EP3403782B1 - Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen - Google Patents
Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen Download PDFInfo
- Publication number
- EP3403782B1 EP3403782B1 EP17171345.6A EP17171345A EP3403782B1 EP 3403782 B1 EP3403782 B1 EP 3403782B1 EP 17171345 A EP17171345 A EP 17171345A EP 3403782 B1 EP3403782 B1 EP 3403782B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tool
- suction
- channel
- cutting line
- suction channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011111 cardboard Substances 0.000 title claims description 19
- 238000000034 method Methods 0.000 title description 11
- 230000008901 benefit Effects 0.000 title description 5
- 238000005520 cutting process Methods 0.000 claims description 47
- 239000002699 waste material Substances 0.000 claims description 38
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 description 10
- 238000004080 punching Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000002349 favourable effect Effects 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 230000006735 deficit Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4418—Cutters therefor; Dies therefor combining cutting and embossing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4481—Cutters therefor; Dies therefor having special lateral or edge outlines or special surface shapes, e.g. apertures
Definitions
- the invention relates to a tool and a method for producing a blank from a sheet of cardboard according to the preambles of patent claims 1 and 9, respectively.
- first tool part acts as a matrix together with a second tool part as a patrix, between which the respective sheet of cardboard is arranged and the blank is produced by separating the at least one waste part.
- the object of the present invention is to create a tool and a method for producing a panel from a sheet of cardboard, by means of which smaller pieces of waste can be removed from the process in a particularly simple and rapid manner.
- At least one suction channel of a suction device is also provided in the first tool part in which the cutting line contour is arranged, via which the at least one piece of waste separated by means of the cutting line contour can be sucked off.
- a corresponding suction channel can be introduced relatively easily into the corresponding tool part, in particular when this is composed of several carrier plates.
- the suction channel only has to be provided partially within the corresponding tool part. It is also conceivable for the channel to be guided partially on the outside of the tool part, for example by means of appropriate lines. It is a further advantage that the suction channel can be connected relatively easily to the corresponding suction device.
- the suction channel is formed by the cutting line contour at least over a length region.
- the contour of the cutting line thus forms the entrance to the suction channel, so that separated waste parts can be transported away directly from the trimming area to the rear and into the corresponding part of the tool. Since the respective piece of waste is inevitably pressed into the suction channel as a result of the trimming, the suction takes place in a particularly simple and reliable manner.
- the shape of the suction channel is particularly favorably adapted to the corresponding waste part, so that a force generated as a result of the suction acts on the waste part in an optimal manner.
- a further advantageous embodiment of the invention provides that the first tool part has at least one support plate, in particular an upper support plate, in which the suction channel is formed at least over a longitudinal area.
- the suction channel is formed at least over a longitudinal area.
- the first tool part has at least one support plate, in particular a lower one, in which the cutting line contour is accommodated.
- the carrier plate can be provided for the cutting line contour in a simple manner.
- the first tool part has an intermediate plate between the carrier plate, in which the cutting line contour is accommodated, and the carrier plate, in which the suction channel is formed at least over a length area, in which the suction channel is formed at least over a length area is trained.
- the intermediate plate can thus on the one hand the support of Serve cutting line contour and on the other hand are easily provided with one or more suction channels.
- the cutting line contour has at least one circumferentially closed contour area for separating the respective waste part, with the respective adjoining suction channel or partial suction channel having a larger cross section than the associated contour area.
- This cross section, which is preferably slightly larger, of the respective suction channel or partial suction channel in relation to the respective contour area of the cutting line contour ensures that the respectively separated waste parts are removed from the cutting point on the one hand without tilting within the suction channel or partial suction channel and on the other hand with a sufficiently large suction force will.
- the suction channel comprises an end channel which emerges from the corresponding carrier plate on both sides, with a suction element of the suction device being connected to one side of the end channel and to the other side of the end channel a free inflow opening is provided.
- an end channel is very easy to produce and, on the other hand, opens up the simple possibility of generating a continuous air flow for sucking off the waste parts.
- In 1 is shown in a schematic sectional view of a tool for producing a panel, not shown, from a sheet of cardboard, also not shown.
- the tool designed here as a combined cutting, punching and creasing tool basically comprises a first, upper tool part 10 in the manner of a die and a lower tool part 12 in the manner of a patrix.
- Cardboard sheets can be introduced between the two tool parts 10, 12 for the production of corresponding panels in a continuous process, with the separation of waste parts and the introduction of folding grooves in a manner described in more detail below by a relative movement of the two tool parts 10, 12 relative to one another, predominantly by moving the first tool part 10 relative to the second tool part 12.
