EP2956282B1 - Schalungsvorrichtung zur herstellung von beton-fertigteilen - Google Patents

Schalungsvorrichtung zur herstellung von beton-fertigteilen Download PDF

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Publication number
EP2956282B1
EP2956282B1 EP14701086.2A EP14701086A EP2956282B1 EP 2956282 B1 EP2956282 B1 EP 2956282B1 EP 14701086 A EP14701086 A EP 14701086A EP 2956282 B1 EP2956282 B1 EP 2956282B1
Authority
EP
European Patent Office
Prior art keywords
formwork
support
rails
formwork structure
trailer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14701086.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2956282A1 (de
Inventor
Hermann Weckenmann
Wolfgang Weckenmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weckenmann Anlagentechnik & Co KG GmbH
Original Assignee
Weckenmann Anlagentechnik & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Weckenmann Anlagentechnik & Co KG GmbH filed Critical Weckenmann Anlagentechnik & Co KG GmbH
Publication of EP2956282A1 publication Critical patent/EP2956282A1/de
Application granted granted Critical
Publication of EP2956282B1 publication Critical patent/EP2956282B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
    • B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
    • B28B7/245—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects using transportable mould batteries

Definitions

  • the invention relates to a formwork device for producing precast concrete parts.
  • Shuttering devices are known for the production of concrete precast elements with vertically erected formwork, which delimit an intermediate receiving space in which concrete is poured for the production of a wall, floor or ceiling part.
  • Such formwork devices have as a stationary center core on a firmly anchored middle formwork on which additional devices such as a hydraulic tensioning device and control devices can be arranged.
  • additional devices such as a hydraulic tensioning device and control devices can be arranged.
  • movable outer or intermediate formworks are provided, which can be adjusted on floor rails, which extend in the transverse direction.
  • the intermediate and outer formwork can be firmly connected to the stationary middle formwork.
  • the formwork device is located on a mobile semi-trailer and comprises a plurality of formwork, which are arranged vertically standing on the trailer and itself extend transversely to the longitudinal axis of the trailer. On the trailer there are rails on which the formwork can be moved to adjust the intermediate distance.
  • the semi-trailer is lowered to the ground and the formwork is brought to the desired distance, whereupon the concrete is poured.
  • Comparable devices with movable formwork are also from the publications DE 25 46 764 A1 .
  • the FR 2 958 873 A1 discloses a transportable formwork device for the production of precast concrete parts with a central formwork on a floor-levelable skeleton and an outer formwork, which is movable on transverse rails on the skeleton.
  • a formwork device is in the DE 10 2007 019 383 A1 described, which has an inner formwork and an outer formwork on a base support, wherein the inner formwork can be mounted on a roller system on the base support and moved relative to the outer formwork.
  • the invention has for its object to provide with simple measures a flexible formwork device for the production of precast concrete parts.
  • the formwork device for the production of precast concrete parts is designed to be transportable and has at least one vertical middle formwork, which is fixedly mounted on a mobile semi-trailer. Furthermore, the formwork device comprises at least one vertical outer formwork, which can be moved on rails on an adjustable work platform, wherein the work platform in the mounted position adjacent to the trailer and possibly connected to this, which is carrier of the central formwork. The working platform is designed separately from the semi-trailer.
  • the formwork is vertical and accordingly limits a vertical receiving space for receiving concrete.
  • the vertical formwork forms formwork panels or panels and bounds in the transverse direction the intermediate concrete receiving space, which is additionally delimited at the bottom by a horizontal bottom formwork and at the two end faces of one end formwork each.
  • the bottom formwork and the front formwork hang on a vertical formwork and can be adjusted in height (bottom formwork) or in the longitudinal direction (end formwork) to adjust the size of the concrete receiving space.
  • the formwork device is designed to be completely transportable and can be transported in parts to the place of use.
  • the transportability is ensured on the one hand by the middle formwork on the mobile semi-trailer and on the other hand by the separate execution of the working platform, which is the carrier of the rails on which the outer formwork is movable. From the individual components, the formwork device can be assembled on site, so that you can set up a formwork device for the production of precast concrete parts with little effort at any location in a short time.
  • the transportability is ensured here despite the high weight of the formwork.
  • the middle formwork is fixed on the trailer and transported together with it.
  • one or more further formworks can additionally be transported on the semi-trailer, which are arranged in the assembled state as movable formwork on the work platform.
  • the work platform with the rails arranged thereon for the movability of the formwork can in turn be composed of individual components which can be transported in a simple manner. But it is also possible to make the work platform as a whole portable, for example, the fact that the work platform is designed as a mobile semi-trailer.
  • the work platform can be designed to be adjustable, in particular adjustable in height, in order to be able to compensate differences in height to the trailer at the site and in particular to bring the rails in a horizontal position and in a predetermined height to the trailer.
  • the adjustability in height is ensured by a height adjustment, which is designed for example as a plurality of adjustable height feet on the underside of the work platform.
  • working platforms can be docked on both sides of the semi-formwork-bearing semitrailer, each having rails on which at least one formwork can be moved. This makes it possible to use both sides of the middle formwork for the production of precast concrete parts. It may be expedient to provide on the trailer two parallel arranged central formwork, each associated with a formwork on the left and right docked work platform.
  • the semitrailer rail sections can be integrated, which extend to the lateral edge of the trailer and aligned in the mounted position with the rails in the working platform.
  • the rail extends in this embodiment not only along the working platform, but also in the side area of the trailer to near the middle formwork, so that the movable on the working platform formwork can be adjusted to the semi-trailer. This makes it possible to produce relatively thin-walled precast concrete parts.
  • the work platform may optionally be arranged a plurality of formwork, of which the semitrailer facing away form an outer formwork and arranged between the outer formwork and the work platform formwork an intermediate formwork.
  • a plurality of intermediate formworks are provided, wherein in each case between two adjacent formworks concrete receiving spaces for the production of precast concrete parts are formed. All formwork on the work platform can be moved on the rails.
  • the semi-trailer may, according to a further expedient embodiment, be carriers of a hydraulic unit which acts on at least one hydraulic cylinder, which can be coupled to a formwork on the working platform.
