EP3229632A1 - Last system for articles with braided components - Google Patents
Last system for articles with braided componentsInfo
- Publication number
- EP3229632A1 EP3229632A1 EP15787396.9A EP15787396A EP3229632A1 EP 3229632 A1 EP3229632 A1 EP 3229632A1 EP 15787396 A EP15787396 A EP 15787396A EP 3229632 A1 EP3229632 A1 EP 3229632A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exterior layer
- last
- region
- last member
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 86
- 239000002131 composite material Substances 0.000 claims description 57
- 238000009954 braiding Methods 0.000 claims description 28
- 239000000654 additive Substances 0.000 claims description 23
- 230000000996 additive effect Effects 0.000 claims description 23
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- 230000009477 glass transition Effects 0.000 claims description 12
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 210000003371 toe Anatomy 0.000 description 29
- 239000011159 matrix material Substances 0.000 description 27
- 210000002683 foot Anatomy 0.000 description 24
- 210000003423 ankle Anatomy 0.000 description 11
- 210000000474 heel Anatomy 0.000 description 11
- 210000004744 fore-foot Anatomy 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 6
- 238000005304 joining Methods 0.000 description 6
- 210000000452 mid-foot Anatomy 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 239000012815 thermoplastic material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000004634 thermosetting polymer Substances 0.000 description 3
- 238000010146 3D printing Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 238000000110 selective laser sintering Methods 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 229920002748 Basalt fiber Polymers 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000000386 athletic effect Effects 0.000 description 1
- 238000000418 atomic force spectrum Methods 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 210000000459 calcaneus Anatomy 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010100 freeform fabrication Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 210000001872 metatarsal bone Anatomy 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000006250 one-dimensional material Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000009023 proprioceptive sensation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/02—Lasts for making or repairing shoes
- A43D3/022—Lasts for making or repairing shoes comprising means, e.g. hooks, for holding, fixing or centering shoe parts on the last
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
- A43B1/04—Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
- A43B23/0215—Plastics or artificial leather
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
- A43B23/0225—Composite materials, e.g. material with a matrix
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
- A43B23/0235—Different layers of different material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/0255—Uppers; Boot legs characterised by the constructive form assembled by gluing or thermo bonding
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/04—Uppers made of one piece; Uppers with inserted gussets
- A43B23/042—Uppers made of one piece
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/02—Lasts for making or repairing shoes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/14—Multilayered parts
- B29D35/146—Uppers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/043—Footwear
Definitions
- exterior layer 104 may have a substantially constant thickness. However, in other embodiments, exterior layer 104 could have a thickness that varies over different regions of last system 100. Embodiments with varying thicknesses for an exterior layer are discussed below and shown in FIGS. 18-23.
- exterior layer 104 could be made from different materials.
- exterior layer 104 may be made of a heat deformab!e material.
- heat deformable materia as used
- FIGS. 3-4 depict how customized last member 102 is formed using additive manufacturing device 200.
- last member 102 is formed as extrusion head 205 lays down successive layers of material.
- FIG. 3 shows an initial layer 210 of last member 102 being formed.
- a final layer 212 of last member 102 has been formed.
- the materials used to manufacture the upper may primarily be comprised of various kinds of tensile elements (or tensile strands) that can be formed into an upper using the braiding device.
- tensile elements could include, but are not limited to: threads, yarns, strings, wires, cables as well as possibly other kinds of tensile elements.
- tensile elements may describe generally elongated materials with lengths much greater than corresponding diameters, in other words, tensile elements may be approximately one-dimensional elements, in contrast to sheets or layers of textile materials that may generally be
- Exemplary threads or yarns that may be used with a braiding device include fibers made from materials including, but not limited to: wool, flax, and cotton, as well as other one-dimensional materials.
- the fibers may be formed from animal, plant, mineral, and synthetic sources.
- Animal material may include, for example, hair, animal fur, animal skin, silk, etc.
- Plant material may include, for example, grass, rush, hemp, sisal, etc.
- Mineral material may include, for example, basalt fiber, glass fiber, metal fiber, etc.
