EP2659731B1 - Kühl- und haltekörper für heizelemente, heizgerät und verfahren zur herstellung eines kühl- und haltekörpers - Google Patents

Kühl- und haltekörper für heizelemente, heizgerät und verfahren zur herstellung eines kühl- und haltekörpers Download PDF

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Publication number
EP2659731B1
EP2659731B1 EP12778710.9A EP12778710A EP2659731B1 EP 2659731 B1 EP2659731 B1 EP 2659731B1 EP 12778710 A EP12778710 A EP 12778710A EP 2659731 B1 EP2659731 B1 EP 2659731B1
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EP
European Patent Office
Prior art keywords
holding body
heating elements
heat sink
outer part
polygonal profile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12778710.9A
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German (de)
English (en)
French (fr)
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EP2659731A1 (de
Inventor
Elmar Mangold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stego Holding GmbH
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Stego Holding GmbH
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Filing date
Publication date
Application filed by Stego Holding GmbH filed Critical Stego Holding GmbH
Priority to PL12778710T priority Critical patent/PL2659731T3/pl
Publication of EP2659731A1 publication Critical patent/EP2659731A1/de
Application granted granted Critical
Publication of EP2659731B1 publication Critical patent/EP2659731B1/de
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/10Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
    • F24H1/101Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0411Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between for domestic or space-heating systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • F24H3/0435Structures comprising heat spreading elements in the form of fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • H05B3/50Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00Electrical heat generating means
    • F24H2250/04Positive or negative temperature coefficients, e.g. PTC, NTC
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material
    • H05B2203/023Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • Y10T29/49865Assembling or joining with prestressing of part by temperature differential [e.g., shrink fit]

Definitions

  • the invention relates to a cooling and holding body for heating elements, in particular PTC heating elements, a heater with such a cooling and holding body and a method for producing such a cooling and holding body.
  • a cooling and holding body for heating elements with the features of the preamble of claim 1 is made DE 10 2006 018 151 A1 and DE 38 16 819 A1 known.
  • Such cardiac devices are usually equipped with electrical heating elements.
  • the holder of these heating elements should on the one hand allow a good heat transfer and on the other hand a constant secure fixation.
  • the frequent and depending on the operating conditions temperature changes can lead to fatigue due to aging and thus to a reduction in the holding force with which the heating elements are fixed. As a result, the heat transfer is deteriorated. If the hold function is completely eliminated, it can even lead to a total failure of the device.
  • FIG DE 196 04 218 A1 An example of a known heater with a PTC element is shown in FIG DE 196 04 218 A1 described, in which the PTC element is mounted in a centrally arranged rectangular recess.
  • a Double wedge arrangement provided in the recess, which can be moved by means of a screw to change the width of the double wedge assembly.
  • the PTC element can be jammed in the recess.
  • the double wedge assembly is expensive and does not solve the problem of reducing the clamping force due to material fatigue. To avoid this, the double wedge assembly would have to be adjusted by operating the screw.
  • the heating element is arranged in the centrally arranged recess of a heat exchanger, wherein the contact inner surfaces of the recess lie flat against the heating element.
  • the holding force is achieved in that after installation of the heating element sidewalls of the heat exchanger are bent inwardly, whereby the distance between the contact surfaces of the recess is reduced.
  • the arranged between the contact surfaces heating element is thereby clamped flat.
  • This attachment is a stable holder that provides a constant high holding force and thus a constant good heat transfer from the heating element to the heat exchanger without readjustment.
  • the buckling of the side walls leads to a plastic deformation of the wall material, which is not optimal due to the frequent temperature changes for the holding conditions.
  • the invention is therefore based on the object to improve a cooling and holding body of the type mentioned in such a way that a secure mounting of the heating element or the heating elements in the cooling and holding body is achieved despite frequent temperature changes.
  • the invention is further based on the object to provide a heater with such a cooling and holding body and a method for producing such a cooling and holding body.
  • this object is achieved by the holding and cooling body according to claim 1, the heater according to claim 11 and the method according to claim 12.
