EP2784194A1 - Fadenführeinrichtung für eine Textilmaschine, insbesondere für eine Ringspinnmaschine - Google Patents
Fadenführeinrichtung für eine Textilmaschine, insbesondere für eine Ringspinnmaschine Download PDFInfo
- Publication number
- EP2784194A1 EP2784194A1 EP14157903.7A EP14157903A EP2784194A1 EP 2784194 A1 EP2784194 A1 EP 2784194A1 EP 14157903 A EP14157903 A EP 14157903A EP 2784194 A1 EP2784194 A1 EP 2784194A1
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- EP
- European Patent Office
- Prior art keywords
- thread
- rotor
- thread guide
- spindle
- rotor device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004753 textile Substances 0.000 title claims abstract description 13
- 238000007378 ring spinning Methods 0.000 title claims description 35
- 230000013011 mating Effects 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 6
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- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
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Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/04—Spindles
- D01H7/18—Arrangements on spindles for suppressing yarn balloons
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
- D01H7/56—Ring-and-traveller arrangements with freely-rotatable rings; with braked or dragged rings ; Lubricating arrangements therefor
Definitions
- the present invention relates to a thread guide device for a textile machine for placing between a drafting device for supplying a thread and a rotatably driven spindle for winding the thread to a spool, wherein the thread between the drafting and the spindle receives a rotation.
- the textile machine may be a staple fiber-processing textile machine, in particular a ring spinning machine, wherein it is provided that initially an elongated staple fiber strand, in particular a roving, is presented, which is then drawn by means of a drafting device, wherein the warped staple fiber strand, which in this document "thread" is called, rotated by means of a thread guiding device and wound by means of a spindle.
- Roving yarns are relatively fine elongated fiber composites of staple fibers, which have a small rotation, namely a so-called protective rotation, which serves to stabilize the fine fiber structure so far that it is spinnable.
- the fineness of a roving is between 0.9 Nm and 5 Nm, with greater fineness generally increasing, typically between 20 T / m and 75 T / m.
- Such rovings are spun today practically exclusively with so-called ring spinning machines to a finished twisted thread.
- a ring spinning machine the spinning process begins in a drafting system with the reduction of the number of fibers per unit length in the roving to the desired fineness of the yarn to be spun, which is typically between 25 Nm and 200 Nm.
- the rotation is generated by a rotor rotating on a ring.
- the yarn is wound onto a sleeve plugged onto a rotationally driven spindle as a coil in the form of a cop by the ring / rotor system.
- the thread runs straight from the spinning zone located directly at the drafting system exit via a thread guide eyelet into a balloon zone.
- the thread tension prevailing there maintains the dynamic balance with the other forces acting on the runner.
- Each rotor revolution brings a twist in the yarn, which is introduced into the thread supplied continuously by the drafting system.
- the final rotation produces the necessary strength in the thread, with the twist in the finish-wound thread usually being between 200 T / m and 2000 T / m.
- spinning machines suitable for spinning rovings are bell, cap or hopper spinning machines in which a bell-shaped, cap-shaped or funnel-shaped guide element is slipped over the spindle.
- thread guide is used to deflect the thread to the cop. Upstream of the thread guide is the thread on the inside guided the guide element, so that the problems caused by balloon formation are avoided.
- the guide element must be driven actively due to its mass, wherein between the guide member and the cop a difference in peripheral speed must be met, which corresponds exactly to the winding.
- a sufficiently accurate regulation of the speed of the drive of the guide element is hardly possible, especially at higher working speeds, so that disturbances in Kopsprayed and thread breaks arise. Therefore, such spinning machines have not enforced in practice.
- the object of the present invention is to provide an improved thread guiding device for a textile machine.
- a thread guiding device of the type mentioned above in that rotor device is provided, which is mounted on a reciprocating in an axial direction relative to the spindle support means by means of a bearing assembly, wherein the bearing assembly comprises at least three support rollers, each are rotatably mounted about a parallel to the axis of the spindle roller axis and which each have a contour at its periphery, which run on an externally formed on the rotor means corresponding counter-contour, so that the rotor device is rotatably mounted coaxially to the spindle, wherein the rotor means a Deflection device for deflecting the thread has, which is arranged so that the thread leaving the deflection device is pulled in the tangential direction to the coil and thereby set d in rotation.
- a rotor device is understood to mean a rotatable thread-guiding and / or deflecting arrangement.
- the rotor device can be designed and arranged so that at least one axial portion has an inner diameter such that it can engage over the spindle, a sleeve arranged thereon and a coil formed thereon from the thread.
- the rotor device is mounted rotatably by means of a bearing arrangement coaxial with the spindle, wherein the bearing arrangement has at least three support rollers which are rotatably mounted about a parallel to the axis of the spindle roller axis and which each have at its periphery a contour which on an outside run on the rotor device formed corresponding mating contour, so that the rotor device is rotatably mounted coaxially with the spindle.
- the bearings of the support rollers may have a much smaller average diameter, so that the support rollers and ultimately the rotor device can be operated at a much higher speed.
- the reason for this is that the so-called limit speed of a bearing is approximately inversely proportional to its mean diameter.
- the mean diameter is the diameter of a circle which runs in the middle between the outer ring and the inner ring of a bearing.
- the rotor device would have to have an inner diameter of about 50 mm in order to produce a coiled wound coil with a diameter of 40 mm can.
- this would mean that in the arrangement of the rotor device in the bore of a bearing this would have a mean diameter of about 60 mm would have.
- the bearings of the support rollers for example, have a mean diameter of 10 mm. If now the support rollers and the rotor device have the same outer diameter, so can the limit speed for the rotor device be increased to six times. If the outer diameter of the support rollers, for reasons of space, only half the outer diameter of the rotor device may have, so the limit speed of the rotor device can still be increased to three times.
