EP2597184A1 - Pre-treatment device for textile good - Google Patents

Pre-treatment device for textile good Download PDF

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Publication number
EP2597184A1
EP2597184A1 EP11009263.2A EP11009263A EP2597184A1 EP 2597184 A1 EP2597184 A1 EP 2597184A1 EP 11009263 A EP11009263 A EP 11009263A EP 2597184 A1 EP2597184 A1 EP 2597184A1
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EP
European Patent Office
Prior art keywords
overflow
liquor
treatment device
drip pan
fleet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11009263.2A
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German (de)
French (fr)
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EP2597184B1 (en
Inventor
Stefano Aldegheri
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Karl Mayer Textilmaschinenfabrik GmbH
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Karl Mayer Textilmaschinenfabrik GmbH
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Publication date
Application filed by Karl Mayer Textilmaschinenfabrik GmbH filed Critical Karl Mayer Textilmaschinenfabrik GmbH
Priority to EP11009263.2A priority Critical patent/EP2597184B1/en
Priority to ES11009263.2T priority patent/ES2451565T3/en
Priority to TW101140511A priority patent/TWI486498B/en
Priority to KR1020120124931A priority patent/KR101420692B1/en
Priority to JP2012245188A priority patent/JP5593369B2/en
Priority to CN201210481506.XA priority patent/CN103132265B/en
Publication of EP2597184A1 publication Critical patent/EP2597184A1/en
Application granted granted Critical
Publication of EP2597184B1 publication Critical patent/EP2597184B1/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments

