EP2625298A1 - Verfahren zum erzeugen einer isolationsbeschichtung auf einem kornorientierten elektro-stahlflachprodukt und mit einer solchen isolationsbeschichtung beschichtetes elektro-stahlflachprodukt - Google Patents

Verfahren zum erzeugen einer isolationsbeschichtung auf einem kornorientierten elektro-stahlflachprodukt und mit einer solchen isolationsbeschichtung beschichtetes elektro-stahlflachprodukt

Info

Publication number
EP2625298A1
EP2625298A1 EP11764510.1A EP11764510A EP2625298A1 EP 2625298 A1 EP2625298 A1 EP 2625298A1 EP 11764510 A EP11764510 A EP 11764510A EP 2625298 A1 EP2625298 A1 EP 2625298A1
Authority
EP
European Patent Office
Prior art keywords
layer
insulation layer
flat product
steel flat
electrical steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11764510.1A
Other languages
German (de)
English (en)
French (fr)
Inventor
Carsten Schepers
Chaoyong Wang
Ludger Lahn
Heiner Schrapers
Stefan Pahlke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Electrical Steel GmbH
Original Assignee
ThyssenKrupp Electrical Steel GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by ThyssenKrupp Electrical Steel GmbH filed Critical ThyssenKrupp Electrical Steel GmbH
Publication of EP2625298A1 publication Critical patent/EP2625298A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/025Other inorganic material
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1277Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
    • C21D8/1283Application of a separating or insulating coating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1277Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
    • C21D8/1288Application of a tension-inducing coating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/24Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
    • C23C22/33Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds containing also phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • C23C22/74Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/82After-treatment
    • C23C22/83Chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/36Phosphatising
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D15/00Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • H01F1/14766Fe-Si based alloys
    • H01F1/14775Fe-Si based alloys in the form of sheets
    • H01F1/14783Fe-Si based alloys in the form of sheets with insulating coating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/10Use of solutions containing trivalent chromium but free of hexavalent chromium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • Y10T428/264Up to 3 mils
    • Y10T428/2651 mil or less