- the bearing arrangement For safe storage of the rotor device are generally sufficient three running on the mating contour support rollers. Nevertheless, the stability of the bearing arrangement can be increased by a larger number of support rollers. As a rule, it is also sufficient if the bearing arrangement has exactly one counter contour and the support rollers running on it with its respective contour. However, it can also be provided that the bearing arrangement has a plurality of mating contours, on each of which run at least three support rollers.
- the rotor device may in the simplest case of a ring on which the counter contour is formed, and a Umlenkeicardi, for example, an eyelet or a hook made of wire, exist.
- the thread guide device according to the invention can have a significantly lower rotating mass than a thread guide device with a rotor device arranged in a bore of a bearing or as a thread guide device with a bell-shaped, cap-shaped or funnel-shaped guide element.
- the deflection device for deflecting the thread which is arranged so that the thread leaving the deflection device is pulled tangentially to the spool and thereby causes the rotor device to rotate, the low mass of the rotor device and the low friction during the rotation of the Rotor device a waiver of an active drive of the rotor device.
- the drive of the rotor device Therefore, it can only be done via the thread pulled by the spindle. This creates a self-regulating drive of the rotor device, which compensates for changes in the spindle speed and / or the Aufwinde shedrs automatically. In this way yarn breaks and disturbances are avoided by the coil structure due to drive-related fluctuations in the yarn tension.
- the thread guide device according to the invention can replace the conventional ring / traveler system, so that its wear problems and / or speed-limiting effects are avoided.
- the circular path of the deflection device may have a larger radius than the circular path of the rotor of a ring spinning machine, which is limited at a given speed by the maximum speed of the rotor.
- coil or cops can be produced with a larger diameter.
- the thread guiding device is particularly suitable for spinning machines, which spin rovings with a fineness between 0.9 Nm and 5 Nm and a rotation between 20 T / m and 75 T / m and finished finished threads with a fineness between 25 Nm and 200 Nm and a Generate rotation between 200 T / m and 2000 T / m.
- the proposed thread guiding device could also be used in a flyer producing such a roving.
- the support rollers are arranged distributed uniformly in the circumferential direction. This is understood to mean that the angles between the straight lines running through the roller axes and the axis of the spindle are the same. Thus, for example, if three support rollers are provided, then the angle between these straight lines is 120 ° in each case. In this way, a particularly stable mounting of the rotor device, which allows smooth running of the rotor device even at higher speeds results.
- the contours of the support rollers and the mating contour on the rotor device cooperate so that the rotor device is mounted axially and radially.
- the support rollers can take over both an axial and a radial guidance of the rotor device, so that further bearing elements are dispensable.
- the contours of the support rollers may be concave and the mating contour convex. But it is also conceivable that the contours of the support rollers are convex and the mating contour are concave.
- the contours of the support rollers are each formed on a preferably made of plastic disc, which is arranged on an outer ring of a bearing for rotatably supporting the respective support roller.
- the outer diameter of the support roller may be substantially larger than the outer diameter of the bearing of the support roller.
- the rotational speed of the support roller can be lowered at a given peripheral speed, which increases the possible operating speed of the thread guide.
- Plastic discs are cost-effective to manufacture, lightweight and vibration-damping, especially compared to metal discs.
- the bearings are designed as rolling bearings, preferably as ball bearings, particularly preferably as deep groove ball bearings.
- Such bearings have a lower friction compared to plain bearings when starting. As a result, the risk of yarn breaks when starting the thread guide is reduced.
- Ball bearings are particularly suitable because they can easily absorb forces in the radial and axial directions. This is especially true for deep groove ball bearings, which act on both sides in the axial direction.
- the rolling elements may in particular be made of ceramic, since they are lighter in comparison to rolling elements made of steel, have a longer life and cause less friction.
- a mean diameter of the bearings is at most 10 mm, preferably at most 7 mm and particularly preferably at most 5 mm.
- the mean diameter of a rolling bearing corresponds to the diameter of a circle on which the rolling elements revolve around the inner ring.
- the average diameter is usually the average of the diameter of the bore of the inner ring and the outer diameter of the outer ring. The smaller the average diameter, the larger the limit speed of the rolling bearing.
- speeds of the order of 50,000 rpm to 100,000 rpm can be achieved for the support rollers. In this way, a high rotational speed of the rotor device can be achieved, which benefits the productivity of the textile machine.
- the rotor device is seen in the axial direction stored in the region of its center of gravity.
- a round run of the rotor device is ensured, and vibrations and the like are avoided during operation of the thread guide even at high speeds.
- the support rollers and their bearings are less stressed than, for example, when viewed in the axial direction end-side arrangement of the support rollers comprehensive storage of the rotor device.
- a centrally arranged thread guide element in particular a thread guide eye is arranged between the drafting device and the rotor device, which is preferably designed.
- the centrally arranged on-axis so arranged on the axis of the spindle thread guide causes the thread when running around the spindle of the rotor device always runs at the same angle, so that the distance that travels the thread from the thread guide to the rotor device regardless of the circulation of the thread order the spindle is.
- changes in the thread tension are effectively avoided when circulating the thread.
- the yarn guide element may be stationary or fixed on a carrier device which reciprocates in an axial direction relative to the spindle, for example on a yarn guide bench.
- the rotor device is assigned a braking device.
- the braking device is designed to brake the rotational movement of the rotor device.
- it may be formed mechanically, electrically and / or pneumatically.
- a brake force influencing device can be provided.
- the braking device may comprise a friction element, which is acted upon by a spring so that it rubs with a predetermined force on the rotor device so as to decelerate the rotor device.
- the brake force influencing device can hereby be designed as a device for influencing the force for rubbing on the rotor device.
- the mating contour of the rotor device is formed on a preferably formed of metal or plastic ring.