Definitions

  • the invention relates to a pretreatment device for textile goods with a Fleottenumnachlzanowski that promotes a fleet feeding, the fleet in a work area, a sump for not recorded fleet and a pump assembly that promotes liquor from a reservoir to the Fleet supply.
  • Prewetting or prewetting is used as a fleet basically water, which is applied to the fabric.
  • the textile material is guided through a work area, which is formed for example by a plurality of cylinders or drums, on which the textile material rests.
  • a work area which is formed for example by a plurality of cylinders or drums, on which the textile material rests.
  • the textile material does not absorb all the water, so that a portion of the water drips into the drip pan.
  • this water is polluted because it carries loose parts that lie against the fabric. These loose parts, such as fluff or the like, are then in the drip pan, so that it is difficult to use the fleet located there again.
  • a relatively complicated cleaning or filtration is required here.
  • the invention has for its object to be able to continue to use in a simple way oversized fleet.
  • the pollution introduced into the fleet consists of particles or particles which float, ie remain on the surface of the liquor.
  • the fleet below the surface is still so clean that it can continue to be used. So if you branch off fleet below the surface of the drip pan, then you can continue to use this fleet, since it is free of the floating dirt particles.
  • the overflow tube has an overflow opening at its upper end, which is arranged at the same height as the upper edge of the collecting trough.
  • the overflow pipe and drip tray form communicating pipes. In these communicating tubes, the liquid always stands with the same height (in relation to the direction of gravity). If the drip pan is continuously fed to the liquor, sooner or later it will overflow. In this overflow, the dirt particles that float, discharged with over the edge of the sump. This prevents that an excessively large amount of contaminant particles can accumulate in the drip pan. The fleet, however, exiting the overflow pipe, is free of these pollution particles because the fleet is removed from an area below the surface of the fleet in the drip pan.
  • the overflow pipe has a height-adjustable overflow edge.
  • the overflow edge defines the height of the overflow opening with respect to the direction of gravity.
  • the height-adjustable overflow edge makes it possible to slightly change the position of the overflow opening relative to the altitude of the upper edge of the drip pan. In principle, the overflow opening remains at the same height as the upper edge of the drip pan. But you can control by adjusting the overflow edge, so to speak, the amount of liquid that can drain over the upper edge of the sump. If the overflow edge is set slightly higher than the upper edge of the drip pan, then correspondingly more liquor will drain over the upper edge of the drip pan from the drip pan, so that a correspondingly larger proportion of Pollution is washed out with.
  • the overflow edge is set slightly lower, then runs correspondingly less fleet from the sump over the edge of the sump, so that accordingly less pollution is flushed out. However, less fleet is "lost".
  • the overflow pipe has a screwed-on sleeve at the upper end. You can adjust the height of the overflow edge by turning the sleeve on the overflow pipe. This adjustment can be very sensitive, because the sleeve is screwed onto the overflow pipe.
  • the drain pan has a bottom and the drain is arranged in the bottom.
  • the drain pan has a bottom and the drain is arranged in the bottom.
  • the overflow pipe is arranged outside the collecting trough. This makes it easier to get out of the Overflow pipe leaking liquor catch and supply to the reservoir.
  • the drip pan on a tub overflow which is connected to a soil removal device.
  • the tub overflow picks up the liquor, which spills over the edge of the drip pan and is therefore loaded with protective particles. These debris can be removed from the liquor in the de-soiler.
  • the dirt removal device has a filter device which is connected to the storage container.
  • the filter device is a simple device to remove the dirt particles from the fleet. At the outlet of the filter device, the liquor is then cleaned so far available that it can be fed back to the fleet feeding.
  • the reservoir has an inlet with a level control and a first volume flow sensor. It can therefore be determined in a first approximation how much liquor reaches the textile material.
  • the level control ensures that not too much liquor is filled into the reservoir because the proportion of the liquor supplied via the overflow pipe from the drip pan can be taken into account.
  • the volume flow sensor thus determines how much liquor is being replenished.
  • the tub overflow has a second volume flow sensor.
  • the second volumetric flow sensor can be used to determine the proportion of the liquor that flows off over the edge of the drip pan. This proportion is then subtracted from the determined via the inlet to the reservoir volume flow. The difference is then basically the shortage of liquor that has been taken up by the Textilgut.
  • the invention also relates to a liquor circulation arrangement for a pretreatment device as described above.
  • Fig. 1 shows a pretreatment device in the form of a pre-wetting device 1 for a textile material 2, which is supplied in the form of juxtaposed threads. Pre-wetting is used here, for example, to prepare a sizing order.
  • the textile material 2 is in this case supplied via a first drum 3.
  • the first drum 3 forms a nip 5 with a second drum 4, through which the textile material 2 is guided.
  • the second drum 4 also forms a nip 7 with a third drum 6, through which the textile material is also guided.
  • a first spraying or spraying device 8 is arranged and at the inlet of the second nip 7, a second spraying or spraying device 9 is arranged.
  • the two spraying or spraying devices 8, 9 are supplied via a pump 10 with a liquor 11 from a reservoir 12.
  • the pump 10 is connected to the spraying or spraying devices 8, 9 via a line 13.
  • the reservoir 12 has a level controller 14 which is connected to a maximum sensor 15 and a minimum sensor 16.
  • the level controller 14 operates a filling valve 17 in a water pipe 18 such that the level of the liquor 11 in the reservoir 12 always moves between a predetermined by the maximum sensor 15 upper value and a predetermined by the minimum sensor 16 lower value.
  • a volume flow sensor 19 is located on or in the water line 18. The volume flow sensor 19 determines the volume of liquor 11, which is supplied to the reservoir 12.
  • the liquor 11 is applied with a certain excess to the textile material 2. Accordingly, the textile material 2 can not absorb the entire fleet. An excess of the liquor flows or drips down and is collected in a drip pan 20.
  • the drip pan 20 has a drain 21, which is arranged on the bottom 22 of the drip pan 20.
  • the drain 21 is connected via a line 23 with an overflow pipe 24 in Connection, which is arranged outside of the drip pan 20.
  • the drip pan 20 has an upper edge 25. Fleet that emerges from the drip pan 20 via the upper edge 25, passes into a tub overflow 26, which in turn is provided with at least one drain 27.
  • the drain 27 communicates with a drain line 28 in connection.
  • a second volume flow sensor 29 determines the volume flow which flows out of the tub overflow 26 through the drain line 28.
  • the overflow pipe 24 has an overflow edge 30 which is arranged at the same height (relative to the direction of gravity), as the upper edge 25 of the drip pan 20.
  • the "same height" is not to be understood in a mathematical sense because the overflow edge 30 of the overflow pipe 24 is arranged on a sleeve 31 which is screwed onto the upper end of the overflow pipe 24. Schematically this thread 32 is shown.
  • the overflow edge 30 defines an overflow opening.
  • the fleet 11 is everywhere the same Height. This same height is in Fig. 2 represented by a dashed line 34.
  • the liquor not taken up by the textile material 2, which enters the collecting trough 20, can escape from the collecting trough 20 in two ways.
  • a portion of the fleet will drain over the upper edge 25 of the drip pan 20 and thereby flooding at least a portion of the floating dirt particles with over the upper edge 25 in the tub overflow 26.
  • Another part will be removed via the overflow edge 30 of the overflow pipe 24. This part comes from the area of the bottom of the drip pan 20.
  • the fleet located there is free of floating dirt particles, so it can be used again. Accordingly, it is collected by the overflow 33 and returned to the reservoir 12 and can be fed from there by means of the pump 10 again the spray or spray 8, 9.
  • the overflow edge 30 is positioned slightly higher in the direction of gravity than the upper edge 25 of the drip pan 20, eg 1 mm or 2 mm, then a larger part of the liquor will flow off over the upper edge 25 of the drip pan 20. If, however, the overflow edge 30 is positioned at a lower position than the upper edge 25 of the drip pan 20, ie in a small amount, then a greater part of the fleet will drain over the overflow edge 30.
  • the drain line 28 is connected to a dirt removal device 35, which may have, for example, a filter device.
  • the soil removal device 35 is then connected via a line 36 to the reservoir 12.
  • a volume flow sensor 37 is arranged. In order to determine the loading of the textile material 2 with liquor 11, it is now necessary to add the volume flow, which is determined by the volume flow sensor 37, to the difference explained above. But this is possible without any problems.
  • the illustrated Flottenumisselzanowski with the reservoir 12, the pump 10, the spray or spray 8, 9 (or other Fleet supply), the drip pan 20 and the overflow pipe 24 can of course be used in other tasks in which a fleet or other liquid is to be circulated, which is loaded with floating dirt particles.
  • the liquor is removed in a lower region of the drip pan 20, where it is not polluted. This part of the fleet can then be returned to the reservoir 12 again.
  • the textile material 2 is formed, for example, by yarns provided with lignins or pigments, then these lignins or pigments, if they have been washed out of the textile material 2 by means of the liquor 11, are returned again.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The device i.e. prewetting device (1), has a liquor rolling arrangement comprising injection- or spraying units (8, 9) for conveying liquor (11) i.e. water, into a working region. A pump (10) conveys the liquor from a storage container (12) to the injection- or spraying units. A collecting tub (20) is connected with an overflow pipe (24) over a drain part (21), which branches from the collecting tube at preset distance below an upper edge (25) of the collecting tub. An overflow part (33) is connected with the container. The overflow pipe comprises a screwed pipe coupling at an upper end.