- the tool is shown at least partially open.
- the upper tool part 10 is composed of a lower support plate 14 and an upper support plate 16 with an intermediate plate 18 arranged between them.
- a frame plate 20 is also provided on top of the upper carrier plate 16 . All plates 14 to 18 are accommodated in a holding device 22 with a lateral holding frame 24 and braced against one another.
- the lower support plate 14 is a multiplex support plate with a central, continuous recess 26, in which a cutting line contour 28 is used, at least essentially with the same shape.
- the cutting line contour 28 is formed from a metal block and essentially comprises three circumferentially closed contour regions 30, by means of which respective waste parts (not shown) arranged parallel to one another can be separated from the cardboard sheet or panel. Consequently, in the present sectional view, six cutting regions 32 of the corresponding cutting line are shown from the cutting line contour 28 .
- the metal block of the cutting line contour 28 terminates flush on the upper side of the lower support plate 14 or on the underside of the intermediate plate 18 on which the cutting line contour 28 is supported.
- the intermediate plate is made of a steel material with a hardness of, for example, about 50 HRC.
- the lower support plate 14 includes further recesses for respective lateral cutting lines 34 for separating the panel from a large piece of waste and a respective scoring line 36 arranged on the inside thereof for producing a folding groove in the panel.
- the lower tool part 12 essentially comprises a counter-plate 38, which interacts with the cutting line contour 28, the respective cutting line 34 and the respective creasing line 36 in such a way that the desired cuts of the waste parts or folding grooves result.
- corresponding grooves 40 are provided in the counter-plate 38 to interact with the scoring lines 36 .
- a suction channel 44 formed by three partial suction channels 42 in this area adjoins the three circumferentially closed contour regions 30 formed by the cutting line contour 28 for separating the respective waste part.
- the partial suction channels 42 or the suction channel 44 formed thereby run within the cutting line contour 28 in the upward direction to the intermediate plate 18, in which the partial suction channels 42 are continued in an identical form.
- the partial suction channels 42 extend over a length in the vertical direction within the upper support plate 16 until they open into an end channel 46 of the suction channel 44 .
- the course of the end channel 46 is particularly favorable, as is the shape of the partial suction channels 42 2 recognizable, which the upper support plate 16 in a schematic plan view along a line through the line II - II in 1 represented cutting plane shows. It is particularly evident here that the end channel 46 emerges from the corresponding carrier plate 16 on both sides 48, 50, with a suction element (not shown) of a suction device being connected to one side 48, 50 of the end channel 46 and to the other side of the end channel 46 a free inflow opening 52 is provided.
- the suction element of the suction device is connected, for example, to a subsequent, further suction channel 54 of the suction device, which runs in the holding frame 24 .
- a continuous flow of suction air can thus be generated within the end channel 46 from the inflow opening 52 to the suction element, ie from one side 48, 50 of the carrier element 16 to the other.
- the force of this suction air flow also acts via the partial suction channels 42 to the area of the respective contour areas 30 of the cutting line contour 28, by means of which the respective waste parts are separated from the benefit.
- the waste parts are pressed into the partial suction channels 42 and transported further upwards by the suction air flow to the end channel 46, from where further removal takes place via the suction device.
- the partial suction channels 42 is designed to be larger in cross section than the associated contour areas 30 of the cutting line contour 28. For this reason, in the top view of Fig.2 double lines can also be seen in the area of the partial suction channels 42, since a respective inner line shows the respective contour area 30 of the cutting line contour 28.
- the end channel 46 is provided on an outer side 56 of the corresponding carrier plate 16 .
- This is therefore particularly easy to produce in that it is closed off at the top by the frame sheet metal 20 .
- the upper carrier plate 16 is presently formed from an aluminum alloy, which allows for easy machining.
- the present tool can be used in particular for processing material sheets made of paper or cardboard with thicknesses between 80 g/m 2 and 500 g/m 2 or with a material thickness between about 80 ⁇ m and 700 ⁇ m.
- the sheets of material can in particular also be both printed and varnished and also coated with a polymer layer or with a plastic film.
- the material sheets can have a coating with a metal film, for example made of an aluminum material.
- combinations of the materials described are also possible are used with a corresponding material sheet.
