EP2658879A2 - Verfahren zur modifizierung hydroxylgruppen tragender polymere - Google Patents
Verfahren zur modifizierung hydroxylgruppen tragender polymereInfo
- Publication number
- EP2658879A2 EP2658879A2 EP11794054.4A EP11794054A EP2658879A2 EP 2658879 A2 EP2658879 A2 EP 2658879A2 EP 11794054 A EP11794054 A EP 11794054A EP 2658879 A2 EP2658879 A2 EP 2658879A2
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- EP
- European Patent Office
- Prior art keywords
- formula
- acid
- reaction
- group
- microwave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/28—Treatment by wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F16/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
- C08F16/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an alcohol radical
- C08F16/04—Acyclic compounds
- C08F16/06—Polyvinyl alcohol ; Vinyl alcohol
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/14—Esterification
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/34—Introducing sulfur atoms or sulfur-containing groups
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/80—Apparatus for specific applications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2810/00—Chemical modification of a polymer
- C08F2810/20—Chemical modification of a polymer leading to a crosslinking, either explicitly or inherently
Definitions
- the present invention relates to a process for modifying hydroxyl group-carrying addition polymers by polymer-analogous esterification of aqueous solutions of the polymers in the microwave field.
- Higher molecular weight synthetic polymers bearing a variety of hydroxyl groups such as poly (vinyl alcohol), are nonionic, water-soluble, thermoplastics that transition to highly viscous masses above their melting point.
- the water solubility of the polymers is dependent inter alia on the concentration of hydroxyl groups in the polymer and in
- poly (vinyl alcohol) also a function of the degree of hydrolysis of the poly (vinyl acetate) used in its preparation.
- poly (vinyl alcohol) of high degree of hydrolysis is highly crystalline and soluble only in hot water.
- Poly (vinyl alcohol) has interesting physicochemical
- a common method for hydrophobing is, for example, the acetalization with aldehydes and especially with butyraldehyde.
- aldehydes are chemically stable only to a limited extent, so that their handling requires special attention. Furthermore, the availability of
- Insoluble reaction medium only surface reactions are possible; if the polymer is swollen in the reaction medium, the reaction rate depends on the accessibility of the functional groups in the pores of the polymer matrix. In partially crystalline polymers reactions take place practically only in the amorphous areas, since diffusion processes in the crystalline area are very are slow.
- Hydroxyl-bearing polymers such as, for example, polyvinyl alcohol are in solvent-free form solids or highly viscous materials suitable for homogeneous chemical reactions. must be fluidized either thermally or by means of solvents.
- Preferred solvent for most hydroxyl-bearing polymers is water. For condensation reactions, however, water is usually less suitable as a solvent, since it is the
- hydroxyl-bearing polymers such as polyvinyl alcohol, polyvinyl acetal or their derivatives can also be hydrophobized or internally plasticized by reaction with alkylketene dimers.
- hydroxyl-bearing polymers such as polyvinyl alcohol, polyvinyl acetal or their derivatives can also be hydrophobized or internally plasticized by reaction with alkylketene dimers.
- Derivatization agent limited.
- the reaction is preferably carried out in organic solvents or solvent-free at temperatures above 100 ° C in the extruder.
- the preparation of corresponding (co) polymers by (co) polymerization longer-chain alkyl radicals carrying monomers with, for example, vinyl acetate are also limited, since suitable monomers such as
- Alkylvinylester longer-chain carboxylic acids are technically limited and in most cases very expensive.
- the long-chain esters are also at least partially hydrolyzed. Therefore, the industrial use of such hydrophobically modified hydroxyl-bearing polymers has hitherto been limited to a few applications. It would be desirable to modify water-soluble, hydroxyl-bearing and thus nonionic polymers with monofunctional ones
- a suitable method would be, for example, the esterification with monocarboxylic acids. According to the prior art, a polymer-analogous esterification is more hydroxyl-bearing
- Acid derivatives such as acid anhydrides, acid chlorides or esters possible. However, at least equimolar amounts arise
- Carboxylic acids, salts or alcohols which are to be separated and disposed of or work up and cause high costs. Since hydroxyl-carrying polymers such as poly (vinyl alcohol) are essentially only soluble in water, further undesirable by-products are formed by reaction of the reactive acid derivative with water. An esterification
- Hydroxyl-bearing polymers with free fatty acids in a direct way, on the other hand, problematic due to the different viscosities of polymers and acids and the insolubility of the polymers in organic solvents.
- US-2601561 succeed the esterification of poly (vinyl alcohol) with, based on the hydroxyl groups, at least equimolar amounts of ethylenically unsaturated carboxylic acids having at least 14 carbon atoms in
- Solvents such as phenol, cresol or xylenol.
- the esterification requires temperatures between 150 and 250 ° C and takes 2 to 5 hours.
- the products obtained are intensely brown in color and contain on the one hand
- Solubility in polar and non-polar solvents thermal stability and / or plasticity of the polymers thereby be influenced.
- the modification should be as homogeneous as possible, that is to say in statistical distribution over the entire polymer.
- Hydroxyl-bearing polymers in aqueous solution and / or in solutions of water and water-miscible organic solvents with free carboxylic acids under the influence of microwaves at temperatures above 100 ° C esterify.
- hydroxyl-bearing polymers can be modified, for example, hydrophobic as well as hydrophilic.
- R 2 is a C 2 -C 10 -alkylene radical
- R 8 is hydrogen or an optionally substituted C2 to
- n is a number between 3 and 5,000, with carboxylic acids B1) of the formula (II) or carboxylic esters B2) of the formula (III) R 1 -COOH (II) R 1 -COOR 7 (III) in which
- R 1 is a hydrocarbon radical having 2 to 50 C atoms
- R 7 is a C 1 -C 4 -alkyl radical in which hydroxyl-carrying polymers A) in the presence of carboxylic acids of the formula (II) or carboxylic acid esters of the formula (III) and in the presence of water are irradiated with microwaves, wherein the reaction mixture by the Microwave irradiation is heated to temperatures above 100 ° C.
- esters of hydroxyl-bearing polymers prepared by reacting hydroxyl-bearing polymers A), the repetitive structural units of the general formula (I)
- R 8 is hydrogen or an optionally substituted C2 to
- n is a number between 3 and 5,000, with carboxylic acids B1) of the formula (II) or carboxylic esters B2) of the formula (III)
- R is -COOH (II) R 1 -COOR 7 (III) wherein
- R 1 is a hydrocarbon radical having 2 to 50 C atoms
- R 7 is a C 1 -C 4 -alkyl radical, wherein hydroxyl-carrying polymers A) in the presence of carboxylic acids of the formula (II) or carboxylic acid esters of the formula (III) and in the presence of water are irradiated with microwaves and wherein the reaction mixture by the microwave irradiation to temperatures is heated above 100 ° C.
