EP1683235A1 - Koaxialkabel und verfahren zu dessen herstellung - Google Patents
Koaxialkabel und verfahren zu dessen herstellungInfo
- Publication number
- EP1683235A1 EP1683235A1 EP04764793A EP04764793A EP1683235A1 EP 1683235 A1 EP1683235 A1 EP 1683235A1 EP 04764793 A EP04764793 A EP 04764793A EP 04764793 A EP04764793 A EP 04764793A EP 1683235 A1 EP1683235 A1 EP 1683235A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coaxial cable
- contact sleeve
- dielectric
- screen
- shield
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000007765 extrusion coating Methods 0.000 claims abstract description 10
- 238000005538 encapsulation Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims description 3
- 238000007788 roughening Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 238000001746 injection moulding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0527—Connection to outer conductor by action of a resilient member, e.g. spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Definitions
- the invention relates to a coaxial cable, in particular for the shielded transmission and transmission of high-frequency signals, according to claim 1 and a method for producing such a coaxial cable according to claim 8.
- Coaxial cables are often used to transmit high-frequency antenna signals in motor vehicles and are mostly used in large numbers in this application. For the cost-effective provision of the corresponding coaxial cable, a simple construction and simple assembly is of great importance.
- Connectors are often installed at the cable ends.
- strain relief must usually be provided, which protects the electrically effective contacts between the connector components and the cables against excessive mechanical tensile loads.
- crimp connections are often used for this purpose.
- EP 0 118 168 A1 describes a connector for a multi-pole shielded cable, in which a sleeve for contacting a shielding braid is inserted into the interior of the tubular shielding braid.
- a crimp connection is made using a separate additional outer sleeve.
- a connector for a single-pole coaxial cable in which the shield, which is constructed as a metal braid, is also contacted with its inside with a sleeve. Another sleeve is arranged on the outside of the shield, which is to ensure mechanical strain relief of the contact point by means of a crimp connection.
- the known cables have the disadvantage, among other things, that they are comparatively complex to manufacture and consist of a relatively large number of individual parts.
- the invention is therefore based on the object of providing a coaxial cable which can be produced with little production outlay and which is of high quality and robustness.
- the invention also provides a cost-effective method for producing and assembling such a coaxial cable.
- a contact sleeve is pushed or inserted between a shield and a dielectric when a plug connector, which forms one end of a coaxial cable, is attached.
- the contact sleeve is arranged in such a way that on the one hand it encloses the dielectric in a partial section and on the other hand it is enclosed by the screen.
- An encapsulation is carried out for the purpose of strain relief. In this way, a crimp connection or other measures for strain relief between the shield and the contact sleeve can be dispensed with.
- the outer contour of the extrusion coating has different distances from a core of the coaxial cable, so that forces can be transmitted in a form-fitting manner to a surrounding housing of a secondary locking device through this outer contour.
- enclosing is not to be understood in the following so that a layer which encloses another layer in the cable structure necessarily touches the other layer. Rather, an intermediate layer can also be arranged between two layers, one of which encloses the other.
- plug connectors are to be understood as electrical couplings which can be designed both as plugs and as sockets.
- FIG. 1 shows a longitudinal sectional view of a coaxial cable in a first manufacturing step
- FIG. 2 shows a longitudinal sectional view of the coaxial cable in a second manufacturing step
- FIG. 3a shows a longitudinal sectional view of the finished coaxial cable
- Figure 3b is a front view of the finished coaxial cable.
- FIG. 1 shows a longitudinal sectional view of a coaxial cable at the start of production.
- the single-pole coaxial cable has a core 1, which consists of an inner wire 1.1 and an inner contact 1.2.
- the inner wire 1.1 in turn consists of seven wires and is surrounded by an electrically non-conductive dielectric 2.
- This dielectric 2 is in turn surrounded by a screen 3, the two-layer screen 3 comprising an electrically conductive film 3.1, made of aluminum in the exemplary embodiment presented, and a metal braid 3.2.
- These two layers of the screen 3 are enclosed by a jacket 4, which simultaneously represents the outer layer of the coaxial cable, and consists of a PVC-based material.
- the screen 3 and the jacket 4 are cut to length such that the dielectric 2 protrudes with respect to the screen 3 and the jacket 4.
- the inner wire 1.1 also protrudes from the dielectric 2.
- the inner contact 1.2 is first mechanically and electrically contacted with a crimp connection.
- the inner wire 1.1 partially wise encompassing plastically deformed retaining webs of the internal contact 1.2 not visible.
