EP2854230B1 - Connecteur à fiches doté de verrouillage primaire et secondaire - Google Patents

Connecteur à fiches doté de verrouillage primaire et secondaire Download PDF

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Publication number
EP2854230B1
EP2854230B1 EP14183445.7A EP14183445A EP2854230B1 EP 2854230 B1 EP2854230 B1 EP 2854230B1 EP 14183445 A EP14183445 A EP 14183445A EP 2854230 B1 EP2854230 B1 EP 2854230B1
Authority
EP
European Patent Office
Prior art keywords
contact support
latching
connector
flat contacts
flat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14183445.7A
Other languages
German (de)
English (en)
Other versions
EP2854230A1 (fr
Inventor
Peter Eisermann
Klaus Kamm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KE Elektronik GmbH
Original Assignee
KE Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KE Elektronik GmbH filed Critical KE Elektronik GmbH
Publication of EP2854230A1 publication Critical patent/EP2854230A1/fr
Application granted granted Critical
Publication of EP2854230B1 publication Critical patent/EP2854230B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/436—Securing a plurality of contact members by one locking piece or operation
    • H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
    • H01R13/432—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members by stamped-out resilient tongue snapping behind shoulder in base or case
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • the invention relates to a connector according to claim 1 and a method for producing a connector according to claim 10.
  • the invention therefore relates to a connector with primary and secondary locking for flat contacts. Furthermore, the present invention therefore relates to a method for producing a connector with flat contacts, which with a primary lock and a secondary lock are securely fixed to the contact carrier of the connector.
  • GB-A-2260866 a connector consisting of a housing with terminal receiving chambers, and a rear holder integrally attached to the housing by hinge strips.
  • the housing further includes openings extending to the terminal receiving chambers and wherein the rear holder includes terminal locking projections insertable through the openings into the terminal chambers.
  • the rear holder is insertable on the housing in two steps, namely a provisional engaged state and a full engaged state. In the provisional engaged state, the terminal locking protrusions are arranged outside the moving paths of terminal lugs in the terminal accommodating chambers, and in the fully engaged state, the terminal locking protrusions are arranged in the movement paths to prevent the terminal lugs from sliding out of the back of the terminal accommodating chambers.
  • a device for end-connecting cables to terminals in a connector housing described for displacing a cover on the housing, which is hinged thereto and the Placing the cover on the housing to cover the connections.
  • the connector housing is conveyed by means of a first conveyor into a cover displacement station, where the cover is deported from the housing and brought in a second conveying direction.
  • the first conveyor is then moved to an end termination station where the wires are terminally connected to the terminals by tools, after which the second conveyor is moved into the end termination station and the tools are operated to forcibly move the deferred cover from the second conveyor to the connector housing.
  • this has a contact lock, which is integrally molded to a connector housing via strip-shaped hinge parts.
  • the connector housing has terminal receiving chambers having a tubular shape for receiving terminals and a primary latch disposed within the terminal receiving chamber and preventing the inserted metal terminal from being pulled out.
  • a secondary lock is provided. Lock insertion holes are formed on side surfaces of the connector housing.
  • the contact lock having locking protrusions is attached to the side portion of the connector housing. Each locking projection, when inserted into the associated terminal receiving chamber, abuts against one side of the metal terminal to lock the metal terminal, thereby causing secondary locking of the metal terminal.
  • WO86 / 01041 A1 discloses a connector comprising a contact carrier, contacts with primary locking means and secondary locking means with retaining arms.
  • a disadvantage of the aforementioned embodiments is that they are not readily transferable to a connector with flat contact.
  • the constructions are complex and expensive to manufacture.