- the material of the mating contour can be optimized in particular with regard to wear resistance and low friction.
- the rotor device has a balloon suppression device, which guides the thread between the drafting device and the deflection device at least pointwise or in sections at least in the radial direction, thereby at least reducing balloon formation.
- the guide in the radial direction limits the tendency of the thread to diverge due to centrifugal forces in the radial direction away from the spindle. As a result, a balloon formation of the thread known from a conventional ring spinning machine can be avoided.
- the ring is arranged on the outside of the balloon suppression device. If necessary, so the ring can be easily replaced when wear occurs.
- the ring can be attached to the balloon suppression device, for example by screwing, gluing or pressing.
- the balloon suppression device is at least partially made of metal, preferably of stainless steel or aluminum, or of a fiber-reinforced plastic, preferably of a carbon fiber reinforced plastic.
- Metals, such as stainless steel or aluminum are rigid and relatively abrasion resistant at low weight. Fiber-reinforced plastics are even more rigid in terms of their weight. Fiber-reinforced plastics comprise a plastic matrix and reinforcing fibers incorporated therein.
- the use of such materials therefore makes it particularly easy to carry out the balloon suppression device, which leads to a reduction the moving masses contributes, so counteracts a non-round barrel and thus allows higher speeds and speeds.
- the bearings of the support rollers are less loaded, so that they can be dimensioned smaller. Also decreases with smaller masses the risk of thread breaks, since the forces for rotating the rotor device are lower.
- the balloon suppression device is designed symmetrically with respect to a radially oriented plane which runs through its center of gravity.
- a radial plane is perpendicular to the axis of the spindle.
- a symmetrical design with respect to such a plane results in an optimal weight distribution, which is not changed due to a symmetrical dynamic deformation of the balloon suppression device caused thereby.
- a particularly smooth running of the rotor device is effected, which in total allows even higher speeds and spinning speeds, the support rollers are particularly little burden.
- the balloon suppression device is designed so that it leads on its inside the thread on a substantial part of its travel between the drafting and the deflection at least in the radial direction.
- the friction of the thread on the inside of the balloon suppression means causes the thread tension in the spinning zone is lower than in a conventional ring spinning machine, so that in contrast the risk of thread breakage is reduced.
- the centrally arranged thread guide element is formed so that the thread passes below the upper edge of the balloon suppression device in contact with the inside of the balloon suppression device.
- the thread guide element is formed and arranged so that the thread passes below the upper edge in contact with the inside of the thread guide tube, it is avoided that the thread is damaged when hitting the thread guide tube.
- the balloon suppression device comprises a coaxial with the spindle arranged thread guide tube.
- a thread guide tube Under a thread guide tube is a thread transverse to a direction or in the radial direction leading arrangement understood that leads the thread over a substantial length at its substantially rotationally symmetrical and coaxial with the spindle inside.
- the yarn guide tube can be designed and arranged such that at least one axial section has such an inner diameter that it can engage over the spindle, a sleeve arranged thereon and a coil built up thereon from the thread.
- a balloon formation of the thread known from a conventional ring spinning machine can be avoided.
- a co-rotating air column which reduces the air friction of the forming coil at least in that area which is overlapped by the thread guide tube, is formed in the thread guide tube. Both effects reduce the air resistance created by the rotation, which leads to a reduction in energy consumption, especially at high speeds.
- the yarn guide tube may be open at one or in particular at both end faces, which further reduces the rotating mass.
- the friction of the thread on the inside of the thread guide tube thereby causes the thread tension in the spinning zone is lower than in a conventional ring spinning machine, so that in contrast the risk of thread breakage is reduced.
- the yarn guide tube is formed on a substantial part of its length, preferably over a majority of its length, more preferably over its entire length, a circular cylindrical shape.
- Circular cylindrical thread guide tubes are easy to manufacture and very stable with low weight. As a result, the thread guide can be manufactured at low cost and the rotating masses can be further reduced.
- the balloon suppression device comprises an eccentrically arranged thread guide channel.
- Under a thread guide channel is a thread transverse to a direction multilateral leading arrangement understood, so that the thread is guided in the radial and tangential direction.
- the advantage of an eccentric thread guide channel consists in comparison to a centrally arranged thread guide tube in a lower total mass.
- the yarn guide channel is at least partially closed tubular or tubular formed with a slot extending in the longitudinal direction. Closed tubular thread guide channels are easy to prepare, very stable and lead the thread on all sides. If a running in the longitudinal direction of the yarn guide slot is provided, the thread can be inserted during piecing transverse to its direction in the thread guide, which simplifies the handling of the thread guide. In this case, for example, the slot can be made so wide that the thread guide channel is semi-tubular is. As a result, the weight and the air resistance of the yarn guide channel can be considerably reduced.
- the thread of the deflection device runs on the inside of the balloon suppression device. This prevents ballooning downstream of the balloon suppression device.
- the balloon suppression device comprises a thread guide rod which has at least one thread guide element, in particular a thread guide eye, arranged between the drafting system and the deflection device, in particular eccentrically.
- a thread guide rod Under a yarn guide rod is a rod-like element and under a yarn guide element, which leads the thread on several sides understood.
- Such a balloon suppression device is particularly simple in construction and easy to manufacture. In addition, it is very easy to use because it takes up little space and is so easily accessible, which facilitates the insertion of the thread when starting to spin. It can be made solid or hollow at least over part of its length. It is also possible that the thread guide rod and the thread guide element are integrally formed.
- the thread guide element is preferably formed at one end of the thread guide bar, so that a radial guidance is ensured in a central region of the travel path between the drafting system and the deflection device, which effectively counteracts balloon formation. Furthermore, it is possible to wrap the thread between the yarn guide element and the deflection once or more helically around the yarn guide rod, which leads to increased friction between the yarn and the rotor device and so relieves the spinning triangle at the drafting system output to counteract yarn breaks.
