EP3575001B3 - Roller packages for milling devices, milling devices and method - Google Patents

Roller packages for milling devices, milling devices and method Download PDF

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Publication number
EP3575001B3
EP3575001B3 EP18174570.4A EP18174570A EP3575001B3 EP 3575001 B3 EP3575001 B3 EP 3575001B3 EP 18174570 A EP18174570 A EP 18174570A EP 3575001 B3 EP3575001 B3 EP 3575001B3
Authority
EP
European Patent Office
Prior art keywords
roll
roll assembly
roller
rotation
bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18174570.4A
Other languages
German (de)
French (fr)
Other versions
EP3575001A1 (en
EP3575001B1 (en
Inventor
Philippe HOLENSTEIN
Lukas STUDERUS
Daniel Rickenbach
Daniel Mark
Heribert Weber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Buehler AG
Original Assignee
Buehler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to ES18174570T priority Critical patent/ES2829098T7/en
Application filed by Buehler AG filed Critical Buehler AG
Priority to ES19184071T priority patent/ES2831502T3/en
Priority to EP19184071.9A priority patent/EP3597301B1/en
Priority to EP19184069.3A priority patent/EP3597300B1/en
Priority to EP18174570.4A priority patent/EP3575001B3/en
Priority to CN201980046429.5A priority patent/CN112423888B/en
Priority to US17/058,892 priority patent/US11266993B2/en
Priority to KR1020207037489A priority patent/KR102321211B1/en
Priority to RU2020142853A priority patent/RU2754042C1/en
Priority to CN202111314110.1A priority patent/CN114011509B/en
Priority to JP2020566760A priority patent/JP6974634B2/en
Priority to CA3101679A priority patent/CA3101679C/en
Priority to PCT/EP2019/063716 priority patent/WO2019229014A2/en
Priority to MX2020012808A priority patent/MX2020012808A/en
Priority to KR1020217035023A priority patent/KR102600876B1/en
Priority to CN202111314021.7A priority patent/CN114011508B/en
Priority to CA3189961A priority patent/CA3189961A1/en
Priority to KR1020217035029A priority patent/KR102602490B1/en
Priority to AU2019275986A priority patent/AU2019275986B2/en
Priority to BR112020023619-5A priority patent/BR112020023619B1/en
Priority to CA3189974A priority patent/CA3189974A1/en
Publication of EP3575001A1 publication Critical patent/EP3575001A1/en
Application granted granted Critical
Publication of EP3575001B1 publication Critical patent/EP3575001B1/en
Priority to MX2021014077A priority patent/MX2021014077A/en
Priority to MX2021014078A priority patent/MX2021014078A/en
Priority to JP2021180441A priority patent/JP7250888B2/en
Priority to JP2021180440A priority patent/JP7147034B2/en
Priority to AU2022200350A priority patent/AU2022200350B2/en
Priority to AU2022200349A priority patent/AU2022200349B2/en
Priority to US17/686,541 priority patent/US20220184627A1/en
Priority to US17/686,544 priority patent/US11925940B2/en
Publication of EP3575001B3 publication Critical patent/EP3575001B3/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/32Adjusting, applying pressure to, or controlling the distance between, milling members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/06Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/32Adjusting, applying pressure to, or controlling the distance between, milling members
    • B02C4/38Adjusting, applying pressure to, or controlling the distance between, milling members in grain mills
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G1/00Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
    • G05G1/015Arrangements for indicating the position of a controlling member
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G1/00Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
    • G05G1/08Controlling members for hand actuation by rotary movement, e.g. hand wheels
    • G05G1/10Details, e.g. of discs, knobs, wheels or handles

