EP2614733A2 - Gant - Google Patents
Gant Download PDFInfo
- Publication number
- EP2614733A2 EP2614733A2 EP13150468.0A EP13150468A EP2614733A2 EP 2614733 A2 EP2614733 A2 EP 2614733A2 EP 13150468 A EP13150468 A EP 13150468A EP 2614733 A2 EP2614733 A2 EP 2614733A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- glove
- surface side
- fibrous
- coating layer
- permeated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001410 Microfiber Polymers 0.000 claims abstract description 143
- 239000003658 microfiber Substances 0.000 claims abstract description 142
- 239000011247 coating layer Substances 0.000 claims abstract description 95
- 229920001971 elastomer Polymers 0.000 claims abstract description 36
- 239000005060 rubber Substances 0.000 claims abstract description 36
- 239000011347 resin Substances 0.000 claims abstract description 35
- 229920005989 resin Polymers 0.000 claims abstract description 35
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 78
- 239000000835 fiber Substances 0.000 claims description 56
- 239000004677 Nylon Substances 0.000 claims description 25
- 229920001778 nylon Polymers 0.000 claims description 25
- 239000004814 polyurethane Substances 0.000 claims description 19
- 229920000728 polyester Polymers 0.000 claims description 17
- 238000007747 plating Methods 0.000 claims description 15
- 229920002635 polyurethane Polymers 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 14
- 230000015271 coagulation Effects 0.000 claims description 11
- 238000005345 coagulation Methods 0.000 claims description 11
- 239000005871 repellent Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000011156 evaluation Methods 0.000 description 27
- 238000009940 knitting Methods 0.000 description 27
- 238000001035 drying Methods 0.000 description 26
- 239000002131 composite material Substances 0.000 description 25
- 238000005259 measurement Methods 0.000 description 22
- 230000015572 biosynthetic process Effects 0.000 description 19
- 238000002386 leaching Methods 0.000 description 19
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- 239000011248 coating agent Substances 0.000 description 17
- 238000000576 coating method Methods 0.000 description 17
- 210000004177 elastic tissue Anatomy 0.000 description 14
- 210000003811 finger Anatomy 0.000 description 14
- 239000000203 mixture Substances 0.000 description 14
- 230000000704 physical effect Effects 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 238000009472 formulation Methods 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 241000219146 Gossypium Species 0.000 description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 10
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 10
- 239000007787 solid Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 239000000701 coagulant Substances 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000002562 thickening agent Substances 0.000 description 6
- 238000004073 vulcanization Methods 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- -1 acryl Chemical group 0.000 description 5
- 238000010073 coating (rubber) Methods 0.000 description 5
- 239000011787 zinc oxide Substances 0.000 description 5
- GPNYZBKIGXGYNU-UHFFFAOYSA-N 2-tert-butyl-6-[(3-tert-butyl-5-ethyl-2-hydroxyphenyl)methyl]-4-ethylphenol Chemical compound CC(C)(C)C1=CC(CC)=CC(CC=2C(=C(C=C(CC)C=2)C(C)(C)C)O)=C1O GPNYZBKIGXGYNU-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 239000004816 latex Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 239000004584 polyacrylic acid Substances 0.000 description 3
- 210000003813 thumb Anatomy 0.000 description 3
- RKQOSDAEEGPRER-UHFFFAOYSA-L zinc diethyldithiocarbamate Chemical compound [Zn+2].CCN(CC)C([S-])=S.CCN(CC)C([S-])=S RKQOSDAEEGPRER-UHFFFAOYSA-L 0.000 description 3
- 241000531908 Aramides Species 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920002432 poly(vinyl methyl ether) polymer Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- RGDUGERAJGGXFQ-UHFFFAOYSA-N cyclohexanamine;sulfuric acid Chemical compound OS(O)(=O)=O.NC1CCCCC1 RGDUGERAJGGXFQ-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000982 direct dye Substances 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- NRINZBKAERVHFW-UHFFFAOYSA-L zinc;dicarbamate Chemical compound [Zn+2].NC([O-])=O.NC([O-])=O NRINZBKAERVHFW-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/0006—Gloves made of several layers of material
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/0055—Plastic or rubber gloves
- A41D19/0058—Three-dimensional gloves
- A41D19/0065—Three-dimensional gloves with a textile layer underneath
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/80—Friction or grip reinforcement
- A41D2400/82—Friction or grip reinforcement with the body of the user
Definitions
- the present invention relates to a glove whose outer surface side and inner surface side are both superior in slip resistance, and more particularly, relates to a glove that is superior in slip resistance of the inner surface side of the glove and also is superior in the adhesion strength of the outer surface side of the glove from a coating layer of a rubber or a resin formed on the outer surface side of the glove.
