EP3429811A1 - Verfahren zur herstellung von blöcken aus aneinandergesetzten, miteinander verleimten holzteilen sowie anlage zur durchführung des verfahrens - Google Patents
Verfahren zur herstellung von blöcken aus aneinandergesetzten, miteinander verleimten holzteilen sowie anlage zur durchführung des verfahrensInfo
- Publication number
- EP3429811A1 EP3429811A1 EP17711570.6A EP17711570A EP3429811A1 EP 3429811 A1 EP3429811 A1 EP 3429811A1 EP 17711570 A EP17711570 A EP 17711570A EP 3429811 A1 EP3429811 A1 EP 3429811A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wooden parts
- parts
- pressure
- station
- wooden
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000009434 installation Methods 0.000 title abstract description 4
- 238000003825 pressing Methods 0.000 claims abstract description 74
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 5
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims description 62
- 238000004806 packaging method and process Methods 0.000 claims description 28
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0026—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally
- B27M3/0053—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally using glue
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/12—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of wood, e.g. with reinforcements, with tensioning members
- E04C3/122—Laminated
Definitions
- the invention relates to a method for producing blocks of juxtaposed, glued together wood parts according to the preamble of claim 1 and a system for carrying out such a method according to the preamble of claim 1 1st
- the invention has the object of providing the generic method and the generic system in such a way that the blocks of the glued together wooden parts can be made inexpensively and easily.
- the method according to the invention can be carried out very simply. Then only the alignment pressure is applied to the top of the adjoining wooden parts.
- the wood parts are advantageously aligned before pressing in the horizontal and vertical direction against each other by applying the alignment pressure. Every second piece of wood lying down with the wedge tip is pressed upwards by a certain amount. Then, the wood parts are clean together during the pressing process, so that the resulting block has essentially the required cross-sectional dimensions, so that at most slight rework on the pressed block must be made.
- the alignment of the wooden parts takes place in sections over the length of the block to be pressed. This makes it easy to align the individual pieces of wood against each other, without the risk that the wooden parts jam or hang.
- the alignment process can be carried out in a simple manner when the wooden parts are clamped on the support side and the opposite side. Here, the wood parts are pressed under the pressing pressure on their oblique side surfaces against at least one stop. In this way, the Hojzmaschine before the pressing process can be aligned very accurately and easily against each other.
- a brake pressure and the alignment (hold-down) pressure is applied over the entire length of the block to be pressed during the pressing process on an already compressed block area.
- the wooden parts are introduced one after the other into a packaging station upstream of the pressing station.
- the wood parts are alternately rotated about its longitudinal axis so that adjacent wood parts lie with their oblique side surfaces together.
- the wood parts can already be collected when the wood parts are pressed into the blocks in the subsequent pressing station. In this way, results in a very effective method for producing the blocks with the best material yield.
- the wood parts When introducing into the yerierstation the wood parts can also be rotated about its transverse axis. This is particularly the case when the wood parts are sawn from the tree trunk in axial sections and the so-called deforestation is not removed. By turning about the transverse axis is ensured that despite the existing Abholzmaschine on the wood parts juxtaposed wood parts have approximately a constant cross-sectional thickness over its length.
- the compressed block is at least partially pushed out of the pressing station, while at the same time the next to be pressed wood parts are nachgeschoben.
- an endless block strand can be produced, which is divided after exiting the pressing station to the extent required by sawing.
- the pressing station is preceded by at least one packaging station.
- the wood parts to be pressed are first collected.
- a transfer unit with which the wood parts can be promoted in the onneierstation that the successive wooden parts are each rotated about its longitudinal axis so that they lie with their oblique longitudinal sides together. This has the consequence that the broad foot side of the wood parts is alternately on the support side and on the opposite upper side of the wooden parts. With the transfer unit, the wooden parts can be reliably brought into the necessary for the production of the block position.
- the setting of the pressure for aligning the wood parts against each other and for pressing is advantageously facilitated if the table tops are adjustable transversely to the feed direction of the wood parts in the pressing station in the height direction.
- FIG. 6 is a perspective view of the packaging and pressing station of the system according to the invention.
- the wooden parts 1 usually have a length between 3 or 4 m.
- the wood parts are cut as exactly as possible to the required length.
- the head width 6 of the wood parts is in a range of at least 10 to 20 mm.
- the foot width is in a range of about 65 to 140 mm +/- 10 mm Abholzmaschine 5.
- the wooden parts 1 are hung or inserted into the receptacles 15, 16 such that the deforestations 5 are alternately arranged once to the right and once to the left in the transport direction 9.