- Preferred hydroxyl-carrying polymers A are main chain polymers whose polymer backbone is composed only of C-C bonds and which
- the preferred hydroxyl-carrying polymer A may contain groups with heteroatoms at the chain end which, for example, enter the polymer during the polymerization by the initiator and / or the moderator.
- the polymer A contains a total of at least 5, more preferably at least 10, especially at least 15 and in particular at least 20 hydroxyl-carrying monomer units, d. H. n is at least 5, 10, 15 or 20.
- monomer units may also be combined with or interrupted by structural units derived from other monomers.
- D is preferably a direct bond between polymer backbone and
- D is a linear or branched alkylene radical. This preferably has one, two, three or four carbon atoms. These are, for example, structural units derived from allyl alcohol or from 3-buten-1-ol 3-buten-1-ol, 1-pentene-3-ol or 4-penten-1-ol.
- D is an oxyalkylene group in which R 2 is preferably an alkylene group having two, three or four C atoms.
- Such structural units (I) are preferably derived from hydroxyalkyl vinyl ethers such as hydroxyethyl vinyl ether or
- D is an ester group.
- R 2 is an alkylene group with 2 or
- Such structural units (I) are derived, for example, from
- Hydroxyalkyl esters of acrylic acid and methacrylic acid such as hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and
- D is an amide group which is connected via a group R 2 to the hydroxyl group.
- R 2 here preferably stands for an alkyl group having 2 or 3 C atoms.
- R 8 may carry substituents such as a hydroxyl group.
- R 8 is hydrogen, methyl, ethyl or hydroxyethyl.
- Structural units (I) are derived, for example, from hydroxyalkylamides of Acrylic acid and methacrylic acid such as hydroxyethylacrylamide, hydroxyethylmethacrylamide, hydroxypropylacrylamide,
- the inventive method is also suitable for the modification of
- Hydroxyl-containing units of the formula (I) have structural elements derived from one or more other monomers which do not carry hydroxyl groups.
- Preferred further monomers are olefins, esters and amides of acrylic acid and methacrylic acid, vinyl esters, vinyl ethers, vinylamines, allylamines and their derivatives.
- Examples of preferred comonomers are ethene, propene, styrene, methyl acrylate, methyl methacrylate and esters of acrylic acid and methacrylic acid with alcohols having 2 to 24 carbon atoms.
- Preferably included Preferably included
- Copolymers more than 10 mol%, more preferably 15-99.5 mol%, especially 20-98 mol%, especially 50-95 mol% such as
- suitable copolymers A) are copolymers of vinyl alcohol with vinyl esters, in particular copolymers of vinyl alcohol with vinyl acetate, as are obtainable, for example, by partial saponification of polyvinyl acetate.
- copolymers which in addition to vinyl alcohol 0.5 to 60 mol% and particularly preferably 1 to 50 mol% such as 1, 5 to 10 mol%
- Preferred copolymers A) are homogeneously soluble or at least swellable in water or solvent mixtures of water and water-miscible organic solvent at temperatures above 40 ° C., for example at 50 ° C., 60 ° C., 70 ° C., 80 ° C. or 90 ° C. , Furthermore, they are preferred with a
- Particularly preferred hydroxyl-bearing backbone polymers A are poly (vinyl alcohols). Under poly (vinyl alcohols) are understood according to the invention both homopolymers of vinyl alcohol and copolymers of vinyl alcohol with other monomers. Particularly preferred copolymers are those which contain 0.5 to 20 mol%, preferably 1 to 15 mol% vinyl ester. These are usually prepared by polymerization or copolymerization of esters of vinyl alcohol with lower carboxylic acids and subsequent hydrolysis of the ester. Preferred ester of the vinyl alcohol is vinyl acetate.
- Hydrolysis of the polymers can be complete or partial.
- copolymers are copolymers of ethylene and vinyl alcohol. Especially preferred are those which are 15-70 mol% and especially 20-60 mol%, such as 25-50 mol% of ethylene derived
- the weight-average molecular weight M w of preferred polymers A is preferably between 10,000 and 500,000, especially between 12,000 and 300,000 and in particular between 15,000 and 250,000 g / mol.
- the molecular weight of the modified polymers is according to their
- Carboxylic acids B1) are generally compounds which have at least one carboxyl group.
- the inventive method is also suitable for the reaction of carboxylic acids with, for example, two, three, four or more carboxyl groups.
- Preferred carboxylic acids have a
- carboxylic acids may be of natural or synthetic origin. Particular preference is given to those carboxylic acids which carry a hydrocarbon radical R 1 having 2 to 30 C atoms and in particular having 3 to 24, for example having 4 to 22 C atoms.
- the hydrocarbon radical is preferably aliphatic, cycloaliphatic, aromatic or araliphatic.
- Hydrocarbon radical may carry one or more, for example two, three, four or more further substituents, for example alkoxy, for example methoxy, amide, cyano, nitrile, nitro, sulfonic acid and / or C 5 -C 20 -aryl groups, for example phenyl groups with the proviso that the
- the hydrocarbon radical R 1 may also contain heteroatoms such as oxygen, nitrogen, phosphorus and / or sulfur, but preferably not more than one heteroatom per 2 C atoms.
- the carboxylic acids B1) carry aliphatic hydrocarbon radicals.
- Particularly preferred are aliphatic hydrocarbon radicals having from 2 to 36, in particular from 3 to 24 and especially from 6 to 22, for example from 10 to 20 carbon atoms.
- Hydrocarbon radicals can be linear, branched or cyclic.
- Carboxyl group may be bonded to a primary, secondary or tertiary carbon atom.
- the hydrocarbon radicals can be saturated or unsaturated be.
- the process of the invention has especially for the preparation of esters
- the aliphatic hydrocarbon radical is an unsubstituted alkyl or alkenyl radical.
- Preferred cycloaliphatic hydrocarbon radicals are aliphatic
- Hydrocarbon radicals having 2 to 24 and in particular having 3 to 20 carbon atoms. You can optionally one or more heteroatoms such as
- Cycloaliphatic hydrocarbon radicals have at least one ring with four, five, six, seven, eight or more ring atoms.
- the carboxyl group is bound to one of the rings.
- Suitable aliphatic or cycloaliphatic carboxylic acids B1) are
- propionic acid for example, propionic acid, butyric acid, isobutyric acid, pentanoic acid, iso-pentanoic acid, pivalic acid, hexanoic acid, cyclohexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, isononanoic acid, neononanoic acid, decanoic acid,
- Isooctadecanoic acid icosanoic acid, docosanoic acid and tetracosanoic acid, and myristoleic acid, palmitoleic acid, hexadecadienoic acid, delta-9-cis-heptadecenoic acid, oleic acid, petroselenic acid, vaccenic acid, linoleic acid, Linolenic acid, gadoleic acid, gondoic acid, icosadeic acid, arachidonic acid, cetoleic acid, erucic acid, docosadienoic acid and tetracenoic acid.