- a glove whose gripping property has been improved by forming a foamed coating of a rubber or a resin on a fibrous glove knitted from elastic fibers and inelastic fibers (for example, JP-A-2008-75201 ).
- the glove disclosed in JP-A-2008-75201 has sufficient slip resistance on its outer surface side because the outer surface side is covered with a foamed coating of a rubber or a resin, but the inner surface side of the glove is not always sufficient in slip resistance.
- the glove disclosed in JP-B-4-5763 is satisfactory in slip resistance on the inner surface side thereof, but the slip resistance of the outer surface side is not sufficient and, as a result, it has a disadvantage that when gripping a heavy object, the heavy object slips down.
- the present inventors have tried to form a coating layer of a rubber or a vinyl chloride-based resin on the outer surface side of a fibrous glove whose outer surface side and inner surface side of the glove are made of microfibers.
- a coating layer sometimes peels off during use due to low adhesion strength between microfibers and a rubber or a vinyl chloride-based resin, so that satisfactory gloves could not be obtained.
- a glove with sufficient adhesion strength can be obtained by forming a coating layer of a rubber or a vinyl chloride-based resin by a specific method even if the outer surface side is formed of microfibers.
- a coating layer superior in adhesion strength can be formed not by a specific method but by an ordinary method by including non- microfibers in the outer surface side on which the coating layer is to be formed.
- the present invention has been accomplished on the basis of these findings.
- the glove of the present invention has the following features:
- the glove of the present invention is superior in slip resistance and is prevented from causing troubles such as slipping off of the glove during use due to the slip of fingers in the glove because the inner surface side thereof contains a microfiber which has high frictional resistance to fingers and the microfiber comes into contact with fingers.
- a coating layer of a rubber or a vinyl chloride-based resin has been formed on the outer surface side and the coating layer has excellent adhesion strength to the outer surface side of the glove, a trouble that the coating layer peels off during use is prevented and a high performance glove excellent in slip resistance on both the inner and outer surface sides can be provided.
- the glove of the present invention has a feature that it comprises a fibrous glove and a coating layer of a rubber or a vinyl chloride-based resin formed on an outer surface side of the fibrous glove, wherein at least an inner surface side of the fibrous glove includes a microfiber having a diameter of a monofilament of not more than 6 ⁇ m.
- an outer surface side indicates a side not in contact with fingers and the term “an inner surface side” indicates a side in contact with fingers.
- a diameter does not indicate a diameter of a bundle of microfibers, but a diameter of a monofilament of microfibers.
- the term “sprittable fiber” indicates a fiber before spritting and the term “sprit fiber” indicates a microfiber after spritting.
- the fibrous glove usable as a base material in the present invention includes, at least on the inner surface side of the fibrous glove, a microfiber having a diameter of a monofilament (hereinafter, referred simply to as "diameter") of not more than 6 ⁇ m.
- the diameter of the microfiber is not particularly limited in its lower limit, but neither microfibers having a diameter of less than 0.1 ⁇ m nor splittable fibers capable of affording such microfibers after splitting are commercially available. Accordingly, the lower limit of the diameter of the microfiber is about 0.1 ⁇ m in view of current availability. On the other hand, if the diameter exceeds 6 ⁇ m, frictional resistance with fingers becomes small and desired slip resistance cannot be obtained sufficiently.
- microfibers are available commercially in the form of splittable fibers.
- one splittable fiber is split into several fibers by a hot water treatment with 1 to 5% NaOH at 80 to 100°C for 10 to 40 minutes, thereby becoming microfibers.
- Polyester and nylon are preferred as such microfibers, and splittable fibers such as NANOFRONT (registered trademark of Teijin Fibers, Ltd.) and COSMOALPHA (registered trademark of KB SEIREN Co., Ltd.) are suitably used as commercial available products.
- splittable fibers can be polygonal microfibers (sprit fibers) after splitting due to the method of their production and the corners of the polygon are considered to effectively contribute to slip resistant effect. Accordingly, microfibers are preferably fibers having corners.