Description

Die Erfindung betrifft eine Vorbehandlungsvorrichtung für textiles Gut mit einer Flottenumwälzanordnung, die eine Flottenzuführeinrichtung, die Flotte in einen Arbeitsbereich fördert, eine Auffangwanne für nicht aufgenommene Flotte und eine Pumpenanordnung, die Flotte aus einem Vorratsbehälter zu der Flottenzuführeinrichtung fördert, aufweist.The invention relates to a pretreatment device for textile goods with a Fleottenumwälzanordnung that promotes a fleet feeding, the fleet in a work area, a sump for not recorded fleet and a pump assembly that promotes liquor from a reservoir to the Fleet supply.

Die Erfindung wird im Folgenden am Beispiel einer Vorbenetzungsvorrichtung beschrieben, mit der ein Textilgut, das in Form von nebeneinander angeordneten Fäden vorliegt, für einen Schlichteauftrag vorbereitet werden soll.The invention will be described below using the example of a pre-wetting apparatus with which a textile material which is present in the form of juxtaposed threads is to be prepared for a size application.

Bei einem derartigen "Prewetting" oder Vorbenetzen wird als Flotte im Grunde Wasser verwendet, das auf das Textilgut aufgetragen wird. Das Textilgut wird durch einen Arbeitsbereich geführt, der beispielsweise durch mehrere Zylinder oder Trommeln gebildet ist, auf denen das Textilgut aufliegt. Um eine vollständige Benetzung des Textilguts zu erreichen, arbeitet man mit einem Flottenüberschuss, d.h. das Textilgut nimmt nicht das gesamte Wasser auf, so dass ein Teil des Wassers in die Auffangwanne abtropft. Dieses Wasser ist allerdings verschmutzt, weil es lose Teile, die an dem Textilgut anliegen, mitnimmt. Diese losen Teile, beispielsweise Flusen oder dergleichen, befinden sich dann mit in der Auffangwanne, so dass es schwierig wird, die dort befindliche Flotte wieder zu verwenden. In der Regel ist hier eine relativ aufwendige Reinigung oder Filtration erforderlich.In such a "Prewetting" or prewetting is used as a fleet basically water, which is applied to the fabric. The textile material is guided through a work area, which is formed for example by a plurality of cylinders or drums, on which the textile material rests. To complete wetting of the textile To achieve this, one works with a fleet surplus, ie the textile material does not absorb all the water, so that a portion of the water drips into the drip pan. However, this water is polluted because it carries loose parts that lie against the fabric. These loose parts, such as fluff or the like, are then in the drip pan, so that it is difficult to use the fleet located there again. In general, a relatively complicated cleaning or filtration is required here.

