CN104011937B - 屏蔽插式连接器和制造屏蔽插式连接器的方法 - Google Patents

屏蔽插式连接器和制造屏蔽插式连接器的方法 Download PDF

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CN104011937B
CN104011937B CN201280063715.0A CN201280063715A CN104011937B CN 104011937 B CN104011937 B CN 104011937B CN 201280063715 A CN201280063715 A CN 201280063715A CN 104011937 B CN104011937 B CN 104011937B
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cable
housing
plug
flexible member
sheath
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CN104011937A (zh
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科德·施塔克
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Phoenix Electric Manufacturing Co
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    • H—ELECTRICITY
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    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/64—Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
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    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00—General layout or general methods of operation of complete plants
    • F01K13/02—Controlling, e.g. stopping or starting
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
    • F01K3/14—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having both steam accumulator and heater, e.g. superheating accumulator
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
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    • F01K3/24—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having heaters with heating by separately-fired heaters
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K7/00—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating
    • F01K7/16—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being only of turbine type
    • F01K7/22—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being only of turbine type the turbines having inter-stage steam heating
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract

本发明涉及一种制造插式连接器的方法，包括下列步骤：在电缆(3)的自由端(2)上的第一区域(4)和第二区域(23)上剥除所述电缆(3)的护套，其中在所述第一区域(4)上切断所述电缆(3)的护套(5)，并且在所述第二区域(23)上切断所述电缆(3)的护套(5)以及在所述护套(5)下方形成在所述电缆(3)上的屏蔽层(6)；在所述第一区域(4)上设置第一导电弹性元件(7)；在形成所述电缆(3)的自由端(2)的一末端区段(8)的情况下移除所述第二区域(23)上的护套(5)和屏蔽层(6)，所述电缆(3)的芯线(9)在所述末端区段上裸露出来；在所述电缆(3)的裸露芯线(9)上设置接触元件(10)；在设于所述第一区域(4)上的第一弹性元件(7)周围设置屏蔽套(12)；在所述第一弹性元件(7)的前面和后面将所述屏蔽套(12)固定在所述电缆(3)的护套(5)上；以及设置绝缘壳体(1)，所述绝缘壳体至少部分包围所述屏蔽套(12)和所述电缆(3)的自由端(2)。

Description

屏蔽插式连接器和制造屏蔽插式连接器的方法
技术领域
本发明涉及一种屏蔽插式连接器和一种制造屏蔽插式连接器的方法。
背景技术
主要应用于风电设备的插式连接器要求采取尽可能彻底的屏蔽措施，以便能有效引走例如因雷击而产生的过电压。为此需要接触电缆的屏蔽层，该屏蔽层形式例如为编织屏蔽层，其包围电缆芯线并设于电缆护套下方。这种操作通常较为麻烦。已知的做法例如是剥除电缆自由端上的护套，将位于护套下方的编织屏蔽层拆散、翻起并置于电缆护套之上。随后在接触时，将金属套管伸到翻起的编织屏蔽层上方并将其与编织屏蔽层螺接或压接在一起，从而使编织屏蔽层夹紧在金属套管与电缆护套之间。这种方法一般应用于同轴插式连接器或模制插式连接器，相关说明例如见于EP0207322B1。
可自由装配的插式连接器不是采用类似方法就是借助弹性元件来实现接触，而该弹性元件可以通过壳体加以操纵，相关说明例如见于DE 198 49 227 C1。
在此情况下，一般通过螺接来延续屏蔽功能，该螺接与对应插头的相应螺接件相对应。
前述制造方法的缺点在于极其复杂，且无法以自动化方式完成。这些插式连接器的装配通常以手工进行，这在件数较大的情况下效率极低。
发明内容
因此，本发明的目的是提供一种能实现屏蔽插式连接器的自动化生产，从而降低制造难度和制造成本，进而高效实现屏蔽插式连接器的大批量生产的解决方案。
在插式连接器的制造方法方面，本发明用以达成上述目的的解决方案为下列步骤：在电缆的自由端上的第一区域和第二区域上剥除所述电缆的护套，其中在所述第一区域上切断所述电缆的护套，并且在所述第二区域上切断所述电缆的护套以及在所述护套下方形成在所述电缆上的屏蔽层；在所述第一区域上设置第一导电弹性元件；在形成所述电缆的自由端的一末端区段的情况下移除所述第二区域上的护套和屏蔽层，所述电缆的芯线在所述末端区段上裸露出来；在所述电缆的裸露芯线上设置接触元件；在设于所述第一区域上的第一弹性元件周围设置屏蔽套；在所述第一弹性元件的前面和后面将所述屏蔽套固定在所述电缆的护套上；以及以某种方式设置绝缘壳体，使得所述绝缘壳体至少部分包围所述屏蔽套和所述电缆的自由端。