- microfibers may be used either as a single fiber or as a composite fiber in which a core yarn of nylon, polyester, polyurethane elastic yarns, cotton or the like has been covered with a microfiber usually in 100 to 600 T (twists)/M (the number of windings per meter), preferably 300 to 600 T/M.
- the proportion of the microfiber is preferably more than 50% by weight, more preferably, more than 80% by weight, and even more preferably, more than 95% by weight.
- splittable fibers into microfibers are preferred after knitting or weaving a fibrous glove.
- dyeing with a direct dye, a disperse dye, an acid dye, or the like may be applied depending upon respective materials.
- the outer surface side of the fibrous glove may be made of microfibers, it is preferred, in view of the adhesion strength between the fibrous glove and a coating layer of a rubber or a vinyl chloride resin, to include non-microfibers.
- non-microfibers are just required to be fibers larger in diameter than microfibers, those in filaments are about 15 to about 30 ⁇ m in diameter are preferred.
- non-microfibers include single yarn and covered composite yarn of synthetic fibers such as acryl, polyester, nylon, aramid and polyethylene; natural fibers such as cotton, hemp and silk; and regenerated fibers such as rayon.
- polyurethane elastic yarns covered with at least one member selected from nylon, polyester and cotton are preferred. By the elastic yarns, slip resistance is further improved due to their compressive force and fitting force.
- non-microfibers cut-resistant fibers having a high crystallizability such as ultra high molecular weight polyethylene having high strength, aramide, etc.
- These fibers tend to slip and by providing the microfibers to the inner surface side of these fibers, slip resistance as well as cut-reisitant property is imparted to both the outer surface side and the inner surface side of a glove, and thus a glove excellent in workability can be provided.
- acrylic fiber, regenerated fibers such as rayon, etc., on the outer surface side a glove excellent in protection against the cold can be provided.
- the method for including non-microfibers into the fibrous glove there are excemplified a method for plating non-microfibers to the outer surface side using a seamless knitting machine of 7G or more, a method for sewing a fabric obtained by plating microfibers and non-microfibers by the use of a circular knitting machine and using it so that the non-microfibers are located on the outer surface side, and a method for obtaining two kinds of cloth; one is made of microfibers and the other is made of non-microfibers, and sticking them into a double-material structure.
- the proportion of the non-microfiber of the outer surface side is preferably more than 50% by weight, more preferably, more than 80% by weight, and even more preferably, more than 95% by weight.
- Examples of the rubber in the present invention include natural rubber, isoprene, chloroprene, acrylic ester, styrene-butadiene copolymers, acrylonitrile-butadiene copolymers, polyurethane, butyl rubber, polybutadiene rubber and silicone rubber, and moreover, copolymers having up to 10% by weight of carboxyl modification group and blends thereof are also used.
- well-known additives including crosslinking agents such as sulfur and zinc oxide, vulcanization accelerators, antiaging agents, pigments, and thickeners are added to the rubber.
- the adhesion strength of a rubber coating layer formed by a heat sensitive method can be enhanced by adding a thermosensitive gelling agent such as polyvinyl methyl ether, organopolysiloxane, and surfactants having a cloud point of 30 to 50°C.
- a thermosensitive gelling agent such as polyvinyl methyl ether, organopolysiloxane, and surfactants having a cloud point of 30 to 50°C.
- vinyl chloride-based resin in the present invention examples include homopolymers of vinyl chloride, copolymers of vinyl chloride with vinyl acetate or the like, and blends thereof.
- well-known additives including plasticizers, stabilizers, thickeners and pigments are added to the vinyl chloride-based resin.
- steaming feel can be reduced, or air permeability or wet gripping property can be enhanced by foaming.
- a fibrous glove On the outer surface side of a fibrous glove is formed the above-described coating of a rubber or a vinyl chloride-based resin.
- the position where the coating layer is to be formed is not limited particularly, it is usually the palm region or fingertip regions of a glove, such portions being to come into contact with objects and being required to have slip resistance.
- the method of forming a coating layer of rubber includes a coagulation method and a heat sensitive method.
- a fibrous glove is put on a hand-shaped mold made of metal, porcelain, etc. and dipped in a coagulant.