- natural fats and oils such as
- Fatty acid mixtures are also suitable for the process according to the invention are tall oil fatty acid and resin and naphthenic acids.
- the carboxylic acids B1) carry aromatic hydrocarbon radicals R 1 .
- Aromatic carboxylic acids are understood as meaning compounds which carry at least one carboxyl group bonded to an aromatic system (aryl radical). Under aromatic
- n + 2 ⁇ -electron cyclic, fully conjugated systems in which n is a natural integer and preferably 1, 2, 3, 4 or 5.
- the aromatic system may be mono- or polycyclic, such as di or tricyclic.
- the aromatic system is preferably made
- Carbon atoms formed contains, in addition to carbon atoms, one or more heteroatoms, such as
- aromatic systems For example, nitrogen, oxygen and / or sulfur.
- aromatic systems are benzene, naphthalene, phenanthrene, furan and pyridine.
- the aromatic system may carry, in addition to the carboxyl group, one or more, for example, one, two, three or more identical or different further substituents.
- Suitable further substituents are, for example, alkyl, alkenyl and halogenated alkyl radicals, hydroxy, hydroxyalkyl, alkoxy, halogen, cyano, nitrile, nitro and / or sulfonic acid groups. These may be attached at any position of the aromatic system.
- the aryl radical carries at most as many substituents as it has valencies.
- Preferred examples of aromatic carboxylic acids B1) are
- Alkylarylcarboxylic acids such as alkylphenylcarboxylic acids. These are aromatic carboxylic acids in which the aryl group carrying the carboxyl group additionally carries at least one alkyl or alkylene radical. Particular preference is given to alkylbenzoic acids which have at least one alkyl radical having 1 to 20 C atoms and in particular 1 to 12 C atoms, such as 1 to
- Suitable aromatic carboxylic acids are, for example, benzoic acid, the various isomers of naphthalenecarboxylic acid, pyridinecarboxylic acid, the various isomers of methoxybenzoic acid, and o-toluic acid,
- the carboxylic acids B1) carry araliphatic hydrocarbon radicals R 1 .
- Such araliphatic carboxylic acids contribute at least one via an alkylene or alkenylene radical
- Alkenylene radical preferably has 1 to 10 C atoms and in particular 2 to
- alkenylene radicals have one or more, such as one, two or three double bonds.
- the aromatic system is understood to mean the aromatic systems already defined above, to which at least one
- Carboxyl group bearing alkyl radical is attached.
- the aromatic systems may in turn contain substituents such as, for example, halogen atoms, halogenated alkyl radicals, C 1 -C 20 -alkyl, C 2 -C 20 -alkenyl, C 1 -C 5 -alkoxy, such as, for example, methoxy, ester, amide, cyano. , Nitrile, and / or nitro groups.
- substituents such as, for example, halogen atoms, halogenated alkyl radicals, C 1 -C 20 -alkyl, C 2 -C 20 -alkenyl, C 1 -C 5 -alkoxy, such as, for example, methoxy, ester, amide, cyano. , Nitrile, and / or nitro groups.
- substituents such as, for example, halogen atoms, halogenated alkyl radicals, C 1 -C 20 -
- Phenylacetic acid (2-bromophenyl) acetic acid, 3- (ethoxyphenyl) acetic acid, 4- (methoxyphenyl) acetic acid, (dimethoxyphenyl) acetic acid,
- Polycarboxylic acids can also be used as carboxylic acid B1). there it comes at least partially to an esterification of the polycarboxylic acid with hydroxyl groups of different polymer chains, which can lead to an increase in the molecular weight. Preference is given to using polycarboxylic acids in a mixture with monocarboxylic acids.
- the proportion of polycarboxylic acids is preferably between 0.1 and 70 mol%, more preferably between 0.5 and 50 mol% and in particular between 1 and 20 mol%, for example between 2 and 10 mol%, based on the total amount the carboxylic acids used for the esterification.
- Preferred polycarboxylic acids have two, three, four or five carboxyl groups. Particularly preferred are dicarboxylic acids. Suitable polycarboxylic acids are aliphatic polycarboxylic acids such as
- Trimellitic acid, trimesic acid and pyromellitic acid Trimellitic acid, trimesic acid and pyromellitic acid.
- the carboxylic acid esters B2) which are suitable according to the invention are esters of the abovementioned carboxylic acids B1) with alcohols of the general formula R 7 -OH.
- R 7 is preferably an alkyl radical having 1, 2 or 3 C atoms.
- Particularly preferred alcohols are methanol and ethanol.
- Carboxylic esters B2) are preferably used in a ratio of 100: 1 to 1: 1, more preferably in a ratio of 10: 1 to 1, 1: 1 and especially in a ratio of 8: 1 to 1.2: 1, based in each case on the molar equivalents of hydroxyl groups Structures of the formula (I) and the carboxyl groups of the formulas (II), (III) and / or (IV).
- the ratio of carboxylic acids B1) or carboxylic acid esters B2) to hydroxyl groups of the polymer the degree of modification and thus the properties of the product can be adjusted. If carboxylic acid B1) or carboxylic acid ester B2) used in excess or not completely to
- esterification of the free hydroxyl groups of the polymer A can accordingly completely or partially.
- Total number of hydroxyl groups preferably substoichiometrically used, in particular in the ratio 1: 100 to 1: 2 and especially in the ratio 1: 50 to 1: 5 such as in the ratio 1: 20 to 1: 8. Preference is given to
- Reaction conditions thereby adjusted so that at least 10 mol%, in particular 20 to 100 mol% and especially 25 to 80 mol%, such as 30 to 70 mol% of the carboxylic acid or of the used
- the reaction mixture contains 5 to 98 wt .-%, particularly preferably 10 to 95 wt .-%, in particular 20 to 90 wt .-%, such as 50 to 80 wt .-% water, or 5 to 98 wt .-%, particularly preferably 10 to
- water-miscible organic solvents are polar protic and polar aprotic liquids. Preferably, these have a measured at 25 ° C. Dielectric constant of at least 10 and in particular at least 12 such as at least 15.
- Preferred organic solvents are soluble in water to at least 100 g / l, more preferably at least 200 g / l, in particular at least 500 g / l and especially they are complete with water miscible.
- Particularly preferred solvents are heteroaliphatic
- aprotic solvents examples include formamide, N, N-dimethylformamide (DMF), N, N-dimethylacetamide, acetone, ⁇ -butyrolactone, acetonitrile, sulfolane and dimethyl sulfoxide (DMSO).
- Preferred protic organic solvents are lower alcohols having 1 to 10 C atoms and in particular having 2 to 5 C atoms. Examples of suitable alcohols are
- Secondary and tertiary alcohols are particularly preferably used as lower alcohols, which are inert under the chosen reaction conditions and neither tend to competing esterification nor to side reactions such as dehydration.
