with interlocking ribs, which have a rib longitudinal direction, wherein the ribs each have a free end face assigned to the other pressing jaw.
• the invention relates to a pressing tongs with two jaws, which are provided with oppositely arranged pressing jaws.
• the invention relates to two provided for opposite arrangement in a pressing tongs pressing jaws, wherein the pressing jaws have ribs extending in a rib longitudinal direction, which engage in a Verp ressen and thereby define a pressing jaw opening, wherein the ribs of a pressing jaw in the form of two ribbed coulters, which are formed of a plurality of juxtaposed extending ribs are arranged, and the ribs of a group of ribs at their free ends relative to a view perpendicular to a direction of collapse in the intertwining and seen on a broad side of the ribs each having a ridge line.
• the invention further relates to a method for pressing conductor ends accommodated in a wire end ferrule, for non-detachable bonding the wire end ferrule with the conductor ends by deformation, starting from a substantially circular cross section of the wire end ferrule in a substantially rectangular cross-section, wherein the wire end ferrule has a wall and a wall outer surface.
• Press jaws of the type in question, as well as pressing tongs, which preferably have such pressing jaws, are known. These serve, for example, for crimping conductor ends, for example by using a wire end ferrule.
• the press jaws used for this purpose are designed for driving into each other shaped parts, possibly having ribs.
• Known pressing tongs have nipper jaws on which pressing jaws are fastened.
• the forceps jaws are open or closed like a pliers or scissors.
• a pressing tongs of the type in question is known, for example, from EP 0 732 779 B1 (US Pat. No. 6,176,116 B1).
• press blocks of the type in question are also known from DE 198 18 482 C1 (US Pat. No. 6,151,950 A).
• an object of the invention is seen in pressing jaws, as well as a pressing tongs and a method of the type in question handling technology and in view of the crimping to be further improved.
• a possible solution to the problem is given according to a first Erfindungs- thought in press jaws, which is geared to that a transversely to the rib longitudinal direction outside of a working range of the ribs extending guide surface is formed, which cooperates with an outgoing from the opposite jaw guide before jumping.
• the guide surface may be given on a guide projection of the other press jaw. However, it can also be given to another shaping of the other pressing jaw.
• the guide surface may also be provided at an associated (end) region of one or more ribs of the other pressing jaw.
• the guide before jumping of a pressing jaw projects beyond a separating plane of the pressing jaws directed transversely to the direction of collapse of the pressing jaws, for the preferred abutment against the guide surface of the other pressing jaw.
• the guide surface can be formed, for example, by a rib end face bounding the ribs (of the other pressing jaw) in its longitudinal extent.
• each rib in the frontal region there is an improved compression or crimping, for example.
• All ribs of one or both pressing jaws can have the rounded contour line.
• the outermost region of the end face pointing in the direction of the opposite pressing jaw or its groove base between two ribs leaving a groove between them is preferably substantially rounded, in this case optionally over the extension length of the rounded cone - Turbine always having a constant radius, but possibly also with respect to the rounded contour line having different radii.
• a part of the end face contour is preferably provided with a radius which is smaller than the measure of a rib thickness transverse to the longitudinal rib extension, for example corresponding to 0.5 to 0.3 times the thickness.
• the pressing jaws Even in a contracted state, the pressing jaws have no protrusion, which would collide on rotation with the upper and / or lower jaw.
• guide projections are provided, This is also achieved by the fact that the management tasks, which are to be provided by the guide projections, on the associated guide surfaces of the respective opposite pressing jaw, ie on both pressing jaws distributed.
• the guide projections are also designed in such a way that they engage one another only to such an extent that, when the pressing jaw is rotated about the said axis of rotation, there is no collision with the forceps jaws.
• the press-jaw pair can be twisted into a favorable position for a pressing or crimping due to rotation about the axis of rotation.
• the press jaws are in this case designed such that such a rotation of the press jaw pair is preferably made possible in each collation position, correspondingly also in the completely moved-together position.
• the pressing tongs may alternatively or also in combination with the above-described pressing jaw comprise at least one pressing jaw, whose rib-side end face, seen in a cross-section transverse to the rib longitudinal direction, has a contour line rounded out in the center most centrally.
• the ridge lines in any case of a group of ribs in the aforementioned view, have a protrusion which projects into the pressing jaw opening.
• one of a straight-line embodiment of the ridge line which is of a strictly continuous design, has a convex protrusion in the direction of the pressing jaw opening, for example.
• This protrusion may, as is also preferred, be partially provided with respect to the longitudinal extent of the ridge line, correspondingly only over a partial area.
• Such a configuration may result in a cross-sectional configuration deviating from a possibly strictly rectangular-geometric cross-sectional configuration of the press jaw opening.
• a possible solution to the problem may be given by using the press jaws with a protrusion formed with respect to the above-mentioned ridge lines, the pressing jaws are first brought into contact with the protrusions formed on the ribs with the outer wall surface of the Aderendhülse and with the help of the protrusions on further compression concave wall sections are formed in the substantially rectangular wall of the deformed ferrule.
• the proposed method results in a favorable deformation of the workpiece or the ferrule.
• this is related to a cross section through the pressed ferrule transverse to the longitudinal extent of the recorded conductor ends an almost complete filling of the cross section with conductor ends reached.
• the free inner cross section of the deformed ferrule is preferably completely, quasi-homogeneously filled with conductor ends. This also makes it possible to achieve a uniformed arrangement of the conductor ends in the conductor end sleeve.
