EP2795728B1 - Geschirmter steckverbinder und verfahren zur herstellung eines geschirmten steckverbinders - Google Patents

Geschirmter steckverbinder und verfahren zur herstellung eines geschirmten steckverbinders Download PDF

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Publication number
EP2795728B1
EP2795728B1 EP12813756.9A EP12813756A EP2795728B1 EP 2795728 B1 EP2795728 B1 EP 2795728B1 EP 12813756 A EP12813756 A EP 12813756A EP 2795728 B1 EP2795728 B1 EP 2795728B1
Authority
EP
European Patent Office
Prior art keywords
cable
shielding sleeve
spring element
free end
connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP12813756.9A
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German (de)
English (en)
French (fr)
Other versions
EP2795728A2 (de
Inventor
Cord Starke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
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Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP2795728A2 publication Critical patent/EP2795728A2/de
Application granted granted Critical
Publication of EP2795728B1 publication Critical patent/EP2795728B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/64—Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00—General layout or general methods of operation of complete plants
    • F01K13/02—Controlling, e.g. stopping or starting
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
    • F01K3/14—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having both steam accumulator and heater, e.g. superheating accumulator
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
    • F01K3/18—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having heaters
    • F01K3/24—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having heaters with heating by separately-fired heaters
    • F01K3/242—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having heaters with heating by separately-fired heaters delivering steam to a common mains
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K7/00—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating
    • F01K7/16—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being only of turbine type
    • F01K7/22—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being only of turbine type the turbines having inter-stage steam heating
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00—Methods of steam generation characterised by form of heating method
    • F22B1/006—Methods of steam generation characterised by form of heating method using solar heat
    • H—ELECTRICITY
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    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
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    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H01R13/5808—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part formed by a metallic element crimped around the cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H—ELECTRICITY
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    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H01R13/6582—Shield structure with resilient means for engaging mating connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H01R13/65914—Connection of shield to additional grounding conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H01R13/65917—Connection to shield by means of resilient members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6594—Specific features or arrangements of connection of shield to conductive members the shield being mounted on a PCB and connected to conductive members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6596—Specific features or arrangements of connection of shield to conductive members the conductive member being a metal grounding panel
    • H—ELECTRICITY
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    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/741—Means for mounting coupling parts in openings of a panel using snap fastening means
    • H—ELECTRICITY
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    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4854—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a wire spring
    • H01R4/4863—Coil spring
    • H01R4/4872—Coil spring axially compressed to retain wire end
    • H—ELECTRICITY
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    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0527—Connection to outer conductor by action of a resilient member, e.g. spring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/465—Identification means, e.g. labels, tags, markings
    • H—ELECTRICITY
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    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49183—Assembling terminal to elongated conductor by deforming of ferrule about conductor and terminal