- the plug connector in the exemplary embodiment shown a socket, comprises a one-piece, electrically conductive contact sleeve 5 made of metal, which, among other things, consists of an essentially hollow cylindrical section 5.1, the outer surface 5.3 of which has been roughened by setting grain points. As an alternative to this, roughening can also be carried out by indentations or corrugations or knurls.
- the contact sleeve 5 has a widened portion into which a plug can be inserted after assembly.
- An insulating body 5.2 made of plastic is located within the expanded partial area.
- the wall thickness of the contact sleeve 5 decreases towards the end which lies opposite the widened partial area. This conical configuration, which is achieved by obliquely twisting off the outer surface of the corresponding end of the contact sleeve 5, results in an annular circumferential cutting edge there.
- the contact sleeve 5 is pushed onto the protruding dielectric 2.
- the inner diameter of the contact sleeve 5 in the corresponding contact area is dimensioned such that the contact sleeve 5 can be displaced radially without play on the dielectric 2 in the direction X parallel to the axis.
- the contact sleeve 5 is inserted or inserted in the axis-parallel direction X between the screen 3 and the dielectric 2.
- the inner surface of the first section 5.1 of the contact sleeve 5 slides on the outer surface of the dielectric 2, so that the dielectric 2 serves as a guide for the contact sleeve 5 to be displaced.
- the outside of the section 5.1 of the contact sleeve 5 slides along the film 3.1, the film 3.1 being partially pushed together due to the shear forces generated.
- the metal braid 3.2 and the jacket 4 are slightly expanded in the corresponding area. This deformation results in radially oriented forces which press the screen 3 against the contact sleeve 5, so that the film 3.1 or the metal braid 3.2 are safely contacted in an electrically conductive manner with the contact sleeve 5. Furthermore, the roughening or the grain points of the outer surface of the section 5.1 of the contact sleeve 5 result in a higher holding or pulling force of the contact sleeve 5.
- the smooth film 3.1 as a component of the screen 3 has the advantage at this point that a comfortable and simple insertion of the contact sleeve 5 relative to the screen 3 is possible.
- the film 3.1 not only has advantages in terms of assembly, it is also provided in the cable structure in order to act as additional shielding attenuation when the coaxial cable is in operation.
- the contact sleeve 5 After the contact sleeve 5 has been introduced between the screen 3 and the dielectric 2, that is to say according to FIG. 2, the contact sleeve 5 encloses the dielectric 2 in a partial section 5.1 on the one hand and is enclosed by the screen 3 on the other hand. In this exemplary embodiment, the contact sleeve 5 touches both the metal mesh 3.2 and the film 3.1. At the same time, by moving the contact sleeve 5 in the X direction, the internal contact 1.2 is also introduced into the central bore of the insulating body 5.2.
- an insulating material in the exemplary embodiment shown a glass fiber-reinforced PP material, is applied as an encapsulation 6 around the jacket 4 and the contact sleeve 5 using an injection molding process.
- the encapsulation 6 adheres excellently to the contact sleeve 5, made of metal and the jacket 4, which, as already described, is based on a PVC material.
- a very good mechanical connection of the encapsulated parts is achieved, so that the encapsulation 6 serves as strain relief for the contacting of the section 5.1 with the screen 3, or the contact sleeve 5 relative to the screen 3 in FIG Is fixed for a strain relief.
- the extrusion coating 6 is designed geometrically such that circumferential ribs 6.1 are provided on the outside.
- the outer contour of the extrusion coating 6 accordingly has different distances r at points offset in the axis-parallel direction X; R to the inner vein 1.1 or to the core 1.
- the extrusion coating 6 serves not only as a strain relief element, but also for accommodating a surrounding housing.
- Such a housing is used to securely hold a connection from two connectors together.
- axially parallel forces (parallel to X) must be able to be introduced into the respective cables. These forces are transmitted by a positive fit between a secondary locking housing (not shown in the figures) and the extrusion coating 6.
- the ribs 6.1 thus serve for the positive transmission of axially parallel forces, the connection between the housing and the coaxial cable being torsion-free.
- Such a coaxial cable with plug connector is particularly suitable for use in motor vehicles for the transmission of high-frequency signals, such as antenna signals, in the 4 GHz range. Due to the structure, in particular due to the sealing and mechanically resilient overmolding, the coaxial cables according to the invention are particularly robust and of high quality.
