EP2841632B1 - Maschine zum reinigen von nadelhalterplatten für strickmaschinen - Google Patents

Maschine zum reinigen von nadelhalterplatten für strickmaschinen Download PDF

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Publication number
EP2841632B1
EP2841632B1 EP13725821.6A EP13725821A EP2841632B1 EP 2841632 B1 EP2841632 B1 EP 2841632B1 EP 13725821 A EP13725821 A EP 13725821A EP 2841632 B1 EP2841632 B1 EP 2841632B1
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EP
European Patent Office
Prior art keywords
machine
needle holder
fact
work
nozzle
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Application number
EP13725821.6A
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English (en)
French (fr)
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EP2841632A1 (de
Inventor
Marcello GALIOTTO
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to RS20160980A priority Critical patent/RS55322B1/sr
Priority to SI201330371A priority patent/SI2841632T1/sl
Publication of EP2841632A1 publication Critical patent/EP2841632A1/de
Application granted granted Critical
Publication of EP2841632B1 publication Critical patent/EP2841632B1/de
Priority to HRP20161455TT priority patent/HRP20161455T1/hr
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B37/00—Auxiliary apparatus or devices for use with knitting machines
    • D04B37/02—Auxiliary apparatus or devices for use with knitting machines with weft knitting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned

Definitions

  • the present invention relates to a machine for cleaning needle holder plates for knitting machines.
  • Knitting machines are known of the automated type, which have a plurality of moving needles suitable for intertwining the stitches of one or more yarns.
  • needles are usually fitted on a needle holder plate, so-called “needle bed”, which has a rectangular shape and a series of grooves.
  • the needles are housed in a sliding way along an equal number of parallel grooves and overhang out of one side of the needle holder plate, which defines the work side along which the yarns run during use.
  • one or more actuating rods so-called “sub-needles”, “sinkers” and “jacks” are also arranged in a sliding way with the aim of moving the needles according to the type of knitting job to be performed on the yarns.
  • the needle holder plates tend to become considerably dirty, not only because of the dust and fine dust but, above all, due to the yarn fibres which, passing through the machine needles, lose a number of strands.
  • the needle guide and housing grooves thus tend soon to fill with dirt, with the risk of jeopardizing and impairing normal knitting machine operation.
  • the main aim of the present invention is to provide a machine for cleaning needle holder plates for knitting machines which permits washing the needle holder plates in a practical, easy and functional way, in particularly short times and without requiring the personnel to perform long jobs.
  • Another object of the present invention is to provide a machine for cleaning needle holder plates for knitting machines which permits reducing greatly the costs for the maintenance and management of the needle holder plates.
  • Another object of the present invention is to provide a machine for cleaning needle holder plates for knitting machines which allows to overcome the mentioned drawbacks of the state of the art in the ambit of a simple, rational, easy and effective to use as well as low cost solution.
  • globally indicated by 1 is a machine for cleaning needle holder plates for knitting machines.
  • the machine 1 is intended to wash one or more needle holder plates or needle beds 2, comprising:
  • the plate-shaped body 3 has a first main face 8 and a second main face 9 opposite one another.
  • the grooves 5 are obtained on the first main face 8 and are all orthogonal to the work side 4.
  • the grooves 5 substantially extend along the entire width of the plate-shaped body 3, from the work side 4 as far as the opposite side 10.
  • the actuator rods 11 are also housed in a sliding way.
  • the attached illustrations always show just one needle holder plate 2 but it is easy to appreciate that the machine 1 is sized so as to also house several needle holder plates 2 at the same time.
  • the machine 1 comprises a base frame 12 for resting at the ground.
  • a cabinet 13 is fitted for containing the machine 1 out of which protrudes a sliding drawer mechanism 14.
  • the sliding drawer mechanism 14 is made up of a drawer that can slide horizontally between a washing configuration, wherein it is inserted in the cabinet 13, and a loading and unloading configuration, wherein it is extracted from the cabinet 13 and its contents are accessible from outside to load the needle holder plates 2 to be washed and remove the needle holder plates 2 already washed.