  • the shell can be acted upon on the work platform with a pulling force in the direction of the trailer.
  • a back pressure is generated, which counteracts the pressure exerted by the filled concrete pressure and holds the formwork in position.
  • the outer formwork is held via the hydraulic cylinder, wherein the intermediate formworks are also subjected to a holding force due to their position between the middle formwork and the outer formwork.
  • the hydraulic cylinder can be fastened directly to the middle formwork or via a holding device directly on the semitrailer.
  • a heating device is integrated in at least one formwork.
  • the heating device can be integrated in the middle formwork and / or in one or more formworks on the work platform.
  • the heater allows, at a corresponding temperature of the heating medium, which is passed through the formwork, optionally also a cooling, so that both a use in places with low temperature and in places with high temperature is possible.
  • vibration device vibrator
  • At least one formwork on the work platform can be driven by an electric motor, so that the adjustment movement of the formwork on the rails of the work platform by means of an electric motor is possible.
  • one or more intermediate formwork on the work platform can be driven by an electric motor. In principle, however, is also an adjustment of the outer formwork and / or the intermediate formwork on the work platform on the rails without electric motor.
  • the formwork device has a hoist, for example a gantry crane, via which in particular a concrete filling device can be moved, for example a concrete bucket or a concrete distributor.
  • a hoist for example a gantry crane
  • the hoist is preferred as well as the working platform separately from the trailer and also formed separately from the work platform and is mounted on site on the formwork device or moved to this. This allows a separate transport of the hoist. But it is also possible to arrange the hoist on the trailer or work platform.
  • the hoist can, as described above, be designed as a gantry crane.
  • a hoist for example a tower crane or a mobile crane, also come into consideration.
  • the Betonver hypothalamic hormone may optionally also have a concrete pump with a distribution boom.
  • the semi-trailer is expediently designed to be movable on wheels, so that the semi-trailer can be moved on roads.
  • the semi-trailer is designed as a semitrailer for a semi-trailer or as a trailer, for example for a low loader.
  • the invention relates to a transportable formwork device for the production of precast concrete parts and has at least one vertical middle formwork, at least one vertical outer formwork, at least one bottom formwork and lateral end formwork, which together during manufacture temporarily a concrete receiving space for delimiting the finished concrete part to be manufactured, wherein the at least one middle formwork is arranged fixedly and in the longitudinal direction on a movable semi-trailer and the floor and the front formworks are attached to one of the vertical formwork.
  • an outer formwork is arranged on rails movable on an adjustable, portable work platform, which is designed so that it adjoins the longitudinal sides of the trailer during the production of the precast concrete part, but is transported separately from the trailer.
  • the figure shows a transportable formwork device for the production of precast concrete parts such as concrete ceilings, walls or floors, consisting of various individual devices is composed, which are each designed to be transportable.
  • a central device 3 which comprises two vertically arranged central formworks 4, 5 arranged in parallel, and furthermore a control device and a hydraulic unit. These components of the central device 3 are firmly anchored on the trailer 2. At least one hydraulic cylinder which can be adjusted by the hydraulic unit is arranged on each middle formwork 4, 5. Each counterpart to the hydraulic cylinders is located on each outer formwork; upon actuation of the hydraulic cylinder, the outer formworks are pulled towards the middle formwork.
  • the middle formwork 4, 5 are parallel to each other and parallel and spaced from the side edges of the trailer. Rail sections may be integrated into the upper side of the semi-trailer 2 between the side edges and the middle formworks, which extend up to the respective middle formwork 4, 5 or shortly before the middle formwork.
  • the formwork device 1 further comprises two working platforms 6, 7, which in each case adjoin a longitudinal side of the trailer 2.
  • the working platforms 6, 7 are formed separately from the semi-trailer 2 and may be composed of individual components.
  • At the bottom of each working platform 6, 7 are a series of height-adjustable feet 8, which form a height adjustment and allow adjustment or height compensation on uneven ground.
  • Each work platform 6, 7 has two rails 9, 10, which are transverse to the longitudinal extent of the trailer 2 and the Middle formwork 4, 5 extend.
  • a plurality of formworks 11, 12, 13 are movable, of which the formwork 11 form an outer formwork and the formwork 12, 13 intermediate formworks.
  • the outer formwork 11 is located on the side facing away from the central formwork 4, 5, the intermediate formworks 12, 13 respectively between the outer formwork 11 and the middle formwork 4, 5.
  • the rails 9, 10 correspond or aligned with the rail pieces, which mounted on the trailer 2 are, so that at least the closest intermediate formwork 13 can be pushed over the rail 9, 10 also on the rail pieces on the trailer 2.
  • the outer formwork 11, the middle formwork 4, 5 and the intermediate formworks 12, 13 are arranged vertically.
  • the outer formwork 11 may provide an electromotive drive 14, via which the outer formwork 11 can be moved on the rails 9, 10.
  • the intermediate formwork 12, 13 an electric motor drive.
  • the central device 3 on the semi-trailer 2 further comprises a control device and a hydraulic unit having a hydraulic cylinder which is adjustable transversely to the plane of the formwork and serves to lock the outer formwork 11 and the intermediate formworks 12, 13 in their desired position, so that these formworks can absorb the back pressure generated by the filled concrete in the receiving spaces between adjacent formworks.
  • the intermediate formwork 12, 13 and the outer formwork 11 are moved into a position corresponding to the desired thickness of the formwork, which are produced between each two parallel formworks.
  • all or part of the formwork are designed to be heatable by heating coils are passed through the interior of the formwork through which a heating medium flows. Depending on the temperature of the heating medium, this can also be used for cooling.
  • the formwork device has, as a further device, a gantry crane 15, which likewise forms an independent unit and is transported independently of the other components of the formwork device and constructed in a position that overlaps the semitrailer and the work platforms.
  • a concrete bucket can be transported and placed in position on the respective concrete receiving space between two underlying formwork.
  • the gantry crane 15 can transport all heavy loads, among other things lifting formwork and placing it on the rails on the working platforms or removing them from them.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
EP14701086.2A 2013-02-12 2014-01-22 Schalungsvorrichtung zur herstellung von beton-fertigteilen Active EP2956282B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE201310002326 DE102013002326A1 (de) 2013-02-12 2013-02-12 Schalungsvorrichtung zur Herstellung von Beton-Fertigteilen
PCT/EP2014/051185 WO2014124783A1 (de) 2013-02-12 2014-01-22 Schalungsvorrichtung zur herstellung von beton-fertigteilen