Definitions

  • the invention relates to a shielded connector having an insulating housing, within which a free end of a cable is inserted, a first electrically conductive spring element, which is arranged on a first stripped portion of the free end of the cable on the surrounding the wires of the cable shield, a plurality of contact elements , which are connected to the wires of the cable, and a shielding sleeve, which encloses the first spring element. Furthermore, the invention relates to a method for producing such a shielded connector.
  • Connectors which are used in particular in wind turbines, have the requirement to be as completely shielded as possible, in particular to be able to dissipate excess voltages, which may be caused by lightning, for example.
  • the shielding of the cable for example in the form of a shielding braid, which surrounds the wires of the cable and is arranged below the jacket of the cable, must be contacted. This is usually possible only with great effort. For example, it is known to strip the free end of the cable, to disentangle the underlying braid, fold over and lay it over the jacket of the cable.
  • the continuation of the shielding is then usually realized via a screw, which corresponds to a corresponding screwing a mating connector.
  • a connector in which on a stripped portion of an insulated cable, an electrically conductive O-ring is arranged.
  • two housing halves of a connector housing are positioned around the cable to form a connector.
  • the two housing halves are positioned around the cable such that the two halves of the housing are connected together in a fastened state.
  • One of the two housing halves has for this purpose fastening arms, which are passed through openings formed on the other half of the housing in order subsequently to be able to catch in the openings by bending the fastening arms.
  • a disadvantage of the manufacturing method described above is that they are very expensive and can not be automated. The assembly of these connectors takes place usually by hand, which is very uneconomical especially for large quantities.
  • the invention is therefore based on the object to provide a solution by means of which the production of a shielded connector can be automated and thereby the manufacturing cost and manufacturing costs can be reduced, so that even large quantities of a shielded connector can be produced economically.
  • this object is achieved according to the invention with the following steps: stripping a cable at a free end of the cable at a first region and at a second region, wherein at the first region of the jacket of the cable and on the second region cutting the sheath of the cable and the shield formed underneath the sheath on the cable, disposing a first electrically conductive spring element on the first area, removing the sheath and shield on the second area to form an end portion of the free end of the cable at which the wires of the cable are exposed, arranging contact elements on the exposed wires of the cable, arranging a shielding sleeve around the first spring element disposed on the first region, and disposing an insulating housing such that the insulating housing at least partially surrounds the shielding sleeve and the free end of the cable encloses.
  • the method according to the invention is characterized in that the shielding sleeve is fastened to the jacket of the cable in front of and behind the first spring element.
  • the connector is an insulating housing, within which a free end of a cable is inserted, a first electrically conductive spring element, which on a first stripped portion of the free end of the cable on the The cable surrounding the wires of the cable is arranged, a plurality of contact elements, which are connected to the wires of the cable, and a shielding sleeve, which encloses the first spring element has.
  • the connector is characterized in that the shielding sleeve is attached to the jacket of the cable in front of and behind the first spring element.
  • the connector and the method for producing a connector with a shield contact are characterized in that the manufacturing cost over conventional connectors is substantially reduced and now the entire manufacturing process can be done automatically in different workstations, whereby the Production, in particular large quantities, can be done very economically.
  • the jacket of the cable to be inserted into the connector is cut at two areas, wherein at the first area as far as a cut is made that only the jacket is cut, but not the underlying shielding.
  • the shield is also cut in addition to the jacket.
  • the jacket and the shield remain on the cable.
  • the first region so much is removed from the jacket that a first electrically conductive spring element can be inserted into the first region, which rests on the shielding of the cable in the inserted state.
  • the cable is still surrounded by the jacket of the cable.
  • the sheath and the shield By severing the sheath and the shield in the second region, the sheath and the shield can be pulled off the cable so that an end portion of the free end of the cable is formed on which the wires of the cable are exposed. If necessary, the now exposed wires are also stripped and connected with contact elements, for example by crimping. Subsequently, an electrically conductive shielding sleeve, which may be made for example of a metal die-casting, so far passed over the free end of the cable that the contact elements and the first spring element are completely covered by the shielding sleeve. For safe positioning of the shielding sleeve, the shielding sleeve on the jacket of the cable immediately before and attached behind the first spring element.
  • the first spring element is annular, wherein the annular spring element is pushed over the free end of the cable to the cable and is inserted into the first stripped area.
  • the first spring element used is preferably designed in the form of a closed ring, as a result of which the positioning of the first spring element on the first stripped region of the cable can take place particularly well automatically.
  • a particularly good shielding is achieved by the annular configuration of the spring element.
  • the ring-shaped spring element is preferably a spiral spring ring.
  • the fixing of the shielding sleeve to the jacket takes place by crimping.
  • crimping can be done in a short time a secure fixation of the shielding sleeve on the jacket of the cable, wherein In this case, a particularly effective strain relief for the cable can be formed simultaneously at the crimped areas of the cable.