- the thread guide rod can have a round or oval cross section, so that the air resistance is reduced and damage to the running thread wound around it is avoided.
- the deflection device is a hook or eyelet, which is preferably arranged in the axial direction in a middle region of the rotor device, particularly preferably in the axial direction in the region of the center of gravity of the rotor device.
- Hooks or eyes can be made easily, in particular by cutting to length and bending a wire, in particular of metal, and are characterized by a low weight.
- a mass balance arrangement for avoiding an imbalance in the rotation of the rotor device, which is preferably arranged in the axial direction in a middle region of the rotor device, particularly preferably in the axial direction in the region of the center of gravity of the rotor device.
- the mass balancing arrangement can serve in particular for balancing the mass of the deflection device and / or the eccentric thread guide channel.
- the mass balancing arrangement may comprise a second deflection device, wherein either the first or the second deflection device may be used for deflecting the thread.
- a ring rail of a ring spinning machine is provided as the carrier device, wherein the thread guiding device preferably comprises an adapter for fastening the bearing arrangement to the ring rail.
- Conventional ring spinning machines exhibit usually a reciprocating ring rail, which extends over several spinning stations and each spinning station wearing a ring / runner combination. The reciprocating motion is used to wind the thread in the form of a cop on a sleeve inserted on the spindle.
- the invention relates to a textile machine which has at least one thread guide device according to one of the preceding claims. This results in the advantages described above.
- FIG. 1 shows an embodiment of a spinning station 1 of a conventional ring spinning machine in a schematic side view.
- the ring spinning machine has a plurality of such spinning stations, which are arranged one after the other in the drawing plane.
- the spinning station 1 has a drafting system 2, of which only one pair of output rollers 3 is shown.
- the drafting system 2 serves to refine a fed roving and to deliver as thread F with the desired fineness.
- the thread F extends from the drafting system 2 in a straight line to a thread guide eyelet 4, which is fastened via a holder 5 to a thread guide bench 6, which extends over a plurality of spinning stations 1 away. Downstream of the thread guide eye 4, the thread F extends arcuately to a rotor 7, which is mounted on a ring 8, which in turn is attached to a ring rail 9, which extends over several spinning stations 1 away.
- the rotor 7 deflects the yarn F so that it runs tangentially in the direction of a rotationally driven spindle 10.
- the thread F is wound on a non-rotatably inserted onto the spindle 10 sleeve H.
- the thread tension generated in the thread F causes thereby that the rotor 7 rotates on a circular path on the ring 8.
- Each revolution of the rotor 7 causes a rotation in the thread F, which continues directly into the spinning zone at the exit of the drafting system 2.
- the generated thereby rotation of the yarn F between the yarn guide eyelet 4 and the rotor 7 creates the already mentioned arcuate run of the thread F in said area, which is also called balloon zone.
- the ring rail is reciprocable in an axial direction with respect to the spindle 10 and, during operation of the spinning station 1, executes a reciprocating movement HR with a variable stroke, so that the thread F in the form of a cop K is wound onto the sleeve H.
- the thread guide bank 6 is also in an axial direction relative to the spindle 10 back and forth and executes the operation of the spinning station 1, a reciprocating HF with a corresponding stroke to the changes generated by the movement HR of the ring rail 9 of the geometry Minimize balloon zone.
- FIG. 2 shows a spinning station 1 of a spinning machine according to the invention with a first embodiment of a yarn guide device 11 according to the invention in a schematic side view.
- FIG. 3 shows the thread guide 11 of the first embodiment in a schematic plan view, wherein the centrally arranged thread guide element is omitted for reasons of clarity.
- the spinning machine is a spinning machine based on the ring spinning machine FIG. 1 in which the thread guiding device is replaced by the thread guiding device 11 according to the invention. Otherwise, the spinning machine corresponds to the Figures 2 and 3 the ring spinning machine the FIG.
- the thread guiding device 11 comprises a rotor device 12, which is rotatably mounted coaxially with the spindle 10 on the thread guide bank 6 which carries out the reciprocating motion HF by means of a bearing arrangement 13.
- the bearing assembly 13 at least three support rollers 14, 14 '14 ", which are each mounted rotatably about a roller axis 15, 15 ', 15' running parallel to the axis A of the spindle 10 and which each have at their circumference a contour 16, 16 ', 16 "which is formed on a corresponding counter contour formed on the outside of the rotor device 12 17 run, so that the rotor device 12 is rotatably mounted coaxially with the spindle 10, wherein on the rotor device 12, a deflection device 18 is arranged for deflecting the thread F, which is arranged so that the deflection device 18 leaving thread F in the tangential direction to the coil K is pulled and thereby the rotor device 12 is set in rotation.
- a rotor device 12 is understood to mean a rotatable thread F leading and / or deflecting arrangement.
- the rotor device 12 may be designed and arranged such that at least one axial section has such an inner diameter that it can engage over the spindle 10, a sleeve H arranged thereon, and a coil K built thereon from the thread F.
- the rotor device consists in the first embodiment of a ring 19, on which the counter-contour 17 is formed, and the Umlenkeicardi 18, for example, an eyelet or a hook made of wire.
- the deflecting device 18 is attached to the ring 19, for example by gluing, screwing, latching or the like.
- the rotor device 12 is mounted rotatably by means of a bearing assembly 13 coaxial with the spindle 10, wherein the bearing assembly 13 at least three support rollers 14, 14 ', 14 ", which in each case about an axis A of the spindle 10 parallel roller axis 15, 15' , 15 "are rotatably mounted and which each have on their circumference a contour 16, 16 ', 16" which run on an externally formed on the rotor 12 corresponding counter-contour 17, so that the rotor device 12 is rotatably mounted coaxially with the spindle 10
- the bearings of the support rollers 14, 14 ', 14 " can have a significantly smaller average diameter MD, so that the support rollers 14, 14', 14 "and ultimately the rotor device 12 can be operated at a much higher speed.