在前述类型的插式连接器方面，本发明用以达成上述目的的解决方案为：所述插式连接器具有绝缘壳体、第一导电弹性元件、多个接触元件和屏蔽套，电缆的自由端插入所述绝缘壳体内部，所述第一导电弹性元件在所述电缆的自由端的第一剥除护套区上设置在包围所述电缆的芯线的屏蔽层上，所述接触元件与所述电缆的芯线连接，所述屏蔽套包围所述第一弹性元件，其中所述屏蔽套在所述第一弹性元件的前面和后面固定在所述电缆的护套上。
本发明的合理技术方案和有益改进方案由从属权利要求给出。
所述插式连接器以及具有屏蔽接触功能的插式连接器的制造方法的特点在于，制造难度较之传统插式连接器大幅降低，整个制造过程可在不同工作站上以自动化方式进行，从而实现高效生产特别是大批量生产。
制造本发明的插式连接器时，先在两个区域上切开待插入插式连接器的电缆的护套，其中在第一区域上实施的切开操作使得仅护套被切开，位于护套下方的屏蔽层未被切开。在与第一区域相隔一定距离布置的第二区域上，除护套外屏蔽层也被切开。在第一区域与第二区域之间，电缆上保留护套和屏蔽层。在第一区域上以某种程度移除护套，使得第一区域内可嵌入第一导电弹性元件，该弹性元件嵌入后贴靠在电缆的屏蔽层上。在已嵌入弹性元件的前面和后面，电缆仍被电缆护套包围。通过在第二区域内切断护套和屏蔽层，可将此处的护套和屏蔽层剥离电缆，从而形成电缆自由端的末端区段，电缆的芯线在该末端区段上裸露出来。必要时将此时已呈裸露状态的芯线的护套剥除，并且例如以压接方式连接接触元件。而后将例如可用金属压铸件制成的导电屏蔽套套设到电缆自由端上，使得接触元件和第一弹性元件被屏蔽套完全盖住。为实现屏蔽套的牢固定位，在第一弹性元件的正前方和正后方将屏蔽套固定在电缆护套上。其中以某种方式将屏蔽套固定在电缆护套上，使得既能密封封闭弹性元件，又能为电缆减轻张力。随后在屏蔽套上套设绝缘壳体，该绝缘壳体将屏蔽套和电缆自由端盖住，只留出一较小区域，其中该绝缘壳体局部贴靠在屏蔽套的外周面上。制造过程中的每个加工步骤均可全自动进行，因而不必再采用手工操作，这能降低制造难度和制造成本，还能缩短制造时间。
根据本发明的优选技术方案，所述第一弹性元件呈环形，其中从电缆自由端处将环形弹性元件套设到电缆上并嵌入第一剥除护套区。所用的第一弹性元件优选呈闭环状，这样就能通过自动化方式以特别良好的效果将第一弹性元件定位在电缆的第一剥除护套区上。此外，弹性元件的环形设计还有助于取得特别好的屏蔽效果。该环形弹性元件优选是螺旋弹簧圈。
进一步优选地，以压接方式将屏蔽套固定在护套上。压接技术能在较短时间内将屏蔽套牢固地固定在电缆护套上，同时还能在电缆的压接区域上特别有效地为电缆减轻张力。此外，压接时屏蔽套是优选环行360°地压在护套上，这使得该区域内的屏蔽套直径减小，从而使得屏蔽套与电缆的厚度或直径相匹配，如此一来，任何一种电缆直径均适用于本发明的插式连接器。
进一步优选地，将屏蔽套固定在电缆护套上时，第一弹性元件张紧。其实现方式如下：优选通过压接过程将屏蔽套固定在护套上时，第一弹性元件区域内的屏蔽套直径也减小，这使得屏蔽套被压向护套，进而压向弹性元件，从而使得弹性元件张紧，因此当插式连接器安装完毕后，第一弹性元件在屏蔽套作用下处于张紧状态。
根据本发明进一步的优选技术方案，在形成于绝缘壳体与设置在绝缘壳体中的电缆自由端之间的第一自由空间内注射/以注射方式设有绝缘材料。被注射入这个第一自由空间的绝缘材料有助于改善插式连接器的绝缘强度。注射绝缘材料有助于减少插式连接器内部容易渗水的空腔。
其中，屏蔽套上优选设有至少一个孔口，所述绝缘材料经该孔口被注射入/以注射方式设于第二自由空间，该第二自由空间构成屏蔽套的内腔，电缆的裸露芯线在该第二自由空间中受导引。通过在屏蔽套内部的这个第二自由空间中填充绝缘材料，能进一步减少插式连接器内部的空腔数目，从而能进一步改善插式连接器的绝缘强度。此外还能使裸露芯线和接触元件等单个部件得到持久固定。