  • the machine 1 For the cleaning of the needle holder plates 2, the machine 1 has:
  • washing tank 15, the supporting device 16 and the locator element 17 are associated with the base frame 12 through a sliding drawer mechanism 14.
  • the washing tank 15, the supporting device 16 and the locator element 17 are fitted on the drawer 14, with the supporting device 16 and the locator element 17 arranged above the washing tank 15, which defines the bottom of the drawer 14.
  • the dispensing means 18, on the other hand, are arranged at the top of the cabinet 13.
  • the supporting device 16 is shaped so that, in the preset washing position, the needle holder plates 2 are substantially tilted, with the first main face 8 turned upwards and the work side 4 turned downwards.
  • the needle holder plates 2 are arranged with the work side 4 and the opposite side 10 substantially horizontal and with the work side 4 at a lower height than the opposite side 10.
  • Such arrangement is important to ensure a complete wash of the needle holder plates 2 and, above all, a correct drainage of the washing fluid 19 and of the dirt S by means of the grooves 5 and their exit through the work side 4.
  • the needle holder plates 2 are arranged substantially horizontal.
  • the supporting device 16 comprises a tilted plane 20 on which the needle holder plates 2 can be rested.
  • the second main face 9 has specific coupling holes 22a for coupling with screws 22b.
  • the locator element 17 is associated with the supporting device 16 by means of a series of supporting arms 23 extending overhanging from the tilted plane 20.
  • the locator element 17 is defined by a first edge that extends horizontally along the entire length of the tilted plane 20.
  • the work side 4 of the needle holder plates 2 is arranged substantially facing and parallel to the first edge 17.
  • the first edge 17 has a surface 17a which receives in support the work extremities of the needles 6 and which is substantially orthogonal to the tilted plane 20.
  • the machine 1 also comprises a protection element 24, which can be placed substantially between the dispensing means 18 and the work extremities 7 of the needles 6 in the preset washing position and which is suitable for protecting the work extremities 7 from the washing fluid 19.
  • the work extremities 7 can be more or less thin and fragile; to prevent the pressure of the washing fluid 19 from damaging the work extremities 7, the protection element 24 is arranged so as to divert the jet of washing fluid 19.
  • the protection element 24 is defined by a second edge which extends horizontally along the entire length of the tilted plane 20 and which is arranged substantially in the proximity of the first edge 17.
  • the second edge 24 has a transversal section tilted so as to be parallel to the tilted plane 20.
  • first edge 17 and the second edge 24 are defined by a profile having a "L"-shaped transversal section, in which one side of the "L” defines the first edge 17 while the other side of the "L” defines the second edge 24.
  • Alternative embodiments cannot however be ruled out wherein the first edge 17 and the second edge 24 are separated, or wherein the second edge 24 is not present; in this regard, in fact, it is underlined that to clean particularly big and sturdy needles 6, which run no risk of being damaged during washing, the machine 1 can also be without the protection element 24.
  • the machine 1 also comprises a positioning bar 25 which can be placed in correspondence to the washing tank 15 at a preset distance from the needle holder plates 2 so that, when the needle holder plates 2 are placed in the preset washing position, the work extremities 7 of the needles 6 are arranged resting on the positioning bar 25 and kept in a substantially inclined configuration with respect to the plate-shaped body 3.
  • the needles 6 usually enjoy a certain amount of freedom of movement which enables them, therefore, to be positioned in the above tilted configuration.
  • the positioning bar 25 is fitted on the supporting arms 23 and extends horizontally along the entire length of the tilted plane 20.
  • the positioning bar 25 has a tilted border 26, defined by a rounded or joined corner, which acts as an invitation for the positioning of the needles 6 in the tilted configuration.
  • the tilted border 26 diverts the forward movement of the needles 6 making them tilt with respect to the plate-shaped body 3.
  • the operation of loading the needle holder plates 2 on the machine 1 is therefore particularly easy and can be performed in just a few minutes.
  • the washing operation is generally very quick and efficient.