- Particularly preferred are secondary and tertiary alcohols having 3 to 5 carbon atoms such as
- low-boiling liquids are preferred as the water-miscible, organic solvents and in particular those which have a boiling point at atmospheric pressure of below 150 ° C and especially below 120 ° C such as below 100 ° C and thus with little effort again from the
- modified polymers may remain in the product. If water-miscible organic solvents are used, their share in the
- Solvent mixture preferably between 1 and 75 wt .-%, more preferably between 2 and 60 wt .-%, in particular between 5 and 50 wt .-% as for example, between 10 and 30 wt .-%. Water is contained in the solvent mixture ad 100 wt .-%.
- reaction mixture in a preferred
- Embodiment one or more emulsifiers are added.
- Emulsifiers which are chemically inert towards the educts and the product are preferably used.
- the emulsifier is a reaction product of separate ones
- a reaction mixture comprising a hydroxyl group-carrying polymer (A), a carboxylic acid B1) or a carboxylic acid ester B2), water and optionally a water-miscible solvent and / or other auxiliaries such
- contains emulsifier and / or catalyst can be done in various ways.
- Carboxylic ester B2) and optionally the other auxiliaries can be carried out continuously, batchwise or else in semi-batch processes.
- the hydroxyl-carrying polymer A) is preferably fed to the process according to the invention as a solution in water or as a solution in water and a water-miscible solvent. But it can also be used in swollen form, provided that it is pumpable.
- the carboxylic acid B1) or the carboxylic acid ester B2) insofar as they are liquid or meltable at low temperatures of preferably below 150 ° C. and in particular below 100 ° C., can be used as such. In many cases, it has been found useful to use B1) or B2), optionally in the molten state, with water and / or a water-miscible solvent, for example as a solution, dispersion or emulsion.
- the mixing of hydroxyl-carrying polymer A) with carboxylic acid B1) or carboxylic acid ester B2) and optionally the other auxiliaries can be carried out in a (semi) -batch process by sequential charging of the constituents, for example in a separate stirred tank.
- the carboxylic acid or the carboxylic acid ester is dissolved in a water-miscible organic solvent and then added to the already dissolved or swollen polymer.
- the addition is carried out in small portions over a long time and with stirring, on the one hand to ensure a homogeneous distribution of the carboxylic acid or carboxylic acid ester and on the other hand to avoid local precipitation of the polymer at the metering.
- the starting materials in a preferred embodiment in the desired ratio of separate templates to the vessel in which the irradiation with microwaves is carried out (hereinafter also referred to as a reaction vessel) fed.
- they are further homogenized prior to entry into the reaction vessel and / or in the reaction vessel itself by means of suitable mixing elements such as static mixers and / or Archimedean screw and / or by flowing through a porous foam.
- a catalyst and further auxiliaries can be added to one of the educts or also to the educt mixture before it enters the reaction vessel.
- Solid, pulverulent and heterogeneous systems can also be reacted by the process according to the invention, with only corresponding technical devices for conveying the reaction mixture being required.
- Microwave radiation preferably at temperatures above 110 ° C, more preferably at temperatures between 120 and 230 ° C, in particular between 130 and 210 ° C and in particular between 140 and 200 ° C such as between 150 and 195 ° C is heated. These temperatures refer to the maximum temperatures reached during microwave irradiation.
- the temperature can be measured, for example, on the surface of the irradiation vessel. In continuous reactions, it is preferably determined on the reaction mixture directly after leaving the irradiation zone.
- the pressure in the reaction vessel is preferably set so high that the reaction mixture remains in the liquid state and does not boil. Preference is given to operating at pressures above 1 bar, preferably at pressures between 3 and 300 bar, more preferably between 5 and 200 and in particular between 10 and 100 bar, for example between 15 and 50 bar.
- Preferred catalysts according to the invention are acidic inorganic, organometallic or organic catalysts and mixtures of several of these catalysts.
- Preferred catalysts are liquid and / or soluble in the reaction medium.
- acidic inorganic catalysts for the purposes of the present invention are sulfuric acid, phosphoric acid, phosphonic acid, hypophosphorous acid, aluminum sulfate hydrate, alum, acidic silica gel and acid
- Aluminum compounds of the general formula AI (OR 15 ) 3 and titanates of the general formula Ti (OR 15 ) 4 can be used as acidic inorganic catalysts, where the radicals R 15 can each be identical or different and are selected independently of one another from d-Cio-alkyl radicals, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neopentyl, 1, 2-dimethylpropyl, iso-amyl, n-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-Ethylhexy, n-nonyl or n-decyl, C3-Ci2 cycloalkyl, for example cyclopropyl, cyclobutyl
- Preferred acidic organometallic catalysts are, for example, selected from dialkyltin oxides (R 15 ) 2 SnO, where R 15 is as defined above.
- R 15 dialkyltin oxides
- a particularly preferred representatives of acidic organometallic catalysts is di-n-butyltin oxide, which is commercially available as so-called Oxo-tin or as Fascat ® brands.
- Preferred acidic organic catalysts are acidic organic compounds with, for example, sulfonic acid or phosphonic acid groups.
- Particularly preferred sulfonic acids contain at least one sulfonic acid group and at least one saturated or unsaturated, linear, branched and / or cyclic hydrocarbon radical having 1 to 40 carbon atoms and preferably having 3 to 24 carbon atoms.
- Particularly preferred are aromatic sulfonic acids and especially alkylaromatic mono-sulfonic acids with one or more
- Ci-C 2 8-alkyl radicals and in particular those with C 3 -C 2 2-alkyl radicals are Suitable examples. Suitable examples are methanesulfonic acid, butanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, xylenesulfonic acid, 2-mesitylenesulfonic acid,
- Ion exchangers can be used as acidic organic catalysts, for example, crosslinked poly (styrene) resins carrying sulfonic acid groups. Particularly preferred for carrying out the process according to the invention are sulfuric acid, methanesulfonic acid, p-toluenesulfonic acid,
- Titanates of the general formula Ti (OR 15 ) 4 and especially titanium tetrabutylate and titanium tetraisopropylate.
- Catalysts are used according to the invention 0.01 to 10 wt .-%, preferably 0.02 to 2 wt .-% catalyst.
- the microwave irradiation is carried out in the presence of acidic, solid and in the reaction medium not or not completely soluble catalysts. Such heterogeneous
- Catalysts can be suspended in the reaction mixture and exposed to microwave irradiation together with the reaction mixture.
- the reaction mixture can be suspended in the reaction mixture and exposed to microwave irradiation together with the reaction mixture.
- Suitable solid catalysts are, for example, zeolites, silica gel, montmorillonite and (partially) crosslinked polystyrenesulphonic acid, which may optionally be impregnated with catalytically active metal salts.
- Suitable acid ion exchangers based on polystyrenesulfonic acids, which can be used as solid phase catalysts are, for example, from Rohm & Haas under the
- Basic catalysts which are generally used in the context of the present invention are those basic compounds which are suitable for the transesterification of carboxylic acid esters with alcohols
- Suitable catalysts are inorganic and organic bases such as metal hydroxides, oxides, carbonates or alkoxides.