  • the invention is based on the idea of a cooling and holding body for heating elements, in particular electrical heating elements, in particular PTC heating elements indicate that has a Schusterettia in which the heating elements are clamped.
  • the Studieria has a plurality of circumferentially distributed receiving areas, in each of which at least one heating element is arranged.
  • the receiving areas are formed between an outer part and an inner part arranged in the outer part.
  • At least the outer part has a polygonal profile with several corners, which are connected by sides.
  • the receiving areas are arranged in the corners of the polygonal profile.
  • the sides of the polygonal profile are elastically deformed to produce a clamping force, wherein the clamping force acts on the respective heating elements.
  • the sides of the polygonal profile are elastically deformed. This means that the deformation takes place in the area of the Hook's straight line and is proportional to the stress that is generated in the polygon profile.
  • the deformation below the elastic limit optimizes the clamping force with which the heating elements are clamped in the receiving areas of the heating element receptacle. Settlements resulting from material aging are avoided in contrast to plastic deformation.
  • the clamping force with which the heating elements are fixed remains constant or at least substantially constant despite the temperature changes. Due to the constant clamping force, a substantially constant heat transfer from the heating elements to the material of the holding and cooling body is achieved.
  • the elastic deformation also causes the force with which the heating elements are pressed acts as a spring force. A readjustment of the pressure or clamping force is not required.
  • the formation of at least the outer part as a polygonal profile has the advantage that the heating power is increased and a clamping of the heating elements without additional clamping elements is possible.
  • the omission of the clamping elements enables a compact design of the holding and cooling body.
  • not a single centrally arranged receiving area is provided, but a plurality of receiving areas distributed in the circumferential direction of the outer part.
  • the heat output in the holding and cooling body is better distributed and allows efficient heat dissipation.
  • the formation of the outer part has a polygonal profile the further advantage that this can be easily produced, for example by extrusion.
  • the corners of the polygonal profile forming clamping surfaces which are adapted to the shape of the heating elements, in particular flattened, whereby a particularly good heat transfer is achieved.
  • the flattened rake surfaces are particularly well suited for use with flat heating elements in the form of PTC resistors directly connected to the outer and inner parts, further improving heat transfer.
  • Other clamping fixtures, in particular profiled fixtures are possible.
  • the wall thickness of the outer part may be greater in the region of the corners of the polygonal profile than in the region of the sides of the polygonal profile. As a result, a uniform heat dissipation in the region of the corners or clamping surfaces is achieved.
  • the sides of the polygonal profile are concave, convex or straight. This results in various ways of mounting the heating elements, in particular different ways of initiating the assembly force.
  • the thickness of the sides of the polygon profile can change in the circumferential direction, in particular decrease towards the corners.
  • the introduction of force during assembly is improved, which takes place in the central region of the pages, in particular at the apex of each page.
  • the force is introduced linearly in the longitudinal axial direction.
  • the inner part may have a number of corners of the polygon profile corresponding number of holding surfaces for the heating elements. In combination with the clamping surfaces results in a two-dimensional surface support for the heating elements, which ensures a secure mechanical support and a good thermal connection between the heating element and the body.
  • the inner part preferably has a polygonal profile with a plurality of corners, which are connected by sides, wherein the holding surfaces correspond to the corners of the polygonal profile.
  • the holding surfaces are supported in a preferred embodiment radially inwardly only by the sides of the polygonal profile. Due to the elasticity of the sides of the shape of the inner part and thus the location of the retaining surfaces is changeable.
  • the inner part is flexible.
  • the retaining surfaces are radially inwardly movable to increase the mounting gap between the inner part and the outer part.
  • the assembly or spreading force acts from the inside to the outside. The sides are pushed outward and pull the retaining surfaces radially inward. With concave inwardly curved sides, the mounting or spreading force acts from outside to inside. The sides are pressed inwards and pull the retaining surfaces radially inwards.
  • the retaining surfaces are supported by webs, wherein the webs each extend inward in the radial direction.