根据本发明进一步的优选技术方案，设有绝缘体，接触元件插在该绝缘体中。当接触元件与电缆芯线固定连接时，在接触元件上套设绝缘体，使得接触元件此后被该绝缘体包围。该绝缘体上优选为每个接触元件均设有一通孔，因此接触元件彼此分离地设于绝缘体中。
为了改善屏蔽套在插式连接器内部的固定效果和定位精度，屏蔽套除了围绕第一弹性元件设置外，还将屏蔽套围绕绝缘体设置并固定在绝缘体上。
优选以压接方式将屏蔽套固定到绝缘体上。压接技术能在较短时间内将屏蔽套牢固地固定在绝缘体上。优选在多个围绕屏蔽套外周面分布的区域上进行压接，其中这多个区域优选呈点状构造。
根据本发明进一步的有益技术方案，在屏蔽套的自由端上，在该自由端上可借助屏蔽套将插式连接器固定在壁上，在形成于屏蔽套上的凹槽中嵌入/嵌设有环形的第二导电弹性元件。当插式连接器固定在壁(例如壳体壁)上时，第二弹性元件平面贴靠在该壁上，其中如果该壁由金属构成，则第二弹性元件起屏蔽作用，从而可在该壁与第二弹性元件之间形成屏蔽接触。此外，第二弹性元件还能填补插式连接器与壁之间所产生的间隙。第二弹性元件优选与第一弹性元件一样被构造成螺旋弹簧圈。
为了将插式连接器固定在壁上，屏蔽套的自由端上优选设有卡合件。卡合件卡在壁后面，因而能方便快速地将插式连接器固定在壁上，也能方便快速地从壁上拆下插式连接器。所述卡合件优选被构造成一或多个呈环形设于屏蔽套端面的卡钩。
进一步优选地，绝缘壳体可移动地设置在屏蔽套上，其中当绝缘壳体做位移运动时，可对卡合件进行操纵。为此，优选在屏蔽套的外周面上设有凸起。为了达到操纵卡合件的目的，可将形成在绝缘壳体内壁上的优选倾斜的限位面推到屏蔽套设于卡合件附近的凸起上，借此向内按压屏蔽套和卡合件，从而解除卡合件与壁的卡合。这能极大简化使用者对插式连接器的操作与管理。
优选地，所述插式连接器进一步在绝缘壳体的外周面上具有排液槽。通过这个排液槽可将渗入插式连接器的液体(例如水)可靠排出插式连接器。
根据所述插式连接器进一步的有益技术方案，绝缘壳体的外周面上设有标记区。可以在这个标记区上为插式连接器做标记，从而在并排布置多个插式连接器的情况下，能方便快速地识别出所述插式连接器。
下面参照附图并借助优选实施方式对本发明进行详细阐述。
附图说明
图1为本发明插式连接器的剖面示意图，
图2为用于制造本发明如图1所示的插式连接器的第一处理步骤的示意图，
图3为用于制造本发明如图1所示的插式连接器的第二处理步骤的示意图，
图4为用于制造本发明如图1所示的插式连接器的第三处理步骤的示意图，
图5为用于制造本发明如图1所示的插式连接器的第四处理步骤的示意图，
图6为用于制造本发明如图1所示的插式连接器的第五处理步骤的示意图，
图7为用于制造本发明如图1所示的插式连接器的第六处理步骤的示意图，
图8为用于制造本发明如图1所示的插式连接器的第七处理步骤的示意图，
图9为用于制造本发明如图1所示的插式连接器的第八处理步骤的示意图，
图10为用于制造本发明如图1所示的插式连接器的第九处理步骤的示意图，
图11为用于制造本发明如图1所示的插式连接器的第十处理步骤的示意图，
图12为用于制造本发明如图1所示的插式连接器的第十一处理步骤的示意图，
图13为本发明如图1所示的插式连接器的透视示意图，及
图14为图13所示的插式连接器与一对应插头的示意图。
具体实施方式
图1示出本发明插式连接器的剖面图。该插式连接器具有绝缘壳体1，该绝缘壳体大体呈套管形并构成插式连接器的外罩。电缆3的自由端2插入绝缘壳体1内部。
电缆3在自由端2上具有第一剥除护套区4，在这个区域上，电缆3的护套5被移除，电缆3位于护套5下方且被构造成编织屏蔽层的屏蔽层6裸露出来。在这个第一剥除护套区4内，屏蔽层6上设有第一导电弹性元件7。第一弹性元件7呈闭环状，被构造成紧密贴合于屏蔽层6的螺旋弹簧圈。
电缆3的多条芯线9在电缆3的自由端2的末端区段8上伸出电缆3并与图5所示的接触元件10连接，其中接触元件10又设置在绝缘体11中。绝缘体11在插式连接器内部与电缆3的自由端2的末端区段8相隔一定距离布置。
