EP2646367A2 - Mechanochemische herstellung von zeolithen - Google Patents
Mechanochemische herstellung von zeolithenInfo
- Publication number
- EP2646367A2 EP2646367A2 EP11788450.2A EP11788450A EP2646367A2 EP 2646367 A2 EP2646367 A2 EP 2646367A2 EP 11788450 A EP11788450 A EP 11788450A EP 2646367 A2 EP2646367 A2 EP 2646367A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- synthesis
- mill
- template
- zeolite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000010457 zeolite Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 92
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 88
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 52
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 43
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 33
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000010703 silicon Substances 0.000 claims abstract description 30
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000003801 milling Methods 0.000 claims abstract description 16
- 239000003054 catalyst Substances 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 238000000227 grinding Methods 0.000 claims description 56
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000029936 alkylation Effects 0.000 claims description 10
- 238000005804 alkylation reaction Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 230000009467 reduction Effects 0.000 claims description 9
- 238000006722 reduction reaction Methods 0.000 claims description 9
- 150000001336 alkenes Chemical class 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- 230000003647 oxidation Effects 0.000 claims description 6
- 238000007254 oxidation reaction Methods 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000006555 catalytic reaction Methods 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 4
- 238000004523 catalytic cracking Methods 0.000 claims description 4
- 238000007323 disproportionation reaction Methods 0.000 claims description 4
- 238000006317 isomerization reaction Methods 0.000 claims description 4
- 230000021736 acetylation Effects 0.000 claims description 3
- 238000006640 acetylation reaction Methods 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 239000012736 aqueous medium Substances 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
- 230000005494 condensation Effects 0.000 claims description 3
- 230000020335 dealkylation Effects 0.000 claims description 3
- 238000006900 dealkylation reaction Methods 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000006471 dimerization reaction Methods 0.000 claims description 3
- 230000032050 esterification Effects 0.000 claims description 3
- 238000005886 esterification reaction Methods 0.000 claims description 3
- 238000006266 etherification reaction Methods 0.000 claims description 3
- 230000036571 hydration Effects 0.000 claims description 3
- 238000006703 hydration reaction Methods 0.000 claims description 3
- 238000006384 oligomerization reaction Methods 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 238000007363 ring formation reaction Methods 0.000 claims description 3
- 238000010555 transalkylation reaction Methods 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims 1
- 150000002367 halogens Chemical class 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract 2
- 239000000499 gel Substances 0.000 description 60
- 238000002425 crystallisation Methods 0.000 description 26
- 230000008025 crystallization Effects 0.000 description 26
- 239000000047 product Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 239000000725 suspension Substances 0.000 description 11
- 239000012071 phase Substances 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 description 7
- 239000000523 sample Substances 0.000 description 6
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910001388 sodium aluminate Inorganic materials 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000004517 catalytic hydrocracking Methods 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000008119 colloidal silica Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000001027 hydrothermal synthesis Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 125000005624 silicic acid group Chemical class 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 3
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 3
- 241000408939 Atalopedes campestris Species 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- 238000010335 hydrothermal treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 2
- 230000011514 reflex Effects 0.000 description 2
- 229910052703 rhodium Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 241000264877 Hippospongia communis Species 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- -1 Tetraalkylammonium bromides Chemical class 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- 230000003698 anagen phase Effects 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000000337 buffer salt Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012629 conventional elemental analysis Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012297 crystallization seed Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000012690 zeolite precursor Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/7007—Zeolite Beta
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
- B01J37/10—Heat treatment in the presence of water, e.g. steam
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/04—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof using at least one organic template directing agent, e.g. an ionic quaternary ammonium compound or an aminated compound
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/36—Pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
- C01B39/38—Type ZSM-5
- C01B39/40—Type ZSM-5 using at least one organic template directing agent
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/46—Other types characterised by their X-ray diffraction pattern and their defined composition
- C01B39/48—Other types characterised by their X-ray diffraction pattern and their defined composition using at least one organic template directing agent
Definitions
- the invention relates to a process for the preparation of zeolites, as well as zeolites obtainable by this process
- Zeolite materials can be prepared by hydrothermal synthesis, that is, by synthesis in an aqueous medium under pressure and at elevated temperature.