  • the webs each extend inward in the radial direction.
  • the heating elements PTC resistors which are arranged in the receiving areas and connected directly to the outer part and the inner part, in particular thermally and electrically connected.
  • the direct connection of the PTC resistors with the outer and inner part improves the heat transfer between the heating elements and the holding and cooling body.
  • a version with insulating foil and separate electrodes is conceivable.
  • At least three heating elements are distributed on the circumference of the outer part, in particular distributed symmetrically. This number of heating elements leads to a static certain system, which is also self-centering. A larger number of heating elements is possible.
  • a plurality of layers of heating elements arranged in the radial direction may be provided, wherein at least one intermediate part is arranged between the outer part and the inner part.
  • the receiving areas are formed on the one hand between the inner part and the intermediate part and on the other hand between the intermediate part and the outer part.
  • the receiving areas formed between the inner and intermediate parts form a first inner layer of heating elements.
  • the receiving areas formed between the intermediate part and the outer part receive a second, radially further outward layer of heating elements.
  • a heater is further disclosed and claimed, which has a cooling and holding body according to the invention.
  • An axial end of the cooling and holding body is connected to a fan such that the cooling and holding body can be traversed in the longitudinal direction with air, which cools the heating elements and transports the heat to the desired location, for example in a cabinet.
  • the arrangement of the inner and outer parts in combination with the fan ensures that the inner part is hotter compared to the outer part during operation and that the thermal expansion of the inner part additionally increases the clamping force during operation.
  • the cooling and holding body can be arranged in an insulated housing. This embodiment is particularly suitable for the case that the PTC resistors are connected directly to the outer part and / or the inner part.
  • a method for producing a cooling and holding body according to the invention in which the diameter of the outer part is increased for joining.
  • To enlarge the diameter of the outer part is acted upon on the sides of the polygonal profile each with a radially inwardly or outwardly acting mounting force. Due to the installation force the polygon sides are elastich deformed.
  • the individual components, ie the Inner part, the heating elements and the enlarged cross-section outer part are then assembled such that the heating elements are located in the respective receiving areas. Thereafter, the outer part is relieved, so that this shrinks on the heating elements and holds all the heating elements with the same contact pressure.
  • the assembly of the outer part can be achieved either exclusively thermally by shrinking or exclusively mechanically by elastic deformation of the clamping element or by a combination of thermal and mechanical diameter enlargement.
  • Fig. 1 is a perspective view of a cooling and holding body for an electric heating element 10 according to an embodiment of the invention shown in a heating device, such as in the Fig. 5 or 10 shown, can be installed.
  • a cooling and holding body with the heating elements per se ie as an assembly, as well as the entire heater with such a cooling and holding body is disclosed and claimed.
  • the heating elements are known per se PTC heating elements, ie PTC thermistors with a positive temperature coefficient.
  • the heating elements 10 generally have a flat cuboid shape. Other heating elements are possible.
  • the cooling and holding body has an approximately cylindrical shape and extends in the axial direction, wherein the length of the cooling and holding body substantially corresponds to the length of the PTC resistors 10a and 10a of the heating elements in general. At the end faces of the cooling and holding body is slightly above the heating elements 10 before.
  • the cooling and holding body according to Fig. 1 has a ring-like outer part 13 which surrounds an inner part 14 like a shell.
  • the outer part 13 forms a shell element.
  • the inner part 14 and the outer part 13 are arranged concentrically.
  • the inner part 13 and the outer part 14 are two separate components, wherein the inner part 13 forms the core.
  • the inner part 13 is not directly to the outer part 14, that is not materially bonded, but only connected by the heating elements 10 arranged therebetween.
  • the core or the inner part 13 is arranged freely in the outer part 14.
  • the Schuelementam 11 is formed between the inner part 14 and the outer part 13, whose shape and / or width changes in the circumferential direction.
  • a gap in particular an annular gap is formed between the inner part 13 and the outer part 14, whose shape and / or width changes in the circumferential direction.