- the correct position supply of the wooden parts 1 is advantageously carried out automatically when feeding from the sawmill to the feed unit 8.
- a lifting unit 19 is provided, with which two adjacent wooden parts 1 can be lifted out of the receptacles 15, 16 at the same time.
- the lifting unit 19 can be moved into the area between the two chain strands 10, 1 1 in order to simultaneously lift out two wooden parts 1 lying in adjacent receptacles 15, 16.
- the lifting unit 19 has two spaced apart holders 20, 21 which are moved into the region between the two chain strands 10, 1 1, when lifted with the lifting unit 19, the two wooden parts 1 simultaneously from the receptacles 15, 16.
- the two holders 20, 21 are of the same design and each have two about a horizontal axis 22 against each other pivotable support members 23, 24, which are each formed in an L-shape.
- the two support members 23, 24 are hinged together by the pivot axis 22, which is provided at the free ends of the short legs of the support members 23, 24.
- the two wooden parts 1 lie with their one longitudinal side 2, 3 on the long legs of the support members 23, 24 on a surface.
- the lifting unit 19 is initially located in the area below the wooden parts and is raised for lifting in the direction of arrow 29 perpendicular to the transport direction 9 in the area between the chain strands 10, 1 1.
- the drive device provided for this purpose is not shown in the drawings. This drive device has in addition to a lifting unit and a displacement unit with which the lifting unit 19 between the two chain strands 10, 1 1 can be retracted and raised.
- FIG. 1 and 2 show the lifting unit 19 on the one hand in the area between the two chain strands 10, 1 1 when lifting the two wooden parts Ie1 and the other in the area outside the feed unit 8.
- the lifting unit 19 is in this case from the area between the two chain strands 10, 1 1 of the feed unit 8 has been moved out.
- the lifting unit 19 the two support members 23, 24 opposite to each other about the pivot axis 22 is pivoted. This has the consequence that the two wooden parts 1 are directed with their narrow head sides against each other.
- the two support parts 23, 24 are adjusted by a (not shown) drive.
- the lifting unit 40 is raised in the direction of the arrow 48 and in this case the two glued wooden parts 1 are lifted off the roller conveyors 43, 44 by the supporting arms 41, 42.
- the wooden parts 1 are erected from their lying position.
- the pivot axis 52 is driven by a drive motor 53 which is preferably operated in a controlled manner in order to pivot the guides 69 in such a way that the wooden parts 1 are successively conveyed into the packaging station 38.
- the support arms 41, 42 are moved in the direction 45, so that the wooden part 1 'enters the pivoting region of the connecting parts 71.
- the support arms 41, 42 can be moved between the spaced apart connecting parts 71, so that the connecting parts 71 when pivoting the wood part 1 'of the support arms 41, 42 can decrease. Then, the support arms 41, 42 can travel back and from the feed station 37, the next two wooden parts 1, 1 'record.
- the lower connecting part 72 is not provided, so that the part-circular guides 70 are rotatably connected only via the upper connecting part 71 with the pivot axis 52.
- the wooden parts 1, 1 ' are mounted with their heads facing each other in the feeding station 37, the wooden parts 1, 1' are conveyed successively into the packing station 38 with the aid of the transfer unit 49, so that the wooden parts alternate with the head side upwards and downwards are arranged below.
- the wooden parts 1 with their glued longitudinal sides together.
- the support arms 41, 42 may also be formed by endless conveyors with which the wooden parts 1 are transported from the loading station 37 to the packing station 38.
- the packaging station 38 has upper and lower endless conveyors 74, 75, between which the wooden parts 1 are inserted standing.
- the two endless conveyors 74, 75 each have endlessly circulating driven conveying elements 76, 77, preferably plate chains or conveyor belts.
- Each endless conveyor 74, 75 has two spaced conveying elements 76, 77th
- At the transition from the illerierstation 38 to the pressing station 39 is at least one height-adjustable transverse stop 82. It is plate-shaped in the embodiment and can be adjusted with at least one lifting unit 83 in the vertical direction. In the exemplary embodiment, the plate-shaped transverse stop 82 extends over most of the length of the wooden parts. 1 Because of this large length of the transverse stop 82, two lifting units 83 are provided for height adjustment, which are advantageous pneumatic or hydraulic lifting cylinder. If the wooden parts 1 are to be transported further from the packaging station 38 into the pressing station 39, the transverse stop 82 is lowered.
- the pressing station 39 like the packaging station 38, has an upper endless conveyor 84 and a lower endless conveyor 85.