Der Erfindung liegt die Aufgabe zugrunde, auf einfache Weise überschlüssige Flotte weiter nutzen zu können.The invention has for its object to be able to continue to use in a simple way oversized fleet.

Diese Aufgabe wird bei einer Vorbehandlungsvorrichtung der eingangs genannten Art dadurch gelöst, dass die Auffangwanne über einen Ablauf, der mit vorbestimmten Abstand unterhalb eines oberen Randes der Auffangwanne aus der Auffangwanne abzweigt, mit einem Überlaufrohr verbunden ist, das einen Überlauf aufweist, der mit dem Vorratsbehälter verbunden ist.This object is achieved in a pretreatment device of the type mentioned above in that the drip pan is connected via a drain which branches off at a predetermined distance below an upper edge of the sump from the drip pan, with an overflow pipe having an overflow with the reservoir connected is.

Bei dieser Ausgestaltung geht man davon aus, dass die in die Flotte eingetragene Verschmutzung aus Partikeln oder Teilchen besteht, die aufschwimmen, also an der Oberfläche der Flotte bleiben. Die Flotte unterhalb der Oberfläche ist allerdings noch so weit sauber, dass sie weiter verwendet werden kann. Wenn man also Flotte unterhalb der Oberfläche aus der Auffangwanne abzweigt, dann kann man diese Flotte weiter verwenden, da sie frei von den aufschwimmenden Verschmutzungsteilchen ist.In this embodiment, it is assumed that the pollution introduced into the fleet consists of particles or particles which float, ie remain on the surface of the liquor. However, the fleet below the surface is still so clean that it can continue to be used. So if you branch off fleet below the surface of the drip pan, then you can continue to use this fleet, since it is free of the floating dirt particles.

Vorzugsweise weist das Überlaufrohr eine Überlauföffnung an seinem oberen Ende auf, die in der gleichen Höhe angeordnet ist, wie der obere Rand der Auffangwanne. Das Überlaufrohr und die Auffangwanne bilden kommunizierende Röhren. In diesen kommunizierenden Röhren steht die Flüssigkeit immer mit der gleichen Höhe (bezogen auf die Schwerkraftrichtung) an. Wenn der Auffangwanne fortlaufend Flotte zugeführt wird, wird sie über kurz oder lang überlaufen. Bei diesem Überlaufen werden die Schmutzpartikel, die aufschwimmen, mit über den Rand der Auffangwanne ausgetragen. Man verhindert dadurch, dass sich eine übermäßig große Menge an Verschmutzungsteilchen in der Auffangwanne ansammeln kann. Die Flotte, die hingegen aus dem Überlaufrohr austritt, ist frei von diesen Verschmutzungsteilchen, weil die Flotte aus einem Bereich unterhalb der Oberfläche der Flotte in der Auffangwanne abgenommen wird.Preferably, the overflow tube has an overflow opening at its upper end, which is arranged at the same height as the upper edge of the collecting trough. The overflow pipe and drip tray form communicating pipes. In these communicating tubes, the liquid always stands with the same height (in relation to the direction of gravity). If the drip pan is continuously fed to the liquor, sooner or later it will overflow. In this overflow, the dirt particles that float, discharged with over the edge of the sump. This prevents that an excessively large amount of contaminant particles can accumulate in the drip pan. The fleet, however, exiting the overflow pipe, is free of these pollution particles because the fleet is removed from an area below the surface of the fleet in the drip pan.