  • a plurality of receiving areas 15 are distributed over the circumference provided, which together form a Schuijnieria 11.
  • the region of the Bankeam 11 and the respective receiving areas 15 of the gap is perpendicular to the radius of the cooling and holding body.
  • the receiving areas 15 are therefore offset geometrically from the clamping portions 16. But this is not absolutely necessary.
  • the heating elements 10 are arranged.
  • the heating elements 10 are thus located between the inner part 13 and the outer part 14 and are fixed there in a press fit.
  • the receiving areas 15 are arranged eccentrically on the circumference of the cooling and holding body and spaced in the circumferential direction.
  • the angle between two adjacent receiving areas 15 is 120 °.
  • the heating elements 10 are in the ideal air flow.
  • the formed on the inner circumference of the receiving part 13 clamping surfaces 16 and formed on the outer periphery of the inner part 14 retaining surfaces 17 form outer and inner contact surfaces 12 of the respective receiving areas 15. Die Thompsonetti 10 abut Contact surfaces 12 on.
  • the clamping and holding surfaces 16, 17 limit the gap or the respective receiving areas 15 in the radial direction. In the circumferential direction, the receiving areas 15 are open.
  • Fig. 1 are the clamping and holding surfaces 16, 17 flattened or straight. This shape of the clamping and holding surfaces 16, 17 is particularly well suited for direct connection to a flat PTC resistor 10a, as in Fig. 1 shown. Other shapes are possible.
  • the circumferentially immediately adjacent clamping surfaces 16 are connected by a convexly curved clamping portion 18.
  • the clamping portion 18 may also be concavely curved or straight. In the assembled state, the clamping portion 18 is elastically deformed and acts on the respective clamping surfaces 16 associated heating elements 10 with a contact force acting like a spring in the direction of the respective associated holding surface 17.
  • the outer part 13 has a polygonal profile, wherein the clamping surfaces 16 are arranged in the region of the corners 19 a of the polygonal profile.
  • the clamping portions 18 form the sides 19b of the polygonal profile.
  • three sides are provided, resulting in a statically determined structure.
  • the three-sided polygonal profile has the further advantage that the arrangement is self-centering, whereby the assembly is simplified. A different number of polygon corners is possible.
  • the polygonal profile of the outer part 13 has the further advantage that the sides 19b of the polygonal profile or the clamping portions 18 can be acted upon for mounting with a radially inwardly acting mounting force, as in Fig. 2 represented by the radially inwardly directed arrows M.
  • the mounting force can be applied for example by appropriately arranged mounting punch (not shown).
  • the clamping portions 18 are slightly widened or elongated, so that the clamping surfaces 16 move radially outward, as shown by the smaller radially outwardly directed arrows L in Fig. 2 clarified. A slight change in position of the clamping surfaces 16 is sufficient to allow the assembly of the cooling and holding body.
  • the heating elements 10 are therefore fixed in a press fit between the inner part 14 and the outer part 13, specifically between the respective holding surface 17 of the inner part 14 and the associated clamping surface 16 of the outer part 13.
  • the excess between the respective heating element 10 and the outer part 13 is set so that the polygon sides or clamping sections 18 deform elastically.
  • the deformation takes place in the area of Hooke's straight line, ie below the elastic limit. This applies to all receiving areas 15.
  • the expert will make the adjustment of a suitable oversize depending on the respective material properties.
  • the mounting of the cooling and holding body can be thermally assisted in so far as the outer part 13 is heated. After mounting the heating elements 10 by thermal expansion, the outer part 13 is cooled and shrinks on this.
  • the mechanical and thermal expansion of the outer part 13 can be combined.
  • the mechanical expansion can be varied depending on the shape of the clamping portions 18. For example. can be expanded with convex clamping portions 18 (not shown), the outer part 13 with radially outwardly acting mounting forces.
  • the wall thickness of the outer part 13 in the region of the clamping surfaces 17 is increased. Specifically, the wall thickness in the region of the clamping surfaces 17 is greater than the wall thickness in the region of the clamping sections 18.