• guide projections can be formed on each pressing jaw opposite the rib longitudinal direction.
• these guide projections cooperate with guiding surfaces of the opposing pressing jaw which lie opposite one another correspondingly also relative to the rib longitudinal direction.
• the guide before S prünge can regard. Their cross-section transversely to its longitudinal extent, beyond transversely to the assembly direction of travel, as well as even more preferably related. Their longitudinal extent, be equal formed. The same can apply according to a preferred embodiment with respect to the guide surfaces.
• the oppositely lying guide projections may be formed several times on a first side of the pressing jaw, with a recess opening remaining transverse to the rib longitudinal direction.
• the guide surface for a guide results before jumping the opposite pressing jaw.
• the contour line of the rib end face which is rounded most centrally in the center can run continuously curved, if appropriate with the exception of a flattening forming the widest projecting region.
• the flattening preferably shows itself as a straight line, which merges into the continuously curved contour line.
• the straight line preferably merges into a continuously curved course on both sides.
• the curvature may extend to the inlet in a driving direction in a straight line extending flank contour of the rib.
• the rib may comprise only two possibly parallel contour lines and the above-described front surface-side curvature, and possibly also a flattening forming the furthest projecting region.
• the curved (partial) contour line preferably transitions tangentially into the surface contour.
• the press jaws described here preferably consist of a me-metallic material, for example.
• a steel material can be designed in several parts or in one piece. They can be formed, for example by hot molding, but also by primary molding, for example as a cast part, in particular by a fine casting process. Furthermore, a sintering method can also be used.
• a pliers jaw may also have an upper side facing the associated pressing jaw, with a guide leaving a distance from the facing surface of the jaw jaw with its surface set in the collapsing direction in the driven-together state of the pressing jaws, this being preferred even in the fully compressed state of the pressing jaws.
• a collision-free displacement of a guide projection in the direction of the facing upper side of the tong cheek is made possible.
• a guide projection does not extend beyond the opposite pressing jaw.
• a pressing jaw can have a pivot which is mounted for pivoting in one of the clamp jaws, wherein the pivot can be held demountable in the pressing jaw.
• the pressing jaw can be rotatable about a geometric axis of rotation passing through the pivot. Accordingly, the pivot can offer the geometric axis of rotation.
• a rotation of the pressing jaw about the pivot pin can take place in a possible embodiment in the mounted position of the pressing jaws.
• the proposed rotatability about the axis of rotation can be given continuously, moreover, but also in stages, for example.
• order circumferential direction considered in 15 ° -, 30 ° - or 45 ° increments.
• the pressing jaw can be dismounted from the pivoting pin. This can be done without tools, but possibly also using a conventional tool, such as. A pair of pliers or a screwdriver.
• the holder of the pivot pin can be formed by a plug-in part which is positively accommodated both on the pivot pin and on the pressing jaw. To remove the pressing jaw from the pivot pin, the male part must be removed accordingly, after which the positive locking is released.
• the plug-in part may be formed as a whole approximately U-shaped, corresponding to having two, preferably, substantially parallel to each other running U-legs, which are interconnected via a U-web.
• the Positive locking can be achieved in the region of the U-legs and / or the U-web.
• the plug-in part can be designed to be resilient, for example. According to education of the plug-in part as a wire-shaped spring, in particular U-shaped shaped wire spring.
• the pivot may be accommodated in the associated pincer jaw in a swivel joint for swiveling about a pivot axis extending transversely to the axis of rotation, with the opposite one being at the opposite Jaw loosened pressing jaw the pressing jaws can be rotated individually or together for pulling out of the jaw opening in the direction of the axis of rotation.
• these protrusions can overlap one another on a broad side of the ribs with respect to a set of ribs in a view.
• only individual ribbed coulters can have such bulges, for example, both ribbed coulters of a press-in jaw, while the ribbed coulters of the other pressing jaw no such
• each pressing jaw can also be provided with such a protrusion.
• all ribbed coulters, corresponding to all the ribs of both pressing jaws are provided with such protrusions.
• the ridge lines can, according to a possible embodiment, be continuous, i. H. extend straight from one end of the ridge line to the other end of the ridge line in the longitudinal extension direction. Such a ridge line can also have at least one straight region, to which further, for example, a protrusion adjoins.
• both sides of the protrusion, relative to the longitudinal direction of the ridge line, straight extending portions of the ridge line may be provided, with different or even equal lengths.
• These rectilinearly extending regions which may be provided on both sides of the protrusion, can merge into one another in a linear extension in a possible, even preferred embodiment, these straight regions extend along a geometric baseline stretched between the two end points of the ridge line.
• a greatest extent of the protrusion beyond such an imaginary baseline in the direction of the pressing jaw opening may correspond to one-fiftieth to one-tenth of the greatest extent of the baseline which occurs when the pressing jaw opening is initially closed.
• the initial closed press jaw opening is achieved erschiebewolf in the pressing jaws V, in which the interlocking ribs of each other moving the pressing jaws with their ridge lines circumferentially completeness dig enclose the press jaw opening in its largest cross-sectional configuration.
• the protrusions of the ribs act in a preferred embodiment in each press jaw opening position, act accordingly preferably in a compression of different wire end ferrule cross-sections.
• the length of the protrusion measured in the extension direction of the baseline can correspond to one third to one tenth of the largest extent of the baseline that occurs when the press jaw opening is initially closed.
• the ridge line can be formed in the shape of a circle segment with a radius that remains constant, possibly with a radius that changes in the direction of extension.