- the invention is not limited to coaxial cables, the plug connector of which is aligned in the extension of the core 1 or along the axis X, the invention also includes coaxial cables with an angled plug connector.
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10350607A DE10350607A1 (de) | 2003-10-30 | 2003-10-30 | Koaxialkabel und Verfahren zu dessen Herstellung |
PCT/EP2004/009839 WO2005053103A1 (de) | 2003-10-30 | 2004-09-03 | Koaxialkabel und verfahren zu dessen herstellung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1683235A1 true EP1683235A1 (de) | 2006-07-26 |
EP1683235B1 EP1683235B1 (de) | 2007-05-30 |
Family
ID=34559245
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04764793A Expired - Lifetime EP1683235B1 (de) | 2003-10-30 | 2004-09-03 | Verbindung zwischen einem Koaxialkabel und einem Steckverbinder und ihr Herstellungsverfahren |
Country Status (6)
Country | Link |
---|---|
US (1) | US20070049112A1 (de) |
EP (1) | EP1683235B1 (de) |
CN (1) | CN100452538C (de) |
AT (1) | ATE363746T1 (de) |
DE (2) | DE10350607A1 (de) |
WO (1) | WO2005053103A1 (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI483459B (zh) * | 2012-01-16 | 2015-05-01 | Quanta Comp Inc | 隱藏式天線 |
DE102012000935A1 (de) * | 2012-01-19 | 2013-07-25 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Datenkabel |
CN102683951A (zh) * | 2012-05-08 | 2012-09-19 | 昆山嘉华电子有限公司 | 同轴连接器 |
DE102013017095A1 (de) * | 2013-10-15 | 2015-04-16 | Connaught Electronics Ltd. | Fahrzeugkamera mit einer verbesserten Anschlusseinrichtung und Kraftfahrzeug |
US9716374B2 (en) | 2014-01-03 | 2017-07-25 | Rohr, Inc. | Systems and methods for electrical harness construction |
WO2016061271A1 (en) * | 2014-10-14 | 2016-04-21 | Mark James Landes | Shield snipping systems |
CN105244648B (zh) * | 2015-08-27 | 2018-01-16 | 中航光电科技股份有限公司 | 用于导线与印制板连接的连接组件及其固定套 |
DE102016208847C5 (de) | 2016-05-23 | 2020-03-26 | Siemens Healthcare Gmbh | Geschirmte Verbindungsleitung für Magnetresonanztomographen |
DE102018202952A1 (de) * | 2018-02-28 | 2019-08-29 | Robert Bosch Gmbh | Elektrische Leitung und Steckverbinder mit einer derartigen Leitung |
DE102019132583A1 (de) * | 2019-12-02 | 2021-06-02 | Auto-Kabel Management Gmbh | Elektrisches Kabel sowie Verfahren zur Herstellung eines elektrischen Kabels |
Family Cites Families (33)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB568596A (en) * | 1942-10-22 | 1945-04-12 | Alexander Dalgety Ferguson | Improvements in electric cable couplings |
GB900277A (en) * | 1960-03-22 | 1962-07-04 | W H Boddington & Company Ltd | Improvements in or relating to electrical connectors |
DE1162441B (de) * | 1962-01-15 | 1964-02-06 | Georg Spinner Dipl Ing | HF-Steckverbindung fuer Koaxialleitungen und Verfahren zur Herstellung einer solchen |
US3781762A (en) * | 1972-06-26 | 1973-12-25 | Tidal Sales Corp | Connector assembly |
US4126372A (en) * | 1976-06-25 | 1978-11-21 | Bunker Ramo Corporation | Outer conductor attachment apparatus for coaxial connector |
US4070751A (en) * | 1977-01-12 | 1978-01-31 | Amp Incorporated | Method of making a coaxial connector |
US4093335A (en) * | 1977-01-24 | 1978-06-06 | Automatic Connector, Inc. | Electrical connectors for coaxial cables |
US4173385A (en) * | 1978-04-20 | 1979-11-06 | Bunker Ramo Corporation | Watertight cable connector |
US4408822A (en) * | 1980-09-22 | 1983-10-11 | Delta Electronic Manufacturing Corp. | Coaxial connectors |
US4634208A (en) * | 1983-01-31 | 1987-01-06 | Amp Incorporated | Electrical plug connector and method of terminating a cable therewith |