Definitions

  • the invention relates to a method for producing a grain-oriented electrical steel flat product with minimized magnetic loss values.
  • the invention relates to a grain-oriented electrical steel flat product, which is provided with an insulation coating.
  • the grain-oriented electrical steel flat products in question here are steel strips or sheets from which parts are manufactured for electrotechnical applications. Grain-oriented electrical steel flat products are particularly suitable for uses in which a particularly low
  • Loss of magnetization is in the foreground and high demands are placed on the permeability or polarization. Such requirements exist in particular for parts for power transformers, distribution transformers and higher quality small transformers. As explained in detail, for example, in EP 1 025 268 B1, is generally in the course of the production of
  • Steel flat products first a steel containing (in% by weight) typically 2.5 to 4.0% Si, 0.010 to 0.100% C, up to 0.150% Mn, up to 0.065% Al and up to 0.0150% N and optionally 0.010 to 0.3% Cu, to 0.060% S, to 0.100% P, to 0.2% each of As, Sn, Sb, Te and Bi, balance iron and unavoidable impurities, to a starting material, such as a slab, thin slab or a cast strip, shed. The starting material is then subjected, if necessary, to an annealing treatment to be subsequently hot rolled into a hot strip.
  • a starting material such as a slab, thin slab or a cast strip
  • Decarburization annealing is usually significantly reduced to avoid magnetic aging of the carbon content of the cold strip.
  • an annealing separator which is typically gO, is applied to the belt surfaces.
  • the annealing separator prevents the turns of a coil wound from the cold strip during the subsequent high-temperature annealing
  • Hood furnace is performed under protective gas, arises in the Cold strip through selective grain growth the texture. Furthermore, a forsterite layer, the so-called “glass film”, forms on the strip surfaces. In addition, by running during the high-temperature annealing
  • electrical steel flat products produced in this way have a thickness of 0.15 mm to 0.5 mm.
  • Transfer base material which not only improve the magnetic loss of the electrical steel flat product, but also reduce the magnetostriction, which in turn has a positive effect on the noise behavior of the finished transformer.
  • Aluminum phosphate and silica can also be added in colloidal form. Another ingredient of insulation coatings is common
  • Chromticaally purehydrid (chromium trioxide) or chromic acid, wherein the content of this questionable with regard to its impact on the environment component can be minimized with a suitable choice of the other ingredients of the insulating solution (DE 10 2008 008 781 AI, EP 2 022 874 AI).
  • the thickness of the insulating layer is set, for example by means of ⁇ zwquetschrollen and finally in an oven, the insulating layer is baked.
  • the stoving temperature is typically about 850 ° C.
  • Insulation layer Pores, which in extreme cases cause the layer to flake off because of cohesiveness.
  • the object of the invention was to demonstrate a process which can be implemented in practice with simple means, with which the tensile stresses acting on the surface of an electro-steel flat product can be further increased.
  • an electric steel flat product should be specified, the optimum
  • the invention has been solved in that at the Production of an electrical steel flat product, the operations specified in claim 1 are performed.
  • An electro-steel flat product is provided.
  • Isolation solution formed insulating layer can also be made on the model of the prior art selected.
  • this working step b) is repeated at least once, so that as a result an insulation layer is obtained from the layers of the phosphatic insulating solution successively applied to one another and baked.
  • an increased layer thickness of the insulation layer is produced by carrying out at least two separate coating steps, with the first insulation layer layer initially finished
  • Insulation layer layer applied and also
  • the insulating layer is thus characterized by at least two layers of a phosphatic
  • Insulating agent formed, each by itself
  • the insulation layers then form an insulating layer, which is characterized by a high specific layer density and large thickness.
  • the insulating layer is produced according to the invention by in separate steps in each case applied and baked layers of insulating solution, the unfavorable development of the specific
  • Electro sheets are produced, are significantly reduced.
  • the phosphatic isolation solution used to produce the insulation layer in step b) may already be proven in practice for this purpose
  • Isolation solutions comprise a colloid component, which may be in particular a colloidal silica.
  • an isolation solution used according to the invention for the production of the insulation layer can contain a wide variety of phosphates. Especially good
  • Magnesium phosphate contains.
  • the basis for the phosphate solution is preferably water. It can, however