  • the basic idea of the present invention resides in mutually engaging both the contact carrier, as well as the flat contacts and the locking means, such that in each case one element of the contact carrier, the flat contacts or the secondary locking means engages in each case each having a corresponding element of the contact carrier, the flat contacts or the secondary locking means are in operative engagement and in particular a secondary locking means is provided with retaining arms, that they are permanently connected in the final assembly position with the contact carrier after the secondary locking means has been guided in its locking position.
  • the invention provides that no releasable attachment of the secondary locking means on the contact carrier (as is done by the secondary locking means of the flat contacts of this invention in the contact carrier) is provided, but that the retaining arms of the secondary locking means so thermally at its end Be deformed holding sections that they can no longer pull out of the contact carrier out or the locking position of the secondary locking means can not be solved.
  • a connector comprising a contact carrier, at least two flat contacts and a secondary locking means with retaining arms, wherein the contact carrier is provided with openings for inserting a secondary locking means for fixing the flat contacts in the contact carrier and the flat contacts have primary locking means to which the respective flat contact a corresponding locking means in the contact carrier is supported (whereby a primary locking is made) and wherein each flat contact further has a detent opening for through-mounting of the secondary locking means and further wherein the secondary locking means are inserted with its holding arms for fixing the flat contacts in its locking position in the openings of the contact carrier and protrude with its holding arms through the latching openings of the flat contacts and are inextricably connected to the contact carrier (especially at its end portions).
  • a secondary locking means having retaining arms which, after the secondary locking means has been inserted through retaining holes in the flat contacts in the contact carrier, is thermally embossed at its end portions to prevent removal of the secondary locking means.
  • the secondary locking means thus has end-holding sections on the retaining arms, which project at least partially through the openings of the contact carrier.
  • the openings are funnel-shaped) so that the end-side holding portions of the holding arms can be pressed by thermal embossing in the funnel-shaped openings and thereby result in end-side holding portions that prevent removal of the secondary locking means. Consequently, the end-side holding sections have (at least in one partial section) a corresponding shape to the funnel-shaped end of the openings. In this way, it is ensured that unintentional release of the secondary locking means after assembly of the contact carrier can not be done.
  • the holding arms of the secondary locking means are formed of a thermally deformable and / or plastifiable material, the end-side holding portions were thermally transformed after insertion of the secondary locking means in its locking position so that the secondary locking means with the contact carrier inseparable, that is undetachably connected.
  • the secondary locking means has a base plate on which the retaining arms protrude laterally as cylindrical domes with their end-side sections and the contact carrier has corresponding openings for the retaining arms, that is to say the domes. It is special advantageous if the openings in the contact carrier approximately correspond to the outer diameter of the dome or are minimally larger, so that is ensured at a hot embossing of the end-side holding portions of the support arms, that removal of the secondary locking means from the contact carrier to enlarge the scope of the holding sections by the Forming is reliably prevented.
  • the contact carrier is formed so that this front-side insertion openings for insertion mounting of the flat contacts in the insertion direction S of the connector has.
  • the flat contacts in the insertion direction S of the contact carrier two can lead into these and can support them with their primary locking means on the corresponding locking means in the contact carrier, so that a secure position for insertion of the secondary locking means is ensured.
  • the secondary locking means is inserted into the contact carrier in a direction orthogonal to the plug-in direction S, so that the holding arms extend transversely through the openings in the flat contacts and thus a particularly stable locking is achieved.
  • the openings in the contact carrier are aligned with the latching openings of the flat contacts in the mounted position.