在绝缘体11与绝缘壳体1之间设有导电屏蔽套12，该屏蔽套将绝缘体11、形成于绝缘体11与电缆3的自由端2的末端区段8之间的第二自由空间13以及第一弹性元件7包围。屏蔽套12在弹性元件7的前面和后面均突出于弹性元件7之外并且密封地设置在电缆3的护套5上。在第一弹性元件7区域内，屏蔽套12贴靠在弹性元件7上并将其压向屏蔽层6，从而使得弹性元件7在屏蔽套12作用下张紧。
屏蔽套12在绝缘体11和第二自由空间13区域内的厚度大于其在第一弹性元件7区域内的厚度，因此在绝缘体11和第二自由空间13区域内，屏蔽套12贴靠在绝缘壳体1的内壁14上。在绝缘壳体1与电缆3设于绝缘壳体1中的自由端2之间形成第一自由空间15，该自由空间内以注射方式设有绝缘材料28，该绝缘材料将第一自由空间15完全填满。其中，绝缘材料28在电缆3的自由端2区域内邻接屏蔽套12的外周面，并且在未设屏蔽套12的地方直接邻接电缆3的护套5。
屏蔽套12上还设有一或多个此处未示出的孔口，被注射入第一自由空间15的绝缘材料28也可经这些孔口进入第二自由空间13，第二自由空间构成屏蔽套12的内腔，电缆3的裸露芯线9在该内腔中伸入绝缘体11，从而使得这个构成屏蔽套12的内腔的第二自由空间优选也不再具有填充空气的区域，而是完全被绝缘材料28填满。由此，电缆3伸入第二自由空间的芯线9嵌在绝缘材料28中。
在第一区域4内，在屏蔽层6、第一弹性元件7和屏蔽套12之间形成第三自由空间33，但该自由空间未被绝缘材料填满，而是设有空气，以便第一弹性元件7张紧与松弛。
除屏蔽套12的自由端16的一区域外，屏蔽套12基本上完全被绝缘壳体1包围。在自由端16的未被绝缘壳体1盖住的区域上，屏蔽套12具有用于将插式连接器固定在如图14所示的壁18上的卡合件17。卡合件17被构造成多个呈环形设于屏蔽套12的端面的卡钩。
绝缘壳体1可动地安装在屏蔽套12和布置于第一自由空间15中的绝缘材料28上，因此绝缘壳体1可在屏蔽套12和绝缘材料28上移动，其中当绝缘壳体1做位移运动时，可对卡合件17进行操纵。为此在屏蔽套12的外周面上在卡合件17附近设有凸起19。在绝缘壳体1的内壁14上设有倾斜的限位面20。将绝缘壳体1的限位面20推到凸起19上时，屏蔽套12的自由端16和卡合件17被向内按压，这样就能解除卡合件17与壁18的卡合。
此外，屏蔽套12的自由端16上设有闭环状的第二导电弹性元件21，其嵌在形成于屏蔽套12上的凹槽22中。第二弹性元件21靠近卡合件17布置，因而当卡合件17卡在壁18后面时，第二弹性元件21向卡合件17施加弹力，使得卡合件17被向外顶推，从而得以将卡合件17和插式连接器特别稳定特别可靠地卡合或固定于壁18上。
图2至图12示出图1所示插式连接器的制造方法的单个制造步骤。
如图2所示，先在两个区域4、23上将待插入插式连接器的电缆3的护套5切开，其中在第一区域4上实施的切开操作使得仅护套5被切开，位于护套下方的屏蔽层6未被切开。在与第一区域4相隔一定距离布置的第二区域23上，除护套5外屏蔽层6也被切开。在第一区域4与第二区域23之间，电缆3上保留护套5和屏蔽层6。
在第一区域4上以某种程度移除护套5，使得第一区域4内如图3所示可嵌入第一导电弹性元件7，该弹性元件嵌入后贴靠在电缆3的屏蔽层6上。在已嵌入弹性元件7的前面和后面，电缆3仍被电缆3的护套5包围。
第二剥除护套区23构成电缆3的自由端2的末端区段8，电缆3的芯线9在该末端区段上伸出来，具体实现方式是在第二区域23内切断护套5和屏蔽层6并将其剥离电缆3，使得芯线9在该区域内裸露出来，参见图4。
将此时已呈裸露状态的芯线9的自由端24上的护套剥除，并且如图5所示以压接方式连接接触元件10。
当接触元件10与电缆3的芯线9固定连接时，将绝缘体11如图6所示套设到接触元件10上，使得接触元件10此后位于绝缘体11中，参见图7。绝缘体11上为每个接触元件10均设有一通孔25，因此接触元件10彼此分离地设于绝缘体11上的通孔25中。