- the upper endless conveyor 84 has two parallel endless conveying elements 86 (Figure 6) aligned with the endless conveyor elements 76 of the upper endless conveyor 74 of the packaging station 38 lie.
- the lower endless conveyor 85 has the two endless circulating conveyor elements 87 which are parallel to each other and in alignment with the conveying elements 77 of the lower endless conveyor 75 of the onneierstation 38.
- the conveying elements 86, 87 are advantageously plate chains, which are guided via drive wheels 88, 89. Each opposing drive wheels 88, 89 are rotatably connected by axes 90, 91 together. In each case an axis 90, 91 is rotatably driven.
- the conveying elements 86, 87 are advantageously plate chains.
- the conveying elements 76, 77 and 86, 87 of packaging station 38 and pressing station 39 are aligned with such a small distance one behind the other that the wood parts 1 arrive trouble-free in the pressing station 39.
- FIGS. 6 and 7 show a series of printing units 92 which are arranged one behind the other at close intervals.
- Pressing station 39 generally also has a plurality of adjacent rows of printing units 92. In Fig. 9, two such rows can be seen. With the printing units 92, a vertical pressure can be applied to the wooden parts 1.
- the wooden parts 1 are in the pressing station 39 on a table 93. It is formed by individual, with a small distance one behind the other arranged table tops 93 a, which are opposite to the printing units 92.
- the table tops 93a as shown in FIG. 9, are also arranged in adjacent rows, wherein in each row the table tops 93a are arranged one behind the other in the transport direction 97 of the wooden parts 1.
- Lifting unit 56 are advantageously adjusted independently of each other in height (Fig. 9).
- clamping devices 60 are provided with which the upper and lower run of the conveying elements 86, 87 can be clamped against the wooden parts 1.
- the clamping devices 60 are identical, with the clamping devices 60 of the upper conveyor elements 86 and the lower conveyor elements 87 are arranged in mirror image to each other.
- the tensioning devices 60 have clamping units 61 (FIG. 6) which are spaced one behind the other in the longitudinal direction of the conveying elements 86, 87 and extend parallel to the rows of printing units 92 and table tops 93a.
- Each tensioning unit 61 has at least one pressure hose 100 (FIG. 9) connected to a pressure medium source. With the pressure hose 100, at least one pressure element 57 can be acted upon.
- the pressure- Hose 100 and the pressure element 57 are received in a housing 62 which is suitably fixed in the pressing station 39.
- the housings 62 of the clamping units 61 of a row can be firmly connected to each other.
- the wooden parts 1 can be clamped or released in sections by means of the printing units 92 in cooperation with the table tops 93a.
- the individual printing units 92 are pressed down one after the other, whereby the corresponding portion of the juxtaposed wooden parts 1 between the printing units 92 and the table tops 93a is clamped.
- the table tops 93a can be adjusted continuously with the lifting units 56 for adaptation to the height of the wooden parts 1 in the height direction. In this way, successively the individual printing units 92 are brought to clamping.
- the clamping force is set higher than the clamping force with which the pressure elements 57 are pressed against the conveying elements 86, 87 for transporting the wooden parts 1.
- brake units 95 which are arranged in the transport direction 97 behind the printing units 92, on the already compressed wood parts 1 a brake pressure exerted, which is higher than the clamping force, which is used for aligning the wooden parts 1.
- the brake units 95 are advantageously provided in each row of pressure units 92.
- the brake units 95 each have a lifting unit 65, with which the brake unit 95 can be adjusted in height.
- the brake units 95 can also have pressure hoses which can be acted upon by a pressure medium, preferably compressed air. About the pressure hoses pressure pieces are actuated, which lie under the appropriate pressure on the wooden parts 1.
- the printing units 92 and the brake units 95 are thus basically the same design as the clamping units 61, with which the conveying elements 86, 87 are pressed against the wooden parts 1.
- the printing units 92 and the braking units 95 are arranged in the region between the conveying elements 86 of the upper endless conveyor 84. Then the wooden parts 1 can be properly pressed and braked.
- the brake units 95 press their (not shown) brake pieces with flat support sides firmly against the top of the wooden parts 1, which are firmly clamped in this way between the table tops 93a and the pressure units 92 and the brake units 95.
- the braking units 95 act as a stop, which prevents unintentional displacement of the wooden parts 1 when aligned in the transport direction 97. Due to the jamming in sections, the wooden parts 1 are aligned horizontally and vertically against each other.
- the alignment process causes the wooden parts 1 to be displaced in the direction 59 opposite to the transport direction 97.