  • the dispensing means 18 comprise at least a nozzle 27 suitable for directing a jet of the washing fluid 19 towards the needle holder plates 2.
  • the nozzle 27, in particular, is fitted on first movement means 29, 30 suitable for moving the nozzle 27 along a direction D1 which, when the needle holder plates 2 are placed in the preset washing position, is substantially parallel to the work side 4.
  • the first movement means 29, 30, for example, comprise one or more horizontal guides 29, which define the direction D1 and on which is operated sliding a first slide 30 supporting the nozzle 27.
  • the nozzle 27 is fitted on second movement means 32, 33 suitable for moving the nozzle 27 along a direction D2 which, when the needle holder plates 2 are placed in the preset washing position, is substantially parallel to the needle holder plate 2 and to the grooves 5.
  • the second movement means 32, 33 for example, comprise one or more tilted guides 32 which are mounted on the first slide 30, and define the direction D2 and on which is operated sliding a second slide 33 supporting the nozzle 27.
  • the nozzle 27, finally, is fitted on third movement means 34 suitable for turning the nozzle 27 around a rotation axis A which, when the needle holder plates 2 are placed in the preset washing position, is substantially parallel to the work side 4.
  • the third movement means 34 are defined by a rotational actuator which is mounted on the second slide 33, defines the rotation axis A and supports the nozzle 27.
  • the machine 1 is only equipped with fixed nozzles 27, distributed so as to cover the entire extension of the needle holder plates 2.
  • the machine 1 has a reduced set of nozzles 27 fastened to the first slide 30, which are mobile along the direction D1 but which are not mobile along the direction D2 or around the rotation axis A.
  • the machine 1 has just one nozzle 27 fastened to the second slide 33, which is therefore able to move along the direction D1 and the direction D2, but not around the rotation axis A.
  • the machine 1 has just one nozzle 27 fitted on the rotational actuator 34 which, in turn, is fastened to the first slide 30; in this case, the nozzle is therefore able to move along the direction D1 and around the rotation axis A, but not along the direction D2.
  • the washing fluid 19 used in the machine 1 is a liquid mixture specifically studied so as not to damage or deteriorate the material from which the needle holder plates 2 and the needles 6 are made;
  • the washing fluid 19, in particular, consists of a mixture of demineralised water and passivating substances, but lots of other substances or substance mixtures can be used.
  • the washing fluid 19 sprayed by the nozzle 27 is collected in the washing tank 15 and made to circulate inside a hydraulic circuit 35 ( figure 7 ) housed in the machine 1.
  • the washing fluid 19 collected in the washing tank 15 first of all passes through a first filtering element 36, which collects up the dirt S.
  • the first filtering element 36 for example, consists of a rough filter which is intended to trap the particles of dirt S of larger size.
  • the first filtering element 36 is fitted to the base of the washing tank 15 and of the drawer 14.
  • a first pumping element 37 Downstream of the first filtering element 36, a first pumping element 37 is also housed, which operates at low pressure (2 ⁇ 4 bar) and which collects up the washing fluid coming out of the first filtering element 36 and conveys it through a second filtering element 38.
  • the second filtering element 38 for example, consists of a fine filter intended to collect up the particles of dirt S of smaller size.
  • the washing fluid 19 coming out of the second filtering element 38 then reaches a storage tank 39.
  • the storage tank 39 consists, for example, of a boiler intended to heat the washing fluid 19.
  • the washing fluid 19 used on the needle holder plates 2 does in fact have a temperature substantially between about 50 °C and 70 °C (preferably 60 °C); such temperature allows increasing the cleaning power of the washing fluid 19 and the efficacy of the wash.
  • a second pumping element 40 is positioned which is suitable for taking the washing fluid 19 from the storage tank 39 and pressurizing the washing fluid 19 before conveying it to the washing tank 15.
  • the washing fluid 19 used on the needle holder plates 2 does in fact have a pressure substantially higher than 40 bar and preferably between about 130 bar and 150 bar; such pressure allows increasing the cleaning power of the washing fluid 19 and the efficacy of the wash.
  • the hydraulic circuit 35 has two filtering elements 36, 38.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Socks And Pantyhose (AREA)