如图8所示，下一步骤是将例如用金属压铸件制成的导电屏蔽套12套设到电缆3的自由端2上，使得绝缘体11和第一弹性元件7被屏蔽套12覆盖，参见图9。
为实现屏蔽套12的防滑定位，屏蔽套12在第一弹性元件7的正前方和正后方既固定在绝缘体11上又固定在电缆3的护套5上。如图10所示，通过压接过程实现这一固定。
在多个围绕屏蔽套12的外周面分布的区域26上实现绝缘体11区域内的压接，其中这多个压接区26呈点状构造。此处示出的插式连接器具有四个压接区26，这些压接区沿一圆形轨迹围绕屏蔽套12的外周面分布。屏蔽套12在压接区26内朝绝缘体11方向弯曲，因此在这些压接区26内，屏蔽套12压在绝缘体11上。
护套5区域内的压接是通过屏蔽套12沿周向全面压在护套5上而实现，因而在第一弹性元件7正前方和正后方的压接区27内，屏蔽套12的直径减小。原本浑圆的屏蔽套12在压接区27内转变成多边形。在形成压接区27的同时可将第一弹性元件7张紧。
接下来是用绝缘材料28进行注射成型，即用绝缘材料28填充第一自由空间15和第二自由空间13。注射成型后插式连接器具有大体恒定的直径，因为绝缘材料28的厚度与屏蔽套12的最大直径相匹配，参见图11。
如图12所示，最后将绝缘壳体1套设到屏蔽套12上，该绝缘壳体将屏蔽套12和电缆3被绝缘材料28包围的自由端2盖住，只留出一较小区域16。
图13所示为装配完毕的插式连接器。
绝缘壳体1的外周面上还设有排液槽29，借此可排出插式连接器内的液体，例如水。
如图14所示，绝缘壳体1的外周面上还设有用于标示插式连接器的标记区30。
图14还示出设有对应插头31的壁18，该对应插头在此设置于印制电路板32上，其中插式连接器可与对应插头31建立接触性连接。卡合件17可以卡在壁18后面，从而将插式连接器固定在对应插头31上。
附图标记表
1绝缘壳体
2自由端
3电缆
4第一区域
5护套
6屏蔽层
7第一弹性元件
8末端区段
9芯线
10接触元件
11绝缘体
12屏蔽套
13第二自由空间
14内壁
15第一自由空间
16自由端
17卡合件
18壁
19凸起
20限位面
21第二弹性元件
22凹槽
23第二区域
24自由端
25通孔
26压接区
27压接区
28绝缘材料
29排液槽
30标记区
31对应插头
32印制电路板
33第三自由空间

Claims (22)

1.一种制造插式连接器的方法，包括下列步骤：
在电缆(3)的自由端(2)上的第一区域(4)和第二区域(23)上剥除所述电缆(3)的护套，其中在所述第一区域(4)上切断所述电缆(3)的护套(5)，并且在所述第二区域(23)上切断所述电缆(3)的护套(5)以及在所述护套(5)下方形成在所述电缆(3)上的屏蔽层(6)，
在所述第一区域(4)上设置导电的第一弹性元件(7)，
在形成所述电缆(3)的自由端(2)的一末端区段(8)的情况下移除所述第二区域(23)上的护套(5)和屏蔽层(6)，所述电缆(3)的芯线(9)在所述末端区段上裸露出来，
在所述电缆(3)的裸露芯线(9)上设置接触元件(10)，
在设于所述第一区域(4)上的第一弹性元件(7)周围设置屏蔽套(12)，
在所述第一弹性元件(7)的前面和后面将所述屏蔽套(12)固定在所述电缆(3)的护套(5)上，以及
以某种方式设置绝缘壳体(1)，使得所述绝缘壳体(1)至少部分包围所述屏蔽套(12)和所述电缆(3)的自由端(2)。
2.根据权利要求1所述的方法，其特征在于，通过在所述电缆(3)的自由端(2)上套设一环形弹性元件来将所述第一弹性元件(7)设置在所述第一区域(4)上。
3.根据权利要求1所述的方法，其特征在于，以压接方式将所述屏蔽套(12)固定在所述护套(5)上。
4.根据权利要求1所述的方法，其特征在于，将所述屏蔽套(12)固定在所述电缆(3)的护套(5)上时，所述第一弹性元件(7)张紧。