Vorzugsweise weist das Überlaufrohr eine höhenverstellbare Überlaufkante auf. Die Überlaufkante definiert die Höhe der Überlauföffnung, bezogen auf die Schwerkraftrichtung. Die höhenverstellbare Überlaufkante ermöglicht es, die Position der Überlauföffnung relativ zu der Höhenlage des oberen Randes der Auffangwanne etwas zu verändern. Prinzipiell bleibt dabei die Überlauföffnung auf der gleichen Höhe wie der obere Rand der Auffangwanne. Man kann aber durch ein Verstellen der Überlaufkante sozusagen die Menge der Flüssigkeit steuern, die über den oberen Rand der Auffangwanne ablaufen kann. Wenn die Überlaufkante etwas höher eingestellt wird als der obere Rand der Auffangwanne, dann wird auch entsprechend mehr Flotte über den oberen Rand der Auffangwanne aus der Auffangwanne abfließen, so dass ein entsprechend größerer Anteil an Verschmutzungen mit ausgeschwemmt wird. Wenn die Überlaufkante hingegen etwas niedriger eingestellt wird, dann läuft entsprechend weniger Flotte aus der Auffangwanne über den Rand der Auffangwanne ab, so dass entsprechend weniger Verschmutzung ausgeschwemmt wird. Allerdings geht auch weniger Flotte "verloren". Durch die Verstellung der Überlaufkante kann man die Flottenumwälzanordnung auf unterschiedliche Arten von Textilgut einstellen. Es gibt Textilgut, das eine größere Verschmutzung aufweist als anderes Textilgut. Bei einer größeren Verschmutzung wird man daher die Überlaufkante an einer größeren Höhe positionieren als bei einem Textilgut mit einer geringeren Verschmutzung.Preferably, the overflow pipe has a height-adjustable overflow edge. The overflow edge defines the height of the overflow opening with respect to the direction of gravity. The height-adjustable overflow edge makes it possible to slightly change the position of the overflow opening relative to the altitude of the upper edge of the drip pan. In principle, the overflow opening remains at the same height as the upper edge of the drip pan. But you can control by adjusting the overflow edge, so to speak, the amount of liquid that can drain over the upper edge of the sump. If the overflow edge is set slightly higher than the upper edge of the drip pan, then correspondingly more liquor will drain over the upper edge of the drip pan from the drip pan, so that a correspondingly larger proportion of Pollution is washed out with. However, if the overflow edge is set slightly lower, then runs correspondingly less fleet from the sump over the edge of the sump, so that accordingly less pollution is flushed out. However, less fleet is "lost". By adjusting the overflow edge, you can adjust the Fleottenumwälzanordnung to different types of fabric. There are textiles that have a greater pollution than other textiles. For a larger pollution you will therefore position the overflow edge at a greater height than a textile with less pollution.

Vorzugsweise weist das Überlaufrohr am oberen Ende eine aufgeschraubte Muffe auf. Man kann die Höhenlage der Überlaufkante durch Verdrehen der Muffe auf dem Überlaufrohr verstellen. Diese Verstellung kann sehr feinfühlig erfolgen, weil die Muffe auf das Überlaufrohr aufgeschraubt ist.Preferably, the overflow pipe has a screwed-on sleeve at the upper end. You can adjust the height of the overflow edge by turning the sleeve on the overflow pipe. This adjustment can be very sensitive, because the sleeve is screwed onto the overflow pipe.

Vorzugsweise weist die Ablaufwanne einen Boden auf und der Ablauf ist im Boden angeordnet. Bei dieser Ausgestaltung ist es praktisch unmöglich, dass aufschwimmende Verschmutzungsteilchen mit in das Überlaufrohr gelangen, solange sich Flotte in der Auffangwanne befindet. Da die Flotte immer im Bereich des Bodens abgenommen wird, kann man sozusagen eine kontinuierliche Umwälzung der Flotte in der Auffangwanne erreichen.Preferably, the drain pan has a bottom and the drain is arranged in the bottom. In this embodiment, it is virtually impossible that floating pollution particles get into the overflow pipe as long as fleet is in the drip pan. Since the fleet is always taken off in the area of the soil, one can say a continuous circulation of the fleet in the drip pan.

Vorzugsweise ist das Überlaufrohr außerhalb der Auffangwanne angeordnet. Dies macht es einfacher, die aus dem Überlaufrohr austretende Flotte aufzufangen und dem Vorratsbehälter zuzuführen.Preferably, the overflow pipe is arranged outside the collecting trough. This makes it easier to get out of the Overflow pipe leaking liquor catch and supply to the reservoir.

Vorzugsweise weist die Auffangwanne einen Wannenüberlauf auf, der mit einer Schmutzbeseitigungseinrichtung verbunden ist. Der Wannenüberlauf nimmt die Flotte auf, die über den Rand der Auffangwanne austritt und dementsprechend mit Schutzteilchen beladen ist. Diese Schmutzteilchen können in der Schmutzbeseitigungseinrichtung aus der Flotte entfernt werden.Preferably, the drip pan on a tub overflow, which is connected to a soil removal device. The tub overflow picks up the liquor, which spills over the edge of the drip pan and is therefore loaded with protective particles. These debris can be removed from the liquor in the de-soiler.