  • the primary locking means of the flat contacts are designed as spring arms, which protrude laterally from the flat contact at least with a support portion. In this way, a simple installation of the flat contacts can accomplish by these are inserted into the frontal insertion openings of the contact carrier and compress there and rebound after reaching their mounting position again, so that support the end-side support portions on the corresponding locking means in the Kotaktisme.
  • the contact carrier is formed as a parallelepiped contract carrier in a side wall arranged recess (lateral recess) for fully receiving the secondary locking means with its base plate.
  • the secondary locking means can thus be fully inserted flush with the surface of the contact carrier in the contact carrier and although transversely to the insertion direction S of the flat contacts. In this way, a particularly compact design is achieved.
  • a method according to claim 10 is also proposed.
  • the thermal embossing in particular the thermal H discloseverlessnessgägen the protruding end portions of the support arms so accomplish that the plastifiable or thermoformable material of the end-side holding portions is formed into the cavities and thereby forms holding portions that prevent release of the secondary locking means from its locked position sure.
  • Fig. 1 is a perspective view of the connector 1 according to the invention consisting of a contact carrier 2, two flat contacts 3 and a secondary locking means 10 is shown.
  • the flat contacts 3 have a plug-in contact portion 30 and a terminal portion 31 are struck on the lines 34 by means of a crimped connection.
  • the holding portion 32 Between the contact portion 30 and the terminal portion 31 is the holding portion 32.
  • the primary locking means 4 In the holding portion 32 is the primary locking means 4 in the form of a laterally protruding spring arm.
  • the primary locking means 4 is in the region of the holding portion 32 also has a detent opening 5 in each of the flat contacts 3.
  • the detent opening 5 serves to lock the secondary locking means 10 on the contact carrier 2, which will be described in more detail later.
  • the flat contacts 3 are accomplished by means of plug-in mounting in the insertion direction S of the connector, which also represents the mounting direction of the flat contacts.
  • the flat contacts are inserted into the front-side insertion openings 20a, 20b of the contact carrier 2 until the flat contacts 3 abut with the stop 33 against a counter-stop in the contact carrier 2.
  • the spring arms are compressed at control ribs 21 and springs after reaching the final assembly position in its rebound position back and based with its end-side support portion 4a on the latching means 22 of the contact carrier 2 from.
  • This mounting position is inter alia in the sectional view BB of Fig. 4 shown.
  • the contact carrier 2 has, in addition to the receptacles 23 for the flat contacts 3, a rear end face 24 and a plug-side end face 25. Further, the contact carrier 2 is formed according to the present embodiment as a substantially cuboid contact carrier. From the contact carrier 2 are frontally further plug-side arms 26 protruding. It can also be seen that in each case two openings 2a, 2b extend from an upper side 27 to an underside 28 through the contact carrier 2. The openings 2a, 2b terminate at the top in each case in a funnel-shaped opening 29. The inner diameter The openings 2a, 2b corresponds approximately to the outer diameter of in Fig. 3 shown holding arms 11.
  • the secondary locking means 10 is shown in different views.
  • the secondary locking means 10 has a substantially rectangular and planar base plate 12 from which two cylindrical dome (retaining arms 11) protrude laterally.
  • the base plate 12 is formed in a C-shape and therefore has a central slot 13 in its rectangular basic shape.
  • a U-shaped collar 14 is located around the slot 13 in this exemplary embodiment.
  • the U-shaped collar in each case adjacent to each retaining arm 11, there is a protruding web section 15.
  • the web section 15 and the U-shaped collar 14 clamp on their surface on a common plane and define the insertion depth of the secondary locking means 10 in the lateral recess 20 of the contact carrier second
  • Fig. 4 the inserted mounting position of the secondary locking means 10 is shown in the contact carrier 2, while in Fig. 5 the locking position of the secondary locking means 10 is shown with the contact carrier 2.
  • a conical end portion 11b of the support arms 11 can be produced by means of hot stamping.
  • a method for producing a non-destructively separable secondary lock for flat contacts of a connector can therefore according to the schematic sequence of the in the Fig. 4 shown state in the in the Fig. 5 shown state.
  • the flat contacts 3 are, as in Fig. 1
  • the secondary locking means 10 through the openings to the contact carrier 2 and through the latching openings 5 of the flat contacts 3, as in.
  • a thermal H discloses the thermal H