- the synthesis gels usually comprise a silicon source (e.g., silica), an aluminum source (e.g., sodium aluminate, aluminum hydroxide, aluminum sulfate, etc.), a template
- hydrothermal synthesis is relatively long and the resulting zeolites often are not uniform substances, but mixtures.
- the invention therefore an object of the invention to provide a method that makes it possible with a simple
- this additional process step allows the reduction of the amount of template used without the
- the invention relates to a method for the synthesis of
- Zeolites comprising the following steps: a)
- Aluminum source and optional template for generating a synthesis gel e) grinding the synthesis gel; f)
- the present invention relates to zeolites obtainable by the process of the invention.
- Preferred is the preparation of beta zeolite and MFI zeolite; more preferably of beta zeolite having a molar ratio Si: Al of 10 to 400, more preferably 20 to 50, of MFI zeolite having a molar ratio Si: Al of 12 to 800, more preferably 24 to 500, and particularly preferred from 75 to 250.
- the present invention teaches the use of at least one grinding apparatus for treating a
- Synthetic gels comprising a silicon source, an aluminum source, and optionally at least one template, prior to the generation of crystalline zeolite under hydrothermal conditions
- the present invention teaches the use of the zeolites obtainable by the process according to the invention as catalysts or catalyst supports, in particular for acid-catalyzed reactions, oxidations, reductions and adsorptions.
- catalysts or catalyst supports particularly for acid-catalyzed reactions, oxidations, reductions and adsorptions.
- Particularly preferred is the use for catalytic cracking of hydrocarbons (cracking) and hydrogenating cracking of hydrocarbons (hydrocracking, mild hydrocracking and / or dewaxing); Alkylation of
- Aromatics with olefins, alcohols or halogenated Aromatics with olefins, alcohols or halogenated
- the invention relates generally to a method for
- a synthesis gel is prepared. Generation of synthesis gel by mixing silicon source,
- Aluminum source and optionally one or more
- Template may be made in a manner known to those skilled in the art based on the teachings of the present invention.
- Silicon source, aluminum source and the one or more templates can be mixed together as such or in the form of a fluid, for example as a solution, suspension or gel, or added to a solvent or solvent mixture.
- a solvent or solvent mixture Preferably, the solvent used is water or an aqueous solvent mixture.
- Aluminum source the optional template and / or the
- Silicon source aluminum source and optionally one or more templates mixing or homogenizing. Particularly good results can be achieved if the silicon source is a silicon source selected from the group consisting of precipitated
- the silicon source may comprise or consist of precipitated silica.
- the aluminum source may be an aluminum source selected from the group consisting of aluminates (especially sodium aluminate), aluminum hydroxide, aluminum sulfate and mixtures thereof.
- aluminates especially sodium aluminate
- aluminum hydroxide especially aluminum sulfate
- any template based on the general knowledge or teaching of the present invention may be used, preferably quaternary ammonium compounds which may serve as structure-directing agents are used as a template. Examples of templates that can be used are
- Tetraalkylammonium salts Preference is given to the use of tetraalkylammonium hydroxides and / or
- Alkyl groups preferably by the same or different, straight-chain or branched alkyl groups having one to ten
- TEAOH tetrapropylammonium bromide
- TPABr tetrapropylammonium bromide
- Template or multiple templates can be used, preferred is the use of a template.
- the synthesis gel can have a molar ratio of Al to Si
- the synthesis gel comprises at least 10 moles of water per mole of S1O2, more preferably 18-30 moles of water.
- the synthesis gel may have a molar ratio of Al to Si, for example, in the range of 0.0025: 1 to 0.1: 1, preferably in the range of
- the synthesis gel comprises at least 5 moles of water per mole of S1O2, more preferably 10 to 50 moles of water.
- synthesis gel in the context of the present invention comprises both synthesis gels, which are in the form of a gelatinous or gelatinous mass, as well as in fluid form,
- the ground synthesis gel is then transferred under hydrothermal conditions in the crystalline zeolite, whereupon the crystalline zeolite can be separated from the aqueous phase and optionally dried and calcined.