Claims (13)

  1. Reinigungsmaschine (1) zum Reinigen von Nadelhalterplatten von Strickmaschinen, dadurch gekennzeichnet, dass es Folgendes umfasst:
    - mindestens einen Grundrahmen (12);
    - mindestens einen Waschbehälter (15), der an dem Grundrahmen (12) angebracht ist;
    - mindestens eine Stützvorrichtung (16) die oberhalb des Waschbehälters (15) angeordnet werden kann und dazu geeignet ist, in einer voreingestellten Waschposition mindestens eine Nadelhalterplatte (2) für Strickmaschinen zu stützen, wobei die Nadelhalterplatte (2) Folgendes umfasst:
    - mindestens einen plattenförmigen Körper (3) mit einer ersten Hauptfläche (8) und einer zweiten Hauptfläche (9), die einander gegenüberliegen, und einer im Wesentlichen geradlinigen Arbeitsseite (4) und mehreren Rillen (5), die auf der ersten Hauptfläche (8) erhalten werden und orthogonal zur Arbeitsseite (4) sind; und
    - mehrere Nadeln (6) für Strickwaren, die gleitend in den Rillen (5) untergebracht sind und mindestens eine Arbeitsextremität (7) aufweisen, die über die Arbeitsseite (4) überhängend hervorsteht; und
    - Ausgabemittel (18), die mit dem Grundrahmen (12) verbunden sind und zum Ausgeben eines Waschfluids (19) unter Druck in Richtung der Nadelhalterplatte (2), die in der voreingestellten Waschposition angeordnet ist, geeignet sind.
  2. Maschine (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Nadelhalterplatte (2) in der voreingestellten Waschposition im Wesentlichen mit der abwärts gedrehten Arbeitsplatte (4) geneigt ist.
  3. Maschine (1) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es mindestens ein Positionsgeberelement (17) umfasst, das oberhalb des Waschbehälters (15), in einem voreingestellten Abstand von der Arbeitsseite (4) der Nadelhalterplatte (2), die in der voreingestellten Waschposition angeordnet ist, angeordnet werden kann, wobei die Arbeitsextremität (7) dadurch in Kontakt mit dem Positionsgeberelement (17) angeordnet ist, um zu verhindem, dass die Nadeln (6) vollständig aus den Rillen (5) heraustreten.
  4. Maschine (1) nach Anspruch 3, dadurch gekennzeichnet, dass die Stützvorrichtung (16) und das Positionsgeberelement (17) mit dem Grundrahmen (12) mittels eines gleitenden Schubladenmechanismus (14) verbunden sind.
  5. Machine (1) nach Anspruch 3 oder 4, dadurch gekennzeichnet, dass das Positionsgeberelement (17) mindestens eine erste Kante umfasst, wobei die Arbeitsseite (4) der Nadelhalterplatte (2) in der voreingestellten Waschposition im Wesentlichen der ersten Kante (17a) zugewandt und parallel dazu ist.
  6. Maschine (1) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es mindestens ein Schutzelement (24) umfasst, das im Wesentlichen zwischen den Ausgabemitteln (18) und den Arbeitsextremitäten (7) der Nadeln (6) in der voreingestellten Waschposition angeordnet werden kann und das zum Schutz der Arbeitsextremitäten (7) vor dem Waschfluid (19) geeignet ist.
  7. Maschine (1) nach Anspruch 6, dadurch gekennzeichnet, dass das Schutzelement (24) mindestens eine zweite Kante umfasst, die im Wesentlichen nahe der ersten Kante (17a) angeordnet ist.
  8. Maschine (1) nach Anspruch 7, dadurch gekennzeichnet, dass die erste Kante (17) und die zweite Kante (24) von einem Profil definiert werden, das einen L-förmigen Querschnitt aufweist.
  9. Maschine (1) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es mindestens einen Positionierungsstab (25) umfasst, der in einem voreingestellten Abstand von der Nadelhalterplatte (2), die oberhalb der voreingestellten Waschposition angeordnet ist, in dem Waschbehälter (15) platziert werden kann, wobei die Arbeitsextremitäten (7) der Nadeln (6) so angeordnet sind, dass sie auf dem Positionierungsstab (25) liegen und in Bezug auf den plattenförmiger Körper (3) im Wesentlichen geneigt gehalten werden.
  10. Maschine (1) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ausgabemittel (18) mindestens eine Düse (27) umfassen, die dazu geeignet ist einen Strahl des Waschfluids (19) in Richtung der Nadelhalterplatte (2) zu richten.
  11. Maschine (1) nach Anspruch 10, dadurch gekennzeichnet, dass es erste Bewegungsmittel (29, 30) der Düse (27) umfasst, die dazu geeignet sind, die Düse (27) entlang einer Richtung (D1) im Wesentlichen parallel zu der Arbeitsseite (4) in der voreingestellten Waschposition zu bewegen.
  12. Maschine (1) nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass es zweite Bewegungsmittel (32, 33) der Düse (27) umfasst, die dazu geeignet sind, die Düse (27) entlang einer Richtung (D2) im Wesentlichen parallel zu der Nadelhalterplatte (2) und den Rillen (5) in der voreingestellten Waschposition zu bewegen.
  13. Maschine (1) nach einem oder mehreren der Ansprüche 10 bis 12, dadurch gekennzeichnet, dass es dritte Bewegungsmittel (34) der Düse (27) umfasst, die dazu geeignet sind, die Düse (27) um eine Rotationsachse (A) im Wesentlichen parallel zu der Arbeitsseite (4) in der voreingestellten Waschposition zu drehen.
EP13725821.6A 2012-04-26 2013-04-22 Maschine zum reinigen von nadelhalterplatten für strickmaschinen Active EP2841632B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
RS20160980A RS55322B1 (sr) 2012-04-26 2013-04-22 Mašina za čišćenje iglenica kod mašina za pletenje
SI201330371A SI2841632T1 (sl) 2012-04-26 2013-04-22 Stroj za čiščenje držalnih plošč igle za pletilne stroje
HRP20161455TT HRP20161455T1 (hr) 2012-04-26 2016-11-03 Uređaj za čišćenje ploča držača za igle za strojeve za pletenje