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Claims (10)

  1. Connecteur à fiches (1) comprenant
    - un support de contact (2), au moins deux contacts plats (3) et un moyen de verrouillage secondaire (10) avec des bras de retenue (11) ;
    - dans lequel le support de contact (2) est pourvu d'ouvertures (2a) pour l'enfichage du moyen de verrouillage secondaire pour la fixation des contacts plats (3) dans le support de contact (2) ;
    - dans lequel les contacts plats (3) présentent des moyens de verrouillage primaire (4) contre lesquels le contact plat (3) respectif s'appuie sur un moyen d'encliquetage correspondant (4a) dans le support de contact (2) ;
    - dans lequel chaque contact plat (3) dispose de plus d'une ouverture d'encliquetage (5) pour le montage par enfichage d'un moyen de verrouillage secondaire (10) et
    - dans lequel de plus le moyen de verrouillage secondaire (10) est enfiché avec ses bras de retenue (11) pour la fixation des contacts plats (3) dans sa position de verrouillage dans les ouvertures (2a) du support de contact (2) et traverse avec ses bras de retenue (11) les ouvertures d'encliquetage (5) des contacts plats (3) et est raccordé de manière non détachable avec des sections de retenue (11b) façonnées côté extrémité des bras de retenue (11) au support de contact (2).
  2. Connecteur à fiches selon la revendication 1, caractérisé en ce que le moyen de verrouillage secondaire (10) traverse avec les sections de retenue (11b) façonnées côté extrémité des bras de retenue (11) les ouvertures (5) du support de contact (2) de sorte que le moyen de verrouillage secondaire (10) soit protégé contre le retrait.
  3. Connecteur à fiches selon l'une quelconque des revendications précédentes, caractérisé en ce que les bras de retenue (11) du moyen de verrouillage secondaire (10) sont formés d'un matériau plastifiable et/ou déformable thermiquement, dont les sections de retenue (11a) côté extrémité sont façonnées thermiquement après l'enfichage du moyen de verrouillage secondaire (10) dans sa position de verrouillage de sorte que le moyen de verrouillage secondaire (10) soit raccordé au support de contact (2) par celui-ci.
  4. Connecteur à fiches selon l'une quelconque des revendications précédentes, caractérisé en ce que les bras de retenue (11) du moyen de verrouillage secondaire (10) sont façonnés dans sa position de verrouillage sur leurs sections de retenue côté extrémité (11b) par apport d'énergie thermique par façonnage à chaud, estampage à chaud, estampage par ultrasons ou au moyen d'une source d'énergie thermique de sorte que le moyen de verrouillage secondaire (10) ne puisse plus être détaché sans destruction de sa position de verrouillage du support de contact (2).
  5. Connecteur à fiches selon l'une quelconque des revendications précédentes, caractérisé en ce que le moyen de verrouillage secondaire (10) présente une plaque de base (12) sur laquelle latéralement les bras de retenue (11) dépassent en tant que dômes cylindriques avec leurs sections (11a) côté extrémité et le support de contact (2) dispose d'ouvertures correspondantes (2a) pour les bras de retenue (11).
  6. Connecteur à fiches (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le support de contact (2) est réalisé avec des ouvertures d'enfoncement (20a, 20b) côté avant pour le montage par enfichage des contacts plats (3) dans le sens d'enfichage (S) du connecteur à fiches (1),
  7. Connecteur à fiches (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que les moyens d'encliquetage (4) sont disposés dans le support de contact (2) de sorte que les contacts plats (3) soient fixés dans la position montée dans le sens inverse au sens d'enfichage (S) dans le support de contact (2).
  8. Connecteur à fiches (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que les moyens de verrouillage primaire (4) des contacts plats (3) sont réalisés en tant que bras de ressort qui dépassent latéralement du contact plat (3) au moins avec une section d'appui (4a).
  9. Connecteur à fiches (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que la ou les sections (11b) côté extrémité façonnées des bras de retenue (11) du moyen de verrouillage secondaire (10) est ou sont réalisée (s) sous la forme d'un cône tronqué ou cône partiel avec une périphérie croissant vers l'extérieur.
  10. Procédé de fabrication d'un connecteur à fiches comprenant un support de contact (2), au moins deux contacts plats (3) et un moyen de verrouillage secondaire (10) avec des bras de retenue (11), dans lequel le support de contact (2) est pourvu d'ouvertures (2a) pour l'enfichage du moyen de verrouillage secondaire (10) pour la fixation des contacts plats (3) dans le support de contact (2) et dans lequel les contacts plats (3) présentent de plus des moyens de verrouillage primaire (4) contre lesquels le contact plat respectif (3) peut s'appuyer sur un moyen d'encliquetage (4a) correspondant dans le support de contact (2) et dans lequel chaque contact plat (3) dispose de plus d'une ouverture d'encliquetage (5) pour le montage par enfichage du moyen de verrouillage secondaire (10), dans lequel le procédé comporte au moins les étapes suivantes :
    a. l'enfoncement des contacts plats (3) dans le support de contact (2) dans leur position de montage de telle manière que ceux-ci s'appuient avec leurs moyens de verrouillage primaire (4) sur le moyen d'encliquetage (4a) correspondant dans le support de contact (2) ;
    b. l'enfichage du moyen de verrouillage secondaire (10) avec ses bras de retenue (11) par les ouvertures (2a) du support de contact (2) pour la fixation des contacts plats (3) de telle manière qu'au moins des sections côté extrémité des bras de retenue (11) dépassent du support de contact (2) ;
    c. le façonnage thermique ou l'estampage des sections côté extrémité en saillie des bras de retenue (11) qui traversent les ouvertures d'encliquetage (5) des contacts plats (3) afin de fixer ceux-ci de manière non détachable sur le support de contact (2).
EP14183445.7A 2013-09-23 2014-09-03 Connecteur à fiches doté de verrouillage primaire et secondaire Active EP2854230B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102013110512.2A DE102013110512B4 (de) 2013-09-23 2013-09-23 Steckverbinder mit Primär- und Sekundärverriegelung