Vorzugsweise weist die Schmutzbeseitigungseinrichtung eine Filtereinrichtung auf, die mit dem Vorratsbehälter verbunden ist. Die Filtereinrichtung ist eine einfache Einrichtung, um die Schmutzpartikel aus der Flotte zu entfernen. Am Ausgang der Filtereinrichtung steht die Flotte dann so weit gereinigt zur Verfügung, dass sie wieder der Flottenzuführeinrichtung zugeführt werden kann.Preferably, the dirt removal device has a filter device which is connected to the storage container. The filter device is a simple device to remove the dirt particles from the fleet. At the outlet of the filter device, the liquor is then cleaned so far available that it can be fed back to the fleet feeding.

Bevorzugterweise weist der der Vorratsbehälter einen Einlass mit einer Füllstandsregelung und einem ersten Volumenstromsensor auf. Man kann daher in erster Näherung ermitteln, wie viel Flotte auf das Textilgut gelangt. Durch die Füllstandsregelung ist sichergestellt, das nicht zu viel Flotte in den Vorratsbehälter nachgefüllt wird, weil der über das Überlaufrohr zugeführte Anteil der Flotte aus der Auffangwanne berücksichtigt werden kann. Der Volumenstromsensor ermittelt also, wie viel Flotte nachgefüllt wird.Preferably, the reservoir has an inlet with a level control and a first volume flow sensor. It can therefore be determined in a first approximation how much liquor reaches the textile material. The level control ensures that not too much liquor is filled into the reservoir because the proportion of the liquor supplied via the overflow pipe from the drip pan can be taken into account. The volume flow sensor thus determines how much liquor is being replenished.

Hierbei ist bevorzugt, dass der Wannenüberlauf einen zweiten Volumenstromsensor aufweist. Mit dem zweiten Volumenstromsensor kann man den Anteil der Flotte ermitteln, der über den Rand der Auffangwanne abfließt. Dieser Anteil wird dann von dem über den Einlass zum Vorratsbehälter ermittelten Volumenstrom abgezogen. Die Differenz ist im Grunde dann die Mange an Flotte, die vom Textilgut aufgenommen worden ist.It is preferred that the tub overflow has a second volume flow sensor. The second volumetric flow sensor can be used to determine the proportion of the liquor that flows off over the edge of the drip pan. This proportion is then subtracted from the determined via the inlet to the reservoir volume flow. The difference is then basically the shortage of liquor that has been taken up by the Textilgut.

Die Erfindung betrifft auch eine Flottenumwälzanordnung für eine Vorbehandlungsvorrichtung, wie sie oben beschrieben worden ist.The invention also relates to a liquor circulation arrangement for a pretreatment device as described above.

Die Erfindung wird im Folgenden anhand eines bevorzugten Ausführungsbeispiels in Verbindung mit der Zeichnung beschrieben. Hierin zeigen:

Fig. 1
eine stark schematisierte Darstellung einer Vorbehandlungsvorrichtung für textiles Gut und
Fig. 2
einen vergrößerten Ausschnitt aus Fig. 1.
The invention will be described below with reference to a preferred embodiment in conjunction with the drawings. Herein show:
Fig. 1
a highly schematic representation of a pretreatment device for textile Good and
Fig. 2
an enlarged section Fig. 1 ,