  • the heat dissipation can be increased by additional cooling ribs on the outer circumference of the outer part 13 (not shown).
  • the inner part 14, specifically the holding surfaces 17 on which the heating elements 10 are arranged, has the function of an abutment.
  • the inner part 14 is therefore designed so that it can absorb the introduced from the outer part 13 holding forces.
  • the outer part 13 is therefore more elastically deformable than the inner part 14.
  • the rigid shape of the inner part 14 is achieved by a plurality of webs 20 extending in the radial direction. At the radially outer end of the webs 20 each have a holding surface 17 is arranged. In the area of the holding surface 17, the webs 20 are T-shaped, wherein the top of the T-profile the Holding surface 17 forms.
  • the webs 20 each have a foot 21, according to the embodiment Fig. 2 is connected to an inner cylinder 22.
  • the inner cylinder 22 is arranged concentrically with respect to the cooling and holding body. It is a hollow inner cylinder 22.
  • the inner cylinder may have a different cross-section than in Fig. 2 shown.
  • the inner part 14 has a polygonal profile which essentially corresponds in its shape to the polygonal profile of the outer part 13, such as, for example, in FIG Fig. 1 shown.
  • the sides 19b 'of the polygonal profile of the inner part 14 connect the retaining surfaces 17 provided in the region of the corners 19a' of the polygonal profile. As a result, the stability of the inner part 14 is improved.
  • the polygon sides 19b or clamping portions 18 are curved between the corners 19a, convex convex convex toward the outside or curved concavely inwards.
  • the polygon sides 19b or clamping sections 18 may be straight.
  • the polygon corners 19a are to be understood as the regions in which adjacent polygon sides 19b are connected.
  • the polygon corners 19a extend transversely to the longitudinal axis of the cooling and holding body and form abutment or contact surfaces 12 for the heating elements 10.
  • the polygon corners 19a are flattened, in particular flattened on the inside.
  • the number of heating elements 10 may vary. It is possible to use more than three heating elements 10, for example in conjunction with a 4, 5 or polygonal polygonal profile of the outer part 13.
  • the receiving areas 10 of a polygonal polygonal profile are arranged distributed uniformly on the circumference. In the embodiment according to Fig. 1 with three heating elements 10, the receiving areas 15 and the heating elements 10 are distributed over an angle of 120 ° on the circumference.
  • the material for example, aluminum or aluminum alloys can be used for both the outer part 13 and the inner part 14. Other materials are possible.
  • the choice of material takes into account that after assembly elastic deformation of the clamping portions 18 occurs such that they exert a spring force in the direction of the support surfaces 17 on the clamping surfaces 16 on the heating element 10.
  • the material alloys of inner part 14 and outer part 13 may be different, so that different thermal expansions take place at the same temperature.
  • the thermal expansion coefficient of the inner part 14 should be greater than the thermal expansion coefficient of the outer part 13.
  • FIG. 1 is a further development of the embodiment according to Fig. 1, 2 shown, in which a plurality of heating element layers are provided.
  • the embodiment according to the Fig. 3, 4 provided two Schuelementlagen.
  • the embodiments agree according to the Fig. 1, 2 respectively.
  • Fig. 3, 4 match.
  • the embodiment according to Fig. 3 differs from the embodiment according to Fig. 1 by the intermediate part 23, which is arranged between the inner part 14 and the outer part 13.
  • the shape of the intermediate part 23 essentially corresponds to the shape of the outer part 13.
  • the intermediate part 23 has a polygonal profile, wherein in the region of the corners of the polygonal profile the wall is flattened both on the outer and on the inner diameter. Moreover, the wall thickness in the area of the polygon corners is greater than in the area of the polygon sides.
  • the transition from polygon side or chord and polygon corner has a radius such that the notch effect in the transition region is minimized or reduced. This also applies to the embodiment according to Fig. 1 ,
  • the receiving area 15 for the heating elements 10 is on the one hand between the inner part 14 and the intermediate part 23. These receiving areas 15 form the radially inwardly arranged receiving areas of the Schuelementam 11.