Publications (2)

Publication Number Publication Date
EP2854230A1 EP2854230A1 (fr) 2015-04-01
EP2854230B1 true EP2854230B1 (fr) 2018-05-30

Family

ID=51483277

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14183445.7A Active EP2854230B1 (fr) 2013-09-23 2014-09-03 Connecteur à fiches doté de verrouillage primaire et secondaire

Country Status (2)

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EP (1) EP2854230B1 (fr)
DE (1) DE102013110512B4 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7174027B2 (ja) * 2020-11-18 2022-11-17 矢崎総業株式会社 コネクタ
DE102021111447B3 (de) 2021-05-04 2022-10-06 Md Elektronik Gmbh Verbindungssystem zum verbinden von signalleitern

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4772229A (en) * 1984-07-30 1988-09-20 Amp Incorporated Plug connector having separate terminal retaining member
JPS61232582A (ja) 1985-04-08 1986-10-16 矢崎総業株式会社 電気コネクタ用ハウジング
GB8531954D0 (en) 1985-12-31 1986-02-05 Amp Gmbh Terminating electrical wire to connector
JP2577272B2 (ja) * 1990-07-31 1997-01-29 ヒロセ電機株式会社 コネクタの端子固定構造
JPH05114432A (ja) 1991-10-18 1993-05-07 Yazaki Corp リヤホルダ付き電気コネクタ
JP2687272B2 (ja) * 1993-02-23 1997-12-08 矢崎総業株式会社 薄肉ヒンジの構造
DE19521726A1 (de) * 1995-06-14 1996-12-19 Grote & Hartmann Steckverbindergehäuse
US5595509A (en) * 1995-08-14 1997-01-21 Molex Incorporated Electrical connector with terminal position assurance system
DE202009011857U1 (de) * 2009-09-02 2009-11-19 Türk & Hillinger GmbH Hochtemperatur-Steckverbinder für Anschlussleitungen

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

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Publication number Publication date
EP2854230A1 (fr) 2015-04-01
DE102013110512A1 (de) 2015-03-26
DE102013110512B4 (de) 2016-03-10

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