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000110A ITMO20120110A1 (it) 2012-04-26 2012-04-26 Macchina per la pulizia di piastre porta-aghi per macchine da maglieria
PCT/IB2013/053165 WO2013160817A1 (en) 2012-04-26 2013-04-22 Machine for cleaning needle holder plates for knitting machines

Publications (2)

Publication Number Publication Date
EP2841632A1 EP2841632A1 (de) 2015-03-04
EP2841632B1 true EP2841632B1 (de) 2016-08-10

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ID=46262209

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Application Number Title Priority Date Filing Date
EP13725821.6A Active EP2841632B1 (de) 2012-04-26 2013-04-22 Maschine zum reinigen von nadelhalterplatten für strickmaschinen

Country Status (12)

Country Link
EP (1) EP2841632B1 (de)
CN (1) CN104246041B (de)
BR (1) BR112014026629B1 (de)
ES (1) ES2601159T3 (de)
HR (1) HRP20161455T1 (de)
HU (1) HUE031816T2 (de)
IT (1) ITMO20120110A1 (de)
PL (1) PL2841632T3 (de)
RS (1) RS55322B1 (de)
RU (1) RU2624177C2 (de)
SI (1) SI2841632T1 (de)
WO (1) WO2013160817A1 (de)

Cited By (1)

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EP3715513A1 (de) 2019-03-26 2020-09-30 Shima Seiki Mfg., Ltd. Reinigungsvorrichtung für nadelbett von schiebernadeln

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ITUB20155581A1 (it) * 2015-11-13 2017-05-13 Maritex S R L Gruppo e metodo di lavaggio di piastre porta aghi per macchine da maglieria.
IT201700113735A1 (it) * 2017-10-10 2019-04-10 Marcello Galiotto Macchina per la pulizia di cilindri porta-aghi per macchine tessili
CN110860503A (zh) * 2018-08-27 2020-03-06 张晶 用于清洗针织机插针板的机器
CN110125066A (zh) * 2019-03-21 2019-08-16 力颖自动化设备（昆山）有限公司 全自动电脑横机针板清洗机及其控制方法
IT201900009807A1 (it) * 2019-06-21 2020-12-21 Niki Rinaldi Macchina lavaggio carro
CN113102319B (zh) * 2021-03-26 2022-07-01 桐乡市桐诚科技有限公司 一种针织横机用沉降片自动维修清洁设备及维修方法

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JP2011162894A (ja) 2010-02-05 2011-08-25 Shima Seiki Mfg Ltd クリーナー
ITTV20110150A1 (it) 2011-11-04 2013-05-05 L G Project S R L Metodo per il lavaggio delle teste porta-aghi delle macchine da maglieria e macchina implementante tale metodo

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3715513A1 (de) 2019-03-26 2020-09-30 Shima Seiki Mfg., Ltd. Reinigungsvorrichtung für nadelbett von schiebernadeln
KR20200115230A (ko) * 2019-03-26 2020-10-07 가부시키가이샤 시마세이키 세이사쿠쇼 복합바늘용의 니들베드 세정장치
CN111748903A (zh) * 2019-03-26 2020-10-09 株式会社岛精机制作所 复合针用的针床清洗装置
KR102291262B1 (ko) 2019-03-26 2021-08-18 가부시키가이샤 시마세이키 세이사쿠쇼 복합바늘용의 니들베드 세정장치
CN111748903B (zh) * 2019-03-26 2022-05-10 株式会社岛精机制作所 复合针用的针床清洗装置

Also Published As

Publication number Publication date
RS55322B1 (sr) 2017-03-31
RU2014140836A (ru) 2016-06-20
SI2841632T1 (sl) 2016-12-30
HRP20161455T1 (hr) 2017-01-27
HUE031816T2 (en) 2017-08-28
CN104246041A (zh) 2014-12-24
PL2841632T3 (pl) 2017-02-28
RU2624177C2 (ru) 2017-06-30
EP2841632A1 (de) 2015-03-04
BR112014026629B1 (pt) 2021-05-04
ES2601159T3 (es) 2017-02-14
BR112014026629A2 (pt) 2017-06-27
CN104246041B (zh) 2016-10-05
WO2013160817A1 (en) 2013-10-31
ITMO20120110A1 (it) 2013-10-27

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