- Zeolites preferably have a phase purity of more than 80%, preferably more than 90%, preferably more than 95%, in particular more than 98%.
- the phase purity is determined by measuring an X-ray diffractogram and based on a 100% pure sample. The grinding of the synthesis gel before treatment under
- hydrothermal conditions can lead to an increase in the dispersion of the silicon source used, e.g. a precipitated silica, which in turn accelerates the
- Crystallization process can lead. Surprisingly, moreover, the formation of foreign phases can be inhibited or
- the colloidal silicic acids can be formed on the basis of the
- those zeolites can be achieved, in their preparation as a raw material usually colloidal silica sources are used. Furthermore, preferably none
- Zeolite seed crystals in particular the production of beta-zeolite, which can also reduce the production costs.
- mother liquors can be used instead of high-purity starting materials in the preparation of the synthesis gel.
- mother liquors the first filtrate after the
- Filtrate still contains raw materials during the
- a grinding is preferably carried out such that the
- average particle size ds o of the synthesis gel after completion of the grinding by at least 10%, more
- the grinding can be done generally with any suitable
- a high amount of energy (for example about 0.5 to 10 kW / liter, preferably about 1 to 10 kW / liter) is introduced into the system via the mechanical energy.
- a high amount of energy for example about 0.5 to 10 kW / liter, preferably about 1 to 10 kW / liter
- the amount of energy can be reduced, for example to 2 to 5 kW / liter.
- Synthetic gel after completion of grinding for example, at least 10%, preferably at least 15%, more
- the silicon source and / or the aluminum source are subjected to grinding.
- Synthesis gel preferably under a pressure of not more than 2.4 bar, more preferably under a pressure of not more than 1.9 bar, more preferably under a pressure of not more than 1.5 bar, most preferably under a pressure of not more set as 1.1 bar and / or preferably to a Temperature of not more than 128 ° C, more preferably not more than 110 ° C, even more preferably not more than 100 ° C, most preferably not more than 70 ° C, and most preferably not more than 35 ° C heated.
- the grinding is preferably at a temperature
- synthesis gel is pumped, for example, by a grinding chamber filled with grinding chamber.
- the grinding is carried out in a mill comprising a grinding chamber filled with grinding balls, for example in a ball mill, in an annular gap mill, a bead mill, a Manton-Gaulin mill or in a grinding device combination comprising one or more comprising these grinding devices.
- a multi-stage grinding apparatus for example a multi-stage ball or annular gap mill, may be used in which the coarse fractions from the last stage are returned to the first stage.
- the one or more milling devices may comprise at least one grinding device selected from the group consisting of mills comprising a grinding chamber filled with grinding balls, in particular selected from ball mills, annular gap mills, bead mills, Manton-Gaulin mills and
- a Manton Gaulin mill is
- Grinding devices are used sequentially or simultaneously. Higher temperatures, ie more than 100 ° C may also be possible if the grinding process is carried out at overpressure. In this case, the inlet and outlet of the synthesis gel must be regulated in or out of the grinding chamber.
- the pH of the synthesis gel is adjusted according to the synthesis ⁇ conditions and is generally about 9 to 14.
- the milling at a pH in the range of about 9 to 14, preferably from about 10 to 13 are performed.
- Adjustment of the pH can be carried out according to a procedure known to the person skilled in the art, for example by addition of acids, bases and / or buffer salt mixtures.
- Reaction mixture can be conveyed through the grinding chamber in several passes or with a longer residence time.
- the synthesis gel or the reaction mixture formed therefrom may additionally contain zeolite precursors as crystallization nuclei and may then be subjected to a hydrothermal aftertreatment, the resulting product optionally being separated from the reaction mixture, dried and
- the grinding is carried out twice or more frequently, eg. B. twice, three times or four times.
- Crystallization nuclei formed are the course of the hydrothermal zeolite synthesis in terms of synthesis time, flexibility in the selection of the reactants, yield,
- Reaction mixture can be pumped through the grinding chamber.
- Crystallization seeds are then further processed according to an imple mentation in a conventional manner under hydrothermal conditions and worked up the finished product. After a possible implementation form become
- the raw materials (a silicon source, an aluminum source and an alkali source) are stirred together with a template and demineralized water to form a suspension.