  • the isolation solution further contains at least one additive selected from a group, the pickling inhibitors and
  • Wetting agent includes. Through the use of pickling inhibitors and / or wetting agents, the properties of the grain-oriented electro-steel flat product produced by the method according to the invention can be further improved.
  • Burning treatment reaches a temperature level that goes beyond the level of simple drying. Accordingly, the invention provides, in a practical embodiment, that in the course of work step b)
  • the baking temperature is at least 300 ° C.
  • the stoving temperature is at least 700 ° C. at least in the course of the last repetition of the working step b). At this temperature level, the stoving temperature is at least 700 ° C. at least in the course of the last repetition of the working step b). At this temperature level, the stoving temperature is at least 700 ° C. at least in the course of the last repetition of the working step b). At this temperature level, the
  • Burn-in treatment can be combined with a stress-relieving, usually by the procedure
  • the annealing can be carried out in a continuous furnace in air as a short-time annealing or in a muffle furnace (long-term annealing) under nitrogen, which in combination with the
  • Insulation coating has proven to be particularly advantageous.
  • the burn-in result is particularly safe
  • the stoving temperature is at least 800 ° C, in particular about 850 ° C.
  • the method according to the invention can be carried out in a particularly economical manner when the repeated execution of the working step b) of a treatment line is arranged in succession in a line corresponding to the number of repetitions corresponding number of devices for applying and baking the insulation solution be traversed to be coated electric steel flat product in a continuous pass. If, for example, the insulation coating is to be formed in accordance with the invention from two successively applied and baked layers of insulation solution, then in such a line, in succession, a first device for applying and baking the first layer of the insulating layer and a second device for applying it will follow one another and baking the second layer through.
  • the ratio of layer thickness to specific layer density and the ratio of layer thickness to tensile stress in each case in an optimized range are more favorable for practical application than the areas in which the properties in question lie when a correspondingly thick insulation layer in applied and baked in a single operation.
  • An inventively designed grain-oriented electrical steel flat product which on at least one of its
  • phosphatic insulation layer ⁇ 3 ⁇ is that
  • Insulation layer ⁇ 5 g / m 2 while applies at a thickness D> 3 ⁇ for the specific layer density r of the phosphate insulating layer: r [g / m 2 ]> 3/5 g / pm / m 2 * D [ ⁇ ].
  • Fig. 1 is a diagram in which for various inventively double and conventionally simply coated samples specified in g / m 2
  • Fig. 2 is a diagram in which for different reasons
  • Insulation layer applied to the steel substrate of the electro-steel flat product in tensile stresses specified in MPa over that specified in g / m 2
  • Insulation layer is applied.
  • coated samples at layer thicknesses of at least 3 ⁇ regularly have specific layer densities r, the condition r [g / m 2 ]> 3/5 q /) i / m z * D [m] meet.
  • r [g / m 2 ]> 3/5 q /) i / m z * D [m] meet.
  • the insulating layer always exerts higher tensile stresses Z on the steel substrate of the respective electrical steel flat product than in the conventional one train with an insulating layer of the same
  • Steel strip contained in the decarburized state in addition to iron and unavoidable impurities (in wt .-%) C: ⁇ 0.0025%, Si: 3.15%, Mn: 0.08%, S: 0.02%, Cu: 0 , 07%, Sn: 0.08% and AI: 0.03%.
  • the steel strip in the uncarboxylated origin state contained 0.06 wt .-% C.
  • Layer thickness included the coating system a double pair of squeezing rollers. By adjusting the distance of the squeezing rollers from their associated surface of the samples, the respective desired layer thickness could be adjusted in a targeted manner.
  • Isolation solutions contained the following constituents per liter, the gram data being absolute and "()" indicating the respective concentrations:
  • the respective thickness D of the insulating layer is through
  • the specific layer density r of the insulating layer is hotter by removing the phosphate layer at 60 ° C
  • the tension exerted by the insulating layer is determined by determining the difference in curvature of the respective sample before and after unilateral removal of the
  • Insulating layer has been determined.
  • the sample is on both sides with the isolation solution
  • the layer was at 840 ° C for 1 min under a
  • the tensile stress of the insulation was determined in the following manner:
  • One side of the sample was taped with resistant film.
  • the sample was placed in 60 ° C hot caustic (60%) for 10 minutes.
  • the previously applied and baked phosphatic isolation layer on the unprotected side was removed in this manner without attacking the underlying glass film / forsterite.