- the sheets of material can also be formed from a laminate or have a composite structure.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Details Of Cutting Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17171345.6A EP3403782B1 (de) | 2017-05-16 | 2017-05-16 | Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen |
MX2019013662A MX2019013662A (es) | 2017-05-16 | 2018-05-14 | Herramienta y metodo para producir una preforma a partir de una lamina de carton. |
TNP/2019/000274A TN2019000274A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
US16/613,656 US20210023731A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
BR112019021236-1A BR112019021236A2 (pt) | 2017-05-16 | 2018-05-14 | Ferramenta e método para produzir uma matriz a partir de uma folha de papelão |
CA3058698A CA3058698A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
PCT/EP2018/062326 WO2018210719A1 (de) | 2017-05-16 | 2018-05-14 | Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen |
KR1020197032913A KR20200032667A (ko) | 2017-05-16 | 2018-05-14 | 판지 시트로부터 블랭크를 생산하기 위한 도구 및 방법 |
CN201880030459.2A CN110891747A (zh) | 2017-05-16 | 2018-05-14 | 用于从纸板片制造坯料的工具和方法 |
AU2018269129A AU2018269129A1 (en) | 2017-05-16 | 2018-05-14 | Tool and method for producing a blank from a cardboard sheet |
JP2019555467A JP2020519455A (ja) | 2017-05-16 | 2018-05-14 | 厚紙シートからブランクを製造するためのツール及び方法 |
RU2019139246A RU2019139246A (ru) | 2017-05-16 | 2018-05-14 | Инструмент, а также способ изготовления заготовки из листа картона |
PH12019502430A PH12019502430A1 (en) | 2017-05-16 | 2019-10-25 | Tool and method for producing a blank from a cardboard sheet |
CL2019003282A CL2019003282A1 (es) | 2017-05-16 | 2019-11-15 | Herramienta y método para producir una preforma a partir de una lamina de cartón. |
CONC2019/0013656A CO2019013656A2 (es) | 2017-05-16 | 2019-12-03 | Herramienta y método para producir una preforma a partir de una lámina de cartón |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17171345.6A EP3403782B1 (de) | 2017-05-16 | 2017-05-16 | Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3403782A1 EP3403782A1 (de) | 2018-11-21 |
EP3403782B1 true EP3403782B1 (de) | 2022-11-02 |
Family
ID=58738895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17171345.6A Active EP3403782B1 (de) | 2017-05-16 | 2017-05-16 | Werkzeug sowie verfahren zur herstellung eines nutzens aus einem kartonbogen |
Country Status (15)
Country | Link |
---|---|
US (1) | US20210023731A1 (ru) |
EP (1) | EP3403782B1 (ru) |
JP (1) | JP2020519455A (ru) |
KR (1) | KR20200032667A (ru) |
CN (1) | CN110891747A (ru) |
AU (1) | AU2018269129A1 (ru) |
BR (1) | BR112019021236A2 (ru) |
CA (1) | CA3058698A1 (ru) |
CL (1) | CL2019003282A1 (ru) |
CO (1) | CO2019013656A2 (ru) |
MX (1) | MX2019013662A (ru) |
PH (1) | PH12019502430A1 (ru) |
RU (1) | RU2019139246A (ru) |
TN (1) | TN2019000274A1 (ru) |
WO (1) | WO2018210719A1 (ru) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017119918A1 (de) * | 2017-08-30 | 2019-02-28 | Karl Marbach Gmbh & Co. Kg | Technik zum Stanzen von Kleinstanzteilen |
KR102483233B1 (ko) * | 2021-11-29 | 2023-01-04 | (주)지우텍 | 기포 및 이물질이 유입되지 않는 광학필름용 필름 접합장치 |
KR102564518B1 (ko) * | 2022-12-22 | 2023-08-04 | (주)지우텍 | 커팅각도조절이 가능하며 기포 및 이물질이 유입되지 않는 광학필름용 필름 접합장치 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0790110A1 (de) * | 1996-02-16 | 1997-08-20 | Karl Marbach GmbH + Co. | Stanz- und Rillwerkzeug zur Herstellung von gerillten Stanzteilen |
US20020092399A1 (en) * | 1999-06-04 | 2002-07-18 | Siegfried Fuchs | Rotary blade roll |