Definitions

  • the present invention relates to roll packs for grinding devices, to grinding devices and to methods for determining the radial force acting between the rolls of a roll pack.
  • grinding devices are used for a large number of industrial applications, with which particulate material to be ground is ground. These include, for example, milling roller mills, grist malt mills, feed mills and coffee mills.
  • Such grinding devices contain one or more roller packs, each with at least two rollers.
  • the rollers can be held by a respective bearing body.
  • a grinding gap is formed between the rollers, which can be adjusted in many roller stacks, for example by the bearing bodies being adjustable relative to one another.
  • the known roller packs are essentially constructed according to the same principle: the width of the grinding gap is reduced by moving the movably mounted roller to an operating gap by a mechanical, pneumatic or electromechanical drive, i. H. "indented".
  • the operating gap can then be adjusted further during operation, for example manually or by motor.
  • Roll packs have a certain rigidity, which is determined by the dependency of the radial force acting between the rolls and the width of the grinding gap can be characterized.
  • This rigidity is made up of the rigidities of the rolls, the roller bearings and the remaining components of the roll pack.
  • the positions of the rollers are therefore dependent on the forces prevailing in the grinding gap.
  • the radial forces lead to a widening of the grinding gap. As long as the forces are constant, this can be corrected during operation and then has no negative impact.
  • the forces in the grinding gap are very variable for regrind, which is difficult to draw in between the rollers.
  • the rollers are pushed apart. If no material to be ground is drawn in for a short time, the rollers touch. In such a situation, the gap stiffness has a major impact on the behavior and properties of the regrind.
  • a first object of the invention is to eliminate the disadvantages of the known roll packs.
  • roller packs are to be provided in which the width of the grinding gap remains as constant as possible in order to be able to produce ground material with properties that are as homogeneous as possible.
  • a roller pack for a grinding device which has a first roller, which is held by at least one first bearing body, and a second roller, which is held by at least one second bearing body. contains.
  • the first bearing body and the second bearing body can be adjusted relative to one another in such a way that a grinding gap formed between the first roller and the second roller can be adjusted.
  • the second bearing body can be pivotally supported on the first bearing body.
  • the first bearing body and the second bearing body can be pretensioned against one another by means of a tensioning device in such a way that that the first roller and the second roller are pressed towards each other.
  • the first bearing body has at least one first stop body with a first stop surface and the second bearing body has at least one second stop body with a second stop surface, the stop surfaces being designed and arranged or can be arranged on the bearing bodies in such a way that contact of the stop surfaces counteracts contact between the rollers.
  • counteracting is not necessarily understood to mean that contact between the rollers is completely prevented; such contact is also permitted within the scope of the present invention if the grinding gap widths are very small.
  • the first stop body can be rotated about a first axis of rotation.
  • the first abutment surface is formed by a peripheral surface of the first abutment body that is eccentric with respect to the first axis of rotation, in such a way that the rotational position of the first abutment body determines the minimum width of the milling gap.
  • the peripheral surface of the first stop body is referred to here and below as eccentric if it is not rotationally symmetrical with respect to the first axis of rotation, i.e. if it is caused by a rotation of the first stop body about the first axis of rotation by at least an angle that is greater than 0° and less than 360° is not converted into itself.
  • the properties of the ground material can be set precisely, such as starch damage, water absorption and above all the particle size distribution of flour (especially if the gap occupancy and thus the gap force varies due to a fluctuation in the mass flow fed to the grinding device).
  • the pretensioning force exerted by the clamping device between the stop bodies should be greater than the maximum expected force between the stop bodies, which is due to the forces prevailing in the grinding gap.
  • the clamping device can be part of the roller pack. However, it is preferred if the clamping device is part of a machine stand of the grinding device and the roller assembly has a coupling device for detachable coupling to the clamping device. This facilitates the assembly and disassembly of the roller pack. Through this coupling, the tensioning device of the machine stand can cause the pretensioning of the bearing bodies of the roll pack.
  • the coupling device can be arranged on one of the bearing bodies.
  • the peripheral surface of the first stop body can be cylindrical with respect to the first axis of rotation.
  • the circumferential surface can have the shape of a spiral, at least in sections.
  • a spiral means that the distance between the peripheral surface and the first axis of rotation increases or decreases as a function of the angle.
  • the spiral is preferably an Archimedean spiral in which the distance depends linearly on the angle.
  • the second stop body can be rotated about a second axis of rotation parallel to the first axis of rotation, and the second stop surface can be rotated by a relative to the second Axis of rotation formed rotationally symmetrical peripheral surface of the second stop body. Because when the first stop body is rotated in order to adjust the width of the grinding gap, the peripheral surfaces of the two stop bodies can roll against one another, as a result of which there is significantly less friction and consequently the adjustment is facilitated. This is important in the context of the present invention, since the stop bodies are preferably pressed against one another with a high degree of prestress.
  • first axis of rotation of the first stop body and/or the second axis of rotation of the second stop body is arranged to be displaceable, in particular in a direction perpendicular to the first axis of rotation. While turning the first stop body causes a fine adjustment of the milling gap, a coarse adjustment of the milling gap can be achieved by moving at least one of the stop bodies.
  • the roller assembly has a handwheel that can be rotated about a handwheel axis of rotation and is coupled to the first stop body via a handwheel gear such that turning the handwheel causes the first stop body to rotate.
  • a gear can be selected in such a way that a comparatively small torque on the hand wheel is translated into a large torque on the first stop body.
  • the handwheel gear should preferably have the highest possible efficiency.
  • a small gear play is also advantageous in order to enable the most precise possible position display on the hand wheel and the most precise possible position of the first stop body. All of this is important within the scope of the present invention, since the stop bodies are preferably pressed against one another with a high degree of pretension.
  • the hand wheel gear has a plurality of gear inputs, in particular a first gear input for the Hand wheel and a second gear input for motorized adjustability.
  • the invention also includes a method for operating a roll pack as described above.
  • the method includes a step in which the first bearing body and the second bearing body are pretensioned against one another by means of the tensioning device in such a way that the first roller and the second roller are pressed towards one another.
  • the method can include a further step in which the first stop body is rotated about a first axis of rotation in order to set the minimum width of the grinding gap.
  • the roll pack has a force measuring device that contains a first sensor for determining a first force with which the first bearing body and the second bearing body are prestressed against one another, and a second sensor for determining a second force between the first stop body and the second stop body acts.
  • One or both sensors can be force sensors for directly determining the forces.
  • at least one of the two sensors can also be designed for indirectly determining the forces, for example as a pressure sensor with which a pressure prevailing in a cylinder (in particular in a bellows cylinder explained below) can be determined, from which the associated force can then be determined can.
  • the force acting between the rollers can be calculated from the two forces determined directly or indirectly by the sensors.
  • the first sensor can be integrated in the clamping device, for example.
  • the second sensor can be arranged, for example, on the second stop body.
  • the invention also includes a method for determining the radial force acting between the rolls of such a roll stack.
  • the method includes a step in which the force acting between the rolls is calculated from the forces determined by the sensors.
  • Position displays are used in the prior art in order to display the position of a handwheel as mentioned above in the simplest possible way (without electronic elements such as gap sensors or encoders).
  • the position of the hand wheel is referenced by turning the position indicator. This means that the basic state can easily be found again if the grinding gap needs to be adjusted.
  • the position indicator is accommodated in the hand wheel and, in the prior art, is clamped by a radial adjusting screw and is thus secured against twisting or slipping out.
  • Another variant is axial clamping to the rear.
  • the vibrations that occur during grinding operation can significantly affect the position display.
  • Oil-filled position indicators are more robust in this regard; However, the clamping of the position indicator is even more critical: if the position indicator is not tightly clamped, it will come loose; if it is too tight, it can break. Attempts have already been made to eliminate this problem with special screws. However, such a special screw can get lost. If it is replaced with an ordinary screw, leakage may occur. Another disadvantage is that a tool is required for referencing and that the screws are small and often difficult to access.
  • a roller pack for a grinding device which has a first roller and a second roller and a Contains handwheel, by means of which a grinding gap formed between the first roller and the second roller can be adjusted, which is a roller stack as described above.
  • the roller assembly has a position indicator for indicating a position of the handwheel and the position indicator contains a position indicator housing and an indicator element that can be moved along the axis of rotation of the handwheel relative to the position indicator housing and is prestressed by means of a position indicator spring in the direction of the axis of rotation of the handwheel against the position indicator housing or can be preloaded so that it is secured in a holding position by contact with the position indicator housing against rotation about the handwheel axis of rotation and can only be rotated about the handwheel axis of rotation when the pretension caused by the position indicator spring is overcome.
  • the indicator element and the position indicator housing have contact surfaces that allow a form fit in the holding position.
  • the disturbing influences of vibrations during grinding operation can be suppressed particularly effectively.
  • the set of rollers can have an integrated roller device with at least one roller, which is arranged or can be arranged on the roller pack in such a way that the roller pack with the at least one roller can be placed on a horizontal base and moved thereon.
  • a bearing cap of the roller bearing supporting the roller stub can have on its inside a guide channel for lubricant which runs around the roller stub and is connected to an outlet opening through which lubricant can escape from the guide channel.
  • a collecting device for collecting the lubricant for example a collecting container, can be arranged below the outlet opening.
  • the rollers are often cambered.
  • the crowning can be adjusted.
  • a manipulated variable results in addition to the gap adjustment in order to influence the grinding over the roller length and to achieve more uniform grinding.
  • the first roller is held by two first bearing bodies
  • the second roller is held by two second bearing bodies and the first bearing bodies independently of one another are adjustable and / or the second bearing body are independently adjustable.
  • this can be achieved in that the second bearing body is pivotably supported on the first bearing body via a pivot pin and the pivot pin is adjustable relative to the first bearing body, for example in the vertical direction.
  • This can be achieved, for example, by the first bearing body having a wedge which is designed and arranged in such a way that a displacement of the wedge in a first direction relative to the first bearing body causes a displacement of the pivot pin in a second direction, which is different from the first direction, relative to the causes first bearing body.
  • the second bearing body can also be adjustable relative to the first bearing body with the aid of an eccentric.
  • the roll packs according to the invention are particularly advantageous in connection with a device as described in the international patent application PCT/EP2018/061793 disclosed gear.
  • the present invention therefore includes that the roll pack also contains a gear which includes a bearing housing in which an input shaft, a first output shaft and a second output shaft are accommodated, the input shaft and the first output shaft perpendicular to one another and the first output shaft and the second output shaft are arranged parallel to one another, the input shaft and the first output shaft are operatively connected to one another via a pair of bevel gears, the first output shaft and the second output shaft are operatively connected to one another via a torque transmission arrangement, the first output shaft is coupled to the first roller and the second output shaft is coupled to it the second roller is coupled.
  • a gear which includes a bearing housing in which an input shaft, a first output shaft and a second output shaft are accommodated, the input shaft and the first output shaft perpendicular to one another and the first output shaft and the second output shaft are arranged parallel to one another, the input shaft and the first output shaft are operatively connected to one another via a pair of bevel gears, the first output shaft and the second output shaft are operatively connected
  • a further aspect of the invention is a grinding device, for example a milling roller mill, a grist malt mill, a feed grinder or a coffee grinder.
  • the grinding device contains a machine stand and at least one set of rollers as described above, which is designed according to one of the preceding claims and is used or can be used in the machine stand. This results in the advantages already explained above for the roller stack for the grinding device.
  • the machine stand has a clamping device and the roll assembly has a coupling device for detachable coupling to the clamping device. This facilitates namely the assembly and disassembly of the roll pack.
  • the tensioning device can have a cylinder, which is preferably designed as a bellows cylinder. It is particularly preferred if the bellows cylinder is coupled to a vent valve. In this way, in the event of an overload (e.g. when a foreign body enters the grinding gap), relief can be achieved by the pressure in the bellows cylinder being released by opening the vent valve.
  • the vent valve should be dimensioned accordingly for rapid relief.
  • the tensioning device can also have at least one spring which is pretensioned and in particular is connected in series with the cylinder.
  • the preloaded spring can be a known disc spring assembly.
  • the tensioning device can contain a tie rod, a tie bushing pivotably mounted at a first end of the tie rod, a tie rod partially accommodated in the tie bushing and pretensioned by a spring, and the cylinder which is coupled to a second end of the tie rod.
  • the tie rod can be coupled to a coupling device of the roller pack arranged on the second bearing body.
  • the tie rod can are supported in the mounted state of the roll pack in a support point located between its ends on the bearing body.
  • the tie rod By activating the cylinder, the second end of the tie rod can be pressed against the first bearing body and supported thereon, as a result of which the overall torque acting on the roll pack can be reduced.
  • the tie rod can be swiveled around the support point and thus pull on the tie bush and the tie rod. In this way, the first bearing body and the second bearing body can be prestressed against one another in such a way that the first roller and the second roller are pressed towards one another.
  • rollers of a grinding device have to be exchanged for inspection purposes.
  • the rolls can be removed one at a time, or the entire pack can be removed.
  • the rollers can be mounted on the grinding surfaces, on the bearing bodies or on the roller stubs.
  • lifting takes place using hydraulic lifting tables and then rolling out.
  • rollers are first mounted, and then the roller pack is raised by lowering the rollers and then rolled out on the rollers.
  • chain hoists For hanging up on the roller stubs, these can be lifted with chain hoists and the chain hoists can then be moved in rails.
  • a horizontal recording on the roll stubs is also possible by attaching rollers to them and moving them in rails.
  • the document EP 1 201 308 A1 also discloses a roller pack with integrated rollers, which can be placed down by means of an eccentric in order to be able to raise the roller pack.
  • rollers must first be installed or at least adjusted in a preparatory step for unrolling.
  • a grinding device in particular a milling roller mill, which contains a machine frame and at least one roller pack with a first roller and a second roller, which is used or can be used in the machine frame, the roller pack being is as described above.
  • the set of rollers has an integrated rolling device with at least one roller, which is arranged or can be arranged on the set of rollers in such a way that the set of rollers with the at least one roller can be placed on a horizontal base and moved thereon.
  • the machine stand has at least one rail on which the at least one roller of the roller pack can be moved during assembly and/or disassembly of the roller pack.
  • the set of rollers has at least one contact surface
  • the machine stand has at least one counter-contact surface.
  • the contact surface and the counter-contact surface are matched to one another and to the at least one rail in such a way that the at least one roller of the roller stack does not rest on the rail when the roller stack is in a mounting position due to a positive fit between the contact surface and the counter-contact surface.
  • the package is not raised during disassembly, but lowered onto the rollers.
  • the rollers of the roller pack do not lie on the rail in the assembly position, which protects the rollers.
  • the figures 1 and 2 show a roller pack 10 for a milling roller mill in a side view.
  • the roller pack 10 contains a first roller 11 which is held by two first bearing bodies 13 and a second roller 12 which is held by two second bearing bodies 14 .
  • the second bearing bodies 14 are pivotably supported on the first bearing bodies 13 via pivot bolts 57 .
  • the milling roller mill 70 shown has a machine stand 71 and two roller packs 10 arranged one above the other to save space.
  • Each roller pack 10 can be driven by means of a gearbox 43, which includes a bearing housing 44, in which an input shaft (not visible here), a first output shaft 46 and a second Output shaft 47 are added.
  • the input shaft and the first output shaft 46 are perpendicular to each other, and the first output shaft 46 and the second output shaft 47 are parallel to each other.
  • the input shaft and the first output shaft 46 are operatively connected to one another via a pair of bevel gears (not shown here), and the first output shaft 46 and the second output shaft 47 are operatively connected to one another via a torque transmission arrangement, also not shown.
  • the first output shaft is coupled to the first roll 11, and the second output shaft 47 to the second roll 12.
  • the gear 43 allows the second roller 12 to be movably mounted.
  • the first bearing body 13 also has a first stop body 17, which can be rotated about a first axis of rotation A1, and has a first stop surface 18. This is formed by a circumferential surface 18 of the first stop body 17 that is eccentric with respect to the first axis of rotation A1.
  • the second bearing body 14 has a second stop body 19, which can be rotated about a second axis of rotation A2 parallel to the first axis of rotation A1, and has a second stop surface 20. This is formed by a peripheral surface 20 of the second stop body 19 that is rotationally symmetrical with respect to the second axis of rotation A2.
  • the two stop surfaces 18, 20 are designed and arranged on the bearing bodies 13, 14 in such a way that contact between the stop surfaces 18, 20 counteracts contact between the rollers 11, 12, as will be explained below.
  • FIG 1 a disengaged position of the roller pack 10 is shown, in which the stop surfaces 18, 20 are not in contact with each other.
  • the first bearing body 13 and the second bearing body 14 can be adjusted relative to one another by means of a clamping device 16, which is part of the machine stand 71 and is only partially shown here, such that a grinding gap formed between the first roller 11 and the second roller 12 can be adjusted.
  • the tensioning device 16 contains a tie rod 51, a tie rod 55 which is pivotably mounted at an upper end 67 of the tie rod 51 via a joint 54, a tie rod 52 which is partially accommodated in the tie rod 55 and is pretensioned by means of a set of disk springs 41, and a bellows cylinder 40 which is connected to a lower End 68 of the tie rod 51 is coupled and only in figure 4 is shown.
  • the pull rod 52 is coupled to the second bearing body 14 with a coupling direction 66 arranged on the second bearing body 14 .
  • the tie rod 51 is supported in a support point 75 on the first bearing body 13, as long as the roller assembly 10 is installed.
  • FIG 4 shows a side view of a milling roller mill 70 with the roller pack 10.
  • the lower end 68 of the tie rod 51 is pressed against the first bearing body 13 and supported thereon, whereby the overall torque acting on the roller pack 10 is reduced.
  • the tie rod 51 is pivoted about the support point 75 and thus pulls on the tie bushing 55 and on the tie rod 52 and thus via the coupling device 66 on the second bearing body 14.
  • the first bearing body 13 and the second bearing body 14 are prestressed against one another in such a way that that the first roller 11 and the second roller 12 are pressed towards each other.
  • the storage via the bellows cylinder 40 causes an overload protection.
  • the bellows cylinder is coupled with a sufficiently dimensioned vent valve so that the pressure in the bellows cylinder can be quickly reduced by opening the vent valve. Without opening the vent valve, there would also be an increase in force, but this would be significantly smaller than if only one spring assembly were present.
  • the first axis of rotation A1 of the first stop body 17 and the second axis of rotation A2 of the second stop body 19 can be displaced arranged in a direction perpendicular to the rotation axes A1, A2.
  • the roller stack 10 also has a handwheel 21 that can be rotated about a handwheel axis of rotation H for fine adjustment of the width of the grinding gap.
  • the handwheel 21 is an in figure 5 illustrated hand wheel gear 22 is coupled to the first stop body 17 . It is designed in such a way that turning the hand wheel 21 causes the first stop body 17 to turn. As a result, a comparatively small torque on the hand wheel 21 can be translated into a large torque on the first stop body 17 .
  • the hand wheel gear 22 has a high degree of efficiency and a small gear backlash for the purposes mentioned above.
  • the roller pack 10 also has a detailed in figure 6 Position indicator 26 shown for indicating a position of the handwheel 21.
  • the position indicator 26 contains a position indicator housing 27 and an indicator element 28 that can be moved along the handwheel axis of rotation H relative to the position indicator housing 27.
  • the indicator element 28 is by means of at least one position indicator spring 29 in the direction of the handwheel axis of rotation H against the position indicator housing 27 is pretensioned or can be pretensioned in such a way that it can be rotated about the handwheel axis of rotation H only when the pretension caused by the position indicator spring 29 is overcome. This is done by form-fitting elements 53 on the display element 28 and on the position indicator housing 27.
  • the roller assembly 10 includes a force measuring device which contains a first force sensor 24 and a second force sensor 25 .
  • the first force sensor 24 is integrated in the tensioning device 16, namely in the area of the joint 54 formed between the tie rod 51 and the tie rod 52; the second force sensor 25 is on the second Stop body 19 (see figure 7 ).
  • a first force can be determined with the first sensor 24, with which the first bearing body 13 and the second bearing body 14 are prestressed against one another, and with the second sensor 25, a second force can be determined, which acts between the first stop body 17 and the second Stop body 19 acts.
  • the force acting between the rollers 11, 12 can be calculated from these forces.
  • FIG 8 shows in detail how the second bearing bodies 14 are pivotably supported on the first bearing bodies 13 via pivot bolts 57 .
  • the first bearing body 13 each contain a wedge 39 through which an adjusting screw 56 is guided. Turning the adjusting screw 56 causes a displacement of the wedge 39 in a horizontal first direction R1 and thus a displacement of the pivot pin 57 and the second bearing body 14 in a second direction R2 vertical to the first direction R1. In this way, the second bearing bodies 14 can be adjusted individually relative to the first bearing bodies 13, which allows the roller axes to tilt.
  • the figures 9 and 10 show in detail a roller bearing 58 and its seal.
  • a roll stub 33 of the second roll 12 is supported by an inner ring 59 , a plurality of rolling elements 60 and an outer ring 61 .
  • an inner bearing cap 62 and an outer bearing cap 63 which have on their inner sides 34 the roll stub 33 circumferential grooves 64 for seals and guide grooves 35 for lubricant (not shown here).
  • Paragraphs 65 are also present, which support the slinging away of the lubricant.
  • the guide channel 35 of the outer bearing cap 63 is connected to an outlet opening 36 through which lubricant can escape from the guide channel 35 of the outer bearing cap 63 .
  • a collecting device 37 for collecting the Lubricant which is in the form of a trough 37.
  • a connecting bore not shown, between the inner space and the guide channel 35 in order to prevent over-greasing and to allow excess grease to escape through this connecting bore.
  • the roller pack 10 has an integrated rolling device 30 with rollers 31 .
  • the rollers 31 are arranged on the roller pack 10 in such a way that the roller pack 10 with the rollers 31 can be placed on a horizontal base (not shown here) and can be moved thereon.
  • the machine stand 71 of the milling roller mill 70 has according to figure 12 Rails 72 on which the rollers 31 of the roll pack 10 can be moved during assembly and/or dismantling of the roll pack 10.
  • the roll pack 10 also has front contact surfaces 76 (see FIG figure 8 ) and rear contact surfaces 42, and the machine stand 71 has corresponding mating contact surfaces 73.
  • the contact surfaces 42, 76 and the mating contact surface 73 are matched to one another and to the rails 72 in such a way that the rollers 31 in a mounting position of the roller stack 10 due to a form fit between the contact surface 42, 76 and the counter-contact surface 73 do not rest on the rail 72.

Description

Die vorliegende Erfindung befasst sich mit Walzenpaketen für Vermahlungsvorrichtungen, mit Vermahlungsvorrichtungen und mit Verfahren zur Bestimmung der zwischen den Walzen eines Walzenpakets wirkenden radialen Kraft.The present invention relates to roll packs for grinding devices, to grinding devices and to methods for determining the radial force acting between the rolls of a roll pack.