  • the formed between the intermediate part 23 and the outer part 13 receiving areas 15 form the radial outer receiving areas.
  • the inner and outer receiving area are each in the radial direction one above the other.
  • the clamping portions 18 are provided, wherein in the assembled state, the clamping portions 18 of the intermediate part 23 and the clamping portions 18 of the outer part 13 are arranged one above the other. The position of the various sections or areas of the intermediate part 23 and the outer part 13 is thus arranged accordingly.
  • the inner part 14 of the embodiment according to Fig. 3 substantially corresponds to the inner part 14 of the embodiment according to Fig. 1 , at least as far as the arrangement of the radial webs 20 is concerned.
  • the two-layer arrangement according to Fig. 3 can be extended to a three-layer, four-layer or generally multi-layer arrangement, wherein the number of intermediate parts 23 is adjusted accordingly.
  • the shape of the intermediate parts 23 corresponds in each case to the shape and position of the outer part 13.
  • joining means 26 can be used which hold the heating elements 10 in the correct position during assembly.
  • the joining means 26 are formed as brackets which engage around the webs 20 in the axial direction.
  • the clamps are fixed on the inner circumference of the inner part 14 at least in the circumferential direction.
  • the PTC resistors 10a are connected directly to the inner part 14 and the outer part 13, respectively.
  • Fig. 6 Deviating from this is in Fig. 6 illustrated that with the cooling and holding body PTC cartridges 10b can be used, which are arranged at corresponding positions in the region of the corners 19 of the polygonal profile.
  • the shape of the holding surfaces 17 and the clamping surfaces 16 is adapted to the outer contour of the approximately cylindrical PTC cartridges 10 b, as well as in Fig. 7 shown.
  • the holding surfaces 17 and the clamping surfaces 16 are formed as half shells.
  • the half-shells are profiled and engage in a corresponding counter-profile of the PTC cartridges, much like a tongue and groove system.
  • Fig. 10 the cooling and holding body is shown in the installed state, wherein the axial end 24 of the cooling and holding body with a fan 25th connected is.
  • the cooling and holding body is located in a housing 27, which may be insulated, for example when the current-conducting PTC resistors are connected directly to the outer part 13 and the inner part 14, as in the embodiment according to Fig. 1 shown.
  • the end face of the housing 27 may be closed by a protective grid, not shown.
  • FIG. 11 A modification of the outer part 13 is in FIG. 11 shown, in which the wall thickness or the thickness of the polygon sides 19b changes in the circumferential direction of the outer part 13. Specifically, the wall thickness decreases towards the edge regions of the polygon sides 19b, ie towards the corners 19a.
  • the polygon sides 19b taper toward the corners 19a.
  • the maximum wall thickness is in the middle region, specifically in the region of the apex of the polygon side 19b.
  • the vertex is indicated by the dashed line S, which intersects the center of the outer part 13 and bisects the polygon side 19b.
  • the change in the wall thickness is continuous.
  • the radius of the polygon side 19b between the vertex and the corner 19a is denoted by R.
  • stiffening of the polygon side 19b is achieved, which improves the transmission of force into the edge regions.
  • Other stiffeners of the polygon side 19b are possible, for example stiffening ribs which prevent local deformation of the polygon side 19b in the region of the vertex or at the point of application of the mounting force or reduce.
  • the increase in the wall thickness in the region of the apex of the polygon side 19b extends along the entire axial length of the outer part region.
  • the increased flexibility of the inner part 14 according to the Figures 12 . 13 is achieved in that the retaining surfaces 17 are supported radially inwardly only by the sides 19 b 'of the polygonal profile.
  • the differences from the embodiment according to FIG. 1 no webs provided which support the retaining surfaces 17 radially inwardly and thus stiffen the inner part 14.
  • the inner part 14 according to the Figures 12 . 13 is designed without installation, ie, no support elements for the retaining surfaces 17 are provided in the interior of the inner part 14. The retaining surfaces 17 can thus move radially inward or radially outward depending on the material properties and the mounting force to be applied.