- Synthetic fibers may include, for example, polyester, aramid, acrylic, carbon fiber, as well as other synthetic materials.
- last system 100 may be aligned in a particular orientation with braiding device 400, such that a desired portion of last system 100 is aligned with a central braiding area 410 of last system 100.
- last system 100 may be fed through central braiding area 410 of braiding device 400 to form a braided footwear component in the form of a braided upper.
- last system 100 may be manually fed through braiding device 400 by an operator.
- a continuous last feeding system can be used to feed last system 100 through braiding device 400.
- the present embodiments could make use of any of the methods and systems for forming a braided upper as disclosed in Bruce, U.S. Patent Publication Number 2015/0007451, now U.S. Patent Application Number 14/495,252, filed September 24, 2014, and titled "Article of Footwear with Braided Upper," the entirety of which is herein incorporated by reference.
- some of the methods and systems for forming a braided upper as disclosed in Bruce, U.S. Patent Publication Number 2015/0007451, now U.S. Patent Application Number 14/495,252, filed September 24, 2014, and titled "Article of Footwear with Braided Upper," the entirety of which is herein incorporated by reference.
- exterior layer 104 may become pliable as the temperature of exterior layer 104 is raised above a predetermined temperature (e.g., a characteristic temperature such as a glass transition temperature or a melting temperature). Tension in braided footwear component 500 may tend to pull strands 550 into exterior layer 104 (i.e., radially inward), which is now pliable and capable of receiving strands 550. Referring next to FIG. 11 , the material comprising exterior layer 104 becomes pliable enough with continued heating to further mold around strands 550. This allows the materia! of exterior layer 104 to fill in the spaces between strands 550, thereby partially (or fully) encasing strands 550.
- a predetermined temperature e.g., a characteristic temperature such as a glass transition temperature or a melting temperature.
- braided footwear component 500 and exterior layer 104 have been joined or otherwise integrated together, heat sources 600 may be removed.
- braided footwear component 500 and the material comprising exterior layer 104 may be cooled below the predetermined temperature so that the material comprising exterior layer 104 forms a substantially solid material again.
- cooling may be facilitated using fans and/or other cooling mechanisms.
- the heat deformable material when cooled below a glass-transition temperature (or melting temperature), may act as a bonding agent (e.g., a resin, matrix and/or adhesive) that at least partially coats the tensile strands and limits their relative movement.
- a bonding agent e.g., a resin, matrix and/or adhesive
- the composite structure may provide a more rigid structure than the braided footwear component alone.
- the material comprising exterior layer 104 after being joined with braided footwear component 500 and cooled to a solid, may be referred to as a matrix portion of a composite structure. Moreover, the material comprising the matrix portion may be referred to as a matrix material.
- a matrix material By joining the strands of a braided footwear component with a matrix portion the strands may be partially fixed in place, thereby reducing the tendency of the strands to become disorganized and/or reducing the tendency of the original braiding pattern to degrade over time.
- This matrix portion may also impart improved wear resistance, strength, support and even cushioning (depending on the selected matrix material).
- joining the braided footwear component with a matrix portion may also help reduce unwanted stretch in a braided footwear component.
- the matrix portion e.g., a thermoplastic
- the matrix portion may fill in spaces between strands to reduce the tendency of dirt and/or debris from entering the article through the upper.
- a matrix portion may act as a sealant to the open mesh structure of a braided footwear component.
- composite structure 650 is seen to be comprised of strands 550 (of a braided footwear component) that are joined with a matrix portion 652.
- matrix portion 652 is comprised of material (e.g., thermoplastic materia!) that previously formed exterior layer 104 of last system 100 (see FIG. 1). In this case, matrix portion 652 forms a matrix within which strands 550 may be partially (or fully) embedded.
- strands 550 could be completely encased within matrix portion 652, such that no portions of strands 550 are exposed on either inner surface 653 or outer surface 655 of matrix portion 652.
- Such a configuration may be achieved by forming matrix portion 652 with a thickness 730 that is substantially greater than a diameter 740 of strands 550. This configuration could improve feel and reduce wear to strands 550, since strands 550 are protected from contact with a foot and objects exterior to article of footwear 670.