- the coagulant include solutions in warm water or methanol containing metal salts such as calcium nitrate, calcium chloride, sodium chloride, and magnesium hydroxide, acetic acid, cyclohexylamine sulfate, etc.
- the concentration is usually 0.1 to 10 parts by weight based on 100 parts by weight of warm water or methanol. When less than 0.1 part by weight, a rubber formulation liquid tends to permeate easily. When exceeding 10 parts by weight, adhesion strength between a rubber coating and a fibrous glove tends to lower.
- the concentration of a coagulant is adjusted to a coagulant concentration balanced so that a rubber coating may not fully cover a fiber bundle on the inner surface side of a fibrous glove, in other words, a rubber coating may not permeate a fiber bundle completely and adhesion strength may not lower.
- a solution of calcium nitrate in methanol or warm water is used suitably.
- excess coagulant is allowed to drop for 3 to 20 seconds with the fingertips of the fibrous glove put on the hand-shaped mold facing downward and then the fingertips of the fibrous glove put on the hand-shaped mold is caused to face upward for 3 to 20 seconds, thereby allowing the coagulant gathered in the fingertips to become uniform at the dipping surface of the coagulant.
- the fibrous glove is removed from the hand-shaped mold, followed by leaching at about 25 to 60°C for about 10 to 60 minutes. Then, if necessary, the glove is put again on a hand-shaped mold having a shape that the thumb, the remaining four fingers and the palm are curved inward so that the center of the palm becomes concave (curve approximately in the shape formed when a person has relaxed hand force) and is subjected to a heat treatment at about 100 to about 140°C for about 20 to about 60 minutes.
- the heat treatment means vulcanization and the state where moisture has merely removed by drying and a great improvement in strength has not been achieved is an unvulcanized state. Leaching may be carried out after the heat treatment.
- the heat treatment may be performed directly without removing the glove from the hand-shaped mold after drying.
- the coating may be formed in which two or three layers including a slip-resistant layer have been stacked. To allow a compound of rubber to permeate a fiber bundle completely, thereby covering the fibrous glove with the rubber to the inner surface side of is undesirable because parts where fibers come into contact with fingers are eliminated, so that feeling of discomfort is raised and slip is caused by sweat inside of the glove.
- a fibrous glove is put on a hand-shaped mold, heated to about 50 to about 90°C, dipped in a compound of rubber, and then dried. Drying conditions, leaching, heat treatment, etc. after the drying are the same as those of the above-described coagulation method.
- the heat sensitive method is preferred compared to the coagulation method because a glove superior in the adhesion property of a rubber coating can be obtained.
- a glove superior in adhesion property can be obtained by either the coagulation method or the heat sensitive method.
- a glove superior in adhesion property in the case where the outer surface side of a fibrous glove is made of microfibers can be obtained by applying oil-repellent treatment with an oil repellent agent in advance to a fibrous glove.
- an oil repellent agent such as fluorine-based resin, silicone-based resin, etc.
- this fibrous glove is put on a hand-shaped mold, then a vinyl chloride-based resin (paste) is applied, and heat treatment is carried out at about 180 to about 210°C for about 10 to about 20 minutes.
- a glove with satisfactory adhesion strength can be obtained either by applying oil-repellent treatment in advance or by failing to apply such treatment.
- Formulations 1 to 5 of coating layers (rubber and vinyl chloride-based resin) to be used for the examples and comparative examples are shown in Tables 1 to 5, and the methods i to v for the formation of coating layers of rubber and vinyl chloride-based resin are shown in Table 6.
- Table 1 Formulation 1 NR latex *1 100 parts by wt. ** 10%KOH 1 parts by wt. ** Colloidal sulfur 1.0 parts by wt. Zinc oxide 0.75 parts by wt. Vulcanization accelerator (diethyldithio carbamic acid zinc salt) 0.2 parts by wt. Antioxidant (2,2'-methylenebis (4-ethyl 6-tert-butylphenol)) 1.0 parts by wt. Heat sensitizer (polyvinyl methyl ether) 1.5 parts by wt. Solid content 53 % by wt. ** Solid content Table 2 Formulation 2 Polyvinyl chloride paste resin *2 100 parts by wt. ** Plasticizer *3 100 parts by wt.