  • the inner part 14 according to FIG. 12 . 13 is designed as a polygonal profile, wherein the examples according to Figures 12 . 13 differ by the shape of the polygon sides 19b '.
  • the polygon sides 19b ' concave, that is curved inwardly.
  • the holding surfaces 17 are pulled radially inwardly and the inner part 14 is reduced in size.
  • the polygon sides 19b ' are convex.
  • the polygon sides 19b ' curve outward. If in the inner part 14 according to FIG. 13 an expanding force or a mounting force is applied, which acts on the polygon sides 19b 'from the inside to the outside, the flat sides or the holding surfaces 17 are also drawn radially inwardly, whereby the mounting gap increases.
  • the outer part 13 forms a mechanical tensioning element in the form of a polygonal profile, wherein the contact pressure force is achieved by elastic deformation of the outer part 13.
  • the deformation is thus effected in the stress-strain diagram in the region of Hooke's straight line.
  • the clamping effect is reinforced by the geometry of the outer part 13, which has between the clamping surfaces 13 clamping portions 18, in particular convex or concave curved or straight clamping portions 18.
  • the clamping sections 18 bridge the distance between the clamping surfaces 16 and connect them.
  • the same principle can be realized by the inner part, which is also designed as a polygonal profile.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)
  • Secondary Cells (AREA)
EP12778710.9A 2011-10-24 2012-10-22 Kühl- und haltekörper für heizelemente, heizgerät und verfahren zur herstellung eines kühl- und haltekörpers Active EP2659731B1 (de)

Priority Applications (1)

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PL12778710T PL2659731T3 (pl) 2011-10-24 2012-10-22 Element chłodzący i podtrzymujący do elementów grzejnych, urządzenie grzejne oraz sposób wytwarzania elementu chłodzącego i podtrzymującego

Applications Claiming Priority (2)

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DE102011054750.9A DE102011054750B4 (de) 2011-10-24 2011-10-24 Kühl- und Haltekörper für Heizelemente, Heizgerät und Verfahren zur Herstellung eines Kühl- und Haltekörpers
PCT/EP2012/070867 WO2013060645A1 (de) 2011-10-24 2012-10-22 Kühl- und haltekörper für heizelemente, heizgerät und verfahren zur herstellung eines kühl- und haltekörpers

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EP2659731A1 EP2659731A1 (de) 2013-11-06
EP2659731B1 true EP2659731B1 (de) 2014-04-30

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JP (1) JP5967677B2 (ja)
CN (1) CN103891398B (ja)
BR (1) BR112014009646A2 (ja)
CA (1) CA2850894C (ja)
DE (1) DE102011054750B4 (ja)
DK (1) DK2659731T3 (ja)
ES (1) ES2478991T3 (ja)
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IN (1) IN2014CN02250A (ja)
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CA2850894A1 (en) 2013-05-02
CN103891398A (zh) 2014-06-25
HK1185499A1 (en) 2014-02-14
DE102011054750A1 (de) 2013-04-25
JP2014531117A (ja) 2014-11-20
RU2014120901A (ru) 2015-12-10
US9661688B2 (en) 2017-05-23
DE102011054750B4 (de) 2014-08-21
DK2659731T3 (da) 2014-07-21
PL2659731T3 (pl) 2014-09-30
TWI632826B (zh) 2018-08-11
IN2014CN02250A (ja) 2015-06-12
EP2659731A1 (de) 2013-11-06
JP5967677B2 (ja) 2016-08-10
WO2013060645A1 (de) 2013-05-02
US20140290907A1 (en) 2014-10-02
BR112014009646A2 (pt) 2017-05-09
TW201334615A (zh) 2013-08-16
RU2599386C2 (ru) 2016-10-10
CN103891398B (zh) 2015-12-23
CA2850894C (en) 2018-08-28
ES2478991T3 (es) 2014-07-23

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