- strands 550 may be partially, but not fully, embedded within matrix portion 652. In this case, strands 550 may be exposed on inner surface 653 of matrix portion 652, but may not be exposed on outer surface 655 of matrix portion 652. Such a configuration may be achieved by allowing time for strands 550 to contract through the entire thickness of exterior layer 104 before cooling exterior layer 104. This configuration could provide increased wear resistance of strands 550 against contact with objects on outer surface 655 of matrix portion 652. Of course, in still other embodiments, matrix portion 652 may be thin enough so that strands 550 are exposed on both an interior surface and an outer surface of matrix portion 652.
- Embodiments can include provisions to vary the materia! characteristics of a composite structure for an article of footwear.
- a last system can be configured with an exterior layer having regions or zones with different thicknesses. When bonded with strands of a braided footwear component, the regions or zones of different thicknesses may thereby provide different material characteristics across different zones of the article. These material characteristics could include, but are not limited to: rigidity, hardness, stretch, flexibility, as well as possibly other material characteristics. For example, a first region with a first thickness that is greater than a second thickness of a second region could provide greater rigidity for the first region over the second region.
- FIG. 18 illustrates a step in a process for forming a last system 800.
- a last member 802 has been formed using additive manufacturing device 900.
- an extrusion head 905 of additive manufacturing device 900 is forming an exterior layer 804 of last system 800.
- exterior layer 804 is formed with a toe region 810 and an adjacent vamp region 812.
- toe region 810 has been formed with a greater thickness than vamp region 812. in other words, more material has been laid down onto last system 802 in toe region 810 than in vamp region 812.
- FIG. 19 illustrates a schematic view of an embodiment of last system 800 produced by the additive manufacturing process shown in FIG. 18.
- last system 800 includes a toe region 810 as well as an ankle region 816.
- both toe region 810 and ankle region 816 have substantially greater thicknesses than the remaining regions of exterior layer 804.
- toe region 810 has a first thickness 830
- ankle region 816 has a second thickness 832
- the remaining portions of exterior layer 804 e.g., vamp region 812
- first thickness 830 is greater than third thickness 834.
- second thickness 832 is also greater than third thickness 834.
- FIG. 20 illustrates an exemplary configuration of composite structure 1000 that may be created by forming a braided footwear component 1002 over last system 800 (see FIG. 19) and applying heat to bond exterior layer 804 with braided footwear component 1002. Additionally, composite structure 1000 may be attached to sole components 1001 to form an article of footwear 1003. Referring to FIGS. 19 and 20, toe region 810 of exterior layer 804 has been combined with strands 1004 of braided footwear component 1002 to form a thickened toe region 1010 for composite structure 1000. Likewise, ankle region 816 of exterior layer 804 has been combined with strands 1004 of braided footwear component 1002 to form a thickened ank!e region 1012 for composite structure 1000.
- toe region 1010 has a first thickness 1020
- ankle region 1012 has a second thickness 1022
- the remaining regions of composite structure 1000 e.g., vamp region 1014
- first thickness 1020 is greater than third thickness 1024
- second thickness 1022 is greater than third thickness 1024.
- FIGS. 21 and 22 illustrate schematic views of a close up of toe region 1010 and some of vamp region 1014 of composite structure 1000 with a foot 1100 inserted inside an article of footwear including composite structure 1000.
- FIG. 21 represents a state in which composite structure 1000 is not subjected to any forces
- FIG. 22 represents a state in which forces have been applied to composite structure 1000.
- first force 1202 is applied at toe region 1010.
- second force 1204 is applied at vamp region 1014.
- first force 1202 and second force 1204 are equivalent.
- Such a force profile could be achieved when a bail strikes against both toe region 1010 and vamp region 1014 of composite structure 1000 simultaneously.
- toe region 1010 prevents toe region 1010 from being substantially deformed under the application of first force 1202.
- vamp region 1014 is seen to deform under second force 1204 due to its relatively lower rigidity.