US4611878A (en) * | 1983-01-31 | 1986-09-16 | Amp Incorporated | Electrical plug connector |
US4493525A (en) * | 1983-01-31 | 1985-01-15 | Amp Incorporated | Electrical plug connector and receptacle therefor |
DE3427361C1 (de) * | 1984-07-25 | 1985-09-12 | Wolfgang Dipl.-Ing. 2351 Trappenkamp Freitag | Verbindung zwischen einem koaxialen Steckverbinder und einem Koaxialkabel |
DE3629899A1 (de) * | 1986-08-23 | 1988-03-03 | Ernst Fach | Fuellfederhalter mit schreibkugelaufsatz |
HU201426B (en) * | 1988-02-17 | 1990-10-28 | Tibor Czegledy | High frequency coaxial terminal |
US5030122A (en) * | 1989-04-20 | 1991-07-09 | Amp Incorporated | Self terminating connector and cable assembly |
US5207602A (en) * | 1989-06-09 | 1993-05-04 | Raychem Corporation | Feedthrough coaxial cable connector |
US5127853A (en) * | 1989-11-08 | 1992-07-07 | Raychem Corporation | Feedthrough coaxial cable connector |
US5024606A (en) * | 1989-11-28 | 1991-06-18 | Ming Hwa Yeh | Coaxial cable connector |
WO1992016983A1 (en) * | 1991-03-22 | 1992-10-01 | Raychem Corporation | Coaxial cable connector with mandrel spacer and method of preparing coaxial cable |
DE9203261U1 (de) * | 1991-11-14 | 1992-05-07 | Walter Rose Gmbh & Co Kg, 5800 Hagen | Koaxialkabelstecker/-kupplung |
US5383798A (en) * | 1993-08-16 | 1995-01-24 | Lin; Lark | VCR terminal connector |
US5470257A (en) * | 1994-09-12 | 1995-11-28 | John Mezzalingua Assoc. Inc. | Radial compression type coaxial cable end connector |
US5695363A (en) * | 1994-12-23 | 1997-12-09 | Raychem Corporation | Locking coaxial cable connector and adaptor |
US6153830A (en) * | 1997-08-02 | 2000-11-28 | John Mezzalingua Associates, Inc. | Connector and method of operation |
DE19807278C2 (de) * | 1998-02-23 | 2002-01-31 | Md Elektronik Gmbh | Winkelstecker an einem Koaxialkabel |
CN2405360Y (zh) * | 1999-11-23 | 2000-11-08 | 李宗谕 | 同轴接头构造 |
JP2001297839A (ja) * | 2000-04-14 | 2001-10-26 | Maspro Denkoh Corp | 同軸ケーブルコネクタ |
US6217383B1 (en) * | 2000-06-21 | 2001-04-17 | Holland Electronics, Llc | Coaxial cable connector |
US6648683B2 (en) * | 2001-05-03 | 2003-11-18 | Timothy L. Youtsey | Quick connector for a coaxial cable |
US6817896B2 (en) * | 2003-03-14 | 2004-11-16 | Thomas & Betts International, Inc. | Cable connector with universal locking sleeve |
US6848939B2 (en) * | 2003-06-24 | 2005-02-01 | Stirling Connectors, Inc. | Coaxial cable connector with integral grip bushing for cables of varying thickness |
US7097499B1 (en) * | 2005-08-18 | 2006-08-29 | John Mezzalingua Associates, Inc. | Coaxial cable connector having conductive engagement element and method of use thereof |
-
2003
- 2003-10-30 DE DE10350607A patent/DE10350607A1/de not_active Withdrawn
-
2004
- 2004-09-03 US US10/578,112 patent/US20070049112A1/en not_active Abandoned
- 2004-09-03 EP EP04764793A patent/EP1683235B1/de not_active Expired - Lifetime
- 2004-09-03 DE DE502004003993T patent/DE502004003993D1/de not_active Expired - Lifetime
- 2004-09-03 WO PCT/EP2004/009839 patent/WO2005053103A1/de active IP Right Grant
- 2004-09-03 CN CNB200480032440XA patent/CN100452538C/zh not_active Expired - Lifetime
- 2004-09-03 AT AT04764793T patent/ATE363746T1/de not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO2005053103A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2005053103A1 (de) | 2005-06-09 |
EP1683235B1 (de) | 2007-05-30 |
DE10350607A1 (de) | 2005-06-09 |
CN1875524A (zh) | 2006-12-06 |
ATE363746T1 (de) | 2007-06-15 |
DE502004003993D1 (de) | 2007-07-12 |
CN100452538C (zh) | 2009-01-14 |
US20070049112A1 (en) | 2007-03-01 |
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