- the transverse stop 82 ensures that the wooden parts 1 are supported during the alignment process. The result is that the wooden parts 1 with their glued longitudinal sides 2, 3 are pressed firmly against each other. In conjunction with the force exerted perpendicular to the direction 59 correspondingly high compressive force, the wooden parts 1 are firmly glued together to the wood carpet part 98.
- the vertical clamping force is partially converted into a horizontal pressing force.
- the previously possibly existing profile offset which is preferably adjustable, is for the most part pushed out.
- the feed direction 97 behind the pressing station 39 is at least one (not shown) cross-saw, which divides the endless wood carpet 98, for example, in 1 m wide blocks. These blocks are then via (not shown) transverse chains and heavy duty casters and the like. To a Multi-blade saw transported, with which the blocks are divided into small slats.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Architecture (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201730744T SI3429811T1 (sl) | 2016-03-18 | 2017-03-13 | Postopek za izdelavo blokov iz nanizanih, med seboj zlepljenih lesenih delov, in postrojenje za izvajanje postopka |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016003506.4A DE102016003506A1 (de) | 2016-03-18 | 2016-03-18 | Verfahren zur Herstellung von Blöcken aus aneinander gesetzten, miteinander verleimten Holzteilen sowie Anlage zur Durchführung des Verfahrens |
PCT/EP2017/000332 WO2017157518A1 (de) | 2016-03-18 | 2017-03-13 | Verfahren zur herstellung von blöcken aus aneinandergesetzten, miteinander verleimten holzteilen sowie anlage zur durchführung des verfahrens |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3429811A1 true EP3429811A1 (de) | 2019-01-23 |
EP3429811B1 EP3429811B1 (de) | 2021-02-17 |
Family
ID=58358542
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17711570.6A Active EP3429811B1 (de) | 2016-03-18 | 2017-03-13 | Verfahren zur herstellung von blöcken aus aneinandergesetzten, miteinander verleimten holzteilen sowie anlage zur durchführung des verfahrens |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3429811B1 (de) |
DE (1) | DE102016003506A1 (de) |
DK (1) | DK3429811T3 (de) |
SI (1) | SI3429811T1 (de) |
WO (1) | WO2017157518A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SI25655A (sl) * | 2019-09-19 | 2019-12-31 | Gregor Ledinek | Avtomatski stroj za širinsko lepljenje lesnih lamel v lamelne plošče poljubnih dimenzij ter postopek v zvezi s tem |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2488759A (en) * | 1945-12-22 | 1949-11-22 | Mereen Johnson Machine Company | Plywood core machine |
DE3216669A1 (de) * | 1982-05-04 | 1983-11-10 | Peter 2057 Reinbek Polaczek | Verfahren zur verarbeitung von rundholz zu konstruktionsholz bzw. furnieren und vorrichtung zur durchfuehrung des verfahrens |
EP0518246B1 (de) * | 1991-06-14 | 1999-03-17 | Berthold Fries | Verfahren zur Holzhohlbalkenherstellung und Holzhohlbalkenformen nach diesem Verfahren |
US5293961A (en) * | 1992-08-20 | 1994-03-15 | Postema Leonard F | Method and apparatus for fabricating arcuate wooden structures |
DE29519308U1 (de) * | 1995-11-09 | 1996-02-01 | Schilcher Industrieanlagen- und Gerätebau Ges.m.b.H., Rangersdorf | Produktionsanlage zur Herstellung eines aus stab- bzw. brettförmigen Lamellen bestehenden Rohrprofiles |
SE9602426L (sv) * | 1996-06-19 | 1997-12-20 | Primwood Ab | Förfarande och press för tillverkning av limfogsskiva |
DE202012003745U1 (de) * | 2012-04-16 | 2013-07-17 | Klaus Jurisch | Durchlaufpresse |
-
2016
- 2016-03-18 DE DE102016003506.4A patent/DE102016003506A1/de not_active Withdrawn
-
2017
- 2017-03-13 SI SI201730744T patent/SI3429811T1/sl unknown
- 2017-03-13 EP EP17711570.6A patent/EP3429811B1/de active Active
- 2017-03-13 WO PCT/EP2017/000332 patent/WO2017157518A1/de active Application Filing
- 2017-03-13 DK DK17711570.6T patent/DK3429811T3/da active
Also Published As
Publication number | Publication date |
---|---|
WO2017157518A1 (de) | 2017-09-21 |
DK3429811T3 (da) | 2021-05-17 |
DE102016003506A1 (de) | 2017-09-21 |
SI3429811T1 (sl) | 2021-08-31 |
EP3429811B1 (de) | 2021-02-17 |
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