- Suspension is passed through one or more milling devices as indicated herein.
- the mechanically activated fines act as
- the drying can at a
- Temperature of about 60 to 200 ° C, preferably from about 80 to 150 ° C, for z. B. 0.5 to 10 hours, and the
- Calcination if provided, at about 250 to 750 ° C, preferably at 300 to 550 ° C, for z. B. 1 to 10 hours.
- the product thus obtained can be used as a catalyst or
- Catalyst supports are used.
- the present invention teaches the use of at least one grinding apparatus for treating a Synthetic gels comprising a source of silicon, an aluminum source, and optionally at least one template, in one step prior to the production of crystalline zeolite under hydrothermal conditions.
- This use can for
- the present invention provides a zeolite which is suitable for the invention
- the zeolite may be an MFI zeolite, in particular having a molar Si: Al ratio in the range from 12 to 800, preferably from 24 to 500, particularly preferably from 75 to 250 or a zeolite beta.
- Catalytically active forms of the zeolites may additionally contain metals of the groups IA, IIA, IIIA to VI IIA, IB, IIB or HIB of the Periodic Table and B, Al, Ga, Si, Ge or P, preferably Li, Na, K, Mg, Ca, Ba, La, Ce, Ti, Zr, Nb, Ta, Mo, W, Mn, Re, Fe, Ru, Co, Rh, Ni, Pd, Pt, Cu, Zn , B, Al, Ga, Si, Ge or P. More preferably, the catalytically active zeolites contain one or more of Pt, Pd, Cu, Fe, Rh, Ru, P, and Ni. For example, the exchange by means of ion exchange, impregnation or
- zeolites obtained according to the invention are mixed or further processed with further components.
- Preferred further processing of the zeolite relate to aqueous ion exchange, solid-state ion exchange (as described, for example, in EP 0 955 080 A),
- Dealumination for example, by treatment with dilute mineral acid or a dilute organic acid, and by hydrothermal treatment (see eg R. Szostak, Studies in Surface Science Catalysis, 137 (2001) 261-297), producing moldings of any size and shape by conventional methods such as extrusion, tabletting or spray drying, optionally with the aid of binder, or coating Moldings, in particular honeycombs, with a suspension of zeolite and binder as so-called
- the synthetic zeolites of the invention are particularly useful as catalysts, for example, the zeolites in the H form (with or without occupancy of base metals and / or precious metals) as catalysts for acid-catalyzed reactions, oxidations, reductions and adsorptions
- reaction include i.a. catalytic cracking (FCC additive) and hydrogenating cracking of hydrocarbons (mild hydrocracking, dewaxing, hydrocracking); Alkylations e.g. of aromatics with olefins, alcohols or halogenated paraffins; Alkylation of aromatics; Alkylation of
- Isoparaffins with olefins Transalkylation (of aromatics); Disproportionation (e.g., toluene disproportionation, etc.); Isomerization and hydroisomerization (e.g., of paraffins, olefins, aromatics, xylene isomerization, isodewaxing, etc.); Dimerization and oligomerization; polymerizations;
- the mean diameter dso is defined so that 50% of the total particle volume consists of particles with a smaller particle size
- Diameter exist.
- a suitable method for determining the particle size distribution is, for example, the laser diffraction according to ISO 13320-1. c) loss on ignition
- Porcelain crucibles are annealed at 600 ° C and then stored in a desiccator until use.
- the homogenized sample is weighed into a porcelain crucible and the crucible is then calcined for 3 h at 1000 ° C. in a laboratory muffle furnace.
- the crucible is then placed in a desiccator for cooling. By comparing the weight and weight, the loss on ignition can be calculated. The loss on ignition is always determined by a double determination.
- n5j_ / n7 ⁇ ] _ indicates the ratio of the molar amount of Si in mol to the molar amount of Al in mol, wherein the respective zeolite was previously subjected to heating at 1000 ° C to constant weight.