• a highest point of the protrusion results, which highest point of the protrusion is displaced out of a longitudinal center of the rib relative to the largest extent of the imaginary baseline which occurs at the initially closed pressing jaw opening.
• This offset can be up to a complete eccentric arrangement of the entire protrusion, so for example, in a compression of wire end ferrules with a relatively large cross-section, for example. 16 mm 2 .
• a compression of wire end ferrules with a relatively large cross-section for example. 16 mm 2 .
• Aderendhülsen with a smaller cross-section for example. 6 mm 2 or 2.5 mm 2
• at the moment of pressing relative to the then effective ridge line can result in an interspersed from the longitudinal center arrangement of the protrusion.
• the offset is preferably given in the direction of the base line, which adjoins the base line substantially at right angles to the baseline, of the next rib of the same pressing jaw arranged side by side in a side-by-side arrangement.
• the longitudinal center in this case refers to a center at initially closed pressing jaw opening between the points which each delimit the ridge line at the end, corresponding to the imaginary baseline.
• a concavity which is formed asymmetrically with respect to a center line aligned perpendicular to an otherwise linearly extending ridge baseline.
• the concave wall sections of the crimped wire end ferrule result accordingly, in particular in the case of larger diameter cross sections, such as 16 mm 2 or 8 mm 2 , with respect to a wall leg, considered in cross section, of the otherwise substantially rectangular wall Corner, while associated with the opposite corner region of the relevant wall portion is preferably rectilinear.
• a Set wall leg with a concave wall portion which is flanked on both sides by at least approximately equal straight straight Wandungsabschnit-.
• the ranges and / or ranges of values or multiple ranges given above also include all intermediate values, in particular in one-tenth steps of the respective dimension, if necessary also without dimensions.
• the indication of one fiftieth to one twentieth includes the revelation of ten fiveths to nine two-hundredths, eleven five-hundredths to ten two-hundredths, eleven five-hundredths to nine two-hundredths, etc.
• this disclosure can be used to delineate a specified area boundary from below and / or or above, but alternatively or in addition to the disclosure of one or more singular values from a respective specified range serve.
• FIG. 1 is a perspective view of a pressing tongs in a press-open position
• Fig. 2 is the side view of this
• Fig. 4 is an enlarged front view against the pressing tongs
• FIG. 5 shows the enlargement of the region V in FIG. 1;
• FIG. 6 is a sectional view according to the sectional plane VI in FIG. 5; FIG.
• FIG. 7 shows the enlargement of the area VII in FIG. 6;
• FIG. 8 is a detailed perspective view of the pressing jaw arrangement, concerning the pressing jaw open position
• FIG. 9 shows a further perspective view of the pressing jaw arrangement, viewed in the direction of arrow IX in FIG. 8;
• FIG. 10 shows a representation corresponding to FIG. 9, but after removing plug-in parts which fix the pressing jaws on the pressing tongs;
• FIG. 11 shows the pressing jaws with associated pivot pins and plug-in parts in a perspective exploded view
• FIG. 12 shows the section according to the line XII-XII in FIG. 4 through the press-jaw arrangement
• FIG. 13 shows a representation corresponding to FIG. 12, but in the course of a common rotation of the pressing jaw pair
• FIG. 14 shows in a detail view a pivot pin designed to hold a press bed
• Fig. 15 is another view of the pivot pin
• FIG. 17 is an illustration substantially corresponding to FIG. 9, but after the holder of a pressing jaw has been removed from the associated pivot pin and the pair of pressing blocks are pivoted away into a removal position;
• FIG. 18 shows the section according to the line XVIII-XVIII in FIG. 3;
• Fig. 19 is a Thomasdar Se ttings according to the sectional plane XIX in Figure 8 with an engaged in the pressing mouth workpiece, on a pressing jaw open position.
• FIG. 20 shows the view according to arrow XX in FIG. 19;
• Fig. 21 is a representation corresponding to FIG. 18, relating to a
• FIG. 22 shows a representation corresponding to FIG. 19, relating to the press intermediate position according to FIG. 21;
• FIG. 22 shows a representation corresponding to FIG. 19, relating to the press intermediate position according to FIG. 21;
• FIG. 23 shows the view according to arrow XXIII in FIG. 22;
• FIG. 24 is a sequence view of FIG 22 in the course of a further pressing jaws V erlagerung;
• FIG. 25 shows the view according to the arrow XXV in FIG. 24 with a further magnifying view in the form of a magnifying glass
• FIG. 26 is a sequence view of FIG. 21 concerning an intermediate position under a first bending deflection of a holding part acting on a pressing jaw;
• FIG. 27 shows the holder part in a detail view
• FIG. 28 is a sequence view of FIG. 26 in the course of the further pressing process, with further resilient deflection of the holding part;
• FIG. 29 shows a side view according to FIG. 4, relating to a second embodiment of the pressing jaws
• FIG. 30 is a perspective view of the pressing jaw pair of the embodiment according to FIG. 29;
• FIG. 31 shows, in a schematic and enlarged view, the pressing jaw opening delimited by the ribs of the pressing jaws of the second embodiment;
• FIG. 31a shows the enlargement of the area XXXIa in FIG. 31;
• FIG. 32 shows a representation corresponding to FIG. 29 with the workpiece lying in the press jaw opening for compression
• FIG. 33 shows a sequence following FIG. 32 in the course of a pressing operation
• FIG. 34 is a sequential view of FIG. 33, concerning the pressing end position;
• FIG. 35 shows an individual view of a press-jaw pair of the second embodiment according to FIG. 29-pressed workpiece in the form of a conductor end receiving end sleeve.