Fig. 1 zeigt eine Vorbehandlungsvorrichtung in Form einer Vorbenetzungseinrichtung 1 für ein Textilgut 2, das in Form von nebeneinander angeordneten Fäden zugeführt wird. Die Vorbenetzung dient hier beispielsweise zum Vorbereiten eines Schlichteauftrags. Das Textilgut 2 wird hierbei über eine erste Trommel 3 zugeführt. Die erste Trommel 3 bildet mit einer zweiten Trommel 4 einen Nip 5, durch den das Textilgut 2 geführt wird. Die zweite Trommel 4 bildet mit einer dritten Trommel 6 ebenfalls einen Nip 7, durch den das Textilgut ebenfalls geführt wird. Am Einlauf des Nips 5 ist eine erste Spritz- oder Sprüheinrichtung 8 angeordnet und am Einlauf des zweiten Nips 7 ist eine zweite Spritz- oder Sprüheinrichtung 9 angeordnet. Die beiden Spritz- oder Sprüheinrichtungen 8, 9 werden über eine Pumpe 10 mit einer Flotte 11 aus einem Vorratsbehälter 12 versorgt. Hierzu ist die Pumpe 10 mit den Spritz- oder Sprüheinrichtungen 8, 9 über eine Leitung 13 verbunden. Fig. 1 shows a pretreatment device in the form of a pre-wetting device 1 for a textile material 2, which is supplied in the form of juxtaposed threads. Pre-wetting is used here, for example, to prepare a sizing order. The textile material 2 is in this case supplied via a first drum 3. The first drum 3 forms a nip 5 with a second drum 4, through which the textile material 2 is guided. The second drum 4 also forms a nip 7 with a third drum 6, through which the textile material is also guided. At the inlet of the Nips 5, a first spraying or spraying device 8 is arranged and at the inlet of the second nip 7, a second spraying or spraying device 9 is arranged. The two spraying or spraying devices 8, 9 are supplied via a pump 10 with a liquor 11 from a reservoir 12. For this purpose, the pump 10 is connected to the spraying or spraying devices 8, 9 via a line 13.

Der Vorratsbehälter 12 weist einen Füllstandsregler 14 auf, der mit einem Maximalsensor 15 und einem Minimalsensor 16 verbunden ist. Der Füllstandsregler 14 betätigt ein Füllventil 17 in einer Wasserleitung 18 dergestalt, dass sich der Füllstand der Flotte 11 im Vorratsbehälter 12 immer zwischen einem durch den Maximalsensor 15 vorgegebenen oberen Wert und einen durch den Minimalsensor 16 vorgegebenen unteren Wert bewegt.The reservoir 12 has a level controller 14 which is connected to a maximum sensor 15 and a minimum sensor 16. The level controller 14 operates a filling valve 17 in a water pipe 18 such that the level of the liquor 11 in the reservoir 12 always moves between a predetermined by the maximum sensor 15 upper value and a predetermined by the minimum sensor 16 lower value.

Ein Volumenstromsensor 19 befindet sich an oder in der Wasserleitung 18. Der Volumenstromsensor 19 ermittelt das Volumen an Flotte 11, das dem Vorratsbehälter 12 zugeführt wird.A volume flow sensor 19 is located on or in the water line 18. The volume flow sensor 19 determines the volume of liquor 11, which is supplied to the reservoir 12.

Die Flotte 11 wird mit einem gewissen Überschuss auf das Textilgut 2 aufgetragen. Dementsprechend kann das Textilgut 2 nicht die gesamte Flotte aufnehmen. Ein Überschuss der Flotte fließt oder tropft nach unten und wird in einer Auffangwanne 20 aufgefangen.The liquor 11 is applied with a certain excess to the textile material 2. Accordingly, the textile material 2 can not absorb the entire fleet. An excess of the liquor flows or drips down and is collected in a drip pan 20.

Die Auffangwanne 20 weist einen Ablauf 21 auf, der am Boden 22 der Auffangwanne 20 angeordnet ist. Der Ablauf 21 steht über eine Leitung 23 mit einem Überlaufrohr 24 in Verbindung, das außerhalb der Auffangwanne 20 angeordnet ist.The drip pan 20 has a drain 21, which is arranged on the bottom 22 of the drip pan 20. The drain 21 is connected via a line 23 with an overflow pipe 24 in Connection, which is arranged outside of the drip pan 20.

Die Auffangwanne 20 weist einen oberen Rand 25 auf. Flotte, die über den oberen Rand 25 aus der Auffangwanne 20 austritt, gelangt in einen Wannenüberlauf 26, der wiederum mit mindestens einem Ablauf 27 versehen ist. Der Ablauf 27 steht mit einer Ablaufleitung 28 in Verbindung. Ein zweiter Volumenstromsensor 29 ermittelt den Volumenstrom, der durch die Ablaufleitung 28 aus dem Wannenüberlauf 26 abfließt.The drip pan 20 has an upper edge 25. Fleet that emerges from the drip pan 20 via the upper edge 25, passes into a tub overflow 26, which in turn is provided with at least one drain 27. The drain 27 communicates with a drain line 28 in connection. A second volume flow sensor 29 determines the volume flow which flows out of the tub overflow 26 through the drain line 28.