  • the film was baked at 840 ° C for 1 minute in a nitrogen atmosphere.
  • the squeezing rollers of the coating device were set with less pressure than in the experiment Vi, to a greater thickness of each layer applied
  • the applied layer was again baked at 840 ° C. for 1 minute under a nitrogen atmosphere.
  • the coating process was repeated.
  • the sample was run a second time in the same manner as the first time through the coating plant to apply a second layer of insulation solution to the already baked layer.
  • the film was baked at 840 ° C for 1 minute under a nitrogen atmosphere.
  • the magnetic characteristics obtained for the sample processed in experiment V3 as well as the magnetostriction with LvA and LaA values are much higher despite a smaller thickness than in the sample processed according to experiment V2.
  • the squeeze rolls of the coater were adjusted to achieve a thicker layer than usual. Immediately after application, the layer was left for 1 minute at 840 ° C in a nitrogen atmosphere
  • Insulation layer exercised.
  • the squeeze rolls of the coater were set narrower than in Run V4. Immediately after application, the resulting layer of isolation solution was baked at 840 ° C. for 1 minute in a nitrogen atmosphere. Subsequently, the coating process was repeated.
  • the sample was run a second time in the same manner as the first time through the coating plant to apply a second layer of insulation solution to the already baked layer. Also immediately after this second application, the film was baked at 840 ° C for 1 minute under a nitrogen atmosphere.
  • the baking time was 1 minute and the baking temperature was 840 ° C.
  • Insulation layer at a higher temperature in order to exploit the difference in the coefficient of thermal expansion for the generation of the tensile stress can.
  • Trial V7 (not according to the invention) To determine the properties of a sample prepared in a conventional manner with a Cr-free, but a colloid stabilizer-containing isolation solution
  • the layer was baked for 1 minute at 840 ° C under a nitrogen atmosphere and determined the properties given in Table 1 of the sample thus obtained after a single coating.
  • the squeezing rollers were set similarly as in experiment V5. Immediately after application, the layer was baked at 840 ° C. for 1 minute under a nitrogen atmosphere.
  • the coating process was repeated.
  • the sample was run a second time in the same manner as the first time through the coating plant to apply a second layer of insulation solution to the already baked layer.
  • the film was baked at 840 ° C for 1 minute under a nitrogen atmosphere.
  • Insulation layer coated sample Insulation layer coated sample.
  • Trial V9 (not according to the invention) To determine the properties of a sample containing in a conventional manner with a Cr-containing and a
  • the insulation layer was baked here for 1 minute at 840 ° C under a nitrogen atmosphere.
  • the properties of the sample thus produced are also given in Table 1.
  • the squeezing rollers were set similar to those in experiment V5. Immediately after the application was the
  • the coating process was repeated.
  • the sample was run a second time in the same manner as the first time through the coating plant to apply a second layer of insulation solution to the already baked layer.
  • the film was baked at 840 ° C for 1 minute under a nitrogen atmosphere.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Electrochemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Soft Magnetic Materials (AREA)
  • Manufacturing Of Steel Electrode Plates (AREA)
EP11764510.1A 2010-10-07 2011-09-22 Verfahren zum erzeugen einer isolationsbeschichtung auf einem kornorientierten elektro-stahlflachprodukt und mit einer solchen isolationsbeschichtung beschichtetes elektro-stahlflachprodukt Withdrawn EP2625298A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010038038A DE102010038038A1 (de) 2010-10-07 2010-10-07 Verfahren zum Erzeugen einer Isolationsbeschichtung auf einem kornorientierten Elektro-Stahlflachprodukt und mit einer solchen Isolationsbeschichtung beschichtetes Elektro-Stahlflachprodukt
PCT/EP2011/066509 WO2012045593A1 (de) 2010-10-07 2011-09-22 Verfahren zum erzeugen einer isolationsbeschichtung auf einem kornorientierten elektro-stahlflachprodukt und mit einer solchen isolationsbeschichtung beschichtetes elektro-stahlflachprodukt

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EP2773781B1 (en) * 2011-11-04 2015-07-01 Tata Steel UK Ltd Coated grain oriented steel
WO2020064632A1 (de) 2018-09-26 2020-04-02 Thyssenkrupp Electrical Steel Gmbh Verfahren zur herstellung eines mit einer isolationsschicht versehenen kornorientierten elektrobandes und kornorientiertes elektroband

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JP5980216B2 (ja) 2016-08-31
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BR112013008376A2 (pt) 2016-06-14
DE102010038038A1 (de) 2012-04-12
KR20130117789A (ko) 2013-10-28
RU2013120538A (ru) 2014-11-20
CN103221556A (zh) 2013-07-24
KR101896046B1 (ko) 2018-09-06
RU2580778C2 (ru) 2016-04-10
JP2013542323A (ja) 2013-11-21
WO2012045593A1 (de) 2012-04-12

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