- Thickener *4 1.0 parts by wt. Stabilizer *5 3.0 parts by wt. ** Solid content Table 3 Formulation 3 NBR latex 100 parts by wt. ** Colloidal sulfur 1.0 parts by wt. Zinc oxide 0.75 parts by wt. Vulcanization accelerator (diethyldithio carbamic acid zinc salt) 0.2 parts by wt. Antioxidant (2,2'-methylenebis (4-ethyl 6-tert-butylphenol)) 1.0 parts by wt.
- Thickener *6 polyacrylic acid ester-based
- Foam stabilizer laauryl dipropionic acid sodium salt 3.0 parts by wt. Solid content 38 % by wt.
- Zinc oxide 0.75 parts by wt.
- Vulcanization accelerator diethyldithio carbamic acid zinc salt
- Antioxidant (2,2'-methylenebis (4-ethyl 6-tert-butylphenol)) 1.0 parts by wt.
- Thickener *6 polyacrylic acid ester-based
- Solid content 53 % by wt. ** Solid content *1 to *6 in Tables 1 to 5 are as follows, respectively.
- the mold to be used for the subsequent heat treatment is a mold in a shape that the thumb, the remaining four fingers and the palm are curved inward so that the center of the palm will become concave (curve approximately in the shape formed when a person has relaxed hand force).
- microfibers contained in a unit area (50 x 50 ⁇ m) on a screen taken by using an optical microscope (VHX-900) manufactured by Keyence Co. five fibers in increasing order of area and other five fibers in decreasing order of area were chosen respectively, and the average of them was calculated, so that a diameter in the case of considering as being a perfect circle was calculated.
- a test piece (63.5 mm x 63.5 mm) was cut from the palm surface of a glove, and the coefficient of dynamic friction ( ⁇ K) thereof was measured. This method is based onASTM D1894.
- the test piece is attached to a movable weight (200 g, friction surface: 63.5 mm x 63.5 mm) of a measuring device of coefficient of friction, then the movable weight is caused to run just a travel distance of 130 mm at 150 mm/min on a stainless steel plate, then the frictional force in this operation is measured, and a running resistance (coefficient of dynamic friction) produced by the friction between the test piece and the stainless steel plate is calculated according to the following formula.
- a test piece (25 mm in width, 120 mm in length) extending along the longitudinal direction of fingers was cut out from the palm of a glove and the coating layer and the fibrous glove were peeled from each other over about 20 mm from the finger side of the test piece.
- the ends of both the parts were clamped by a tensile testing machine so as to form an angle of 180 degrees, and the force applied in peeling is measured.
- a chuck was moved over 150 mm at a moving rate of 50 mm/min, the force applied during running from 30 mm to 130 mm was averaged and the average was taken as peel force.
- Peel strength is calculated using the following formula.
- T F F F / b
- T F peel strength (N/mm)
- F F peel force (N)
- b is the width of a test piece (mm).
- the coating layer is spongelike and does not have strength enough for withstanding a peeling test. Then, only in a peeling test, non-foamed NBR was applied onto a coating layer of (iii), thereby reinforcing the coating, and then measurement was carried out.
- the adhesion strength is preferably 0.32 N/mm or more, more preferably, 0.4 N/mm or more.
- a glove has too much enough practical utility when it has adhesion strength of 0.8 N/mm or more. Accordingly, when being 0.8 N/mm or more, the adhesion strength was described as 0.8 N/mm and no further measurement was carried out.
- the cut-resistant property was observed by a level divided in accordance with EN 388.
- a fibrous glove knitted by the 18G knitting machine was prepared using three ply yarns of Teijin Nanofiber (NANOFRONT 56dT(dtex)-10F (the number of filaments)). Subsequently, fibers were split under stirring in a 2% aqueous sodium hydroxide solution of a weight 20 times the weight of the glove at 95°C for 10 minutes. Then, the glove was water-leached (twice in a 20-fold water bath at 90°C for 10 minutes) and dried at 60°C for 30 minutes. The diameter of the monofilament of NANOFRONT after splitting was 0.7 ⁇ m.
- a fibrous glove knitted by the 13G knitting machine was prepared using four single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd.
- the diameter of the monofilament of microfiber after splitting was 3 ⁇ m.
- Fibrous gloves were prepared which had been knitted using yarns covered at 300 T/M or 600 T/M (hereinafter described as composite yarn (I) of 300 T/M or composite yarn (II) of 600 T/M) using two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. as sheath yarn and a composite yarn (an elastic yarn (22dT) of polyurethane covered with woolly nylon (78dT-24F)) as core yarn.