- the reason for this is that the so-called limit speed of a bearing is approximately inversely proportional to its mean diameter MD.
- the mean diameter MD is the diameter of a circle extending in the middle between the outer ring 22, 22 ', 22 "and the inner ring 20, 20', 20" of a bearing.
- the rotor device 12 would have to have an inner diameter of about 50 mm in order to produce a wound as Kops K coil with a diameter of 40 mm.
- this would mean that in the arrangement of the rotor device 12 in the bore of a bearing this would have a mean diameter of about 60 mm would have.
- the limit speed for the rotor device 12 can be increased sixfold.
- the outer diameter of the support rollers 14, 14', 14 for reasons of space , only the half outer diameter of the rotor device 12 may have, so the limit speed of the rotor device 12 can still be increased to three times.
- bearings 14, 14 ', 14 "extending on the counter contour 17 are generally sufficient, however, the stability of the bearing arrangement 13 can be increased by a larger number of support rollers 14, 14', 14".
- the bearing arrangement 13 has exactly one counter contour 17 and the support rollers 14, 14 ', 14 "running on it with its respective contour 16, 16', 16".
- the bearing assembly 13 has a plurality of mating contours 17, on each of which at least three support rollers 14, 14 ', 14 "run off.
- the thread guiding device 11 can also have a significantly lower rotating mass than a thread guiding device with a rotor device 12 arranged in a bore of a bearing or as a thread guiding device with a bell-shaped, cap-shaped or funnel-shaped guide element.
- the thread guide device 11 can replace the conventional ring / traveler system, so that its wear problems and / or speed limiting effects are avoided.
- the circular path of the deflection 18 may have a larger radius than the circular path of the rotor of a ring spinning machine, which is limited at a given speed by the maximum speed of the rotor.
- the thread guiding device is particularly suitable for spinning machines, which spin rovings with a fineness between 0.9 Nm and 5 Nm and a rotation between 20 T / m and 75 T / m and finished finished threads with a fineness between 25 Nm and 200 Nm and a Generate rotation between 200 T / m and 2000 T / m.
- the proposed thread guiding device could also be used in a flyer producing such a roving.
- the support rollers 14, 14 ', 14 are distributed uniformly in the circumferential direction, which is understood to mean that the angles between the axes passing through the roller axes 15, 15', 15" and the axis A of the spindle 10 Straight lines are the same size. Thus, for example, if three support rollers are provided, then the angle between these straight lines is 120 ° in each case. In this way, a particularly stable mounting of the rotor device 12, which allows smooth running of the rotor device 12 even at higher speeds.
- the contours 16, 16 ', 16 "of the support rollers 14, 14', 14" and the mating contour 17 on the rotor device 12 advantageously cooperate so that the rotor device 12 is mounted axially and radially.
- the support rollers 14, 14 ', 14 " can take over both an axial and a radial guidance of the rotor device 12, so that additional bearing elements can be dispensed with.
- the contours 16, 16 ', 16 "of the support rollers 14, 14', 14" are each formed on a preferably made of plastic disc 23, 23 ', 23 ", which on an outer ring 22, 22', 22" of the bearing 20, 21, 22; 20 ', 21', 22 '; 20 “, 21", 22 "for rotatably supporting the respective support roller 14, 14 ', 14" is arranged.
- the outer diameter of the support roller 14, 14 ', 14 substantially greater than the outer diameter of the bearing 20, 21, 22, 20', 21 ', 22', 20", 21 “, 22” of the support roller 14th
- the rotational speed of the support roller 14, 14 ', 14 can be reduced at a given peripheral speed, which increases the possible operating speed of the thread guiding device 11.
- Discs 23, 23 ', 23 made of plastics are cost-effective to manufacture, lightweight and vibration-damping, in particular compared to metal discs.
- Such bearings 20, 21, 22; 20 ', 21', 22 '; 20 “, 21", 22 have a lower friction compared to slide bearings during start-up, which reduces the risk of yarn breaks when starting the thread guiding device 11.
- the rolling elements 21, 21 ', 21” may consist in particular of ceramic, since they are lighter, in particular compared to steel rolling elements 21, 21', 21 ", have a longer life and cause less friction.
- the mating contour 17 of the rotor device 12 is formed on a preferably formed of metal or plastic ring 19. In this way, the material of the mating contour 17 can be optimized in particular in terms of wear resistance and low friction.
- the rotor device 12 is mounted in the region of its center of gravity S when viewed in the axial direction.
- a round run of the rotor device 12 is ensured, whereby during operation of the thread guide device 11 vibrations and the like are avoided even at high speeds.
- the support rollers 14, 14 ', 14 "and their bearings 20, 21, 22, 20', 21 ', 22', 20", 21 “, 22” are loaded less than, for example, an end-side arrangement viewed in the axial direction the support rollers 14, 14 ', 14 "comprehensive storage of the rotor device 12th
- the deflecting device 18 is a hook or eyelet, which is preferably arranged in the axial direction in a central region of the rotor device 12, particularly preferably in the axial direction in the region of the center of gravity S of the rotor device 12.
- Hook 18 or eyelets can be easily, in particular by cutting and bending a wire, in particular made of metal, and are characterized by a low weight.
- a mass balance arrangement 24 is provided to prevent an imbalance in the rotation of the rotor device 12, which is preferably in the axial direction seen in a central region of the rotor device 12, particularly preferably in the axial direction in the region of the center of gravity S of the rotor device 12 is arranged.
- the mass balancing arrangement 24 can serve in particular to balance the mass of the deflection device 18.