Für eine Vielzahl industrieller Anwendungen werden verschiedenartige Vermahlungsvorrichtungen eingesetzt, mit denen partikelförmiges Mahlgut vermahlen wird. Hierzu gehören beispielsweise Müllereiwalzenstühle, Malzschrotmühlen, Futtermühlen und Kaffeemühlen. Derartige Vermahlungsvorrichtungen enthalten ein oder mehrere Walzenpakete mit jeweils mindestens zwei Walzen. Die Walzen können von einem jeweiligen Lagerkörper gehalten werden. Zwischen den Walzen ist ein Mahlspalt gebildet, der in vielen Walzenpaketen verstellbar ist, beispielsweise indem die Lagerkörper relativ zueinander verstellbar sind.Various types of grinding devices are used for a large number of industrial applications, with which particulate material to be ground is ground. These include, for example, milling roller mills, grist malt mills, feed mills and coffee mills. Such grinding devices contain one or more roller packs, each with at least two rollers. The rollers can be held by a respective bearing body. A grinding gap is formed between the rollers, which can be adjusted in many roller stacks, for example by the bearing bodies being adjustable relative to one another.

Die bekannten Walzenpakete sind im Wesentlichen nach dem gleichen Prinzip aufgebaut: Durch einen mechanischen, pneumatischen oder elektromechanischen Antrieb wird die Breite des Mahlspalts durch Verschieben der beweglich gelagerten Walze auf einen Betriebsspalt verkleinert, d. h. "eingerückt". Der Betriebsspalt kann dann im Betrieb weiter angepasst werden, beispielsweise manuell oder motorisch.The known roller packs are essentially constructed according to the same principle: the width of the grinding gap is reduced by moving the movably mounted roller to an operating gap by a mechanical, pneumatic or electromechanical drive, i. H. "indented". The operating gap can then be adjusted further during operation, for example manually or by motor.

In den Dokumenten DE 595 934 und DE 597 775 werden Einrichtungen zur Regelung des Anpressdrucks von Mahlwalzen offenbart. Diese Einrichtungen enthalten einstellbare Federungen, die das Ausweichen der Mahlwalzen beim Durchgang von harten Fremdkörpern ermöglichen. US 5018960 A , DE 10125378 A1 und DE 524005 C offenbaren Vorrichutngen zum Eunstellen des Mahlspalts.In the documents DE 595 934 and DE 597 775 devices for controlling the contact pressure of grinding rollers are disclosed. These devices contain adjustable springs that allow the grinding rollers to deflect when hard foreign bodies pass through. US5018960A , DE 10125378 A1 and DE 524005 C disclose devices for adjusting the grinding gap.

Walzenpakete haben eine gewisse Steifigkeit, die durch die Abhängigkeit der zwischen den Walzen wirkenden radialen Kraft und der Breite des Mahlspalts charakterisiert werden kann. Diese Steifigkeit setzt sich zusammen aus den Steifigkeiten der Walzen, der Wälzlager und der restlichen Komponenten des Walzenpakets. Im eingerückten Zustand sind die Positionen der Walzen somit abhängig von den im Mahlspalt herrschenden Kräften. Hauptsächlich die radialen Kräfte führen zu einer Verbreiterung des Mahlspalts. Solange die Kräfte konstant sind, kann dies im Betrieb korrigiert werden und hat dann keinen negativen Einfluss.Roll packs have a certain rigidity, which is determined by the dependency of the radial force acting between the rolls and the width of the grinding gap can be characterized. This rigidity is made up of the rigidities of the rolls, the roller bearings and the remaining components of the roll pack. In the engaged state, the positions of the rollers are therefore dependent on the forces prevailing in the grinding gap. Mainly the radial forces lead to a widening of the grinding gap. As long as the forces are constant, this can be corrected during operation and then has no negative impact.

Bei Mahlgut, das sich nur schwierig zwischen die Walzen einziehen lässt, sind die Kräfte im Mahlspalt jedoch sehr variabel. Passiert das Mahlgut den Mahlspalt, werden die Walzen auseinandergedrückt. Wird kurzzeitig kein Mahlgut eingezogen, berühren sich die Walzen. Bei einer solchen Situation hat die Spaltsteifigkeit einen grossen Einfluss auf das Verhalten und die Eigenschaften des Mahlguts.However, the forces in the grinding gap are very variable for regrind, which is difficult to draw in between the rollers. When the material to be ground passes through the grinding gap, the rollers are pushed apart. If no material to be ground is drawn in for a short time, the rollers touch. In such a situation, the gap stiffness has a major impact on the behavior and properties of the regrind.

Es ist eine erste Aufgabe der Erfindung, die Nachteile der bekannten Walzenpakete auszuräumen. Insbesondere sollen Walzenpakete bereitgestellt werden, bei denen die Breite des Mahlspalts möglichst konstant bleibt, um Mahlgut mit möglichst homogenen Eigenschaften erzeugen zu können.A first object of the invention is to eliminate the disadvantages of the known roll packs. In particular, roller packs are to be provided in which the width of the grinding gap remains as constant as possible in order to be able to produce ground material with properties that are as homogeneous as possible.

Diese und weitere Aufgaben werden in einem ersten Aspekt der Erfindung gelöst durch ein Walzenpaket für eine Vermahlungsvorrichtung gemäss Anspruch 1, das eine erste Walze, welche von mindestens einem ersten Lagerkörper gehalten wird, und eine zweite Walze, welche von mindestens einem zweiten Lagerkörper gehalten wird, enthält. Der erste Lagerkörper und der zweite Lagerkörper sind derart relativ zueinander verstellbar, dass ein zwischen der ersten Walze und der zweiten Walze gebildeter Mahlspalt verstellbar ist. Beispielsweise kann der zweite Lagerkörper schwenkbar am ersten Lagerkörper abgestützt sein. Der erste Lagerkörper und der zweite Lagerkörper sind mittels einer Spanneinrichtung derart gegeneinander vorspannbar, dass die erste Walze und die zweite Walze aufeinander zu gedrückt werden.These and other objects are achieved in a first aspect of the invention by a roller pack for a grinding device according to claim 1, which has a first roller, which is held by at least one first bearing body, and a second roller, which is held by at least one second bearing body. contains. The first bearing body and the second bearing body can be adjusted relative to one another in such a way that a grinding gap formed between the first roller and the second roller can be adjusted. For example, the second bearing body can be pivotally supported on the first bearing body. The first bearing body and the second bearing body can be pretensioned against one another by means of a tensioning device in such a way that that the first roller and the second roller are pressed towards each other.

Erfindungsgemäss ist vorgesehen, dass der erste Lagerkörper mindestens einen ersten Anschlagkörper mit einer ersten Anschlagfläche aufweist und der zweite Lagerkörper mindestens einen zweiten Anschlagkörper mit einer zweiten Anschlagfläche aufweist, wobei die Anschlagflächen derart ausgebildet und an den Lagerkörpern angeordnet oder anordenbar sind, dass ein Kontakt der Anschlagflächen einem Kontakt der Walzen entgegenwirkt. Unter einem Entgegenwirken wird hier und im Folgenden nicht zwangsläufig verstanden, dass ein Kontakt der Walzen vollständig verhindert wird; ein solcher Kontakt ist bei sehr kleinen vorgegebenen Mahlspaltbreiten auch im Rahmen der vorliegenden Erfindung erlaubt.According to the invention, it is provided that the first bearing body has at least one first stop body with a first stop surface and the second bearing body has at least one second stop body with a second stop surface, the stop surfaces being designed and arranged or can be arranged on the bearing bodies in such a way that contact of the stop surfaces counteracts contact between the rollers. Here and in the following, counteracting is not necessarily understood to mean that contact between the rollers is completely prevented; such contact is also permitted within the scope of the present invention if the grinding gap widths are very small.

Weiterhin ist der erste Anschlagkörper um eine erste Drehachse rotierbar. Die erste Anschlagfläche ist durch eine bezüglich der ersten Drehachse exzentrische Umfangsfläche des ersten Anschlagkörpers gebildet, und zwar derart, dass die Drehposition des ersten Anschlagkörpers die minimale Breite des Mahlspalts bestimmt. Die Umfangsfläche des ersten Anschlagkörpers wird hier und im Folgenden als exzentrisch bezeichnet, wenn sie bezüglich der ersten Drehachse nicht rotationssymmetrisch ist, also wenn sie durch eine Drehung des ersten Anschlagkörpers um die erste Drehachse um mindestens einen Winkel, der grösser als 0° und kleiner als 360° ist, nicht in sich selbst überführt wird.Furthermore, the first stop body can be rotated about a first axis of rotation. The first abutment surface is formed by a peripheral surface of the first abutment body that is eccentric with respect to the first axis of rotation, in such a way that the rotational position of the first abutment body determines the minimum width of the milling gap. The peripheral surface of the first stop body is referred to here and below as eccentric if it is not rotationally symmetrical with respect to the first axis of rotation, i.e. if it is caused by a rotation of the first stop body about the first axis of rotation by at least an angle that is greater than 0° and less than 360° is not converted into itself.

Variiert bei einem erfindungsgemässen Walzenpaket die im Mahlspalt herrschende Kraft, so ändert sich lediglich die Vorspannkraft zwischen den Lagerkörpern, nicht aber deren relative Position. Die einzige Nachgiebigkeit bezüglich des Mahlspalts ergibt sich also aus den Walzen und Lagern. Durch ein Drehen des ersten Anschlagkörpers können die Eigenschaften des gemahlenen Mahlguts präzise eingestellt werden, wie beispielsweise die Stärkebeschädigung, die Wasseraufnahme und vor allem die Partikelgrössenverteilung von Mehl (besonders wenn aufgrund einer Schwankung des der Vermahlungsvorrichtung zugeführten Massenstroms die Spaltbelegung und somit die Spaltkraft variiert).If the force prevailing in the refining gap varies in a roller stack according to the invention, only the prestressing force between the bearing bodies changes, but not their relative position. Thus, the only compliance with respect to the refining gap comes from the rollers and bearings. By rotating the first stop body, the properties of the ground material can be set precisely, such as starch damage, water absorption and above all the particle size distribution of flour (especially if the gap occupancy and thus the gap force varies due to a fluctuation in the mass flow fed to the grinding device).

Um zu verhindern, dass die Anschlagkörper ausser Kontakt geraten und damit die Breite des Mahlspalts zu gross wird, sollte die von der Spanneinrichtung zwischen den Anschlagkörpern herrschende Vorspannkraft grösser sein als die maximal erwartete Kraft zwischen den Anschlagkörpern, die von den im Mahlspalt herrschenden Kräften herrührt.In order to prevent the stop bodies from getting out of contact and the width of the grinding gap becoming too large, the pretensioning force exerted by the clamping device between the stop bodies should be greater than the maximum expected force between the stop bodies, which is due to the forces prevailing in the grinding gap.

Die Spanneinrichtung kann Bestandteil des Walzenpakets sein. Allerdings ist es bevorzugt, wenn die Spanneinrichtung Bestandteil eines Maschinenständers der Vermahlungsvorrichtung ist und das Walzenpaket eine Kopplungseinrichtung zur lösbaren Kopplung mit der Spanneinrichtung aufweist. Dies erleichtert die Montage und Demontage des Walzenpakets. Durch diese Kopplung kann die Spanneinrichtung des Maschinenständers die Vorspannung der Lagerkörper des Walzenpakets bewirken. Die Kopplungseinrichtung kann an einem der Lagerkörper angeordnet sein.The clamping device can be part of the roller pack. However, it is preferred if the clamping device is part of a machine stand of the grinding device and the roller assembly has a coupling device for detachable coupling to the clamping device. This facilitates the assembly and disassembly of the roller pack. Through this coupling, the tensioning device of the machine stand can cause the pretensioning of the bearing bodies of the roll pack. The coupling device can be arranged on one of the bearing bodies.

Die Umfangsfläche des ersten Anschlagkörpers kann bezüglich der ersten Drehachse zylinderförmig sein. In Umfangsrichtung bezüglich der ersten Drehachse kann die Umfangsfläche beispielsweise zumindest abschnittsweise die Form einer Spirale aufweisen. Unter einer Spirale wird verstanden, dass der Abstand der Umfangsfläche von der ersten Drehachse in Abhängigkeit vom Winkel grösser oder kleiner wird. Die Spirale ist bevorzugt eine archimedische Spirale, bei der der Abstand linear vom Winkel abhängt.The peripheral surface of the first stop body can be cylindrical with respect to the first axis of rotation. In the circumferential direction with respect to the first axis of rotation, the circumferential surface can have the shape of a spiral, at least in sections. A spiral means that the distance between the peripheral surface and the first axis of rotation increases or decreases as a function of the angle. The spiral is preferably an Archimedean spiral in which the distance depends linearly on the angle.