  • the shielding sleeve can be adapted to the thickness or the diameter of the cable, so that Any cable diameter can be used for the connector according to the invention.
  • the first spring element when attaching the shielding sleeve to the jacket of the cable, the first spring element is tensioned.
  • the shielding sleeve when mounting the shielding sleeve on the jacket, preferably by a crimping, the shielding sleeve is reduced in diameter in the region of the first spring element and is thus pressed in the direction of the jacket, whereby the shielding sleeve presses on the spring element and this clamped so that the first spring element in the fully assembled connector is stretched through the shielding sleeve.
  • an insulating material is / is injected into a first free space formed between the insulating housing and the free end of the cable arranged in the insulating housing.
  • At least one opening is formed on the shielding sleeve, via which the insulating material is / is injected into a second free space forming an inner space of the shielding sleeve in which the exposed wires of the cable are guided. Filling also this second space within the shielding sleeve with an insulating material makes it possible to further improve the insulation strength of the connector, as a result of which the number of cavities within the connector can be further reduced.
  • individual components, such as the exposed wires and the contact elements can be permanently fixed.
  • an insulating body in which the contact elements are inserted. If the contact elements are firmly connected to the wires of the cable, an insulating body is guided over the contact elements, so that the contact elements are then enclosed by the insulating body.
  • the insulating body preferably has in each case one through opening per contact element, so that the contact elements are arranged separately from one another in the insulating body.
  • the shielding sleeve is arranged in addition to the arrangement around the first spring element to the insulating body and the shielding sleeve attached to the insulating body.
  • the fixing of the shielding sleeve to the insulating body can be done by crimping.
  • crimping can be done in a short time a secure fixation of the shielding sleeve on the insulator.
  • the crimping preferably takes place at a plurality of regions around the outer peripheral surface of the shielding sleeve, wherein the plurality of regions are preferably formed at points.
  • a further advantageous embodiment of the invention provides that at a free end of the shielding sleeve, to which the connector is fastened by means of the shielding sleeve to a wall, a second electrically conductive annular spring element is inserted in a formed on the shielding sleeve recess / is.
  • the second spring element is in a fastened state of the connector with the wall, which is for example a housing wall, flat against the wall, wherein in a metal wall formed the second spring element serves as a shield, so that a SchirmKey ist between the wall and the second Spring element can be formed.
  • the second spring element can compensate for a game formed between the connector and the wall game.
  • the second spring element is preferably formed as well as the first spring element in the form of a spiral spring ring.
  • locking means are formed at the free end of the shielding sleeve.
  • the locking means are preferably in the form of one or more annularly formed on the end face of the shield sleeve locking hooks provided.
  • the insulating housing is arranged displaceably on the screen sleeve, wherein in a sliding movement of the insulating housing, the locking means are actuated.
  • a bulge is preferably formed on the outer peripheral surface of the shielding sleeve.
  • the connector may further include a liquid discharge groove on the outer peripheral surface of the insulating case. About this remplisstechniksab Assembly of the connector liquid, such as water, safely led out of the connector.
  • Another example of the connector provides that on the outer peripheral surface of the insulating housing, a marking surface is formed. At this marking surface of the connector can be labeled so that this, especially in a Plurality of juxtaposed connectors, easily and quickly identifiable.
  • a connector according to the invention is shown in a sectional view.
  • the connector has an insulating housing 1, which is formed substantially sleeve-shaped and forms the outer shell of the connector.
  • a free end 2 of a cable 3 is inserted.
  • the cable 3 has at the free end 2 a first stripped area 4, on which the jacket 5 of the cable 3 is removed and the arranged below the shell 5 shielding 6, which is designed as a screen braid, the cable 3 is exposed.
  • a first electrically conductive spring element 7 is arranged on the shield 6.
  • the first spring element 7 is shaped in the form of a closed ring and formed as a spiral spring ring, which rests tightly against the shield 6.
  • a plurality of wires 9 of the cable 3 emerge from the cable 3 and are connected to contact elements 10, as shown in FIG Fig. 5 are shown connected, wherein the contact elements 10 are in turn arranged in an insulating body 11.
  • the insulating body 11 is spaced within the connector of the end portion 8 of the free end 2 of the cable 3 is arranged.
  • an electrically conductive shielding sleeve 12 is arranged, which encloses the insulating body 11, a second between the insulating body 11 and the end portion 8 of the free end 2 of the cable 3 formed free space 13 and the first spring element 7.
  • the shield sleeve 12 protrudes beyond the spring element 7 both before and behind the spring element 7 and is sealingly arranged on the jacket 5 of the cable 3.
  • the shielding sleeve 12 In the region of the first spring element 7 is located the shielding sleeve 12 on the spring element 7 and pushes it in the direction of the shield 6, so that the spring element 7 is stretched by the shielding sleeve 12.
  • the shielding sleeve 12 is formed thicker than in the region of the first spring element 7, so that in the region of the insulating body 11 and the second free space 13, the shielding sleeve 12 rests against the inner wall 14 of the insulating housing 1.
  • an insulating material 28 is injected, which completely fills the first space 15.
  • the insulating material 28 is adjacent in the region of the free end 2 of the cable 2 to an outer peripheral surface of the shielding sleeve 12 and, where no shielding sleeve 12 is provided, directly to the jacket 5 of the cable 3.