- sodium aluminate was used, whereby an aqueous aluminum source was dissolved by dissolving
- Sodium aluminate (and in the case of Ex. Or Comp. -Bsp. 4 additional NaOH beads) was prepared in water. To completely dissolve the sodium aluminate, the mixture was heated to 60-100 ° C. After the solid had dissolved, the yellowish, slightly turbid fluid was cooled to room temperature and the loss of mass by adding
- the template tetraethylammonium hydroxide (TEAOH, SACHEM) was first mixed with water at room temperature in the case of the beta zeolite (BEA) or, in the case of the MFI zeolite, the template
- Tetrapropylammonium bromide (TPABr, SACHEM) dissolved in water.
- the templated tetraethylammonium hydroxide used was used as a 35 wt.% TEAOH solution.
- Tetrapropylammonium bromide was used as solid with> 99 wt.% TPABr. Subsequently, precipitated silica (FK320, Degussa) was slurried. c) mixing the source of aluminum and silicon and preparing the synthesis gel
- the aluminum source was steadily added to the silicon source in a reaction vessel at room temperature (20 ° C) with mixing.
- the resulting suspension was mixed for a further 140 minutes (in the preparation of beta zeolite) and 30 minutes (in the preparation of MFI zeolite) at room temperature (20 ° C).
- Hose pump into the grinding chamber of the ball mill (type Fryma M32) promoted. After the grinding chamber was filled, the rotor of the mill was started and the complete synthesis gel through the Grinding chamber pumped while the rotor is running. The ground product was collected in one container and a second
- the pumping rate was 3 liters / minute (BEA and MFI).
- Crystallization times were depending on the approach between 1 h and 160 h.
- Table I gives an overview of the different template contents of the ground or unmilled synthetic gels and the products obtained.
- the molar template content is given based on the molar Si content.
- Ratio of the amount of template in moles to the amount of Si in moles 0.18: 1 0.18 d. H. 18 mol%.
- Beta-zeolite with low impurities of MFI zeolite determined by measurement of an X-ray diffractogram.
- phase-pure zeolites The zeolites from the unground synthesis gels contained impurities in one case.
- Fig. 1 shows a significant reduction in
- Crystallization was determined by measuring the peak intensity of a synthesis gel or reaction mixture sample by measuring the X-ray diffractogram.
- the product of Example 4 (MFI zeolite) further shows a marked reduction in crystallite size
- the course of the crystallization was determined by recording the peak number of a synthesis gel sample by measuring the X-ray diffractogram.
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DE102010053054A DE102010053054A1 (de) | 2010-12-01 | 2010-12-01 | Mechanochemische Herstellung von Zeolithen |
PCT/EP2011/071099 WO2012072527A2 (de) | 2010-12-01 | 2011-11-28 | Mechanochemische herstellung von zeolithen |
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EP11788450.2A Withdrawn EP2646367A2 (de) | 2010-12-01 | 2011-11-28 | Mechanochemische herstellung von zeolithen |
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CN102951656B (zh) * | 2012-10-16 | 2014-06-04 | 大连瑞克科技有限公司 | 一种颗粒均匀zsm-5分子筛的合成方法 |
JP6173196B2 (ja) * | 2012-12-21 | 2017-08-02 | 日揮触媒化成株式会社 | ナノサイズゼオライトの合成方法 |
CN104860332A (zh) * | 2014-02-21 | 2015-08-26 | 中国石油化工股份有限公司 | 一种制备NaY分子筛的方法 |
CN109665541B (zh) * | 2017-10-17 | 2022-04-01 | 中国石油化工股份有限公司 | 低硅铝比zsm-12型沸石分子筛的合成方法 |