Weiterhin ist erfindungsgemäss der zweite Anschlagkörper um eine zur ersten Drehachse parallele zweite Drehachse rotierbar und die zweite Anschlagfläche durch eine bezüglich der zweiten Drehachse rotationssymmetrische Umfangsfläche des zweiten Anschlagkörpers gebildet. Denn wenn der erste Anschlagkörper gedreht wird, um die Breite des Mahlspalts zu verstellen, können die Umfangsflächen der beiden Anschlagkörper aneinander abrollen, wodurch eine deutlich geringere Reibung entsteht und folglich die Verstellung erleichtert wird. Dies ist im Rahmen der vorliegenden Erfindung von Bedeutung, da die Anschlagkörper bevorzugt mit einer hohen Vorspannung gegeneinander gedrückt werden.Furthermore, according to the invention, the second stop body can be rotated about a second axis of rotation parallel to the first axis of rotation, and the second stop surface can be rotated by a relative to the second Axis of rotation formed rotationally symmetrical peripheral surface of the second stop body. Because when the first stop body is rotated in order to adjust the width of the grinding gap, the peripheral surfaces of the two stop bodies can roll against one another, as a result of which there is significantly less friction and consequently the adjustment is facilitated. This is important in the context of the present invention, since the stop bodies are preferably pressed against one another with a high degree of prestress.

Ferner ist es zweckmässig, wenn die erste Drehachse des ersten Anschlagkörpers und/oder die zweite Drehachse des zweiten Anschlagkörpers verschiebbar angeordnet ist, insbesondere in einer zur ersten Drehachse senkrechten Richtung. Während ein Drehen des ersten Anschlagkörpers eine Feinverstellung des Mahlspalts bewirkt, kann durch ein Verschieben mindestens eines der Anschlagkörper eine Grobverstellung des Mahlspalts erreicht werden.Furthermore, it is expedient if the first axis of rotation of the first stop body and/or the second axis of rotation of the second stop body is arranged to be displaceable, in particular in a direction perpendicular to the first axis of rotation. While turning the first stop body causes a fine adjustment of the milling gap, a coarse adjustment of the milling gap can be achieved by moving at least one of the stop bodies.

Die Feinverstellung wird nochmals erleichtert, wenn das Walzenpaket ein um eine Handraddrehachse drehbares Handrad aufweist, welches über ein Handradgetriebe derart mit dem ersten Anschlagkörper gekoppelt ist, dass ein Drehen des Handrads ein Drehen des ersten Anschlagkörpers bewirkt. Auf an sich bekannte Weise kann ein Getriebe derart gewählt werden, dass ein vergleichsweise kleines Drehmoment am Handrad zu einem grossen Drehmoment am ersten Anschlagkörper übersetzt wird. Bevorzugt sollte das Handradgetriebe einen möglichst hohen Wirkungsgrad haben. Ebenfalls von Vorteil ist ein kleines Getriebespiel, um eine möglichst genaue Positionsanzeige am Handrad und eine möglichst genaue Stellung des ersten Anschlagkörpers zu ermöglichen. All dies ist im Rahmen der vorliegenden Erfindung von Bedeutung, da die Anschlagkörper bevorzugt mit einer hohen Vorspannung gegeneinander gedrückt werden. Ausserdem ist es bevorzugt, wenn das Handradgetriebe mehrere Getriebeeingänge aufweist, insbesondere einen ersten Getriebeeingang für das Handrad und einen zweiten Getriebeeingang für eine motorische Verstellbarkeit.The fine adjustment is made even easier if the roller assembly has a handwheel that can be rotated about a handwheel axis of rotation and is coupled to the first stop body via a handwheel gear such that turning the handwheel causes the first stop body to rotate. In a way that is known per se, a gear can be selected in such a way that a comparatively small torque on the hand wheel is translated into a large torque on the first stop body. The handwheel gear should preferably have the highest possible efficiency. A small gear play is also advantageous in order to enable the most precise possible position display on the hand wheel and the most precise possible position of the first stop body. All of this is important within the scope of the present invention, since the stop bodies are preferably pressed against one another with a high degree of pretension. In addition, it is preferred if the hand wheel gear has a plurality of gear inputs, in particular a first gear input for the Hand wheel and a second gear input for motorized adjustability.

Die Erfindung umfasst auch ein Verfahren zum Betreiben eines wie oben beschriebenen Walzenpakets. Das Verfahren enthält einen Schritt, in dem der erste Lagerkörper und der zweite Lagerkörper mittels der Spanneinrichtung derart gegeneinander vorspannt werden, dass die erste Walze und die zweite Walze aufeinander zu gedrückt werden.The invention also includes a method for operating a roll pack as described above. The method includes a step in which the first bearing body and the second bearing body are pretensioned against one another by means of the tensioning device in such a way that the first roller and the second roller are pressed towards one another.

Um die minimale Breite des Mahlspalts einzustellen, kann das Verfahren einen weiteren Schritt enthalten, in dem der erste Anschlagkörper um eine erste Drehachse rotiert wird, um die minimale Breite des Mahlspalts einzustellen.In order to set the minimum width of the grinding gap, the method can include a further step in which the first stop body is rotated about a first axis of rotation in order to set the minimum width of the grinding gap.

Des Weiteren ist es sinnvoll, wenn das Walzenpaket eine Kräftemesseinrichtung aufweist, die einen ersten Sensor zur Bestimmung einer ersten Kraft enthält, mit der der erste Lagerkörper und der zweite Lagerkörper gegeneinander vorgespannt sind, sowie einen zweiten Sensor zur Bestimmung einer zweiten Kraft, die zwischen dem ersten Anschlagkörper und dem zweiten Anschlagkörper wirkt. Bei einem oder beiden Sensoren kann es sich um Kraftsensoren zur direkten Bestimmung der Kräfte handeln. Alternativ kann aber auch mindestens einer der beiden Sensoren zur indirekten Bestimmung der Kräfte ausgebildet sein, beispielsweise als Drucksensor, mit dem ein in einem Zylinder (insbesondere in einem weiter unten erläuterten Balgzylinder) herrschender Druck bestimmt werden kann, aus dem dann die zugehörige Kraft ermittelt werden kann. Aus den beiden von den Sensoren direkt oder indirekt bestimmten Kräften kann die zwischen den Walzen wirkende Kraft berechnet werden.Furthermore, it makes sense if the roll pack has a force measuring device that contains a first sensor for determining a first force with which the first bearing body and the second bearing body are prestressed against one another, and a second sensor for determining a second force between the first stop body and the second stop body acts. One or both sensors can be force sensors for directly determining the forces. Alternatively, however, at least one of the two sensors can also be designed for indirectly determining the forces, for example as a pressure sensor with which a pressure prevailing in a cylinder (in particular in a bellows cylinder explained below) can be determined, from which the associated force can then be determined can. The force acting between the rollers can be calculated from the two forces determined directly or indirectly by the sensors.

Der erste Sensor kann beispielsweise in der Spanneinrichtung integriert sein. Der zweite Sensor kann beispielsweise am zweiten Anschlagkörper angeordnet sein.The first sensor can be integrated in the clamping device, for example. The second sensor can be arranged, for example, on the second stop body.

Die Erfindung umfasst auch ein Verfahren zur Bestimmung der zwischen den Walzen eines solchen Walzenpakets wirkenden radialen Kraft. Das Verfahren enthält einen Schritt, in dem die zwischen den Walzen wirkende Kraft aus den mittels der Sensoren bestimmten Kräften berechnet wird.The invention also includes a method for determining the radial force acting between the rolls of such a roll stack. The method includes a step in which the force acting between the rolls is calculated from the forces determined by the sensors.

Um auf möglichst einfache Weise (ohne elektronische Elemente wie Spaltsensoren oder Encoder) die Stellung eines wie oben bereits erwähnten Handrads anzuzeigen, werden im Stand der Technik Positionsanzeigen eingesetzt. Ist der Betriebsspalt wie gewünscht eingestellt, wird die Stellung des Handrads durch Drehen der Positionsanzeige referenziert. Damit kann bei erforderlicher Anpassung des Mahlspalts der Grundzustand auf einfache Weise wiedergefunden werden. Die Positionsanzeige wird im Handrad aufgenommen und im Stand der Technik durch eine radiale Stellschraube geklemmt und so gegen ein Verdrehen oder Herausrutschen gesichert. Eine andere Variante ist das axiale Spannen nach hinten. Die beim Mahlbetrieb entstehenden Vibrationen können die Positionsanzeige jedoch erheblich beinträchtigen.Position displays are used in the prior art in order to display the position of a handwheel as mentioned above in the simplest possible way (without electronic elements such as gap sensors or encoders). When the operating gap is set as desired, the position of the hand wheel is referenced by turning the position indicator. This means that the basic state can easily be found again if the grinding gap needs to be adjusted. The position indicator is accommodated in the hand wheel and, in the prior art, is clamped by a radial adjusting screw and is thus secured against twisting or slipping out. Another variant is axial clamping to the rear. However, the vibrations that occur during grinding operation can significantly affect the position display.

Ölgefüllte Positionsanzeigen sind diesbezüglich zwar robuster; jedoch ist die Klemmung der Positionsanzeige damit noch kritischer: zu schwach verspannt löst sich die Positionsanzeige, zu stark verspannt kann sie zu Bruch gehen. Es wurde bereits versucht, dieses Problem mit Spezialschrauben auszuräumen. Allerdings kann eine solche Spezialschraube abhandenkommen. Wird sie durch eine gewöhnliche Schraube ersetzt, kann es zu Leckagen kommen. Ebenfalls nachteilig ist, dass für die Referenzierung ein Werkzeug nötig ist und dass die Schrauben klein und oft schlecht zugänglich sind.Oil-filled position indicators are more robust in this regard; However, the clamping of the position indicator is even more critical: if the position indicator is not tightly clamped, it will come loose; if it is too tight, it can break. Attempts have already been made to eliminate this problem with special screws. However, such a special screw can get lost. If it is replaced with an ordinary screw, leakage may occur. Another disadvantage is that a tool is required for referencing and that the screws are small and often difficult to access.

Zur Lösung dieses Problems wird gemäss einer bevorzugten Ausführungsform der Erfindung ein Walzenpaket für eine Vermahlungsvorrichtung vorgeschlagen, welches eine erste Walze und eine zweite Walze sowie ein um eine Handraddrehachse drehbares Handrad enthält, mittels dessen ein zwischen der ersten Walze und der zweiten Walze gebildeter Mahlspalt einstellbar ist, wobei es sich um ein wie oben beschriebenes Walzenpaket handelt. Gemäss dieser bevorzugten Ausführungsform ist vorgesehen, dass das Walzenpaket eine Positionsanzeige zum Anzeigen einer Position des Handrads aufweist und die Positionsanzeige ein Positionsanzeigengehäuse und ein entlang der Handraddrehachse relativ zum Positionsanzeigengehäuse bewegliches Anzeigeelement enthält, welches mittels einer Positionsanzeigenfeder derart in Richtung der Handraddrehachse gegen das Positionsanzeigengehäuse vorgespannt oder vorspannbar ist, dass es in einer Halteposition durch Kontakt mit dem Positionsanzeigengehäuse gegen ein Verdrehen um die Handraddrehachse gesichert ist und nur bei Überwindung der durch die Positionsanzeigenfeder bewirkten Vorspannung um die Handraddrehachse drehbar ist.In order to solve this problem, according to a preferred embodiment of the invention, a roller pack for a grinding device is proposed which has a first roller and a second roller and a Contains handwheel, by means of which a grinding gap formed between the first roller and the second roller can be adjusted, which is a roller stack as described above. According to this preferred embodiment, it is provided that the roller assembly has a position indicator for indicating a position of the handwheel and the position indicator contains a position indicator housing and an indicator element that can be moved along the axis of rotation of the handwheel relative to the position indicator housing and is prestressed by means of a position indicator spring in the direction of the axis of rotation of the handwheel against the position indicator housing or can be preloaded so that it is secured in a holding position by contact with the position indicator housing against rotation about the handwheel axis of rotation and can only be rotated about the handwheel axis of rotation when the pretension caused by the position indicator spring is overcome.

Um das Anzeigeelement beim Referenzieren drehen zu können, muss es lediglich von Hand entgegen der Vorspannung gedrückt werden und kann anschliessend gedreht werden. Hierdurch erübrigen sich die oben erwähnten Schrauben und Werkzeuge. Ausserdem können die störenden Einflüsse von Vibrationen während des Mahlbetriebs wirkungsvoll unterbunden werden.In order to be able to rotate the display element when referencing, it simply has to be pressed by hand against the preload and can then be rotated. This eliminates the need for the screws and tools mentioned above. In addition, the disturbing influences of vibrations during the grinding operation can be effectively prevented.

In einer möglichen Ausführungsform weisen das Anzeigeelement und das Positionsanzeigengehäuse Kontaktflächen auf, die in der Halteposition einen Formschluss erlauben. Hierdurch können die störenden Einflüsse von Vibrationen während des Mahlbetriebs besonders wirkungsvoll unterdrückt werden. Alternativ oder zusätzlich zum Formschluss kann in der Halteposition aber auch ein Kraftschluss vorliegen.In one possible embodiment, the indicator element and the position indicator housing have contact surfaces that allow a form fit in the holding position. As a result, the disturbing influences of vibrations during grinding operation can be suppressed particularly effectively. As an alternative or in addition to the form fit, however, there can also be a force fit in the holding position.