  • openings are further formed, via which the injected into the first free space 15 insulating material 28 in the second free space 13, which is an interior of the shielding sleeve 12, in which the exposed wires. 9 of the cable 3 are inserted into the insulating body 11, can flow, so that even this the interior of the shielding sleeve 12 forming second space preferably no longer filled with air areas, but is completely filled with the insulating material 28.
  • the guided in the second space cores 9 of the cable 3 are thus embedded in the insulating material 28.
  • a third clearance 33 is formed between the shield 6, the first spring element 7 and the shield sleeve 12, which is not filled by the insulating material, but in which air is arranged so that the first spring element 7 tension and relax can.
  • the shielding sleeve 12 is substantially completely enclosed by the insulating housing 1 except for a region of a free end 16 of the shielding sleeve 12.
  • the shielding sleeve 12 has latching means 17 for attaching the connector to a wall 18, as shown in FIG Fig. 14 is shown on.
  • the latching means 17 are provided in the form of a plurality of ring-shaped on the end face of the shielding sleeve 12 locking hooks.
  • the insulating housing 1 is movably mounted on the screen sleeve 12 and also on the arranged in the first space 15 insulating material 28, so that the insulating housing 1 can be moved to the shield sleeve 12 and the insulating material 28, wherein at a sliding movement of the insulating housing 12, the locking means 17th can be operated.
  • a bulge 19 is formed on the outer peripheral surface of the shielding sleeve 12 in the vicinity of the locking means 17.
  • On the inner wall 14 of the insulating housing 1 an inclined stop surface 20 is provided.
  • the shield sleeve 12 is pressed at its free end 16 and thus the latching means 17 inwards, so that a hooking of the latching means 17 can be solved with the wall 18.
  • a second electrically conductive spring element 21 in the form of a closed ring is inserted in a recess 22 formed on the shielding sleeve 12.
  • the second spring element 21 is located close to the latching means 17, so that when the latching means 17 engage behind the wall 18, the second spring element 21 applies a spring force to the latching means 17 in such a way that the latching means 17 are pressed outwardly, so that a particularly stable and secure entanglement or attachment of the locking means 17 and thus the connector to the wall 18 is made possible.
  • Fig. 2 to 12 is a method of producing the in Fig. 1 shown connector with the individual manufacturing steps shown.
  • the jacket 5 of the cable 3 to be inserted into the connector is first of all cut at two regions 4, 23, wherein a cut is made at the first region 4 so that only the jacket 5 is cut, but not the shielding 6 arranged underneath.
  • the shielding 6 is cut in addition to the jacket 5.
  • the sheath 5 and the shielding 6 remain on the cable 3.
  • the first electrically conductive spring element 7 can be used, which in the inserted state the shield 6 of the cable 3 rests. Before and behind the inserted spring element 7, the cable 3 is further surrounded by the jacket 5 of the cable 3.
  • the second stripped area 23 forms the end portion 8 of the free end 2 of the cable 3, on which the wires 9 of the cable 3 emerge, by removing these from the cable 3 by severing the jacket 5 and the shielding 6 in the second area 23 be so that the wires 9 are then exposed in this area, as in Fig. 4 is shown.
  • the now exposed wires 9 are also stripped at their free ends 24 and with contact elements 10, as in Fig. 5 shown is connected by crimping.
  • the insulating body 11 is guided over the contact elements 10, so that the contact elements 10 are then arranged in the insulating body 11, as in Fig. 7 is shown.
  • the insulating body 11 has in each case one passage opening 25 per contact element 10, so that the contact elements 10 are arranged separately from one another in the passage openings 25 in the insulating body 11.
  • the electrically conductive shielding sleeve 12 which is made for example of a metal die-casting, so far over the free end 2 of the cable 3 out that the insulating body 11 and the first spring element 7 are covered by the shield sleeve 12, as in Fig. 9 is shown.
  • the shielding sleeve 12 is fastened both to the insulating body 11 and to the jacket 5 of the cable 3 immediately in front of and behind the first spring element 7.
  • the attachment is done by a crimping process, as in Fig. 10 is shown.
  • the crimping in the region of the insulating body 11 takes place at a plurality of regions 26 around the outer circumferential surface of the shielding sleeve 12, wherein the plurality of crimping regions 26 are punctiform.
  • the connector shown here has four crimping regions 26, which are formed on a circular path around the outer peripheral surface of the shielding sleeve 12. In the crimping regions 26, the shielding sleeve 12 is bent in the direction of the insulating body 11, so that in these crimping regions 26, the shielding sleeve 12 is pressed onto the insulating body 11.
  • the crimping in the region of the jacket 5 takes place by a circular pressing of the shielding sleeve 12 onto the jacket 5, so that the diameter of the shielding sleeve 12 is reduced in the crimping regions 27 directly in front of and behind the first spring element 7.
  • the otherwise circular trained shielding sleeve 12 is formed into a polygon.
  • the first spring element 7 can be stretched simultaneously.
  • the connector then has a substantially constant diameter, since the thickness of the Insulating material 28 is adapted to the largest diameter of the shield sleeve 12, as in Fig. 11 is shown.
  • the ready-made connector is in Fig. 13 shown.
  • a remplisstechniksab Assemblysnut 29 is further formed, via which liquid, such as water, can be removed from the connector.
  • a marking surface 30 is formed for identifying the connector.
  • Fig. 14 also shows a wall 18 with a mating connector 31, which is arranged here on a circuit board 32, wherein the connector can be connected to the mating connector 31 contacting.
  • the locking means 17 can engage behind the wall 18.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Energy (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
EP12813756.9A 2011-12-21 2012-12-10 Geschirmter steckverbinder und verfahren zur herstellung eines geschirmten steckverbinders Not-in-force EP2795728B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011056798A DE102011056798B4 (de) 2011-12-21 2011-12-21 Geschirmter Steckverbinder und Verfahren zur Herstellung eines geschirmten Steckverbinders
PCT/EP2012/005104 WO2013091791A2 (de) 2011-12-21 2012-12-10 Geschirmter steckverbinder und verfahren zur herstellung eines geschirmten steckverbinders