CN108408737A (zh) * | 2018-05-29 | 2018-08-17 | 王子韩 | 一种快速制备y型分子筛的方法 |
EP3825280A4 (en) * | 2018-07-27 | 2021-09-22 | SK Innovation Co., Ltd. | ZEOLITE MORDENITE WITH EXCELLENT UNIFORMITY OF PARTICLE AND ITS PREPARATION METHOD |
KR102020445B1 (ko) | 2018-09-21 | 2019-09-10 | 에스케이이노베이션 주식회사 | 입자 크기의 제어가 가능한 모데나이트 제올라이트의 제조방법 |
WO2020108482A1 (en) * | 2018-11-27 | 2020-06-04 | Basf Se | Mechanochemical activation in solvent-free zeolite synthesis |
WO2020109290A1 (en) | 2018-11-27 | 2020-06-04 | Basf Se | Solvent-free mechanochemical activation in zeolite synthesis |
WO2020109292A1 (en) | 2018-11-27 | 2020-06-04 | Basf Se | Mechanochemical activation in zeolite synthesis |
JP2022550674A (ja) * | 2019-09-30 | 2022-12-05 | ダウ グローバル テクノロジーズ エルエルシー | エーテル化の方法 |
CN110893491B (zh) * | 2019-12-13 | 2021-07-27 | 湖南中镆科技有限公司 | 一种铝模板铣槽固定装置 |
CN111001265B (zh) * | 2019-12-26 | 2021-11-12 | 维珂瑞(北京)环境科技有限公司 | 高质量沸石转轮生产工艺及其生产设备 |
US20240174524A1 (en) * | 2022-11-29 | 2024-05-30 | Saudi Arabian Oil Company | Method for synthesizing nano-sized zeolite beta |
CN116102032B (zh) * | 2023-02-06 | 2024-09-03 | 淄博恒亿化工科技有限公司 | 一种zsm-5分子筛的制备方法 |
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US4664842A (en) | 1983-12-13 | 1987-05-12 | Southern Clay Products, Inc. | Process for manufacturing organoclays having enhanced gelling properties |
GB8432793D0 (en) * | 1984-12-31 | 1985-02-06 | Exxon Research Engineering Co | Zeolite beta preparation |
ZA933879B (en) * | 1992-06-05 | 1993-12-27 | Exxon Chemical Patents Inc | ZSM-5-zeolite |
DE4405876A1 (de) | 1994-02-23 | 1995-10-05 | Sued Chemie Ag | Katalysator- bzw. Katalysatorträger-Formkörper |
DE19632133A1 (de) * | 1996-08-09 | 1998-04-09 | Uwe Vieregge | Teleskoprohr für insbesondere Sprinkleranlagen |
JP3986186B2 (ja) * | 1997-11-07 | 2007-10-03 | 日本碍子株式会社 | 高耐熱性β−ゼオライト及びそれを用いた自動車排ガス浄化用吸着材 |
DE19820515A1 (de) | 1998-05-08 | 1999-11-11 | Alsi Penta Zeolithe Gmbh | Verfahren zur Herstellung eines Katalysators für die Reinigung von Abgasen, die Stickstoffoxide in Gegenwart von Sauerstoff und Wasser enthalten |
ES2160058B1 (es) * | 1999-06-17 | 2002-06-16 | Univ Valencia Politecnica | Sintesis de zeolitas. |
US7119245B1 (en) * | 2001-10-25 | 2006-10-10 | Sandia Corporation | Synthesis of an un-supported, high-flow ZSM-22 zeolite membrane |
CN101096274B (zh) * | 2006-06-29 | 2010-08-25 | 中国石油化工股份有限公司 | 一种富铝beta沸石的制备方法 |
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2010
- 2010-12-01 DE DE102010053054A patent/DE102010053054A1/de not_active Withdrawn
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2011
- 2011-11-28 EP EP11788450.2A patent/EP2646367A2/de not_active Withdrawn
- 2011-11-28 WO PCT/EP2011/071099 patent/WO2012072527A2/de active Application Filing
- 2011-11-28 JP JP2013541310A patent/JP2014501683A/ja not_active Withdrawn
- 2011-11-28 CN CN2011800573934A patent/CN103269978A/zh active Pending
- 2011-11-28 US US13/988,598 patent/US20130266507A1/en not_active Abandoned
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2013
- 2013-05-16 ZA ZA2013/03567A patent/ZA201303567B/en unknown
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DE102010053054A1 (de) | 2012-06-06 |
US20130266507A1 (en) | 2013-10-10 |
WO2012072527A2 (de) | 2012-06-07 |
WO2012072527A3 (de) | 2012-10-11 |
JP2014501683A (ja) | 2014-01-23 |
CN103269978A (zh) | 2013-08-28 |
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