• FIG. Pair are arranged opposite one another.
• Figures 1 to 28 show a pressing tongs 1 with pressing jaws 6 and 7 in a first embodiment.
• a second embodiment of the press jaws 6 and 7 is shown in FIGS. 29 to 35.
• the jaw 2 and the associated handle part 4 are hereinafter referred to as fixed, while the jaw 3 and the associated handle part 5 is further referred to as movable.
• the first pressing jaw 6 is assigned to the fixed jaw 2, while the movable jaw 3 carries the second pressing jaw 7.
• the fixed forceps jaw 2 is essentially composed of two essentially identically shaped jaw parts 8 which are at a distance from one another transversely to the longitudinal extension of the forceps jaw 2, the ends, in the regions facing away from the pressing jaws 6 and 7, merge into the rigid one
• the latter can, like the movable handle part 5, be covered by a handle cover 9 or 10.
• the movable jaw 3 is x rotatably supported about a geometric axis of rotation on the fixed jaw 2, wherein a rotary disclosure Se ttings is limited by a stop, according to a support of a Antschab- section 11 of the movable jaw 3 at a portion of festste- as shown, on a pin 12 extending in the direction of extension of the axis of rotation x between the jaw parts 8 of the fixed jaw 2.
• the axis of rotation x runs essentially transversely to the direction of longitudinal extension, in particular of the stationary jaw 2 and the adjoining handle part 4.
• the movable jaw 3 is spring-loaded in the direction of its stop-limited rotational open position.
• a spring 13 preferably as provided provided in the form of a cylinder tension spring, which engages on one of the associated second press jaw 7 facing away from the lever end of the movable jaw 3.
• the end of the spring 13 facing away from the jaw jaw 3 is connected to a further pin 14 of the fixed jaw 2.
• lever sections extending away from one another extend, such a lever section protruding essentially in the direction of the grip part 5, at the end of which the spring 13 acts, and a part essentially of the handle 5 facing away, in the direction of an end face of the pressing tongs 2 directed lever portion, at the end region of the associated second pressing jaw 7 is supported.
• the movable forceps jaw 3 is preferably formed by a continuous material-like, plate-like lever part 15.
• the movable handle part 5 is articulated substantially at the end of the acted upon by the spring 13 lever portion 17.
• the relevant geometric axis of rotation y extends in a parallel orientation to the geometric axis of rotation x of the movable forceps jaw 3. It results in conjunction with a ratchet arm 18 a knee joint K with respect to the articulation of the handle part 5 and the action on the handle part 5 on the forceps jaw 3.
• the ratchet arm 18 is articulated at one end to the stationary jaw 2 and at the other end to the movable handle portion 5.
• the geometrical axes of rotation are also parallel to the geometric axis of rotation x and to the geometric axis of rotation y.
• a toothed ratchet section 19 is formed on the ratchet arm 18, for co-operation on actuation of the pressing tongs 1 with a pawl 20 pivotally hinged to the movable handle part 5.
• the latter is according to the arrangement of a tension spring 21 in the movable handle part 5 in a basic position spring biased.
• an adjustment of the knee joint arrangement K is made possible by an externally accessible to the fixed jaw 2 to the geometric axis of rotation about which the ratchet arm 18 in the fixed jaw 2 is movable, rotatable actuator 22nd provided that can be locked in several rotational positions.
• the adjusting member 22 acts via an eccentric, not shown on the festbacken workede axis of rotation of the ratchet arm 18, so that hereby a corresponding linear displacement of the relevant geometric axis of rotation can be achieved.
• the first pressing jaw 6 is attached to the end of a spring-holding part 23.
• a center line a of the holding part 23 that extends essentially in the longitudinal direction of the fixed jaw 2 and its extension into the stationary grip part 4
• the movable jaw 3 and the movable grip part 5 show a substantially concave course, in particular in the region of a holding part section 24 between the free, the first pressing jaw 6-holding end and a stop connection 25 described in more detail below.
• the support part 23 is preferably flanked on both sides by the bridge parts 8 of the fixed forceps jaw 2, wherein the holding part section 26 remote from the end supporting the first pressing bridge 6 ends with the fixed forceps jaw 2, corresponding to the jaw parts 8, and / or the fixed handle part 4 is connected.
• a fixed connection 27 by two in the direction of extension of the center line a spaced pin connections.
• the pressing jaws 6, 7 are formed to the opposite arrangement in the pressing tongs 1.
• One or both pressing jaws 6, 7 have ribs 29, 31.
• the ribs 29, 31 have, according to a profile of their free ends, projected onto a base surface, a rib longitudinal direction R, cf.
• Fig. 11 In a pressing, the ribs 29, 31, usually over part of their height H, see. also Fig. 11, inratfahren. Reference is also made to FIGS. 6, 7.
• the ribs 29, 31 on a guide surface F which cooperates with a projecting from the opposite pressing jaw 6, 7 guide projection 38.
• the guide surface can also be given in the transverse direction thereto. In the illustrated embodiment, this is by a corresponding pointing in this direction end face S, if necessary, on both sides opposite, a guide before jumping 38 given, see.
• the guide surface possibly given in the transverse direction serves less to limit the displacement and, if necessary, to provide additional guidance in the sense of a finearm guidance of the pressing jaws relative to each other.
• a relevant limitation of displacement is preferably already achieved by the intermeshing ribs.