- This configuration therefore allows for increased protection for the toes.
- toe region 1010 may function in a similar manner to a toe cap and/or a toe pad to protect the toes.
- FIGS. 21 and 22 illustrate the relative rigidity of toe region 1010 to vamp region 1014, it may be understood that ankle region 1012 may likewise be configured to resist deformations in a similar manner to toe region 1010. This configuration of ankle region 1012 may allow ankle region 1012 to provide similar strength and support to the ankle as toe region 1010 provides to the toes.
- FIG. 23 illustrates several different zones or regions of varying thickness for an exterior layer of a last system, which may result in corresponding variations in thickness for a composite structure built from the exterior layer and a braided footwear component.
- last system 1300 includes last member 1302 and exterior layer 1304.
- exterior layer 1304 may include a thickened bottom sole region 1310, which may provide additional strength, support and possibly cushioning beneath a foot (e.g., to a sole of the foot) when exterior layer 1304 is incorporated into an article of footwear.
- exterior layer 1304 may include a thickened heel region 1312, which may provide additional strength, support and possibly cushioning to the heel of a foot when exterior layer 1304 is incorporated into an article of footwear.
- zones of varying thickness may not be limited to regions with large areas.
- zones of varying thickness could be formed in various geometries, including elongated shapes (e.g., ridges, channels, etc.).
- exterior layer 1304 may include a thickened eyestay region 1314, which may facilitate improved strength for eyelets in an article incorporating exterior layer 1304.
- eyelets could be formed as holes within eyestay region 1314 of exterior layer 1304 and could be further reinforced by strands of an associated braided footwear component.
- Eyestay region 1314 is seen in FIG. 23 to have a generally elongated shape that bounds the perimeter of a fastening region 1315 of last system 1300.
- exterior layer 1304 may incorporate thickened ridge regions 1318 (or ridge portions), for example in toe region 1321. These ridge regions 1318 may comprise bands or lines of increased thickness in exterior layer 1304. Such ridges could maintain their approximate shape during the process of forming a composite structure, so that the ridges may provide bali control or other functionality for a finished article of footwear.
- composite structures including exterior layers
- other embodiments could incorporate regions of substantially less thickness than the remaining portions.
- a majority of a composite structure could have a first thickness, while a region (e.g., a medial side region) could have a second thickness that is substantially less than the first thickness.
- regions of lesser thickness could facilitate increased feel or proprioception on some areas of a foot, since these regions may be less rigid than the remainder of the upper and therefore provide more tactile sensation to a wearer.
- embodiments may use selectively applied regions of a material on an outer surface of a last member, in particular, an exterior layer need not be applied over the entire surface of a last member, and instead could be applied in selected regions.
- embodiments could include an exterior layer with separate (e.g., disjoint) regions near the toes, vamp, heel and/or ankle. In such cases, only some portions or regions of a braided component may be joined with an exterior layer so that the resulting structure may comprise separated composite regions.
- an exterior layer with separate (e.g., disjoint) regions near the toes, vamp, heel and/or ankle.
- only some portions or regions of a braided component may be joined with an exterior layer so that the resulting structure may comprise separated composite regions.
- embodiments could include an upper having a composite region of braided strands embedded in a matrix portion in a toe region, but may only have braided strands (i.e., no matrix portion) in a vamp region.
- Such selective applications of heat deformab!e materials may provide regions of variable rigidity for a resulting upper.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19191026.4A EP3593661A3 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/565,568 US9668544B2 (en) | 2014-12-10 | 2014-12-10 | Last system for articles with braided components |
PCT/US2015/055902 WO2016093956A1 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19191026.4A Division EP3593661A3 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3229632A1 true EP3229632A1 (en) | 2017-10-18 |
EP3229632B1 EP3229632B1 (en) | 2019-08-14 |
Family
ID=54361198
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15787396.9A Active EP3229632B1 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
EP19191026.4A Pending EP3593661A3 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
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EP19191026.4A Pending EP3593661A3 (en) | 2014-12-10 | 2015-10-16 | Last system for articles with braided components |
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