Publications (2)

Publication Number Publication Date
EP2956282A1 EP2956282A1 (de) 2015-12-23
EP2956282B1 true EP2956282B1 (de) 2016-09-21

Family

ID=49999962

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14701086.2A Active EP2956282B1 (de) 2013-02-12 2014-01-22 Schalungsvorrichtung zur herstellung von beton-fertigteilen

Country Status (4)

Country Link
EP (1) EP2956282B1 (es)
DE (1) DE102013002326A1 (es)
ES (1) ES2608281T3 (es)
WO (1) WO2014124783A1 (es)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015209158A1 (de) * 2015-05-19 2016-11-24 B.T. Innovation Gmbh Batterieschalung
CN108068203A (zh) * 2016-11-16 2018-05-25 任丘市永基建筑安装工程有限公司 角模板自动合模系统
DE102018110224A1 (de) * 2018-04-27 2019-10-31 Max Bögl Wind AG Bodenelement für eine modular aufgebaute Bodenplatte für eine mobile Produktionsanlage sowie mobile Produktionsanlage

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1584525B1 (de) 1966-08-16 1971-01-14 Armin Kleiber Batterieschalung
DE1759041C3 (de) * 1968-03-23 1975-01-16 Siemag Transplan Gmbh, 5931 Netphen Batterieschalung
DE2003443A1 (de) * 1970-01-27 1971-09-02 Robert Hildebrand Maschb Gmbh Vorrichtung zum Herstellen von grossflaechigen Bauplatten,insbesondere Bautafeln
DE2417475A1 (de) * 1974-04-10 1975-10-23 Mannesmann Kleiber Gmbh Doppelfachvorrichtung
DE2541330A1 (de) * 1975-09-17 1977-03-24 Gebert Geb Wauschke Eveline Vorrichtung zur herstellung von betonfertigteilen
DE2546764A1 (de) * 1975-10-18 1977-04-21 Gebert Geb Wauschke Eveline Vorrichtung zur herstellung von betonfertigteilen
DE102007019383B4 (de) * 2007-04-23 2009-01-08 Ratec Maschinenentwicklungs- Und Verwaltungs-Gmbh Batterieschalung zur vertikalen Fertigung von flächigen Betonfertigteilen
FR2958873B1 (fr) * 2010-04-20 2012-06-22 Hussor Moule de prefabrication transportable

Also Published As

Publication number Publication date
WO2014124783A1 (de) 2014-08-21
ES2608281T3 (es) 2017-04-07
EP2956282A1 (de) 2015-12-23
DE102013002326A1 (de) 2014-08-14

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