- the basic catalyst is selected from the group of hydroxides, oxides,
- the amount of catalyst to be used can vary within wide limits.
- reaction-accelerating compounds preferably in the range from 0.001 to 10% by weight, more preferably in the range from 0.01 to 5% by weight, for example from 0.02 to 2% by weight. -%, based on the amount of carboxylic acid ester B2).
- the reaction mixture can in many cases be fed directly to further use.
- water optionally present organic solvent can be separated from the crude product by conventional separation methods such as phase separation, distillation, freeze-drying or absorption. In this case, it is also possible to separate off any starting materials used in excess and, if appropriate, unreacted residual amounts of the educts.
- separation methods such as phase separation, distillation, freeze-drying or absorption.
- Procedure be further purified. Often, it has also proved to be successful here to neutralize excess or unreacted carboxylic acid and remove by washing.
- the microwave irradiation is usually carried out in devices which have a reaction vessel (also referred to below as irradiation vessel) made of a material that is largely transparent to microwaves, into which microwave radiation generated in a microwave generator is coupled.
- a reaction vessel also referred to below as irradiation vessel
- Microwave generators such as the magnetron, the klystron and the gyrotron are known in the art. The used for carrying out the method according to the invention
- Reaction vessels are preferably made of largely microwave-transparent, high-melting material or contain at least parts such as
- Microwave transparent here materials understood that absorb as little microwave energy and convert it into heat.
- dielectric loss factor tan ⁇ ⁇ ' ⁇ '
- the dielectric loss factor tan ⁇ is defined as the ratio of dielectric loss z " and dielectric constant ⁇ '. Examples of tan ⁇ values of different materials are described in D. Bogdal, for example.
- microwave-transparent and temperature-stable materials are primarily mineral-based materials such as, for example, quartz, aluminum oxide, zirconium oxide, silicon nitride and the like. Also thermally stable plastics such as in particular fluoropolymers such as Teflon, and engineering plastics such
- Polypropylene, or polyaryletherketones such as glass fiber reinforced polyetheretherketone (PEEK) are suitable as vessel materials.
- PEEK glass fiber reinforced polyetheretherketone
- Microwaves are electromagnetic waves having a wavelength between about 1 cm and 1 m and frequencies between about 300 MHz and 30 GHz. This frequency range is in principle for the
- microwave radiation with frequencies released for industrial, scientific and medical applications is preferably used, such as
- the microwave irradiation of the reaction mixture can be carried out both in
- microwave applicators that operate in mono or quasi-single mode as well as in those working in multimode done. Corresponding devices are known to the person skilled in the art.
- the microwave power to be radiated into the reaction vessel for carrying out the process according to the invention depends in particular on the desired reaction temperature, the geometry of the reaction vessel and the reaction volume associated therewith and on the flow rate of the reaction
- Reaction good through the reaction vessel It is usually between 100 W and several 100 kW and in particular between 200 W and 100 kW such as between 500 W and 70 kW. It can be applied at one or more points of the reaction vessel. It can be generated by one or more microwave generators.
- the duration of the microwave irradiation depends on various factors such as the reaction volume, the geometry of the reaction vessel, the desired residence time of the reaction mixture at the reaction temperature and the desired degree of conversion. Usually, the microwave irradiation for a period of less than 30 minutes, preferably between
- the intensity (power) of the microwave radiation is adjusted so that the
- Reactive material in the shortest possible time reaches the desired reaction temperature.
- the reaction mixture with reduced and / or pulsed power can be further irradiated or otherwise maintained at temperature.
- the reaction product is cooled as soon as possible after completion of the microwave irradiation to temperatures below 100 ° C, preferably below 80 ° C and especially below 50 ° C.
- the microwave irradiation can be carried out batchwise or, preferably, continuously, for example in a flow tube serving as a reaction vessel, which is also referred to below as the reaction tube. You can continue in semi-batch processes like
- reaction is carried out in a closed, pressure-resistant and chemically inert vessel, wherein the water and optionally the educts lead to a pressure build-up.
- the excess pressure can be used by venting to volatilize and separate water and optionally excess acid and / or cooling of the reaction product.
- the reaction mixture is freed as rapidly as possible from water and optionally present catalytically active species in order to avoid hydrolysis of the ester formed.
- the process according to the invention is carried out in a discontinuous microwave reactor in which a certain amount of the reaction mixture is filled into an irradiation vessel, irradiated with microwaves and subsequently worked up.
- a discontinuous microwave reactor in which a certain amount of the reaction mixture is filled into an irradiation vessel, irradiated with microwaves and subsequently worked up.
- Microwave irradiation is preferably carried out in a pressure-tight, stirred vessel.
- the coupling of the microwaves in the reaction vessel can, if the reaction vessel is made of a microwave transparent material or has transparent windows for microwave over the
- the microwaves can also be transmitted via antennas,
- Probes or waveguide systems are coupled into the reaction vessel.
- a multimode microwave applicator is preferably used here.
- Embodiment of the method according to the invention allows by varying the microwave power fast as well as slow heating rates and in particular holding the temperature for longer periods such as several hours.
- Reaction mixture before the microwave irradiation in the irradiation vessel submitted preferably has temperatures below 100 ° C as
- the reactants and water or parts thereof are supplied to the irradiation vessel only during the irradiation with microwaves.
- the process according to the invention is carried out in a continuous microwave reactor.
- Reaction mixture is to continuously by a pressure-resistant, inert to the reactants, for microwave largely transparent and built into a microwave applicator, serving as an irradiation vessel
- This reaction tube preferably has a diameter of one millimeter to about 50 cm, especially between 2 mm and 35 cm, for example between 5 mm and 15 cm. Particularly preferred is the
- Diameter of the reaction tube smaller than the penetration depth of the microwaves in the reaction mixture to be irradiated. In particular, it is 1 to 70% and especially 5 to 60% such as 10 to 50% of the penetration depth. Under penetration depth is understood here the route on which the irradiated
- Microwave energy is attenuated to 1 / e.
- Irradiation zone (this is understood as the proportion of the flow tube in which the reaction mixture is exposed to microwave radiation) greater than 5, preferably between 10 and 100,000, more preferably between 20 and 10,000 such as between 30 and 1,000.
- they can be straight or bent or shaped as a tube coil.
- the reaction tube is in the form of a
- Double jacketed tube designed by the inner and outer space, the reaction mixture can be performed in succession in countercurrent to for example, to increase the temperature control and energy efficiency of the process.
- the length of the reaction tube is to be understood as meaning the total distance traveled by the reaction mixture in the microwave field.
- the reaction tube is at least one, but preferably several, such as two, three, four, five, six, seven, eight or more in length
- the microwave radiation preferably takes place via the tube jacket.
- the microwave irradiation takes place by means of at least one antenna via the tube ends.