Publications (2)

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EP2795728A2 EP2795728A2 (de) 2014-10-29
EP2795728B1 true EP2795728B1 (de) 2017-04-19

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EP12813756.9A Not-in-force EP2795728B1 (de) 2011-12-21 2012-12-10 Geschirmter steckverbinder und verfahren zur herstellung eines geschirmten steckverbinders

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Country Link
US (1) US9219336B2 (ja)
EP (1) EP2795728B1 (ja)
JP (1) JP5781240B2 (ja)
CN (1) CN104011937B (ja)
BR (1) BR112014014934A2 (ja)
DE (1) DE102011056798B4 (ja)
ES (1) ES2628631T3 (ja)
WO (1) WO2013091791A2 (ja)

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EP4254681A1 (de) * 2022-03-31 2023-10-04 Yamaichi Electronics Deutschland GmbH Rundsteckverbinder und verfahren zur herstellung eines rundsteckverbinders

Also Published As

Publication number Publication date
US20150004826A1 (en) 2015-01-01
WO2013091791A3 (de) 2013-08-15
BR112014014934A2 (pt) 2017-06-13
DE102011056798A1 (de) 2013-06-27
JP5781240B2 (ja) 2015-09-16
US9219336B2 (en) 2015-12-22
CN104011937B (zh) 2017-06-06
WO2013091791A2 (de) 2013-06-27
ES2628631T3 (es) 2017-08-03
DE102011056798B4 (de) 2013-07-25
JP2015506082A (ja) 2015-02-26
EP2795728A2 (de) 2014-10-29
CN104011937A (zh) 2014-08-27

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