• the pressing jaws 6 and 7 are preferably designed identically, in this case further preferably having a base body 28, on which, initially with respect to the pressing jaw 6, the ribs 29 are arranged.
• the ribs 29 and the main body 28 are, as preferred, integrally formed of the same material.
• the ribs 29 of the pressing jaw 6 have the rib longitudinal direction R. With respect to a viewing direction perpendicular to this rib longitudinal direction R, substantially triangular ribs 29 result with a substantially perpendicular to the main body 28 or perpendicular to the rib longitudinal direction R extending outer rib end surface 30. From this rib end surface 30, the falls in the rib longitudinal direction R extending, the opposite pressing jaw facing end face in the direction of the main body 28 from.
• Rectified ribs of a pressing jaw 6 and 7 are arranged at a distance from one another transversely to the longitudinal direction R of the ribs, in particular at a distance which substantially corresponds to the rib thickness considered in the spacing direction.
• further ribs of the same pressing jaw 6 or 7 dip into these spacing regions of a pressing jaw 6 and 7, respectively.
• the further further ribs 29 engaging in the intermediate spaces of the previously described ribs 29 are substantially mirror-inverted, but preferably a rib width offset, arranged, according to also a substantially vertical to the main body 28 extending outer rib end surface 30 having, the rib end faces 30 of the above-described ribs 29 are opposite.
• These further ribs 29 also drop off in the rib longitudinal direction in the direction of the main body 28. Rectified ribs 29 of the pressing jaw 6 form a set of ribs 54 and 55 (see Fig. 8).
• the opposing pressing jaw 7 is designed identically, having triangular ribs 31 with outer rib end faces 32 correspondingly with respect to a plan view viewed from the front side.
• pressing jaw opening 33 33 sets preferably square, more preferably square plan.
• the edge length of the pressing jaw opening 33 can be changed uniformly in the course of a changing linear spacing of the pressing jaws 6 and 7 relative to one another.
• each rib 29, 31 has a free end face 34, with a in cross-section as shown in Fig. 7 transversely to the rib longitudinal direction resulting, center most rounded top contour line 35.
• This rounded or curved running The contour line 35 extends between the flank contour 36 of the rib 29, 31 which extends preferably rectilinearly with respect to a direction of convergence r of the pressing jaws 6 and 7, with a further flank contour 36 running on both sides with respect to a rib 29, 31 is preferably provided.
• the result is preferably a concave curved contour line 35.
• the curved contour line 35 can extend continuously over the entire rib thickness considered transversely to the rib longitudinal direction, in this case, for example, having a (constant) radius of curvature which can correspond to half the thickness of the ridge.
• the continuous curvature of the contour line 35 may optionally be interrupted by a most projecting portion of the rib 29, 31 mitsometimesenden, with respect to the cross-section approximately central flattening 37. This can transversely with respect to the cross-section and If necessary, in a straight line to the flank contour 36.
• a ridge line 56 Relative to a view perpendicular to the direction of collapse r of the pressing jaws 6 and 7, a ridge line 56, as seen on the rib end face 30 or 32, results along the end face 34.
• This ridge line 56 is preferably straight in a straight line in the first embodiment shown in FIGS. 1 to 28 (compare FIG. 4). Transverse to the rib longitudinal direction can be when pressing the crimping pliers
• each press jaw 6, 7 attached to the respective base body at least one guide projection 38, with a length in Caribbean dimension considered length substantially equal to the length considered in the same direction on the same body 28 arranged ribs 29 and 31 correspond can.
• Transverse to the rib longitudinal direction extends the guide projection 38 on a measure that covers the arrangement of two or three ribs 29, 31 in the illustrated embodiment.
• the guide projection 38 extends along the associated rib end surface 30 and 32, respectively. In the use position of the press jaws 6 and 7, in which the ribs 29 and 31 are engaged, the guide projection 38 cooperates with the one Guide surface forming rib end faces 30 and 32 together.
• Such a support via a guide projection 38 is provided opposite in the longitudinal direction of the ribs, with the opposite guide projections 38 on one side twice, leaving a central insertion opening 39 remaining therebetween and preferably only simply on the opposite side , for driving into the central entry opening of the other pressing jaw 6, 7 is given.
• this also gives a guide according to the arrangement of the longitudinal edge surfaces of the comb-like co-acting guide projections 38 of the two pressing jaws facing each other.
• the pressing jaws 6 and 7 are rotatable together in the utilization position between the fixed jaw 2 and the movable jaw 3 about an axis of rotation z, which is in the direction of travel r and transverse is directed to the geometric axes of rotation x and y of the movable jaw 3 and the movable handle part 5.
• This possible rotation is independent of the collapsing position of the pressing jaws 6 and 7, ie both in the pressing jaw basic position, for example as shown in FIG. 2, as is also the case in a pressing jaw end position, for example in accordance with FIG Representation in Fig. 28, as well as in any intermediate position between the basic position and the end position.
• a pivot pin 43 is initially respectively assigned to a pressing jaw 6 or 7. This sits, passing through the lower surface 41, in a shape-adapted depression 44 of the main body 28 of the pressing jaw 6, 7.
• the pressing jaw 6, 7 is rotatable relative to the pivot 43 about the axis of rotation z, while the pivot 43 with respect to the axis of rotation z preferably not displaceable25nom in the respective associated end of the jaw 2, 3 or the lever member 15 or support member 23 - men is.
• the pressing jaw 6 or 7 can be mounted detachably on the respective pivot pin 43.