- the mass balance assembly 24 may be a second diverter 24, where either the first or second diverting means 18, 24 may be used to divert the thread F.
- a centrally arranged thread guide element 4, in particular a yarn guide eyelet 4 is arranged between the drafting system 2 and the rotor device 12.
- the centrally arranged so arranged on the axis A of the spindle 10 thread guide element 4 causes the thread F when running around the spindle 10 of the rotor device 12 always runs at the same angle, so that the distance covered by the thread from the thread guide element 4 to the rotor device 12 is independent of the circulation of the thread F to the spindle 10.
- changes in the thread tension are effectively avoided during the rotation of the thread F.
- the thread guide element 4 can be stationary or fixed on a carrier device 6 which reciprocates in an axial direction relative to the spindle, for example on a thread guide bench 6.
- a ring rail 9 of a ring spinning machine is provided as the carrier device 9, wherein the thread guiding device 11 preferably comprises an adapter 25 for fastening the bearing arrangement 13 to the ring rail 9.
- Conventional ring spinning machines usually have a reciprocating ring rail 9, which extends over several spinning stations and each spinning station 1 carries a ring / rotor combination. The reciprocating motion serves to wind the thread in the form of a cop on a sleeve H inserted onto the spindle.
- an adapter 25 that is to say a fastening means 25, for attaching the bearing arrangement 13 to the ring rail 9, a conventional ring spinning machine can be retrofitted with a thread guiding device 11 according to the invention in a particularly simple manner.
- the rotor device 12 is associated with a braking device 32.
- the braking device 32 is designed to brake the rotational movement of the rotor device 12.
- it may be formed mechanically, electrically and / or pneumatically.
- a brake force influencing device can be provided.
- the braking device 32 may comprise a friction element, which is acted upon by a spring so that it rubs against the rotor device 12 with a predetermined force so as to decelerate the rotor device 12.
- the brake force influencing device can hereby be designed as a device for influencing the force for rubbing on the rotor device 12.
- FIG. 4 shows a spinning station 1 of a spinning machine according to the invention with a second embodiment of a yarn guide device 11 according to the invention in a schematic side view.
- FIG. 5 shows the thread guide 11 of the second embodiment in a schematic plan view, wherein the centrally arranged thread guide element is omitted for reasons of clarity.
- the spinning machine is a spinning machine based on the ring spinning machine Figures 2 and 3 in which the thread guide 11 is modified. In the following, only the differences of the second embodiment are explained to the first embodiment. The above general explanations of the invention apply mutatis mutandis.
- the rotor device 12 comprises a balloon suppression device 26 which guides the yarn F on its inner side 27 on a substantial part of its travel between the drafting system 2 and the deflector 18 at least in the radial direction to thereby at least reduce ballooning ,
- the guide in the radial direction limits the tendency of the thread F to diverge due to centrifugal forces in the radial direction of the spindle 10 away. As a result, a balloon formation of the thread F known from a conventional ring spinning machine can be avoided.
- the friction of the thread on the inside 27 of the balloon suppression device 26 thereby causes the thread tension in the spinning zone is lower than in a conventional ring spinning machine, so that on the other hand, the risk of thread breakage is reduced.
- the balloon suppression device 26 can be prevented by the balloon suppression device 26 that, in the event of a yarn breakage, the free end of the thread passes into the region of an adjacent spinning station and leads to damage there. As a result, the usual today in ring spinning protective walls between the spinning stations are unnecessary.
- the ring 19 is arranged on the outside of the balloon suppression device 26. If necessary, so the ring at Occurrence of wear can be easily replaced.
- the ring 19 may be secured to the balloon suppression device by, for example, screwing, gluing or crimping.
- the balloon suppression device 26 is at least partially made of metal, preferably made of stainless steel or aluminum, or of a fiber-reinforced plastic, preferably of a carbon fiber reinforced plastic.
- Metals, such as stainless steel or aluminum are rigid and relatively abrasion resistant at low weight. Fiber-reinforced plastics are even more rigid in terms of their weight. Fiber-reinforced plastics comprise a plastic matrix and reinforcing fibers incorporated therein. The use of such materials therefore makes it particularly easy to carry out the balloon suppression device 26, which contributes to a reduction of the masses moved in order to counteract out-of-round running and thus enable higher speeds and operating speeds.
- the bearings of the support rollers are less loaded, so that they can be dimensioned smaller. Also decreases with smaller masses the risk of thread breaks, since the forces for rotating the rotor device 12 are smaller.
- the balloon suppression device 26 with respect to a radially oriented plane RE, which runs through its center of gravity S, formed symmetrically.
- a radial plane RE runs perpendicular to the axis A of the spindle 10.
- the balloon suppression device 26 comprises a coaxial with the spindle 10 arranged thread guide tube 26th
- a thread guide tube 26 is understood to mean a thread F transverse to a direction of travel or in a radial direction, which guides the thread F over a substantial length at its substantially rotationally symmetrical inner side 27 extending coaxially with the spindle 10.
- the thread guide tube 10 can be designed and arranged such that at least one axial section has an inner diameter such that it can engage over the spindle 10, a sleeve H arranged thereon, and a coil K built thereon from the thread F.
- a co-rotating air column which reduces the air friction of the forming coil K at least in that region which is overlapped by the thread guide tube 26, is formed in the thread guide tube 26. Both effects reduce the air resistance created by the rotation, which leads to a reduction in energy consumption, especially at high speeds.
- the thread guide tube 26 may be open at one or in particular at both end sides, which further reduces the rotating mass.
- the friction of the thread F on the inside of the thread guide tube 26 thereby causes the thread tension in the spinning zone is lower than in a conventional ring spinning machine, so that on the other hand, the risk of thread breakage is reduced.