- composite yarn (I) of 300 T/M or composite yarn (II) of 600 T/M) using two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. as sheath yarn
- a composite yarn an elastic yarn (22dT) of polyurethane covered with woolly nylon (78dT-24F)
- Coating layers of a rubber or a vinyl chloride-based resin was formed on the palms of the above-described fibrous gloves (A) to (D) by the method (i) of forming a coating layer described in Table 6.
- the results of the measurement and evaluation of the physical properties of the gloves obtained are given in Table 7.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and two ply yarns of woolly nylon (WN)(78dT-24F). Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (E) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one composite yarn composed of an elastic fiber 22dT of polyurethane (PU) covered with woolly nylon (WN)(78dT-24F) at 300T/M. Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (F1) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one composite yarn composed of one elastic fiber 22dT of polyurethane (PU) covered with one woolly polyester (PE) 84dT-36F at 300T/M. Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (F2) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one composite yarn composed of one elastic fiber 22dT of polyurethane (PU) covered with one 30-count cotton (CO) at 300T/M. Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (F3) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating composite fiber (I) of 300 T/M or composite fiber (II) of 600 T/M of Example 1 and two ply yarns of woolly nylon (78dT-24F). Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (G) (using composite yarn (I) of 300 T/M) and a fibrous glove (H)(using composite yarn (II) of 600 T/M), having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove was prepared by knitting using two high multifilaments (Polyester 176dT-288F, 7 ⁇ m in diameter) of Senshin (Taiwan). Subsequently, leaching and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (I) having a diameter of 7 ⁇ m.
- a fibrous glove (woolly nylon) (L) knitted by the 13G knitting machine using two ply yarns of woolly nylon 78dT, a fibrous glove (wooly polyester) (M) knitted using two ply yarns of woolly polyester 84dT, a fibrous glove (cotton) (N) knitted using two 30-count cottons, and a fibrous glove (SCY) (O) knitted using three composite yarns composed of an elastic fiber 22dT of polyurethane covered with woolly nylon 78dt-24F at 300T/M, coating layers were formed by the methods (i) to (v) of forming a coating layer described in Table 6. The leaching and drying of the fibrous glove are the same as those of Example 1.
- a fibrous glove the inner surface side of which was made of microfiber and woolly nylon and the outer surface side of which was made of woolly nylon was prepared by plating-knitting a yarn of microfibers (COSMOALPHA 84dT-25F) of KB SEIREN of the number given in Table 10 and woolly nylon 78dT aligned together and woolly nylon. Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous gloves (P) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one composite yarn composed of one elastic fiber 22dT of polyurethane (PU) covered with one Dyneema (Registered trademark of Toyobo Co., Ltd. 22dT-192F) at 200T/M. Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (Q) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one Kevlar (Registered trademark of Toray-DuPont, 20-count). Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (R) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- Example 4 with respect to the gloves obtained by using a fibrous glove (F1) and forming a coating layer by the methods (i) to (v), the cut-resistant property was evaluated.
- Microfibers of (F1) (3 ⁇ m) (Plating with composite fiber WN/PU) (i) 0.67 0.64 A 0.8 or more Not permeated 1 (ii) 0.66 0.68 A 0.48 Not permeated 1 (iii) 0.67 0.69 A 0.52 Not permeated 1 (iv) 0.68 0.66 A 0.52 Not permeated 1 (v) 0.68 0.67 A 0.8 or more Not permeated 1
- a fibrous glove the inner surface side of which was made of microfibers was prepared by plating-knitting two single yarns of microfiber (COSMOALPHA 84dT-25F) of KB SEIREN Co., Ltd. and one acryl (Toray Industries, Inc., 40-count). Subsequently, splitting, leaching, and drying were carried out by the same methods as those used in Example 1 to give a fibrous glove (S) having a diameter of the monofilament of microfiber after splitting of 3 ⁇ m.
- Example 4 with respect to the gloves obtained by using a fibrous glove (F1) and forming a coating layer by the methods (i) to (v), the warmth was evaluated.