• a U-shaped plug-in part 45 is provided which, if necessary, can be inserted or removed transversely to the axis of rotation z from the end face which also forms the press jaw opening 33.
• two parallel and transverse to the axis of rotation z extending channels 46 are provided, through which in the unloaded state preferably parallel to each other running U-legs of the male part 45 can be inserted.
• the channels 46 hereby cross the recess 44 which essentially receives the pivot pin 43 (compare FIG. 11).
• the pivot pin 43 can be provided with a polygonal cross-section, at least in the section cooperating with the plug-in part 45, in the illustrated embodiment in the form of an eight-edge.
• the U-limbs of the plug-in part 45 abut against two flat sides of the pivot pin 43, which are opposite each other with respect to the axis of rotation z.
• the pressing jaw 6, 7 can be released from the pivot 43 for removing the pressing jaw 6, 7.
• Each pivot 43 may also be attached via a pivot joint 47 on the associated jaw 2, 3 or on the associated lever member 15 or support member 23.
• the geometric pivot axis u is transverse to the axis of rotation z, possibly, as well as preferably, aligned parallel to the geometric axes of rotation x and y of the movable jaw 3 and / or the movable handle part. 5
• a pivot pin 48 is integrally formed on the pivot pin 43 in extension of the section accommodated in the base body 28 of the press jaw 6, 7, which can be covered on both sides by guide cheeks 49 which are enlarged relative to the journal diameter.
• the respective pivot pin 48 is accommodated in a shape-adapted cavity 50 of the associated jaw 2, 3 or the associated lever part 15 or support part 23, which cavity 50 is preferably in cross-section as shown in FIG. 15 over half the circumference extent the pivot pin 48 extends so as to offer a captive support of the pivot 43.
• first the second pressing jaw 7 can be released from the associated pivot pin 43 and thereafter displaced in the direction of the first pressing jaw 6, after which the pressing jaw pair is swung forwards about the pivot axis u of the first pressing jaw 6, the first pressing jaw 7 is released from the pivot pin 43 and finally the so-released pressing jaw pair is removed.
• the fixed jaw 2 In one of the jaws, the fixed jaw 2, the associated pressing jaw 6 is connected by means of the already mentioned support member 23 with the fixed jaw 2.
• the holding part 23 is basically springable in the sense that it can yield resiliently against the pressing direction. In the connection region of the fixed connection, there is no or at least practically no relative movement between the holding part 23 and the fixed jaw 2 when pressing with the pressing tongs.
• the support part 23 can move relative to the fixed forceps jaw 2 during pressing.
• the movement results at least essentially by an elastic deformation with respect to the forces acting on the pressing jaw 6 during the pressing, which are absorbed by the holding part 23.
• this mobility is limited by a stop which is formed on the holding part 23 and / or the fixed jaw 2 and, with a corresponding force or deformation of the holding part 23, results in a stop connection.
• a stop which is formed on the holding part 23 and / or the fixed jaw 2 and, with a corresponding force or deformation of the holding part 23, results in a stop connection.
• a stop connection a shortening of the springable area of the holding part 23 results, as it were.
• the holding part 23 no longer elastically deviates by a corresponding amount by which it has previously evaded with a corresponding amount of force. At the same time, however, there is still another penetrability.
• the stop connection 25 provided in the region of the retaining jaw 2 arranged in the region of the fixed jaw 2 is provided by a stop which is formed concretely and preferably by a stop section 51.
• the stop can come against a peripheral edge of the support member 23 to the plant.
• the holding part 23 has a slot 53 in which the stop, here preferably in the form of the pin 52, is received.
• the oblong hole 53 extends with its longitudinally directed central axis essentially approximately perpendicular to the prescribed center line a of the holding part 23.
• the oblong hole 53 has a width adapted to the diameter of the pin 52, while the length considered perpendicular thereto may correspond to approximately 1.5 to approximately 2 times the pin diameter.
• the support member 23 is suitable for bending V erformung in the course of an application of pressing force, in particular to a bending V erformung substantially against the Georgiafahrcardi r and transverse to the center line a.
• the elongated hole 53 in the holding part 23 can be in contact with the beat portion 51 and the pin 52 come.
• the support part 23 experiences support only in this contact position in the region of the abutment connection 25, which, in the course of a further introduction of pressing force, for example during pressing of larger workpieces W, results in predominantly bending stress of the support part 23 alone in the support part - Section 24 effects.
• the workpiece W to be compressed may, as is also preferred and illustrated, be a wire end sleeve 57, which comprises conductor ends 58 of a cable.
• a detachable connection of wire end sleeve 57 and conductor ends 58 results in deformation of the wall 59 of the wire end sleeve 57.
• the support member 23 is preferably formed as a Llachteil, with a smaller compared to its length 1 thickness d.
• the length 1 corresponds to about 15 to 30 times, further to about 20 times the thickness d.
• the support member is also preferably located virtually directly on a corresponding Llachseite the fixed jaw 2.
• smallest cross section b, b 1 considered transversely to the center line a.
• the smallest cross section (dimension b 1 ) between the fixed connection 27 and the abutment connection 25 is preferably larger than the smallest cross section (dimension b) between the abutment connection 25 and the mounting region for the first pressing jaw 6.
• the dimension of the smallest cross-section 6 between the stop connection 25 and press-jaw holder can be from 0.3 to 0.8 times the measure of ringsten cross-section b 1 between the stop connection 25 and the fixed connection 27 correspond.