- the reaction tube is usually at the inlet with a metering pump and a pressure gauge and at the outlet with a pressure holding valve and a
- the reaction mixture is the reaction mixture
- Carboxylic ester only shortly before entering the reaction tube, optionally mixed with the aid of suitable mixing elements such as static mixer and / or Archimedean screw and / or by flowing through a porous foam. In a further preferred embodiment, they are in the reaction tube by means of suitable mixing elements such
- static mixer and / or Archimedean screw and / or further homogenized by flowing through a porous foam For example, static mixer and / or Archimedean screw and / or further homogenized by flowing through a porous foam.
- Reaction conditions adjusted so that the maximum reaction temperature is reached as quickly as possible.
- the residence time at maximum temperature is chosen so short that as few side or subsequent reactions occur as possible.
- the continuous microwave reactor is preferably operated in monomode or quasi-monomode.
- the residence time of the reaction mixture in the irradiation zone is generally less than 20 minutes, preferably between 0.01 seconds and 10 minutes, preferably between 0.1 seconds and 5 minutes as
- reaction mixture can flow through the irradiation zone several times to complete the reaction, optionally after intermediate cooling.
- the irradiation of the reaction material with microwaves is carried out in a reaction tube whose longitudinal axis is in the direction of propagation of the microwaves in a monomode microwave applicator.
- the length of the reaction material with microwaves is carried out in a reaction tube whose longitudinal axis is in the direction of propagation of the microwaves in a monomode microwave applicator.
- Irradiation zone at least half the wavelength, more preferably at least one and up to 20 times, especially 2 to 5 times, such as 3 to 0 times the wavelength of the used
- Microwave radiation With this geometry, energy from several, such as two, three, four, five, six or more consecutive maxima of the propagating parallel to the longitudinal axis of the tube microwave can be transferred to the reaction mixture, which significantly improves the energy efficiency of the process.
- the irradiation of the reaction product with microwaves preferably takes place in a substantially microwave-transparent straight reaction tube, which is located within a hollow conductor connected to a microwave generator and functioning as a microwave applicator.
- the reaction tube is aligned axially with a central axis of symmetry of this waveguide.
- the waveguide is preferably formed as a cavity resonator.
- Cavity resonator dimensioned so that it forms a standing wave. Further preferred are those not absorbed in the waveguide
- the cavity resonator is preferably operated in the Eoi n mode, where n stands for an integer and indicates the number of field maxima of the microwave along the central axis of symmetry of the resonator. In this operation, the electric field is in the direction of the central axis of symmetry of the
- Cavity resonator directed. It has a maximum in the area of the central axis of symmetry and decreases to the lateral surface to the value zero.
- Field configuration is rotationally symmetrical about the central axis of symmetry.
- n is an integer
- N is preferably an integer from 1 to 200, particularly preferably from 2 to 100, in particular from 3 to 50, especially from 4 to 20, for example three, four, five, six, seven, eight, nine or ten.
- the eoin mode of the cavity resonator is also known in English as
- TMoin mode transversal magnetic
- the irradiation of the microwave energy into the waveguide acting as a microwave applicator can take place via suitably dimensioned holes or slots.
- the irradiation of the reaction material with microwaves in a reaction tube which is located in a waveguide with coaxial transition of the microwaves.
- particularly preferred microwave devices are from a cavity resonator, a coupling device for coupling a
- Microwave field in the cavity resonator and constructed with one opening at two opposite end walls for passing the reaction tube through the resonator.
- Cavity resonator is preferably via a coupling pin, in the
- the coupling pin is as a Forming coupling antenna, preferably formed metallic inner conductor tube. In a particularly preferred embodiment, this protrudes
- Coupling pin through one of the frontal openings in the cavity resonator inside.
- the reaction tube connects to the
- Inner conductor tube of the coaxial transition and in particular it is guided through the cavity into the cavity resonator.
- the reaction tube is aligned axially with a central axis of symmetry of the cavity resonator, for which purpose the cavity resonator preferably each has a central opening on two opposite end walls for passing the reaction tube.
- Coupling antenna acting inner conductor tube can be done for example by means of a coaxial connecting cable.
- the microwave field is fed to the resonator via a waveguide, wherein the protruding from the cavity resonator end of the coupling pin in a
- Opening which is located in the wall of the waveguide, is guided into the waveguide and removes microwave energy from the waveguide and coupled into the resonator.
- the irradiation of the reaction material with microwaves is carried out in a microwave-transparent reaction tube which is axially symmetrical in an EOM circular waveguide with coaxial transition of the microwaves.
- the reaction tube is guided through the cavity of an inner conductor tube acting as a coupling antenna into the cavity resonator.
- the irradiation of the reaction mixture with microwaves takes place in one
- Microwave-transparent reaction tube which is axially symmetrical in a circular cylindrical eoin cavity resonator with coaxial transition
- Eoi cavity resonators preferably have a diameter which corresponds to at least half the wavelength of the microwave radiation used.
- the diameter of the cavity resonator is the 1, 0- to
- the E 0 i cavity resonator has a round cross-section, which is also referred to as Eoi round waveguide. Particularly preferably it has a cylindrical shape and especially a circular cylindrical shape.
- the reaction mixture is often not yet in chemical equilibrium when leaving the irradiation zone.
- the reaction mixture is transferred directly, that is to say without intermediate cooling, into an isothermal reaction zone in which it is kept at the reaction temperature for a certain time. Only after leaving the isothermal reaction zone, the reaction mixture is optionally relaxed and cooled.
- the direct transfer from the Irradiation zone in the isothermal reaction path is to be understood that between the irradiation zone and isothermal reaction path no active measures for supplying and in particular for dissipating heat are taken.
- Irradiation zone to the entry into the isothermal reaction path less than ⁇ 30 ° C, preferably less than ⁇ 20 ° C, more preferably less than ⁇ 10 ° C and especially less than ⁇ 5 ° C.
- the temperature of the reaction product when entering the isothermal reaction path corresponds to the temperature when leaving the irradiation zone. This embodiment allows rapid and targeted heating of the reaction mixture to the desired reaction temperature without partial overheating and then a residence at this reaction temperature for a defined period.
- the reaction mixture is preferably cooled as quickly as possible directly after leaving the isothermal reaction zone to temperatures below 120 ° C, preferably below 100 ° C and especially below 60 ° C.
- Isothermal reaction zone is understood to mean that the temperature of the reaction mixture in the isothermal reaction zone is kept constant relative to the inlet temperature to ⁇ 30 ° C., preferably to + 20 ° C., more preferably to ⁇ 10 ° C. and in particular to ⁇ 5 ° C.
- the reaction mixture when leaving the isothermal reaction zone, has a temperature which deviates at most ⁇ 30 ° C., preferably ⁇ 20 ° C., more preferably ⁇ 10 ° C. and in particular ⁇ 5 ° C. from the temperature on entry into the isothermal reaction zone.