EP2202038A1 (de) * | 2008-12-19 | 2010-06-30 | Karl Marbach GmbH & Co. KG | Trägerplatte für ein Stanzwerkzeug |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH523753A (de) * | 1970-05-21 | 1972-06-15 | Ciba Geigy Ag | Vorrichtung zur Herstellung von Sollreisslinien in blattförmigem Material |
DE10065457B4 (de) | 2000-12-28 | 2007-04-26 | Karl Marbach Gmbh & Co. Kg | Verfahren und Vorrichtung zur Trennung von Nutzen und Abfall eines gestanzten oder geschnittenen Materialbogens sowie Anlage zur Herstellung von Nutzen aus einem Materialbogen |
DE102008000262B4 (de) * | 2008-02-08 | 2010-07-01 | Leica Biosystems Nussloch Gmbh | Vorrichtung und Verfahren zum Filtern von in einem Luftstrom befindlichen Schnittabfällen eines Mikrotoms |
DE102009056169A1 (de) * | 2009-11-27 | 2011-06-01 | Heidelberger Druckmaschinen Ag | Verfahren zum Zurichten von Werkzeugen |
DE102010061991B4 (de) * | 2010-11-25 | 2016-06-09 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zum Stanzen einer aus Fasermaterial bestehenden Fasermatte |
CN203156840U (zh) * | 2013-04-06 | 2013-08-28 | 宁波市鄞州润金机电科技有限公司 | 一种服装模板机的操作台面 |
PL2886320T3 (pl) * | 2013-12-20 | 2020-03-31 | Mayr-Melnhof Karton Ag | Sposób wytwarzania narzędzia do cięcia i/albo sztancowania i/albo bigowania |
JP5923207B2 (ja) * | 2014-09-19 | 2016-05-24 | トタニ技研工業株式会社 | プラスチックフィルム打ち抜き装置 |
CN204221868U (zh) * | 2014-09-30 | 2015-03-25 | 上海和鹰机电科技股份有限公司 | 数控裁剪机及其台面 |
JP5897686B1 (ja) * | 2014-10-24 | 2016-03-30 | Towa株式会社 | ワーク吸着板、ワーク切断装置、ワーク切断方法、およびワーク吸着板の製造方法 |
-
2017
- 2017-05-16 EP EP17171345.6A patent/EP3403782B1/de active Active
-
2018
- 2018-05-14 KR KR1020197032913A patent/KR20200032667A/ko not_active Application Discontinuation
- 2018-05-14 MX MX2019013662A patent/MX2019013662A/es unknown
- 2018-05-14 AU AU2018269129A patent/AU2018269129A1/en not_active Abandoned
- 2018-05-14 BR BR112019021236-1A patent/BR112019021236A2/pt not_active Application Discontinuation
- 2018-05-14 WO PCT/EP2018/062326 patent/WO2018210719A1/de active Application Filing
- 2018-05-14 US US16/613,656 patent/US20210023731A1/en not_active Abandoned
- 2018-05-14 TN TNP/2019/000274A patent/TN2019000274A1/en unknown
- 2018-05-14 CN CN201880030459.2A patent/CN110891747A/zh active Pending
- 2018-05-14 RU RU2019139246A patent/RU2019139246A/ru not_active Application Discontinuation
- 2018-05-14 CA CA3058698A patent/CA3058698A1/en not_active Abandoned
- 2018-05-14 JP JP2019555467A patent/JP2020519455A/ja active Pending
-
2019
- 2019-10-25 PH PH12019502430A patent/PH12019502430A1/en unknown
- 2019-11-15 CL CL2019003282A patent/CL2019003282A1/es unknown
- 2019-12-03 CO CONC2019/0013656A patent/CO2019013656A2/es unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0790110A1 (de) * | 1996-02-16 | 1997-08-20 | Karl Marbach GmbH + Co. | Stanz- und Rillwerkzeug zur Herstellung von gerillten Stanzteilen |
US20020092399A1 (en) * | 1999-06-04 | 2002-07-18 | Siegfried Fuchs | Rotary blade roll |
EP2202038A1 (de) * | 2008-12-19 | 2010-06-30 | Karl Marbach GmbH & Co. KG | Trägerplatte für ein Stanzwerkzeug |
Also Published As
Publication number | Publication date |
---|---|
RU2019139246A3 (ru) | 2021-08-05 |
CO2019013656A2 (es) | 2020-04-01 |
BR112019021236A2 (pt) | 2020-05-12 |
CA3058698A1 (en) | 2018-11-22 |
RU2019139246A (ru) | 2021-06-16 |
PH12019502430A1 (en) | 2020-12-07 |
CL2019003282A1 (es) | 2020-02-28 |
US20210023731A1 (en) | 2021-01-28 |
JP2020519455A (ja) | 2020-07-02 |
WO2018210719A1 (de) | 2018-11-22 |
TN2019000274A1 (en) | 2021-01-07 |
CN110891747A (zh) | 2020-03-17 |
AU2018269129A1 (en) | 2019-11-07 |
KR20200032667A (ko) | 2020-03-26 |
EP3403782A1 (de) | 2018-11-21 |
MX2019013662A (es) | 2020-01-13 |
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