Beispielsweise zu Revisionszwecken ist es gelegentlich erforderlich, eine oder mehrere Walzen einer Vermahlungsvorrichtung auszutauschen. Zu diesem Zweck kann das Walzenpaket eine integrierte Rolleinrichtung mit mindestens einer Rolle aufweisen, die derart am Walzenpaket angeordnet oder anordenbar ist, dass das Walzenpaket mit der mindestens einen Rolle auf eine horizontalen Unterlage auflegbar und darauf verfahrbar ist.For example, for inspection purposes, it is occasionally necessary to exchange one or more rollers of a grinding device. For this purpose, the set of rollers can have an integrated roller device with at least one roller, which is arranged or can be arranged on the roller pack in such a way that the roller pack with the at least one roller can be placed on a horizontal base and moved thereon.

Die Lagerung der Walzen in Wälzlagern der Lagerkörper erfordert den Einsatz von Schmierstoffen, deren unkontrollierter Austritt aus den Lagern verhindert werden sollte. Es existieren Dichtungssysteme, die zwar robust gegen Überschmieren oder gegen raue Montagebedingungen sind, die aber einen Austritt der Schmierstoffe nicht vollständig verhindern können.The storage of the rolls in roller bearings of the bearing body requires the use of lubricants, the uncontrolled escape of which should be prevented from the bearings. There are sealing systems that are robust against overlubrication or against harsh assembly conditions, but which cannot completely prevent the lubricant from escaping.

Um einen kontrollierten Austritt der Schmierstoffe zu ermöglichen, kann ein Lagerdeckel des den Walzenstummel lagernden Wälzlagers an seiner Innenseite eine den Walzenstummel umlaufende Führungsrinne für Schmiermittel aufweisen, die mit einer Auslassöffnung verbunden ist, durch welche Schmiermittel aus der Führungsrinne austreten kann. Unterhalb der Auslassöffnung kann eine Sammeleinrichtung für das Sammeln des Schmiermittels angeordnet sein, beispielsweise einen Auffangbehälter. Das gezielte Auffangen des ausgetretenem Schmierstoffs erlaubt einen robusten Dichtungsaufbau, der kostengünstig und montagefreundlich ist, keine Gefahr bei Überschmierung birgt und zugleich ein hygienisches Betreiben der Vermahlungsvorrichtung ermöglicht.In order to allow the lubricants to escape in a controlled manner, a bearing cap of the roller bearing supporting the roller stub can have on its inside a guide channel for lubricant which runs around the roller stub and is connected to an outlet opening through which lubricant can escape from the guide channel. A collecting device for collecting the lubricant, for example a collecting container, can be arranged below the outlet opening. The targeted collection of the escaped lubricant allows a robust seal design that is inexpensive and easy to install, does not pose a risk of over-lubrication and at the same time allows hygienic operation of the grinding device.

Um eine homogene Vermahlung über die gesamte Länge der Walzen zu erreichen, werden die Walzen oftmals bombiert. Kann dennoch keine uniforme Mahlarbeit über die gesamte Walzenlänge erreicht werden, kann die Bombierung angepasst werden. Durch Schränken der Walzen, also ein Verkippen der Walzenachsen, ergibt sich zusätzlich zur Spaltverstellung eine Stellgrösse, um die Vermahlung über die Walzenlänge zu beeinflussen und eine gleichmässigere Vermahlung zu erreichen. Hierzu kann vorgesehen sein, dass die erste Walze von zwei ersten Lagerkörpern gehalten wird, die zweite Walze von zwei zweiten Lagerkörpern gehalten wird und die ersten Lagerkörper unabhängig voneinander verstellbar sind und/oder die zweiten Lagerkörper unabhängig voneinander verstellbar sind.In order to achieve homogeneous grinding over the entire length of the rollers, the rollers are often cambered. However, if uniform grinding work cannot be achieved over the entire length of the roller, the crowning can be adjusted. By setting the rollers, i.e. tilting the roller axes, a manipulated variable results in addition to the gap adjustment in order to influence the grinding over the roller length and to achieve more uniform grinding. For this purpose it can be provided that the first roller is held by two first bearing bodies, the second roller is held by two second bearing bodies and the first bearing bodies independently of one another are adjustable and / or the second bearing body are independently adjustable.

In einer möglichen Ausführungsform kann dies dadurch erreicht werden, dass der zweite Lagerkörper über einen Schwenkbolzen schwenkbar am ersten Lagerkörper abgestützt ist und der Schwenkbolzen relativ zum ersten Lagerkörper verstellbar ist, zum Beispiel in vertikaler Richtung. Dies kann etwa dadurch bewerkstelligt werden, dass der erste Lagerkörper einen Keil aufweist, welcher derart ausgebildet und angeordnet ist, dass eine Verschiebung des Keils in einer ersten Richtung relativ zum ersten Lagerkörper eine Verschiebung des Schwenkbolzens in einer von der ersten Richtung verschiedenen zweiten Richtung relativ zum ersten Lagerkörper bewirkt. Alternativ dazu kann der zweite Lagerkörper aber auch mit Hilfe eines Exzenters relativ zum ersten Lagerkörper verstellbar sein.In one possible embodiment, this can be achieved in that the second bearing body is pivotably supported on the first bearing body via a pivot pin and the pivot pin is adjustable relative to the first bearing body, for example in the vertical direction. This can be achieved, for example, by the first bearing body having a wedge which is designed and arranged in such a way that a displacement of the wedge in a first direction relative to the first bearing body causes a displacement of the pivot pin in a second direction, which is different from the first direction, relative to the causes first bearing body. As an alternative to this, the second bearing body can also be adjustable relative to the first bearing body with the aid of an eccentric.

Die erfindungsgemässen Walzenpakete sind besonders vorteilhaft im Zusammenhang mit einem wie in der internationalen Patentanmeldung PCT/EP2018/061793 offenbarten Getriebe.The roll packs according to the invention are particularly advantageous in connection with a device as described in the international patent application PCT/EP2018/061793 disclosed gear.

Insbesondere umfasst es die vorliegende Erfindung also, dass das Walzenpaket weiterhin ein Getriebe enthält, welches ein Lagergehäuse umfasst, in dem eine Eingangswelle, eine erste Ausgangswelle und eine zweite Ausgangswelle aufgenommen sind, die Eingangswelle und die erste Ausgangswelle zueinander senkrecht und die erste Ausgangswelle und die zweite Ausgangswelle zueinander parallel angeordnet sind, die Eingangswelle und die erste Ausgangswelle über ein Kegelzahnradpaar miteinander in Wirkverbindung stehen, die erste Ausgangswelle und die zweite Ausgangswelle über eine Drehmomentübertragungsanordnung miteinander in Wirkverbindung stehen, die erste Ausgangswelle mit der ersten Walze gekoppelt ist und die zweite Ausgangswelle mit der zweiten Walze gekoppelt ist.In particular, the present invention therefore includes that the roll pack also contains a gear which includes a bearing housing in which an input shaft, a first output shaft and a second output shaft are accommodated, the input shaft and the first output shaft perpendicular to one another and the first output shaft and the second output shaft are arranged parallel to one another, the input shaft and the first output shaft are operatively connected to one another via a pair of bevel gears, the first output shaft and the second output shaft are operatively connected to one another via a torque transmission arrangement, the first output shaft is coupled to the first roller and the second output shaft is coupled to it the second roller is coupled.

Ein weiterer Aspekt der Erfindung ist eine Vermahlungsvorrichtung, beispielsweise ein Müllereiwalzenstuhl, eine Malzschrotmühle, eine Futtermühle oder eine Kaffeemühle. Die Vermahlungsvorrichtung enthält einen Maschinenständer und mindestens ein wie vorstehend beschriebenes Walzenpaket, das gemäss einem der vorangehenden Ansprüche ausgebildet ist und im Maschinenständer eingesetzt oder einsetzbar ist. Hierdurch ergeben sich für die Vermahlungsvorrichtung die bereits oben für das Walzenpaket erläuterten Vorteile.A further aspect of the invention is a grinding device, for example a milling roller mill, a grist malt mill, a feed grinder or a coffee grinder. The grinding device contains a machine stand and at least one set of rollers as described above, which is designed according to one of the preceding claims and is used or can be used in the machine stand. This results in the advantages already explained above for the roller stack for the grinding device.

Wie bereits oben erläutert wurde, ist es zweckmässig, wenn der Maschinenständer eine Spanneinrichtung aufweist und das Walzenpaket eine Kopplungseinrichtung zur lösbaren Kopplung mit der Spanneinrichtung aufweist. Dies erleichtert nämlich die Montage und Demontage des Walzenpakets.As already explained above, it is expedient if the machine stand has a clamping device and the roll assembly has a coupling device for detachable coupling to the clamping device. This facilitates namely the assembly and disassembly of the roll pack.

Zum Erzeugen der Vorspannung kann die Spanneinrichtung einen Zylinder aufweisen, der bevorzugt als Balgzylinder ausgeführt ist. Besonders bevorzugt ist es, wenn der Balgzylinder mit einem Entlüftungsventil gekoppelt ist. Hierdurch kann im Überlastfall (beispielsweise beim Eindringen eines Fremdkörpers in den Mahlspalt) eine Entlastung erreicht werden, indem der im Balgzylinder herrschende Druck durch Öffnen des Entlüftungsventils abgebaut wird. Für eine schnelle Entlastung sollte das Entlüftungsventils entsprechend dimensioniert sein.To generate the pretension, the tensioning device can have a cylinder, which is preferably designed as a bellows cylinder. It is particularly preferred if the bellows cylinder is coupled to a vent valve. In this way, in the event of an overload (e.g. when a foreign body enters the grinding gap), relief can be achieved by the pressure in the bellows cylinder being released by opening the vent valve. The vent valve should be dimensioned accordingly for rapid relief.

Zur Vergrösserung der Mahlspalterweiterung im Überlastfall kann die Spanneinrichtung ferner mindestens eine vorgespannte und insbesondere mit dem Zylinder in Reihe geschaltete Feder aufweisen. Die vorgespannte Feder kann etwa ein an sich bekanntes Tellerfederpaket sein.In order to increase the expansion of the grinding gap in the event of an overload, the tensioning device can also have at least one spring which is pretensioned and in particular is connected in series with the cylinder. The preloaded spring can be a known disc spring assembly.

Die Spanneinrichtung kann einen Zuganker, eine an einem ersten Ende des Zugankers schwenkbar gelagerte Zugbuchse, eine in der Zugbuchse teilweise aufgenommene und mittels einer Feder vorgespannte Zugstange sowie den Zylinder enthalten, der mit einem zweiten Ende des Zugankers gekoppelt ist. Die Zugstange kann mit einer am zweiten Lagerkörper angeordnete Kopplungseinrichtung des Walzenpakets koppelbar sein. Der Zuganker kann sich im montierten Zustand des Walzenpakets in einem zwischen seinen Enden befindlichen Abstützpunkt am Lagerkörper abstützen. Durch Aktivieren des Zylinders kann das zweite Ende des Zugankers gegen den ersten Lagerkörper gedrückt und daran abgestützt werden, wodurch das auf das Walzenpaket einwirkende Gesamtdrehmoment reduziert werden kann. Der Zuganker kann um den Abstützpunkt geschwenkt werden und damit an der Zugbuchse und an der Zugstange ziehen. Auf diese Weise können der erste Lagerkörper und der zweite Lagerkörper derart gegeneinander vorgespannt werden, dass die erste Walze und die zweite Walze aufeinander zu gedrückt werden.The tensioning device can contain a tie rod, a tie bushing pivotably mounted at a first end of the tie rod, a tie rod partially accommodated in the tie bushing and pretensioned by a spring, and the cylinder which is coupled to a second end of the tie rod. The tie rod can be coupled to a coupling device of the roller pack arranged on the second bearing body. The tie rod can are supported in the mounted state of the roll pack in a support point located between its ends on the bearing body. By activating the cylinder, the second end of the tie rod can be pressed against the first bearing body and supported thereon, as a result of which the overall torque acting on the roll pack can be reduced. The tie rod can be swiveled around the support point and thus pull on the tie bush and the tie rod. In this way, the first bearing body and the second bearing body can be prestressed against one another in such a way that the first roller and the second roller are pressed towards one another.

Es wurde bereits erwähnt, dass beispielsweise zu Revisionszwecken eine oder mehrere Walzen einer Vermahlungsvorrichtung ausgetauscht werden müssen. Die Walzen können nacheinander entnommen werden, oder es kann das gesamte Paket entnommen werden. Die Walzen können an den Mahlflächen, an den Lagerkörpern oder an den Walzenstummeln aufgenommen werden. In der ersten Variante erfolgt ein Anheben durch hydraulische Hubtische und anschliessendes Herausrollen. Bei Aufnahme an den Lagerkörpern werden zunächst Rollen montiert, und anschliessend wird das Walzenpaket durch Herunterstellen der Rollen angehoben und dann auf den Rollen herausgerollt. Zur hängenden Aufnahme an den Walzenstummeln können diese mit Kettenzügen angehoben werden und die Kettenzüge können dann in Schienen verschoben werden. Auch eine liegende Aufnahme an den Walzenstummeln ist möglich, indem Rollen daran befestigt werden und in Schienen verschoben werden. Das Dokument EP 1 201 308 A1 offenbart weiterhin ein Walzenpaket mit integrierten Rollen, die mittels eines Exzenters nach unten gestellt werden können, um somit das Walzenpaket anheben zu können.It has already been mentioned that, for example, one or more rollers of a grinding device have to be exchanged for inspection purposes. The rolls can be removed one at a time, or the entire pack can be removed. The rollers can be mounted on the grinding surfaces, on the bearing bodies or on the roller stubs. In the first variant, lifting takes place using hydraulic lifting tables and then rolling out. When recording on the bearing bodies, rollers are first mounted, and then the roller pack is raised by lowering the rollers and then rolled out on the rollers. For hanging up on the roller stubs, these can be lifted with chain hoists and the chain hoists can then be moved in rails. A horizontal recording on the roll stubs is also possible by attaching rollers to them and moving them in rails. The document EP 1 201 308 A1 also discloses a roller pack with integrated rollers, which can be placed down by means of an eccentric in order to be able to raise the roller pack.