- Reaction paths may consist of various materials such as metals, ceramics, glass, quartz or plastics, provided that they are mechanically stable and chemically inert under the selected temperature and pressure conditions. Have proven particularly thermally isolated vessels.
- the residence time of the reaction mixture in the isothermal reaction zone can be determined, for example, by the volume of the isothermal reaction mixture
- Reaction distance are set.
- the isothermal reaction zone is with active or passive mixing elements
- a tube is used as the isothermal reaction section. This may be an extension of the
- Microwave-transparent reaction tube after the irradiation zone or even a separate, related to the reaction tube tube of the same or different material act Over the length of the tube and / or its cross-section can be at a given flow rate, the
- the tube acting as an isothermal reaction section is thermally insulated in the simplest case, so that the temperature prevailing when the reaction mixture enters the isothermal reaction section is kept within the limits given above.
- the reaction mixture can in the isothermal reaction zone but also for example by means of a
- Heat transfer medium or cooling medium targeted energy to be added or removed.
- the isothermal reaction path can be configured, for example, as a tube coil or as a tube bundle, which is located in a heating or cooling bath or acted upon in the form of a jacketed tube with a heating or cooling medium.
- the isothermal reaction zone can also be located in a further microwave applicator in which the reaction mixture is again treated with microwaves. Both single-mode and multi-mode applicators can be used.
- the residence time of the reaction mixture in the isothermal reaction zone is preferably selected such that the thermal equilibrium state defined by the prevailing conditions is achieved. Usually that is
- Dwell time between 1 second and 10 hours, preferably between 10 seconds and 2 hours, more preferably between 20 seconds and 60 minutes, such as between 30 seconds and 30 minutes. Further preferably, the ratio between residence time of the reaction mixture in the isothermal reaction zone to the residence time in the irradiation zone between 1: 2 and 100: 1, more preferably 1: 1 to 50: 1 and in particular between 1: 1, 5 and 10: 1.
- the process according to the invention enables the polymer-analogous modification of hydroxyl-bearing polymers and in particular of polyvinyl alcohol with carboxylic acids or carboxylic acid esters in continuous as well
- a further advantage of the method according to the invention lies in the surprising observation that the polymer-analogous condensation reactions can be carried out in aqueous solution, since water is the solvent which is most suitable for hydroxyl-bearing polymers and is also advantageous from an ecological point of view.
- the addition of certain polar organic solvents can counteract an increase in viscosity which optionally occurs in the course of the process and facilitates the reaction with less water-soluble carboxylic acids or their esters.
- the process according to the invention is suitable for partial esterifications of polymers carrying hydroxyl groups, since the reaction mixtures, despite viscosity and solubility differences between hydroxyl-carrying polymers A) and carboxylic acids B1) and
- Carboxylic esters B2 lead to a homogeneous distribution of carboxylic acid residues over the entire chain length of the polymer.
- the process according to the invention permits reproducible production along its chain length of statistically modified products.
- the variety of for the inventive Processes in commercial quantities of available carboxylic acids and carboxylic esters opens up a wide range of modification possibilities.
- the carboxylic acid By means of a suitable choice of the carboxylic acid, the swelling behavior, the solubility in water or organic solvents, the adhesion to differently polar substrates, the mechanical strength and the thermal stability of the polymers can be specifically modified by the process according to the invention. For example, by reaction with aliphatic
- Hydrocarbon radicals carrying carboxylic acids B1) or carboxylic acid esters B2) Hydrocarbon radicals carrying carboxylic acids B1) or carboxylic acid esters B2), the water solubility and hygroscopicity of the polymers reduced while improving the mechanical properties, in particular an internal plasticization.
- the polymers modified by the process according to the invention are versatile in use, for example as
- the discontinuous microwave irradiation was performed in a single-mode microwave reactor "initiator ®" by the company Biotage at a frequency of 2.45 GHz.
- the temperature was measured with an IR sensor.
- Reaction vessels were closed, pressure-resistant glass cuvettes (pressure vials) with a volume of 20 ml, in which was homogenized with magnetic stirring.
- the microwave power was adjusted over the experimental period in each case in such a way that the desired temperature of the reaction mixture was reached as quickly as possible and then kept constant over the period specified in the experiment descriptions.
- the glass cuvette was cooled with compressed air. Continuous irradiation of the reaction mixtures with microwaves was carried out in a reaction tube (60 ⁇ 1 cm) made of aluminum oxide, which was axially symmetric in a cylindrical cavity resonator (60 ⁇ 10 cm). At one of the end faces of the cavity resonator, the reaction tube passed through the
- Cavity of a functioning as a coupling antenna inner conductor tube was coupled by means of the coupling antenna into the cavity resonator (Eo-i cavity applicator, monomode) in which a standing wave
- the microwave power was adjusted over the duration of the experiment in each case in such a way that the desired temperature of the reaction mixture was kept constant at the end of the irradiation zone.
- the microwave powers mentioned in the test descriptions therefore represent the time average of the irradiated microwave power.
- Reaction mixture was made directly after leaving the irradiation zone by means of Pt100 temperature sensor. Microwave energy not directly absorbed by the reaction mixture was reflected at the end face of the cavity resonator opposite the coupling antenna; the ones from
- Prism system (circulator) passed into a water-containing vessel. From the difference between incident energy and heating of this water load, the microwave energy recorded in the irradiation zone was calculated
- reaction mixture was placed in the reaction tube under such a working pressure, which was sufficient to keep all starting materials and products or condensation products always in the liquid state.
- the reaction mixtures were pumped through the device at a constant flow rate and the residence time in the reaction tube was adjusted by modifying the flow rate.
- reaction products were carried out by means of 1 H-NMR spectroscopy at 500 MHz in CDCl 3 .
- solubility of the polymers was determined on films prepared as follows: 100 ml of a 6% by weight polymer solution dyed with Patent Blue V (6% strength by weight in terms of solids content) were poured onto a commercially available film casting plate and the Solution for 2 - 3 days in air
- Example 1 Esterification of poly (vinyl alcohol) with coconut fatty acid 15 ml of a mixture of 3 g of polyvinyl alcohol (Mowiol ® 4-98, molecular weight 27,000 g / mol; degree of hydrolysis 98%) in 8 g of water and 6 g of dimethylformamide (DMF), 30 mg p-toluenesulfonic acid and 2.3 g of coconut fatty acid (molecular weight
- the reaction product was a homogeneous, colorless solution with lower
- Viscosity After evaporation of the solvent and reprecipitation of the residue with methanol resulted in a viscous mass whose IR spectrum for esters of
- Polyvinyl alcohol shows characteristic bands at 1735 cm “1 and 1245 cm “ 1 with a relation to the polyvinyl alcohol significantly increased intensity.