• the force-displacement compensation is supported by a possible bending deformation in the region of the movable jaw 3 associated, or this jaw 3 directly forming the lever member 15, so in particular in which between the rotation axis x and the pivot joint 47 of the associated second pressing jaw 7 resulting lever portion 16, viewed transversely to its substantial longitudinal extent a smaller has minimal cross-sectional dimension, as the lever portion 17 between the rotation axis x and the pivot connection of the movable handle part. 5
• FIGS. 29 to 34 show a press-jaw pair with pressing jaws 6 and 7 in a second embodiment.
• the ribs 29 and 31 of both press jaws 6 and 7 are provided with a protrusion 60 with respect to the respective ridge line 56.
• a straight region 61 results on both sides of the protrusion 60.
• These rectilinear regions 61 are arranged along a base line 62 connecting the ends of the ridge line 56, beyond which base line 62 the bulge 60 is directed in the direction of the pressing jaw opening 33.
• the protrusion 60 may be convex in shape, with respect to a plan as shown in FIG. 31 in a circle-segment-shaped manner.
• the protrusions 60 of a set of ribs 54 and 55 are with respect to a view against the pressing jaw 6 and 7 on the rib end face 30, 32 in register to each other.
• the length g of the protrusion 60 considered in the direction of extension of the base line 62 may, according to the exemplary embodiment shown, correspond to approximately one-seventh to one fourth, and further approximately one fifth of the above-described extension length f of the base line 62.
• the protrusion 60 with respect to the associated base line 62 of the ridge line 56, is arranged outside at least initially closed pressing jaw opening 33 with respect to a center line M perpendicular to the base line 62 ,
• the protrusion 60 can be arranged completely off-center, correspondingly over its entire length g.
• the eccentric displacement of the protrusion 60 with respect to the center axis M in the direction of the crossing, perpendicular to the 62 extending the baseline 62 base line 62 of the immediately adjacent rib 29 and 31 of the same press jaw 6 and 7 be given.
• the bulge 60 is correspondingly formed eccentrically with respect to the central axis M in the direction of the gusset formed by the ribs of the same pressing jaw.
• a first rectilinearly extending region 61 of the ridge line 56 Extending out of this gusset is a first rectilinearly extending region 61 of the ridge line 56, with a length k which may correspond to approximately 0.3 to 0.8 times the length g of the protrusion 60, preferably approximately 0.5 times.
• the further rectilinear region 61 of the ridge line 56, which adjoins the bulge 60 at the other end, is selected to be substantially larger than the previously described rectilinear region in terms of its length h, thus showing a lengthwise direction.
• ge h which may correspond to about 1.5 to 2.5 times, further about 2 times the length of the protrusion 60.
• Figures 32 to 34 show successive intermediate positions in the course of a Verpress V organg using press jaws of the second embodiment.
• a workpiece W in the form of a wire end sleeve 57 with conductor ends 58 combined in it is brought into the press jaw opening 33.
• the wall 59 of the ferrule 57 initially has in the compression region, d. H. in the non-formed state, a circular cross-section as shown in Figure 32 on.
• the conductor ends 58 are loose, d. H. not detachably held in this position in the wire end sleeve 57.
• a deflection of the wall material into the gusset between the mutually facing ribs 29 and 31 of the pressing jaws 6 and 7 is preferably achieved by deformation and in this case along the possibly longer rectilinear regions in this pressing jaw position 61 of the ridge lines 56 corresponding in cross section rectilinear duri ffer wall sections formed.
• Two directly successive such rectilinear wall sections of the ferrule 57 in this case include an angle of approximately 90 degrees to each other.
• These rectilinearly extending wall sections terminate in concave wall sections 64 which are formed by the protrusions 60 (compare Fig. 33).
• the wall 59 of the wire end sleeve 57 is preferably also urged into the gusset pointing in the direction of convergence r between the ribs of a pressing jaw 6 and 7, correspondingly are adapted to the shorter rectilinear 61 extending along the ridge 60 of the ridge line 56.
• the press jaws 6 and 7 continue to move together. This results from the meshing a shortening of the length of the section used for the compression of the longer rectilinear region 61.
• a ferrule 57 based on a cross-section on both sides of the concave wall portion 64 also connect approximately equal rectilinear wall sections running.
• the entire wall limb, in particular with the smallest cross sections, can essentially have a concave curvature, possibly directly merging into the corner regions.
• the width m, considered in the workpiece longitudinal direction WL, of a concave wall section 64 depends on the rib thickness or thickness of the end face 34 considered perpendicular to the rib longitudinal direction R, which at the same time also preferably predetermines the relevant thickness of the protrusion 60.
• the offset of the upper concave wall portions 64 to the lower concave wall portions 64 corresponds to the offset of the intermeshing ribs of a pressing jaw 6 and 7, respectively, wherein a distance n is set, which corresponds approximately to the width dimension m.
• a distance p between two in the workpiece longitudinal direction WL juxtaposed concave wall sections 64, which distance p depends on the distance between two gleiche- th ribs of a set of ribs 54 or 55 of a pressing jaw 6 or 7 to each other.
• the distance dimension p can correspond to approximately 2 times the width m of a wall section 64.
• the proposed method using press jaws with protrusions 60 can result in a "homo gene" wire end sleeve 57 which is completely filled with conductor ends 58 and leaves no empty areas in the cross section which are in a cross section Loosening the gripped conductor ends 58.