- the yarn guide tube 26 is formed on a substantial part of its length, preferably over a majority of its length, more preferably over its entire length, a circular cylindrical shape.
- Circular cylindrical thread guide tubes 26 are easy to manufacture and very stable with low weight. As a result, the thread guide 11 can be manufactured at low cost and the rotating masses can be further reduced.
- the thread F of the deflection device 18 runs on the inside 27 of the balloon suppression device 26. This prevents ballooning downstream of the balloon suppression device 26.
- the mating contour 17 is formed on the thread guide tube 12 on a preferably formed of metal or plastic ring 19, which is arranged on the outside of the thread guide tube 12.
- the material of the mating contour 17 is independent of the material of the thread guide tube 12 and can be optimized in particular in terms of wear resistance and low friction. If necessary, the ring 19 can be easily replaced when wear occurs.
- the ring 19 may for example be connected by screwing, gluing or pressing with the thread guide tube 12.
- the thread guide tube 12 is at least partially made of metal, preferably made of stainless steel or aluminum, or of a fiber-reinforced plastic, preferably of a carbon fiber reinforced plastic.
- Metals, such as stainless steel or aluminum are rigid and relatively abrasion resistant at low weight. Fiber-reinforced plastics are even more rigid in terms of their weight. The use of such materials therefore makes it possible to carry out the thread guide tube 12 according to the invention particularly easily, which leads to a reduction the moving masses contributes, so counteracts a non-round barrel and thus allows higher speeds and speeds.
- the thread guide tube 12 is on a substantial part of its length, in particular over a major part of its length, or as in the FIGS. 4 and 5 shown formed on its entire length, circular cylindrical.
- Circular cylindrical thread guide tubes 12 are easy to manufacture and very stable with low weight. As a result, the thread guide 11 can be manufactured at low cost and the rotating masses can be further reduced.
- the yarn guide tube 12 is seen in the axial direction in the region of its center of gravity S stored.
- a round run of the thread guide tube 12 is ensured, wherein during operation of the thread guide device 11 vibrations and the like are avoided even at high speeds.
- the support rollers 14, 14 ', 14 "and their bearings 20, 21, 22, 20', 21 ', 22', 20", 21 “, 22” are loaded less than, for example, an end-side arrangement viewed in the axial direction the support rollers 14, 14 ', 14 "comprehensive storage of the thread guide tube 12th
- the yarn guide tube 12 is formed symmetrically with respect to a radially oriented plane RE, which runs through its center of gravity S.
- a radial plane RE runs perpendicular to the axis A of the spindle 10.
- a mass balancing arrangement 24 is provided for preventing an imbalance in the rotation of the thread guide tube 12, which is preferably arranged in the axial direction in a central region of the thread guide tube 12, particularly preferably in the axial direction in the region of the center of gravity S of the thread guide tube 12.
- the mass balancing arrangement 24 can serve in particular to balance the mass of the deflection device 18.
- the mass balance assembly 24 may be a second diverter 24, where either the first or second diverting means 18, 24 may be used to divert the thread F.
- the yarn guide 4 is formed and arranged so that the thread F passes below the upper edge in contact with the inner side 19 of the thread guide tube 12, it is avoided that the thread F is damaged when hitting the thread guide tube 12.
- FIG. 6 shows a spinning station 1 of a spinning machine according to the invention with a third embodiment of a yarn guide device 11 according to the invention in a schematic side view.
- FIG. 7 shows the thread guide 11 of the third embodiment in a schematic plan view, wherein the centrally arranged thread guide element is omitted for reasons of clarity.
- the spinning machine is a spinning machine based on the ring spinning machine FIGS. 4 and 5 in which the thread guide 11 is modified.
- FIGS. 4 and 5 shows the thread guide 11 of the third embodiment in a schematic plan view, wherein the centrally arranged thread guide element is omitted for reasons of clarity.
- the spinning machine is a spinning machine based on the ring spinning machine FIGS. 4 and 5 in which the thread guide 11 is modified.
- the rotor device 12 has a balloon suppression device 28, an eccentrically arranged thread guide channel 28.
- a thread guide channel 28 Under a thread guide channel 28 is a thread F transverse to a direction on its inside 29 multilateral leading arrangement understood, so that the thread F is guided in the radial and tangential direction.
- the advantage of an eccentric yarn guide channel 28 is compared to a centrally arranged yarn guide tube 26 in a lower total mass.
- the thread guide channel 28 is at least partially closed tubular or tubular formed with a longitudinally extending slot. Closed tubular thread guide channels 28 are easy to prepare, very stable and lead the thread F on all sides. If a running in the longitudinal direction of the yarn guide channel 28 slot is provided, the thread F can be inserted when piecing transversely to its direction in the yarn guide channel 28, which simplifies the handling of the yarn guide 11. It can, as in the FIGS. 6 and 7 shown, the slot be, for example, made so wide that the yarn guide channel 28 is half-tubular. As a result, the weight and the air resistance of the yarn guide channel 28 can be considerably reduced.
- FIG. 8 shows a spinning station 1 of a spinning machine according to the invention with a fourth embodiment of a yarn guide device 11 according to the invention in a schematic side view.
- FIG. 9 shows the thread guide 11 of the fourth embodiment in a schematic plan view, wherein the centrally arranged thread guide element is omitted for reasons of clarity.
- the spinning machine is a spinning machine based on the ring spinning machine Figures 2 and 3 in which the thread guide 11 is modified.
- the fourth embodiment are explained to the first embodiment.
- the above general explanations of the invention apply mutatis mutandis.
- the balloon suppression device has a thread guide rod 30 which has at least one thread guide element 31, in particular a thread guide eyelet 31, arranged between the drafting device 2 and the deflecting device 18, in particular eccentrically.