All diese Methoden weisen jedoch Nachteile auf. Beispielsweise müssen für das Ausrollen in einem Vorbereitungsschritt zunächst die Rollen montiert oder zumindest verstellt werden.However, all of these methods have disadvantages. For example, the rollers must first be installed or at least adjusted in a preparatory step for unrolling.

Zudem ist das Anheben des Walzenpakets gemäss EP 1 201 308 A1 recht mühevoll.In addition, the raising of the roller pack is in accordance with EP 1 201 308 A1 quite difficult.

Gemäss einer weiteren bevorzugten Ausführungsform der Erfindung werden diese Nachteile ausgeräumt durch eine Vermahlungsvorrichtung, insbesondere einen Müllereiwalzenstuhl, die einen Maschinenständer und mindestens ein Walzenpaket mit einer ersten Walze und einer zweiten Walze enthält, welches im Maschinenständer eingesetzt oder einsetzbar ist, wobei es sich bei dem Walzenpaket um ein wie vorstehend beschriebenes handelt. Das Walzenpaket weist eine integrierte Rolleinrichtung mit mindestens einer Rolle auf, die derart am Walzenpaket angeordnet oder anordenbar ist, dass das Walzenpaket mit der mindestens einen Rolle auf eine horizontalen Unterlage auflegbar und darauf verfahrbar ist. Weiterhin weist der Maschinenständer mindestens eine Schiene auf, auf der die mindestens eine Rolle des Walzenpakets während der Montage und/oder der Demontage des Walzenpakets verfahrbar ist. Ferner weist das Walzenpaket mindestens eine Kontaktfläche auf, und der Maschinenständer weist mindestens eine Gegenkontaktfläche auf. Die Kontaktfläche und die Gegenkontaktfläche sind derart aufeinander und auf die mindestens eine Schiene abgestimmt, dass die mindestens eine Rolle des Walzenpakets in einer Montageposition des Walzenpakets aufgrund eines Formschlusses zwischen der Kontaktfläche und der Gegenkontaktfläche nicht auf der Schiene aufliegt.According to a further preferred embodiment of the invention, these disadvantages are eliminated by a grinding device, in particular a milling roller mill, which contains a machine frame and at least one roller pack with a first roller and a second roller, which is used or can be used in the machine frame, the roller pack being is as described above. The set of rollers has an integrated rolling device with at least one roller, which is arranged or can be arranged on the set of rollers in such a way that the set of rollers with the at least one roller can be placed on a horizontal base and moved thereon. Furthermore, the machine stand has at least one rail on which the at least one roller of the roller pack can be moved during assembly and/or disassembly of the roller pack. Furthermore, the set of rollers has at least one contact surface, and the machine stand has at least one counter-contact surface. The contact surface and the counter-contact surface are matched to one another and to the at least one rail in such a way that the at least one roller of the roller stack does not rest on the rail when the roller stack is in a mounting position due to a positive fit between the contact surface and the counter-contact surface.

Durch diese erfindungsgemässe Ausbildung wird das Paket bei der Demontage nicht angehoben, sondern auf die Rollen abgesenkt. Zudem liegen die Rollen des Walzenpakets in der Montageposition nicht auf der Schiene auf, was die Rollen schont.Due to this inventive design, the package is not raised during disassembly, but lowered onto the rollers. In addition, the rollers of the roller pack do not lie on the rail in the assembly position, which protects the rollers.

Nachfolgend wird die Erfindung anhand eines Ausführungsbeispiels und mehrere Zeichnungen erläutert. Dabei zeigen

Figur 1:
ein erfindungsgemässes Walzenpaket in einer ausgerückten Stellung mit einem Teil einer Spanneinrichtung;
Figur 2:
das erfindungsgemässe Walzenpaket in einer eingerückten Stellung mit dem Teil der Spanneinrichtung;
Figur 3a:
einen erfindungsgemässen Müllereiwalzenstuhl mit zwei erfindungsgemässen Walzenpaketen in einer perspektivischen Ansicht;
Figur 3b:
den erfindungsgemässen Müllereiwalzenstuhl in einer Seitenansicht;
Figur 3c:
den erfindungsgemässen Müllereiwalzenstuhl in einer Draufsicht;
Figur 4:
einen erfindungsgemässen Müllereiwalzenstuhl mit einem erfindungsgemässen Walzenpaket in einer Seitenansicht;
Figur 5:
eine Detailansicht eines Handrads und eines Handradgetriebes zur Feineinstellung der Spaltbreite;
Figur 6:
eine Detailansicht einer Positionsanzeige zum Anzeigen einer Position des Handrads;
Figur 7:
eine Detailansicht zweier Kraftsensoren zur Bestimmung der zwischen den Walzen wirkenden Kraft;
Figur 8:
eine Detailansicht des Walzenpakets zur Verstellung der Lagerkörper;
Figur 9:
eine Schnittansicht durch ein Wälzlager des Walzenpakets;
Figur 10:
eine perspektivische Ansicht des Walzenpakets mit einer Auffangwanne für Schmiermittel;
Figur 11:
eine Detailansicht einer Rolleinrichtung des Walzenpakets mit Rollen und Kontaktflächen;
Figur 12:
eine Detailansicht des Maschinenständers mit Schienen und Gegenkontaktflächen.
The invention is explained below using an exemplary embodiment and several drawings. show it
Figure 1:
a roller pack according to the invention in a disengaged position with part of a tensioning device;
Figure 2:
the roll pack according to the invention in an engaged position with the part of the clamping device;
Figure 3a:
a milling roller mill according to the invention with two roller packs according to the invention in a perspective view;
Figure 3b:
the milling roller mill according to the invention in a side view;
Figure 3c:
the milling roller mill according to the invention in a plan view;
Figure 4:
a milling roller mill according to the invention with a roller pack according to the invention in a side view;
Figure 5:
a detailed view of a hand wheel and a hand wheel gear for fine adjustment of the gap width;
Figure 6:
a detailed view of a position display for displaying a position of the handwheel;
Figure 7:
a detailed view of two force sensors for determining the force acting between the rollers;
Figure 8:
a detailed view of the roll pack for adjusting the bearing body;
Figure 9:
a sectional view through a roller bearing of the roll pack;
Figure 10:
a perspective view of the roll pack with a drip pan for lubricant;
Figure 11:
a detailed view of a rolling device of the roller pack with rollers and contact surfaces;
Figure 12:
a detailed view of the machine stand with rails and mating contact surfaces.

Die Figuren 1 und 2 zeigen ein Walzenpaket 10 für einen Müllereiwalzenstuhl in einer Seitenansicht. Das Walzenpaket 10 enthält eine erste Walze 11, welche von zwei ersten Lagerkörpern 13 gehalten wird, und eine zweite Walze 12, welche von zwei zweiten Lagerkörpern 14 gehalten wird. Die zweiten Lagerkörper 14 sind über Schwenkbolzen 57 schwenkbar an den ersten Lagerkörpern 13 abgestützt.the figures 1 and 2 show a roller pack 10 for a milling roller mill in a side view. The roller pack 10 contains a first roller 11 which is held by two first bearing bodies 13 and a second roller 12 which is held by two second bearing bodies 14 . The second bearing bodies 14 are pivotably supported on the first bearing bodies 13 via pivot bolts 57 .

Der in den Figuren 3a bis 3c dargestellte Müllereiwalzenstuhl 70 verfügt über einen Maschinenständer 71 und zwei übereinander und damit Platz sparend angeordnete Walzenpakete 10. Jedes Walzenpaket 10 ist mittels eines Getriebes 43 antreibbar, welches ein Lagergehäuse 44 umfasst, in dem eine hier nicht erkennbare Eingangswelle, eine erste Ausgangswelle 46 und eine zweite Ausgangswelle 47 aufgenommen sind. Die Eingangswelle und die erste Ausgangswelle 46 sind zueinander senkrecht und die erste Ausgangswelle 46 und die zweite Ausgangswelle 47 zueinander parallel angeordnet. Die Eingangswelle und die erste Ausgangswelle 46 stehen über ein hier nicht erkennbares Kegelzahnradpaar miteinander in Wirkverbindung, und die erste Ausgangswelle 46 und die zweite Ausgangswelle 47 stehen über eine ebenfalls nicht ersichtliche Drehmomentübertragungsanordnung miteinander in Wirkverbindung. Die erste Ausgangswelle ist mit der ersten Walze 11 gekoppelt, und die zweite Ausgangswelle 47 mit der zweiten Walze 12. Für eine detaillierte Beschreibung der Getriebe 43 wird auf die bereits erwähnte internationale Patentanmeldung PCT/EP2018/061793 verwiesen. Das Getriebe 43 erlaubt die bewegliche Lagerung der zweiten Walze 12.The in the Figures 3a to 3c The milling roller mill 70 shown has a machine stand 71 and two roller packs 10 arranged one above the other to save space. Each roller pack 10 can be driven by means of a gearbox 43, which includes a bearing housing 44, in which an input shaft (not visible here), a first output shaft 46 and a second Output shaft 47 are added. The input shaft and the first output shaft 46 are perpendicular to each other, and the first output shaft 46 and the second output shaft 47 are parallel to each other. The input shaft and the first output shaft 46 are operatively connected to one another via a pair of bevel gears (not shown here), and the first output shaft 46 and the second output shaft 47 are operatively connected to one another via a torque transmission arrangement, also not shown. The first output shaft is coupled to the first roll 11, and the second output shaft 47 to the second roll 12. For a detailed description of the transmission 43, reference is made to the international patent application already mentioned PCT/EP2018/061793 referred. The gear 43 allows the second roller 12 to be movably mounted.

Der erste Lagerkörper 13 verfügt weiterhin über einen ersten, um eine erste Drehachse A1 rotierbaren Anschlagkörper 17 mit einer ersten Anschlagfläche 18. Diese ist durch eine bezüglich der ersten Drehachse A1 exzentrische Umfangsfläche 18 des ersten Anschlagkörpers 17 gebildet. Der zweite Lagerkörper 14 verfügt über einen zweiten, um eine zur ersten Drehachse A1 parallele zweite Drehachse A2 rotierbaren Anschlagkörper 19 mit einer zweiten Anschlagfläche 20. Diese ist durch eine bezüglich der zweiten Drehachse A2 rotationssymmetrische Umfangsfläche 20 des zweiten Anschlagkörpers 19 gebildet. Die beiden Anschlagflächen 18, 20 sind derart ausgebildet und an den Lagerkörpern 13, 14 angeordnet, dass ein Kontakt der Anschlagflächen 18, 20 einem Kontakt der Walzen 11, 12 entgegenwirkt, wie nachfolgend erläutert wird.The first bearing body 13 also has a first stop body 17, which can be rotated about a first axis of rotation A1, and has a first stop surface 18. This is formed by a circumferential surface 18 of the first stop body 17 that is eccentric with respect to the first axis of rotation A1. The second bearing body 14 has a second stop body 19, which can be rotated about a second axis of rotation A2 parallel to the first axis of rotation A1, and has a second stop surface 20. This is formed by a peripheral surface 20 of the second stop body 19 that is rotationally symmetrical with respect to the second axis of rotation A2. The two stop surfaces 18, 20 are designed and arranged on the bearing bodies 13, 14 in such a way that contact between the stop surfaces 18, 20 counteracts contact between the rollers 11, 12, as will be explained below.