- the 1 H-NMR spectrum shows at 2.3 ppm for a methylene group in ⁇ -position to an ester carboxyl group (-O-CO-CH ⁇ -) characteristic signal, which compared to the monomeric Cocosfettklare a clear, for polymeric structures usual, broadening shows.
- Hydroxyl groups of the polymer determined, which corresponds to a conversion of 65 mol% of the coconut fatty acid used.
- a film cast from aqueous solution of this polymer showed a significantly increased flexibility compared to the starting material.
- reaction mixture was cooled to room temperature and the catalyst was neutralized with bicarbonate solution.
- the reaction product was a homogeneous, colorless, viscous, opalescent solution. After evaporation of the solvent resulted in a homogeneous, non-sticky film whose IR spectrum for esters of polyvinyl alcohol
- Polyvinyl alcohol (Mowiol ® 4-98, molecular weight 27,000 g / mol, degree of hydrolysis 98%) in 5 kg of water, treated with 30 g of p-toluenesulfonic acid and heated to 55 ° C. At this temperature, a solution of 0.9 kg of propionic acid (12.3 mol) in 1, 1 kg of isopropanol was added over a period of one hour with stirring.
- the resulting reaction mixture was pumped continuously at 5.0 l / h through the reaction tube at a working pressure of 35 bar and a
- Irradiation zone was about 48 seconds.
- the reaction mixture had a temperature of 202 ° C and was transferred directly at this temperature in the isothermal reaction zone.
- the reaction mixture had a temperature of 186 ° C.
- the reaction mixture was cooled to room temperature immediately after leaving the reaction section and adjusted to pH 4 with bicarbonate solution.
- the reaction product was a homogeneous, colorless solution with lower
- Example 4 Esterification of poly (vinyl alcohol) with coconut fatty acid methyl ester 10 ml of a mixture of 2 g polyvinyl alcohol (Mowiol 4-98, molecular weight 27,000 g / mol, degree of hydrolysis 98%) in 8 g water and 6 g dimethylformamide (DMF), 45 mg p Toluenesulfonic acid and 2.4 g Cocosfettklad ester
- the reaction product was a homogeneous, colorless solution with lower
- Viscosity After evaporation of the solvent resulted in a viscous mass.
- the proton resonance spectrum shows, as already described in Example 1, the signal the methylene group adjacent to the ester grouping at 2.3 ppm.
- Polymer backbone between 3.5 and 4.3 ppm results in a degree of modification of 16 mol% of the hydroxyl groups of the poly (vinyl alcohol), which corresponds to a conversion of 72 mol% of Cocosfettkladesters used.
- a film cast from aqueous solution of this polymer in turn showed a significantly increased flexibility compared to the starting material.
- Polyvinyl alcohol (Mowiol ® 8-88, molecular weight 67,000 g / mol, degree of hydrolysis 88%) in 6 kg of water, treated with 30 g of p-toluenesulfonic acid and heated to 55 ° C. At this temperature, a solution of 530 g of benzoic acid in 1, 0 kg of isopropanol was added over a period of one hour with stirring.
- the reaction mixture thus obtained was continuously pumped at a working pressure of 35 bar at 4.8 l / h through the reaction tube and a
- Irradiation zone was about 50 seconds. When leaving the irradiation zone, the reaction mixture had a temperature of 198 ° C and was transferred directly at this temperature in the isothermal reaction zone. At the end of the isothermal reaction zone, the reaction mixture had a temperature of 180.degree. The reaction mixture was cooled to room temperature immediately after leaving the reaction section and adjusted to pH 4 with bicarbonate solution. The reaction product was a homogeneous, colorless solution with lower
- Viscosity After evaporation of the solvent and reprecipitation of the residue from ethanol resulted in a viscous mass whose IR spectrum for esters of
- Polyvinyl alcohol shows characteristic bands at 1735 cm “1 and 1245 cm “ 1 with an increased relative to the polyvinyl alcohol used.
- Irradiation zone was about 25 seconds. When leaving the irradiation zone, the reaction mixture had a temperature of 180 ° C and was transferred directly at this temperature in the isothermal reaction zone. At the end of the isothermal reaction zone, the reaction mixture had a temperature of 170.degree. The reaction mixture was immediately after leaving the reaction zone cooled to room temperature and adjusted to pH 4 with bicarbonate solution.
- the reaction product was a homogeneous, colorless solution with lower
- Viscosity After evaporation of the solvent and reprecipitation of the residue from ethanol resulted in a viscous mass whose IR spectrum for esters of
- Polyvinyl alcohol shows characteristic bands at 1735 cm “1 and 1245 cm “ 1 with an increased relative to the polyvinyl alcohol used.
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DE102006047617B4 (de) * | 2006-10-09 | 2008-11-27 | Clariant International Limited | Verfahren zur Herstellung basischer (Meth)acrylamide |
DE102008017216B4 (de) * | 2008-04-04 | 2013-08-14 | Clariant International Ltd. | Kontinuierliches Verfahren zur Herstellung von Fettsäureamiden |
DE102009031059A1 (de) | 2009-06-30 | 2011-01-05 | Clariant International Ltd. | Vorrichtung zur kontinuierlichen Durchführung chemischer Reaktionen bei hohen Temperaturen |
DE102009042523B4 (de) | 2009-09-22 | 2012-02-16 | Clariant International Ltd. | Vorrichtung und Verfahren zur kontinuierlichen Durchführung heterogen katalysierter chemischer Reaktionen bei hohen Temperaturen |
DE102009042522A1 (de) | 2009-09-22 | 2011-04-07 | Clariant International Ltd. | Kontinuierliches Umesterungsverfahren |
DE102010056564A1 (de) | 2010-12-30 | 2012-07-05 | Clariant International Limited | Hydroxylgruppen und Estergruppen tragende Polymere und Verfahren zu ihrer Herstellung |
CN104558307B (zh) * | 2014-12-31 | 2016-08-24 | 厦门诺维特环保科技有限公司 | 一种含单一官能化基团聚乙烯醇化合物及其制备方法 |
CN116323896A (zh) * | 2020-09-04 | 2023-06-23 | 蒙诺苏尔有限公司 | 具有后加工改性的水溶性纤维和含有其的制品 |
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2011
- 2011-12-08 KR KR1020137016842A patent/KR20140012039A/ko not_active Application Discontinuation
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- 2011-12-08 EP EP11794054.4A patent/EP2658879A2/de active Pending
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WO2012089296A2 (de) | 2012-07-05 |
CN103492426B (zh) | 2015-04-15 |
KR20140012039A (ko) | 2014-01-29 |
US20130296457A1 (en) | 2013-11-07 |
DE102010056565A1 (de) | 2012-07-05 |
US9243116B2 (en) | 2016-01-26 |
JP2014506279A (ja) | 2014-03-13 |
WO2012089296A3 (de) | 2012-09-13 |
CN103492426A (zh) | 2014-01-01 |
BR112013016888A2 (pt) | 2019-09-24 |
JP5933590B2 (ja) | 2016-06-15 |
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