- a yarn guide rod 30 Under a yarn guide rod 30 is a rod-like element and under a yarn guide element 31, an element which leads the yarn F on several sides, understood.
- Such a balloon suppression device 30 is particularly simple in construction and easy to manufacture. In addition, it is very easy to use because it takes up little space and is so easily accessible, which facilitates the insertion of the thread F at the beginning of spinning. It can be made solid or hollow at least over part of its length. It is also possible that the thread guide rod 30 and the thread guide element 31 are formed integrally or in several pieces.
- the thread guide element 31 is preferably formed at one end of the thread guide rod 30, so that a radial guidance is ensured in a central region of the running path between the drafting system 2 and the deflecting device 18, which effectively counteracts balloon formation. Furthermore, it is possible, the thread F between the yarn guide element 31 and the deflection 18 one or more helically wrap around the yarn guide rod 30, which leads to increased friction between the yarn F and the rotor device 12 and so relieves the spinning triangle at the drafting equipment, so as to counteract thread breaks.
- the thread guide rod 30 may in particular have a round or oval cross-section, so that the air resistance is reduced and damage to the current thread F wound around it is avoided.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310103050 DE102013103050A1 (de) | 2013-03-26 | 2013-03-26 | Fadenführeinrichtung für eine Textilmaschine, insbesondere für eine Ringspinnmaschine |
Publications (1)
Publication Number | Publication Date |
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EP2784194A1 true EP2784194A1 (de) | 2014-10-01 |
Family
ID=50230969
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14157903.7A Withdrawn EP2784194A1 (de) | 2013-03-26 | 2014-03-05 | Fadenführeinrichtung für eine Textilmaschine, insbesondere für eine Ringspinnmaschine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2784194A1 (enrdf_load_stackoverflow) |
CN (1) | CN104073937A (enrdf_load_stackoverflow) |
DE (1) | DE102013103050A1 (enrdf_load_stackoverflow) |
IN (1) | IN2014DE00816A (enrdf_load_stackoverflow) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH714126A1 (de) * | 2017-09-08 | 2019-03-15 | Rieter Ag Maschf | Balloneinengungsring einer Ringspinnmaschine. |
US20220010465A1 (en) * | 2018-10-15 | 2022-01-13 | Twistperfect, S.L. | Method for transforming a yarn spinning and/or twisting machine and modified yarn spinning and/or twisting machine resulting from said method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104404656A (zh) * | 2014-11-03 | 2015-03-11 | 镇江奥立特机械制造有限公司 | 一种纳米碳纤维恒张力拉伸设备的平衡装置 |
DE102020104883A1 (de) * | 2020-02-25 | 2021-08-26 | Saurer Spinning Solutions Gmbh & Co. Kg | Schutzring und Antriebseinrichtung mit einem Schutzring |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE112565C (enrdf_load_stackoverflow) * | ||||
AT397518B (de) * | 1991-05-21 | 1994-04-25 | Fehrer Ernst | Ringspinnvorrichtung |
DE102004029207A1 (de) * | 2003-07-22 | 2005-03-10 | Rieter Ag Maschf | Textilmaschine mit rotierenden Ringen und Hülsen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT128253B (de) * | 1927-01-22 | 1932-05-25 | Albert Nau-Touron | Ringspinnmaschine mit losem Läufer und Bremseinrichtung zur Regelung der Umdrehungsgeschwindigkeit des Ringes. |
CH209303A (de) * | 1938-11-21 | 1940-04-15 | Hamel Gmbh Zwirnmaschinen | Verfahren und Vorrichtung zum Spinnen und Zwirnen. |
DE1195207B (de) * | 1961-03-28 | 1965-06-16 | E Schenkel Dr Ing | Luftgelagerter Spinnring |
DE2332029A1 (de) * | 1973-06-23 | 1975-01-16 | Heidenhain Gmbh Dr Johannes | Spinn- oder zwirnring |
DE3140422A1 (de) * | 1981-10-12 | 1983-04-21 | Zinser Textilmaschinen Gmbh, 7333 Ebersbach | Textilmaschine, insbesondere ringspinn- oder zwirnmaschine |
DE3312355A1 (de) * | 1983-04-06 | 1984-10-11 | Claus-Michael Dipl.-Ing. 5600 Wuppertal Bünger | Ringspinner |
JPH0686688B2 (ja) * | 1988-09-05 | 1994-11-02 | 博史 山口 | 紡績用回転リングの軸承装置 |
-
2013
- 2013-03-26 DE DE201310103050 patent/DE102013103050A1/de not_active Withdrawn
-
2014
- 2014-03-05 EP EP14157903.7A patent/EP2784194A1/de not_active Withdrawn
- 2014-03-20 IN IN816DE2014 patent/IN2014DE00816A/en unknown
- 2014-03-26 CN CN201410115467.0A patent/CN104073937A/zh active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE112565C (enrdf_load_stackoverflow) * | ||||
AT397518B (de) * | 1991-05-21 | 1994-04-25 | Fehrer Ernst | Ringspinnvorrichtung |
DE102004029207A1 (de) * | 2003-07-22 | 2005-03-10 | Rieter Ag Maschf | Textilmaschine mit rotierenden Ringen und Hülsen |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH714126A1 (de) * | 2017-09-08 | 2019-03-15 | Rieter Ag Maschf | Balloneinengungsring einer Ringspinnmaschine. |
US20220010465A1 (en) * | 2018-10-15 | 2022-01-13 | Twistperfect, S.L. | Method for transforming a yarn spinning and/or twisting machine and modified yarn spinning and/or twisting machine resulting from said method |
Also Published As
Publication number | Publication date |
---|---|
CN104073937A (zh) | 2014-10-01 |
DE102013103050A1 (de) | 2014-10-02 |
IN2014DE00816A (enrdf_load_stackoverflow) | 2015-06-19 |
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