In Figur 1 ist eine ausgerückte Stellung des Walzenpakets 10 dargestellt, in dem die Anschlagflächen 18, 20 nicht in Kontakt miteinander sind. Mittels einer Spanneinrichtung 16, die Bestandteil des Maschinenständers 71 ist und hier nur teilweise dargestellt ist, sind der erste Lagerkörper 13 und der zweite Lagerkörper 14 derart relativ zueinander verstellbar, dass ein zwischen der ersten Walze 11 und der zweiten Walze 12 gebildeter Mahlspalt verstellbar ist. Die Spanneinrichtung 16 enthält einen Zuganker 51, eine an einem oberen Ende 67 des Zugankers 51 über ein Gelenk 54 schwenkbar gelagerte Zugbuchse 55, eine in der Zugbuchse 55 teilweise aufgenommene und mittels eines Tellerfederpakets 41 vorgespannte Zugstange 52 sowie einen Balgzylinder 40, der mit einem unteren Ende 68 des Zugankers 51 gekoppelt ist und nur in Figur 4 dargestellt ist. Die Zugstange 52 ist mit einer am zweiten Lagerkörper 14 angeordneten Kopplungsrichtung 66 mit dem zweiten Lagerkörper 14 gekoppelt. Der Zuganker 51 stützt sich in einem Abstützpunkt 75 am ersten Lagerkörper 13 ab, solange das Walzenpaket 10 eingebaut ist.In figure 1 a disengaged position of the roller pack 10 is shown, in which the stop surfaces 18, 20 are not in contact with each other. The first bearing body 13 and the second bearing body 14 can be adjusted relative to one another by means of a clamping device 16, which is part of the machine stand 71 and is only partially shown here, such that a grinding gap formed between the first roller 11 and the second roller 12 can be adjusted. The tensioning device 16 contains a tie rod 51, a tie rod 55 which is pivotably mounted at an upper end 67 of the tie rod 51 via a joint 54, a tie rod 52 which is partially accommodated in the tie rod 55 and is pretensioned by means of a set of disk springs 41, and a bellows cylinder 40 which is connected to a lower End 68 of the tie rod 51 is coupled and only in figure 4 is shown. The pull rod 52 is coupled to the second bearing body 14 with a coupling direction 66 arranged on the second bearing body 14 . The tie rod 51 is supported in a support point 75 on the first bearing body 13, as long as the roller assembly 10 is installed.

Figur 4 zeigt eine seitliche Ansicht eines Müllereiwalzenstuhls 70 mit dem Walzenpaket 10. Durch Aktivieren des Balgzylinders 40 wird das untere Ende 68 des Zugankers 51 gegen den ersten Lagerkörper 13 gedrückt und daran abgestützt, wodurch das auf das Walzenpaket 10 einwirkende Gesamtdrehmoment reduziert wird. Der Zuganker 51 wird dabei um den Abstützpunkt 75 geschwenkt und zieht damit an der Zugbuchse 55 und an der Zugstange 52 und somit über die Kopplungseinrichtung 66 am zweiten Lagerkörper 14. Auf diese Weise werden der erste Lagerkörper 13 und der zweite Lagerkörper 14 derart gegeneinander vorgespannt, dass die erste Walze 11 und die zweite Walze 12 aufeinander zu gedrückt werden. figure 4 shows a side view of a milling roller mill 70 with the roller pack 10. By activating the bellows cylinder 40, the lower end 68 of the tie rod 51 is pressed against the first bearing body 13 and supported thereon, whereby the overall torque acting on the roller pack 10 is reduced. The tie rod 51 is pivoted about the support point 75 and thus pulls on the tie bushing 55 and on the tie rod 52 and thus via the coupling device 66 on the second bearing body 14. In this way, the first bearing body 13 and the second bearing body 14 are prestressed against one another in such a way that that the first roller 11 and the second roller 12 are pressed towards each other.

Die Lagerung über die Balgzylinder 40 bewirkt eine Überlastsicherung. Um im Überlastfall (beispielsweise beim Eindringen eines Fremdkörpers in den Mahlspalt) eine sofortige Entlastung zu ermöglichen, ist der Balgzylinder mit einem ausreichend dimensionierten Entlüftungsventil gekoppelt, um den im Balgzylinder herrschenden Druck durch Öffnen des Entlüftungsventils schnell abbauen zu können. Ohne Öffnen des Entlüftungsventils ergäbe sich auch ein Kraftanstieg, der aber wesentlich kleiner wäre, als wenn nur ein Federpaket vorhanden wäre.The storage via the bellows cylinder 40 causes an overload protection. In order to enable immediate relief in the event of an overload (e.g. when a foreign body enters the grinding gap), the bellows cylinder is coupled with a sufficiently dimensioned vent valve so that the pressure in the bellows cylinder can be quickly reduced by opening the vent valve. Without opening the vent valve, there would also be an increase in force, but this would be significantly smaller than if only one spring assembly were present.

Die in Figur 2 dargestellte eingerückte Stellung des Walzenpakets 10 wird erreicht, wenn die Anschlagflächen 18, 20 miteinander in Kontakt geraten. Variiert die im Mahlspalt herrschende Kraft, so ändert sich lediglich die Vorspannkraft zwischen den Lagerkörpern 13, 14, nicht aber deren relative Position. Die Drehposition des ersten Anschlagkörpers 17 bestimmt die minimale Breite des Mahlspalts.In the figure 2 shown engaged position of the roll pack 10 is reached when the stop surfaces 18, 20 come into contact with each other. If the force prevailing in the grinding gap varies, only the prestressing force between the bearing bodies 13, 14 changes, but not their relative position. The rotational position of the first stop body 17 determines the minimum width of the milling gap.

Um die Breite des Mahlspalts grob einstellen zu können, sind die erste Drehachse A1 des ersten Anschlagkörpers 17 und die zweite Drehachse A2 des zweiten Anschlagkörpers 19 verschiebbar angeordnet, und zwar in einer zu den Drehachsen A1, A2 senkrechten Richtung.In order to be able to roughly set the width of the milling gap, the first axis of rotation A1 of the first stop body 17 and the second axis of rotation A2 of the second stop body 19 can be displaced arranged in a direction perpendicular to the rotation axes A1, A2.

Das Walzenpaket 10 weist weiterhin zur Feineinstellung der Breite des Mahlspalts ein um eine Handraddrehachse H drehbares Handrad 21 auf. Das Handrad 21 ist über ein in Figur 5 dargestelltes Handradgetriebe 22 mit dem ersten Anschlagkörper 17 gekoppelt. Es ist derart beschaffen, dass ein Drehen des Handrads 21 ein Drehen des ersten Anschlagkörpers 17 bewirkt. Hierdurch kann ein vergleichsweise kleines Drehmoment am Handrad 21 zu einem grossen Drehmoment am ersten Anschlagkörper 17 übersetzt werden. Das Handradgetriebe 22 hat zu den oben genannten Zwecken einen hohen Wirkungsgrad und ein kleines Getriebespiel.The roller stack 10 also has a handwheel 21 that can be rotated about a handwheel axis of rotation H for fine adjustment of the width of the grinding gap. The handwheel 21 is an in figure 5 illustrated hand wheel gear 22 is coupled to the first stop body 17 . It is designed in such a way that turning the hand wheel 21 causes the first stop body 17 to turn. As a result, a comparatively small torque on the hand wheel 21 can be translated into a large torque on the first stop body 17 . The hand wheel gear 22 has a high degree of efficiency and a small gear backlash for the purposes mentioned above.

Das Walzenpaket 10 verfügt weiterhin über eine im Detail in Figur 6 gezeigte Positionsanzeige 26 zum Anzeigen einer Position des Handrads 21. Die Positionsanzeige 26 enthält ein Positionsanzeigengehäuse 27 und ein entlang der Handraddrehachse H relativ zum Positionsanzeigengehäuse 27 bewegliches Anzeigeelement 28. Das Anzeigeelement 28 ist mittels wenigstens einer Positionsanzeigenfeder 29 derart in Richtung der Handraddrehachse H gegen das Positionsanzeigengehäuse 27 vorgespannt oder vorspannbar ist, dass es nur bei Überwindung der durch die Positionsanzeigenfeder 29 bewirkten Vorspannung um die Handraddrehachse H drehbar ist. Dies geschieht durch Formschlusselemente 53 am Anzeigeelement 28 und am Positionsanzeigengehäuse 27.The roller pack 10 also has a detailed in figure 6 Position indicator 26 shown for indicating a position of the handwheel 21. The position indicator 26 contains a position indicator housing 27 and an indicator element 28 that can be moved along the handwheel axis of rotation H relative to the position indicator housing 27. The indicator element 28 is by means of at least one position indicator spring 29 in the direction of the handwheel axis of rotation H against the position indicator housing 27 is pretensioned or can be pretensioned in such a way that it can be rotated about the handwheel axis of rotation H only when the pretension caused by the position indicator spring 29 is overcome. This is done by form-fitting elements 53 on the display element 28 and on the position indicator housing 27.

Zur Bestimmung der zwischen den Walzen 11, 12 herrschenden radialen Kräfte umfasst das Walzenpaket 10 eine Kräftemesseinrichtung, die einen ersten Kraftsensor 24 und einen zweiten Kraftsensor 25 enthält. Der erste Kraftsensor 24 ist in der Spanneinrichtung 16 integriert, nämlich im Bereich des zwischen dem Zuganker 51 und der Zugstange 52 gebildeten Gelenks 54; der zweite Kraftsensor 25 befindet sich am zweiten Anschlagkörper 19 (siehe Figur 7). Hierdurch kann mit dem ersten Sensor 24 eine erste Kraft bestimmt werden, mit der der erste Lagerkörper 13 und der zweite Lagerkörper 14 gegeneinander vorgespannt sind, und mit dem zweiten Sensor 25 kann eine zweite Kraft bestimmt werden, die zwischen dem ersten Anschlagkörper 17 und dem zweiten Anschlagkörper 19 wirkt. Aus diesen Kräften lässt sich die zwischen den Walzen 11, 12 wirkenden Kraft rechnerisch ermitteln.In order to determine the radial forces prevailing between the rollers 11 , 12 , the roller assembly 10 includes a force measuring device which contains a first force sensor 24 and a second force sensor 25 . The first force sensor 24 is integrated in the tensioning device 16, namely in the area of the joint 54 formed between the tie rod 51 and the tie rod 52; the second force sensor 25 is on the second Stop body 19 (see figure 7 ). As a result, a first force can be determined with the first sensor 24, with which the first bearing body 13 and the second bearing body 14 are prestressed against one another, and with the second sensor 25, a second force can be determined, which acts between the first stop body 17 and the second Stop body 19 acts. The force acting between the rollers 11, 12 can be calculated from these forces.

In Figur 8 ist im Detail dargestellt, wie die zweiten Lagerkörper 14 über Schwenkbolzen 57 schwenkbar an den ersten Lagerkörpern 13 abgestützt sind. Die ersten Lagerkörper 13 enthalten jeweils einen Keil 39, durch den eine Stellschraube 56 geführt ist. Ein Drehen der Stellschraube 56 bewirkt eine Verschiebung des Keils 39 in einer horizontalen ersten Richtung R1 und damit eine Verschiebung des Schwenkbolzens 57 und des zweiten Lagerkörpers 14 in einer zur ersten Richtung R1 vertikalen zweiten Richtung R2. Auf diese Weise sind die zweiten Lagerkörper 14 relativ zu den ersten Lagerkörpern 13 individuell verstellbar, was ein Verkippen der Walzenachsen ermöglicht.In figure 8 shows in detail how the second bearing bodies 14 are pivotably supported on the first bearing bodies 13 via pivot bolts 57 . The first bearing body 13 each contain a wedge 39 through which an adjusting screw 56 is guided. Turning the adjusting screw 56 causes a displacement of the wedge 39 in a horizontal first direction R1 and thus a displacement of the pivot pin 57 and the second bearing body 14 in a second direction R2 vertical to the first direction R1. In this way, the second bearing bodies 14 can be adjusted individually relative to the first bearing bodies 13, which allows the roller axes to tilt.

Die Figuren 9 und 10 zeigen im Detail ein Wälzlager 58 und dessen Abdichtung. Ein Walzenstummel 33 der zweiten Walze 12 wird durch einen Innenring 59, mehrere Wälzkörper 60 und einen Aussenring 61 gelagert. In axialer Richtung davon befinden sich ein innerer Lagerdeckel 62 und ein äusserer Lagerdeckel 63, die an ihren Innenseiten 34 den Walzenstummel 33 umlaufende Nuten 64 für hier nicht gezeigte Dichtungen und Führungsrinnen 35 für Schmiermittel aufweisen. Weiterhin sind Absätze 65 vorhanden, die das Wegschleudern des Schmiermittels unterstützen. Die Führungsrinne 35 des äusseren Lagerdeckels 63 ist mit einer Auslassöffnung 36 verbunden, durch welche Schmiermittel aus der Führungsrinne 35 des äusseren Lagerdeckels 63 austreten kann. Unterhalb der Auslassöffnung 36 befindet sich eine Sammeleinrichtung 37 für das Sammeln des Schmiermittels, die in Form einer Wanne 37 ausgebildet ist. Es gibt eine nicht dargestellte Verbindungsbohrung zwischen dem Innenraum und der Führungsrinne 35, um ein Überfetten zu verhindern und damit überschüssiges Fett durch diese Verbindungsbohrung entweichen kann. Hierdurch kann der Müllereiwalzenstuhl 70 hygienisch betrieben werden.the figures 9 and 10 show in detail a roller bearing 58 and its seal. A roll stub 33 of the second roll 12 is supported by an inner ring 59 , a plurality of rolling elements 60 and an outer ring 61 . In the axial direction of this are an inner bearing cap 62 and an outer bearing cap 63, which have on their inner sides 34 the roll stub 33 circumferential grooves 64 for seals and guide grooves 35 for lubricant (not shown here). Paragraphs 65 are also present, which support the slinging away of the lubricant. The guide channel 35 of the outer bearing cap 63 is connected to an outlet opening 36 through which lubricant can escape from the guide channel 35 of the outer bearing cap 63 . Below the outlet opening 36 there is a collecting device 37 for collecting the Lubricant, which is in the form of a trough 37. There is a connecting bore, not shown, between the inner space and the guide channel 35 in order to prevent over-greasing and to allow excess grease to escape through this connecting bore. As a result, the milling roller mill 70 can be operated hygienically.