- Table 12 Fibrous glove (diameter) Formation method of coating layer Coefficient of dynamic friction of inner surface side of glove in dry condition Coefficient of dynamic friction of inner surface side of glove in wet condition Organoleptic evaluation of slip resistance of inner surface side of glove Adhesion strength (N/mm) Degree of permeation of coating Organoleptic evaluation of warmth ( ⁇ K) ( ⁇ K) Ex.
- a glove superior in the slip resistance of the inner surface side of the glove and also superior in adhesion strength (0.32 N/mm or more, preferably 0.4 N/mm or more) can be obtained by using a fibrous glove made of microfibers for both the inner surface side and the outer surface side, and forming a coating layer by a heat sensitive method (i) in the case of forming a coating layer of rubber on the outer surface side (Example 1) or by forming a coating layer by method (v) including applying oil-repellent treatment to the fibrous glove in advance in the case of forming a coating layer of vinyl chloride-based resin (Example 2).
- the coefficient of dynamic friction of the inner surface side covered with microfibers is somewhat low, but compressive force and fitting force have been enhanced by polyurethane elastic fibers and accordingly the slip resistance of the inner surface side of the glove is good.
- Example 4 which are embodiments where elastic fibers have been added to the fibrous glove base of Example 3, compressive force and fitting force to a hand have been enhanced and the slip resistance of the inner surface side of the glove has been increased more in comparison with the glove of Example 3.
- Examples 6 and 7 in Table 10 show that even if microfibers and non-microfibers have been aligned together, the slip resistance of the inner surface side of a glove is improved when the proportion of microfibers to the whole fibers in the inside of the glove is greater than 50% by weight.
- Example 11 Furthermore, as is clear from the comparison of Example 11 and Example 12 in Table 12, the gloves of Example 11 in which acrylic fibers were provided to the outer surface side are excellent in warmth, and thus a glove excellent in protection against the cold can be provided.
- a glove having high performance that is superior in slip resistance on both the outer surface side and the inner surface side thereof and also superior in adhesion strength to rubber or resin formed on the outer surface side.
Applications Claiming Priority (1)
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JP2012005943 | 2012-01-16 |
Publications (3)
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EP2614733A2 true EP2614733A2 (fr) | 2013-07-17 |
EP2614733A3 EP2614733A3 (fr) | 2016-01-20 |
EP2614733B1 EP2614733B1 (fr) | 2018-11-14 |
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EP13150468.0A Active EP2614733B1 (fr) | 2012-01-16 | 2013-01-08 | Gant |
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US (1) | US20130180028A1 (fr) |
EP (1) | EP2614733B1 (fr) |
JP (2) | JP6172948B2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3040189A1 (fr) * | 2014-12-30 | 2016-07-06 | Shin Sung Major Glove Co., Ltd. | Gant de travail et son procédé de fabrication |
Families Citing this family (6)
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CN103535928B (zh) * | 2013-11-11 | 2015-09-16 | 镇江苏惠乳胶制品有限公司 | 一种吸汗手套的制备方法 |
JP6842925B2 (ja) * | 2014-06-05 | 2021-03-17 | ワールド ファイバーズ インコーポレーテッド | 強化された外装区域を備えた保護手袋 |
US10271596B2 (en) * | 2014-11-11 | 2019-04-30 | Glubbers Llc | Cold weather gloves and mittens |
JP6599119B2 (ja) * | 2015-04-01 | 2019-10-30 | ショーワグローブ株式会社 | 手袋の製造方法 |
JP2017197887A (ja) * | 2016-04-28 | 2017-11-02 | 株式会社シマノ | 自転車用グローブ |
AU2020404842B2 (en) * | 2019-12-16 | 2023-09-21 | Pure Medical, Inc. | Knitted quilt fabric and compression garments made therefrom |
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- 2013-01-11 US US13/739,350 patent/US20130180028A1/en not_active Abandoned
- 2013-01-11 JP JP2013003635A patent/JP6172948B2/ja active Active
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EP3040189A1 (fr) * | 2014-12-30 | 2016-07-06 | Shin Sung Major Glove Co., Ltd. | Gant de travail et son procédé de fabrication |
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JP2013167042A (ja) | 2013-08-29 |
EP2614733B1 (fr) | 2018-11-14 |
JP2017193817A (ja) | 2017-10-26 |
EP2614733A3 (fr) | 2016-01-20 |
US20130180028A1 (en) | 2013-07-18 |
JP6172948B2 (ja) | 2017-08-02 |
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