• Two pressing jaws 6, 7 provided for opposite arrangement in a pressing tongs 1, characterized in that a guide surface extending transversely to the longitudinal direction of the ribs outside a working region of the fins 29, 31 is formed, which is connected to one of the opposite lying pressing jaw 6, 7 outgoing guide before jump 38 cooperates.
• a pressing tongs which is characterized in that guide projections 38 are formed on each pressing jaw 6, 7 relative to the longitudinal direction of the ribs.
• a pressing tongs which is characterized in that the opposing guide projections 38 are repeatedly formed on a first side of the pressing jaws 6, 7, with a retraction opening 39 remaining transverse to the longitudinal direction of the ribs.
• Press jaws 6, 7 for a pressing tongs 1 which are characterized in that the end face 34, seen in a cross-section transverse to the longitudinal direction of the ribs, has a contour line 35 which is rounded most centrally in the middle. Press jaws, which are characterized in that the contour line 35 is continuously curved, possibly with the exception of a marof the projecting area mitsometimesenden flattening 37th
• Press jaws which are characterized in that the curvature extends as far as the inlet into a straight contour extending in the direction of travel r of the ribs 29, 31.
• a pressing tongs which is characterized in that the pressing jaws 6, 7 are rotatable together about an axis of rotation z directed towards the collapse of the pressing jaws 6.7 and that the pressing jaws 6, 7 also in the contracted state without hindrance by a jaw 2, 3 are rotatable about the axis of rotation z.
• a pressing tongs which is characterized in that a tongs jaw 2, 3 has a surface 42 facing the associated pressing jaw 6, 7, and that a guide projection 38 in the contracted state of the pressing jaws 6, 7 with its r in Caribbeanfahrraum given surface 40 leaves a distance to the facing surface 42 of the jaw 2, 3.
• a pressing tongs which is characterized in that a pressing jaw 6, 7 has a pivot pin 43 which is mounted for pivoting in one of the clamping jaws 2, 3, wherein the pivot pin 43 can be mounted in the pressing jaw 6, 7 is held.
• a pressing tongs which is characterized in that the holder of the pivot pin 43 is formed by a plug-in part 45 that is positively received both on the pivot pin 43 and on the pressing jaw 6, 7.
• a pressing tongs which is characterized in that the male part 45 is U-shaped.
• a pressing tongs which is characterized in that the male member 45 is resilient.
• a pressing tongs which is characterized in that the pivot pin
• pressing jaws which are characterized in that the ridge lines 56, in any case of a set of ribs 54, 55 in the aforementioned view, have a protrusion 60 which projects into the pressing jaw opening 33.
• Press jaws which are characterized in that the ridge lines 56 each have a straight portion 61.
• Press jaws which are characterized in that a maximum extent of the protrusion 60 beyond a straight line region of the ridge line 56 extended linearly as an imaginary baseline 62 extends fiftyths to one tenth in the direction of the press jaw opening 33 which corresponds to the largest extension of the base line 62 which occurs when the pressing jaw opening 33 is initially closed.
• pressing jaws which are characterized in that the length g of the protrusion 60 measured in the direction of extension of the base line 62 is From one-tenth to one-third of the largest extent which occurs when the press jaw opening is initially closed corresponds to the ridge line 56 which extends linearly over the straight region as an imaginary baseline 62.
• Press jaws which are characterized in that a highest point 63 of the protrusion 60, relative to the largest extent of the ridge line 56 which extends linearly over the straight portion 61 as an imaginary base line 62, is established from a longitudinal center the rib 29, 31 is offset from the baseline 62 at substantially right angles to the base line 62 subsequent baseline 62 of the juxtaposition arrangement next following rib 29, 31 of the same pressing jaw 6, 7th
• a method which is characterized in that using pressing jaws 6, 7 according to one of claims 14 to 18, the pressing jaws 6, 7 first with the formed on the ribs 29, 31 protrusions 60 with the outer wall surface of the wire end sleeve 57 in Contact be brought and formed with the help of the protrusions 60 on further pressing concave wall sections 64 at the substantially rectangular wall 59 of the deformed ferrule 57.
• a method which is characterized in that a concavity with respect to a perpendicular to an otherwise linearly extending ridge baseline aligned center line M is formed asymmetrically.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Manufacturing & Machinery (AREA)
• Manufacturing Of Electrical Connectors (AREA)
• Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
• Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)
• Surgical Instruments (AREA)
• Food-Manufacturing Devices (AREA)

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Related Child Applications (1)

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• 2018
  • 2018-01-19 DE DE102018101159.8A patent/DE102018101159A1/de active Pending
  • 2018-11-07 CN CN201880069826.XA patent/CN111279561B/zh active Active
  • 2018-11-07 US US16/757,466 patent/US11682875B2/en active Active
  • 2018-11-07 AU AU2018374403A patent/AU2018374403B2/en active Active
  • 2018-11-07 MX MX2020005624A patent/MX2020005624A/es unknown
  • 2018-11-07 CA CA3081655A patent/CA3081655A1/en active Pending
  • 2018-11-07 JP JP2020529146A patent/JP7344205B2/ja active Active
  • 2018-11-07 KR KR1020207018340A patent/KR20200088462A/ko not_active Application Discontinuation
  • 2018-11-07 EP EP18803893.9A patent/EP3718180A1/de active Pending
  • 2018-11-07 DE DE202018006658.3U patent/DE202018006658U1/de active Active
  • 2018-11-07 WO PCT/EP2018/080469 patent/WO2019105703A1/de unknown
  • 2018-11-21 TW TW107141476A patent/TWI791682B/zh active

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