Wie Figur 11 zeigt, weist das Walzenpaket 10 eine integrierte Rolleinrichtung 30 mit Rollen 31 auf. Die Rollen 31 sind derart am Walzenpaket 10 angeordnet, dass das Walzenpaket 10 mit den Rollen 31 auf einer hier nicht dargestellten horizontalen Unterlage auflegbar und darauf verfahrbar ist. Der Maschinenständer 71 des Müllereiwalzenstuhls 70 weist gemäss Figur 12 Schienen 72 auf, auf denen die Rollen 31 des Walzenpakets 10 während der Montage und/oder der Demontage des Walzenpakets 10 verfahrbar sind. Das Walzenpaket 10 weist ferner vordere Kontaktflächen 76 (siehe Figur 8) und hintere Kontaktflächen 42 auf, und der Maschinenständer 71 verfügt über entsprechende Gegenkontaktflächen 73. Die Kontaktflächen 42, 76 und die Gegenkontaktfläche 73 sind derart aufeinander und auf die Schienen 72 abgestimmt, dass die Rollen 31 in einer Montageposition des Walzenpakets 10 aufgrund eines Formschlusses zwischen der Kontaktfläche 42, 76 und der Gegenkontaktfläche 73 nicht auf der Schiene 72 aufliegen.As figure 11 shows, the roller pack 10 has an integrated rolling device 30 with rollers 31 . The rollers 31 are arranged on the roller pack 10 in such a way that the roller pack 10 with the rollers 31 can be placed on a horizontal base (not shown here) and can be moved thereon. The machine stand 71 of the milling roller mill 70 has according to figure 12 Rails 72 on which the rollers 31 of the roll pack 10 can be moved during assembly and/or dismantling of the roll pack 10. The roll pack 10 also has front contact surfaces 76 (see FIG figure 8 ) and rear contact surfaces 42, and the machine stand 71 has corresponding mating contact surfaces 73. The contact surfaces 42, 76 and the mating contact surface 73 are matched to one another and to the rails 72 in such a way that the rollers 31 in a mounting position of the roller stack 10 due to a form fit between the contact surface 42, 76 and the counter-contact surface 73 do not rest on the rail 72.

Claims (16)

  1. Roll assembly (10) for a milling apparatus (70), comprising a first roll (11), which is held by at least one first bearing body (13), and a second roll (12), which is held by at least one second bearing body (14),
    wherein the first bearing body (13) and the second bearing body (14) are adjustable relative to one another in such a way that a milling gap formed between the first roll (11) and the second roll (12) is adjustable,
    wherein the first bearing body (13) and the second bearing body (14) can be pretensioned with respect to one another by means of a tensioning device (16) in such a way that the first roll (11) and the second roll (12) are pressed towards one another, characterized in that
    - the first bearing body (13) has at least one first abutment body (17) with a first abutment surface (18), and the second bearing body (14) has at least one second abutment body (19) with a second abutment surface (20),
    - the abutment surfaces (18, 20) are formed and are or can be arranged on the bearing bodies (13, 14) in such a way that a contact of the abutment surfaces (18, 20) counteracts a contact of the rolls (11, 12),
    - the first abutment body (17) is rotatable about a first axis of rotation (A1), and the first abutment surface (18) is formed by a circumferential surface (18) of the first abutment body (17) that is eccentric with respect to the first axis of rotation (A1), with the result that the rotational position of the first abutment body (17) determines the minimum width of the milling gap, and wherein the second abutment body (19) is rotatable about a second axis of rotation (A2) which is parallel to the first axis of rotation (A1), and the second abutment surface (20) is formed by a circumferential surface (20) of the second abutment body (19) that is rotationally symmetrical with respect to the second axis of rotation (A2).
  2. Roll assembly (10) according to claim 1,
    wherein the first axis of rotation (A1) of the first abutment body (17) and/or the second axis of rotation (A2) of the second abutment body (19) are/is arranged displaceably, in particular in a direction perpendicular to the first axis of rotation (A1).
  3. Roll assembly (10) according to one of the preceding claims,
    wherein the roll assembly (10) has a handwheel (21) which can be rotated about a handwheel axis of rotation (H) and which is coupled via a handwheel gear mechanism (22) to the first abutment body (17) in such a way that a rotation of the handwheel (21) causes a rotation of the first abutment body (17).
  4. Roll assembly (10) according to one of the preceding claims,
    wherein the roll assembly (10) has a force-measuring device which comprises:
    - a first sensor (24) for directly or indirectly determining a first force with which the first bearing body (13) and the second bearing body (14) are pretensioned with respect to one another;
    - a second sensor (25) for directly or indirectly determining a second force with acts between the first abutment body (17) and the second abutment body (19).
  5. Roll assembly (10) according to Claim 3,
    characterized in that
    the roll assembly (10) has a position indicator (26) for indicating a position of the handwheel (21), and the position indicator (26) comprises a position indicator housing (27) and an indicator element (28) which is movable along the handwheel axis of rotation (H) relative to the position indicator housing (27) and which is or can be pretensioned by means of a position indicator spring (29) in the direction of the handwheel axis of rotation (H) with respect to the position indicator housing (27) in such a way that it can be rotated about the handwheel axis of rotation (H) only upon overcoming the pretensioning brought about by the position indicator spring (29).
  6. Roll assembly (10) according to one of the preceding claims,
    wherein the roll assembly (10) has an integrated rolling device (30) having at least one roller (31) which is or can be arranged on the roll assembly (10) in such a way that the roll assembly (10) can be placed onto a horizontal base and moved thereon by means of the at least one roller (31) .
  7. Roll assembly (10) according to one of the preceding claims,
    wherein at least one of the bearing bodies (13, 14) has a rolling bearing (58) which supports a roll stub (33) of one of the rolls (11, 12), wherein a bearing cover (63) of the rolling bearing (58) has on its inner side (34) a guide channel (35) for lubricant that extends around the roll stub (33) and is connected to an outlet opening (36) through which lubricant can exit the guide channel (35).
  8. Roll assembly (10) according to one of the preceding claims
    wherein the first roll (11) is held by two first bearing bodies (13), the second roll (12) is held by two second bearing bodies (14), and the first bearing bodies (13) are adjustable independently of one another and/or the second bearing bodies (14) are adjustable independently of one another.
  9. Milling apparatus (70), in particular a mill roll frame (70) comprising a machine stand (71) and at least one roll assembly (10) according to one of the preceding claims that is or can be inserted in the machine stand (71).
  10. Milling apparatus (70) according to Claim 9,
    wherein the machine stand (71) has a tensioning device (16), and the roll assembly (10) has a coupling device (66) which is arranged in particular on the second bearing body (14) and intended for releasably coupling the roll assembly (10) to the tensioning device (16).
  11. Milling apparatus (70) according to either of Claims 9 and 10,
    wherein the tensioning device (16) has a cylinder (40), in particular a bellows cylinder (40).
  12. Milling apparatus (70) according to one of Claims 9 to 11,
    wherein the tensioning device (16) has at least one pretensioned spring (41) which is in particular connected in series with the cylinder (40) .
  13. Milling apparatus (70) according to one of Claims 9 to 12,
    wherein the roll assembly has an integrated rolling device (30) having at least one roller (31) which is or can be arranged on the roll assembly (10) in such a way that the roll assembly can be placed onto a horizontal base and moved thereon by means of the at least one roller (31),
    and
    the machine stand (71) has at least one rail (72) on which the at least one roller (31) of the roll assembly (10) is movable during mounting and/or demounting of the roll assembly (10), the roll assembly (10) has at least one contact surface (42, 76) and the machine stand (71) has at least one counter-contact surface (73), and the contact surface (42, 76) and the counter-contact surface (73) are tailored to one another and to the at least one rail (72) in such a way that, in a mounted position of the roll assembly (10), by virtue of at least one form-fitting engagement between the at least one contact surface (42, 76) and the at least one counter-contact surface (73), the at least one roller (31) of the roll assembly (10) does not lie on the rail (72).
  14. Method for determining the radial force acting between the rolls (11, 12) of a roll assembly (10) according to Claim 4, comprising a step in which the force acting between the rolls (11, 12) is calculated from the forces determined by means of the sensors (24, 25).
  15. Method for operating a roll assembly (10) according to one of Claims 1 to 8, comprising a step in which the first bearing body (13) and the second bearing body (14) are pretensioned with respect to one another by means of the tensioning device (16) in such a way that the first roll (11) and the second roll (12) are pressed towards one another.
  16. Method according to Claim 15,
    wherein the method comprises a further step in which the first abutment body (17) is rotated about a first axis of rotation (A1) in order to set the minimum width of the milling gap.
EP18174570.4A 2018-05-28 2018-05-28 Roller packages for milling devices, milling devices and method Active EP3575001B3 (en)

Priority Applications (29)

Application Number Priority Date Filing Date Title
ES19184071T ES2831502T3 (en) 2018-05-28 2018-05-28 Crushing device
EP19184071.9A EP3597301B1 (en) 2018-05-28 2018-05-28 Milling device
EP19184069.3A EP3597300B1 (en) 2018-05-28 2018-05-28 Rolling packets for milling devices, milling devices and method
EP18174570.4A EP3575001B3 (en) 2018-05-28 2018-05-28 Roller packages for milling devices, milling devices and method
ES18174570T ES2829098T7 (en) 2018-05-28 2018-05-28 Roll packs for crushing devices, crushing devices and method
CA3189974A CA3189974A1 (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
KR1020207037489A KR102321211B1 (en) 2018-05-28 2019-05-28 Roll assembly for grinding device, grinding device, and method
RU2020142853A RU2754042C1 (en) 2018-05-28 2019-05-28 Roller units for grinding devices, grinding devices and methods
CN202111314110.1A CN114011509B (en) 2018-05-28 2019-05-28 Roller assembly for a milling apparatus, milling apparatus and method
JP2020566760A JP6974634B2 (en) 2018-05-28 2019-05-28 Roller assembly, crusher, and method for crusher
CA3101679A CA3101679C (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
PCT/EP2019/063716 WO2019229014A2 (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
MX2020012808A MX2020012808A (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods.
KR1020217035023A KR102600876B1 (en) 2018-05-28 2019-05-28 Roll assembly for milling devices, milling devices, and methods
CN202111314021.7A CN114011508B (en) 2018-05-28 2019-05-28 Roller assembly for a milling device, milling device and method
CA3189961A CA3189961A1 (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
CN201980046429.5A CN112423888B (en) 2018-05-28 2019-05-28 Roller assembly for a milling apparatus, milling apparatus and method
AU2019275986A AU2019275986B2 (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
BR112020023619-5A BR112020023619B1 (en) 2018-05-28 2019-05-28 DRUM ASSEMBLY FOR A MILLING DEVICE, MILLING DEVICE, METHOD FOR DETERMINING RADIAL FORCE AND METHOD FOR OPERATING A CYLINDER ASSEMBLY
US17/058,892 US11266993B2 (en) 2018-05-28 2019-05-28 Roller groups for grinding devices, grinding devices, and methods
KR1020217035029A KR102602490B1 (en) 2018-05-28 2019-05-28 Roll assembly for milling devices, milling devices, and methods
MX2021014077A MX2021014077A (en) 2018-05-28 2020-11-26 Roller groups for grinding devices, grinding devices, and methods.
MX2021014078A MX2021014078A (en) 2018-05-28 2020-11-26 Roller groups for grinding devices, grinding devices, and methods.
JP2021180441A JP7250888B2 (en) 2018-05-28 2021-11-04 Roller assembly, crusher, and method for crusher
JP2021180440A JP7147034B2 (en) 2018-05-28 2021-11-04 Roller assembly, crusher, and method for crusher
AU2022200349A AU2022200349B2 (en) 2018-05-28 2022-01-19 Roller groups for grinding devices, grinding devices, and methods
AU2022200350A AU2022200350B2 (en) 2018-05-28 2022-01-19 Roller groups for grinding devices, grinding devices, and methods
US17/686,541 US20220184627A1 (en) 2018-05-28 2022-03-04 Roller groups for grinding devices, grinding devices, and methods
US17/686,544 US11925940B2 (en) 2018-05-28 2022-03-04 Roller groups for grinding devices, grinding devices, and methods

Applications Claiming Priority (1)

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EP18174570.4A EP3575001B3 (en) 2018-05-28 2018-05-28 Roller packages for milling devices, milling devices and method

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EP19184069.3A Division-Into EP3597300B1 (en) 2018-05-28 2018-05-28 Rolling packets for milling devices, milling devices and method
EP19184069.3A Division EP3597300B1 (en) 2018-05-28 2018-05-28 Rolling packets for milling devices, milling devices and method
EP19184071.9A Division-Into EP3597301B1 (en) 2018-05-28 2018-05-28 Milling device
EP19184071.9A Division EP3597301B1 (en) 2018-05-28 2018-05-28 Milling device

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EP3575001A1 EP3575001A1 (en) 2019-12-04
EP3575001B1 EP3575001B1 (en) 2020-08-19
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US (3) US11266993B2 (en)
EP (3) EP3597301B1 (en)
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