5.根据权利要求1所述的方法，其特征在于，在形成于所述绝缘壳体(1)与所述电缆(3)设置在所述绝缘壳体(1)中的自由端(2)之间的第一自由空间(15)内注射绝缘材料(28)。
6.根据权利要求5所述的方法，其特征在于，所述屏蔽套(12)上设有至少一个孔口，通过所述孔口将所述绝缘材料(28)注射入第二自由空间(13)，所述第二自由空间构成所述屏蔽套(12)的内腔，所述电缆(3)的裸露芯线(9)在所述第二自由空间中受导引。
7.根据权利要求1所述的方法，其特征在于，将所述接触元件(10)插入绝缘体(11)。
8.根据权利要求7所述的方法，其特征在于，除了围绕所述第一弹性元件(7)设置所述屏蔽套(12)外，还将所述屏蔽套(12)围绕所述绝缘体(11)设置并固定在所述绝缘体(11)上。
9.根据权利要求8所述的方法，其特征在于，以压接方式将所述屏蔽套(12)固定在所述绝缘体(11)上。
10.根据权利要求1所述的方法，其特征在于，在所述屏蔽套(12)的自由端(16)上，在所述自由端上可借助所述屏蔽套(12)将所述插式连接器固定在壁(8)上，在形成于所述屏蔽套(12)上的凹槽(22)中嵌入环形的第二导电弹性元件(21)。
11.一种由权利要求1所述的方法制造的插式连接器，包括：
绝缘壳体(1)，电缆(3)的自由端(2)插入所述绝缘壳体内部，
导电的第一弹性元件(7)，其在所述电缆(3)的自由端(2)的第一剥除护套区(4)上设置在包围所述电缆(3)的芯线(9)的屏蔽层(6)上，
多个接触元件(10)，其与所述电缆(3)的芯线(9)连接，及
屏蔽套(12)，其包围所述第一弹性元件(7)，其中所述屏蔽套(12)在所述第一弹性元件(7)的前面和后面固定在所述电缆(3)的护套(5)上。
12.根据权利要求11所述的插式连接器，其特征在于，所述第一弹性元件(7)呈环形。
13.根据权利要求11所述的插式连接器，其特征在于，所述第一弹性元件(7)在所述屏蔽套(12)作用下处于张紧状态。
14.根据权利要求11所述的插式连接器，其特征在于，在形成于所述绝缘壳体(1)与所述电缆(3)设置在所述绝缘壳体(1)中的自由端(2)之间的第一自由空间(15)内以注射方式设有绝缘材料(28)。
15.根据权利要求14所述的插式连接器，其特征在于，所述屏蔽套(12)上设有至少一个孔口，其中所述绝缘材料(28)经所述孔口以注射方式设于第二自由空间(13)，所述第二自由空间构成所述屏蔽套(12)的内腔，所述电缆(3)的裸露芯线(9)在所述第二自由空间中受导引。
16.根据权利要求11所述的插式连接器，其特征在于，所述插式连接器具有绝缘体(11)，所述接触元件(10)插在所述绝缘体中。
17.根据权利要求16所述的插式连接器，其特征在于，所述屏蔽套(12)除了围绕所述第一弹性元件(7)设置外，所述屏蔽套(12)还围绕所述绝缘体(11)设置并固定在所述绝缘体(11)上。
18.根据权利要求11所述的插式连接器，其特征在于，在所述屏蔽套(12)的自由端(16)上，在所述自由端上可借助所述屏蔽套(12)将所述插式连接器固定在壁(8)上，在形成于所述屏蔽套上的凹槽(22)中嵌设有环形的第二导电弹性元件(21)。
19.根据权利要求18所述的插式连接器，其特征在于，所述屏蔽套(12)的自由端(16)上设有用于将所述插式连接器固定在所述壁(18)上的卡合件(17)。
20.根据权利要求19所述的插式连接器，其特征在于，所述绝缘壳体(1)可移动地设置在所述屏蔽套(12)上，其中当所述绝缘壳体(1)做位移运动时，可对所述卡合件(17)进行操纵。
21.根据权利要求11所述的插式连接器，其特征在于，所述绝缘壳体(1)的外周面上设有排液槽(29)。
22.根据权利要求11所述的插式连接器，其特征在于，所述绝缘壳体(1)的外周面上设有标记区(30)。
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