Wie in Fig. 2 zu erkennen ist, weist das Überlaufrohr 24 eine Überlaufkante 30 auf, die an der gleichen Höhe (bezogen auf die Schwerkraftrichtung) angeordnet ist, wie der obere Rand 25 der Auffangwanne 20. Die "gleiche Höhe" ist hier nicht im mathematisch exakten Sinn zu verstehen, weil die Überlaufkante 30 des Überlaufrohrs 24 an einer Muffe 31 angeordnet ist, die auf das obere Ende des Überlaufrohres 24 aufgeschraubt ist. Schematisch ist hierzu ein Gewinde 32 dargestellt. Wenn die Muffe 31 gegenüber dem Überlaufrohr 24 verdreht wird, dann ändert sich die Höhenposition der Überlaufkante 30. Die Überlaufkante 30 umgrenzt eine Überlauföffnung.As in Fig. 2 can be seen, the overflow pipe 24 has an overflow edge 30 which is arranged at the same height (relative to the direction of gravity), as the upper edge 25 of the drip pan 20. The "same height" is not to be understood in a mathematical sense because the overflow edge 30 of the overflow pipe 24 is arranged on a sleeve 31 which is screwed onto the upper end of the overflow pipe 24. Schematically this thread 32 is shown. When the sleeve 31 is rotated with respect to the overflow pipe 24, the height position of the overflow edge 30 changes. The overflow edge 30 defines an overflow opening.

Flotte, die über die Überlaufkante 30 austritt, gelangt in einen Überlauf 33, der wiederum mit dem Vorratsbehälter 12 verbunden ist.Fleet that exits via the overflow edge 30, enters an overflow 33, which in turn is connected to the reservoir 12.

Die Auffangwanne 20 und das Überlaufrohr 24 bilden zusammen ein System kommunizierender Röhren. In einem derartigen System steht die Flotte 11 überall mit der gleichen Höhe an. Diese gleiche Höhe ist in Fig. 2 durch eine gestrichelte Linie 34 dargestellt.The sump 20 and overflow tube 24 together form a system of communicating tubes. In such a system, the fleet 11 is everywhere the same Height. This same height is in Fig. 2 represented by a dashed line 34.

Die vom Textilgut 2 nicht aufgenommene Flotte, die in die Auffangwanne 20 gelangt, kann auf zwei Wegen aus der Auffangwanne 20 wieder entweichen. Ein Teil der Flotte wird über den oberen Rand 25 der Auffangwanne 20 abfließen und dabei zumindest einen Teil der aufschwimmenden Schmutzpartikel mit über den oberen Rand 25 in den Wannenüberlauf 26 ausschwemmen. Ein anderer Teil wird über die Überlaufkante 30 des Überlaufrohrs 24 abgeführt werden. Dieser Teil stammt aus dem Bereich des Bodens der Auffangwanne 20. Die dort befindliche Flotte ist frei von aufschwimmenden Schmutzpartikeln, kann also wieder verwendet werden. Dementsprechend wird sie vom Überlauf 33 aufgefangen und in den Vorratsbehälter 12 zurückgeführt und kann von dort mithilfe der Pumpe 10 wieder den Spritz- oder Sprüheinrichtungen 8, 9 zugeführt werden.The liquor not taken up by the textile material 2, which enters the collecting trough 20, can escape from the collecting trough 20 in two ways. A portion of the fleet will drain over the upper edge 25 of the drip pan 20 and thereby flooding at least a portion of the floating dirt particles with over the upper edge 25 in the tub overflow 26. Another part will be removed via the overflow edge 30 of the overflow pipe 24. This part comes from the area of the bottom of the drip pan 20. The fleet located there is free of floating dirt particles, so it can be used again. Accordingly, it is collected by the overflow 33 and returned to the reservoir 12 and can be fed from there by means of the pump 10 again the spray or spray 8, 9.

Durch die Verstellung der Überlaufkante 30 kann man nun einstellen, welcher Anteil der Flotte über den oberen Rand 25 der Auffangwanne 20 abfließt und welcher Teil über die Überlaufkante 30 des Überlaufrohres 24.By adjusting the overflow edge 30 can now adjust what proportion of the liquor drains over the upper edge 25 of the drip pan 20 and which part of the overflow edge 30 of the overflow pipe 24th

Wenn man beispielsweise die Überlaufkante 30 in Schwerkraftrichtung etwas weiter oben positioniert als den oberen Rand 25 der Auffangwanne 20, z.B. 1 mm oder 2 mm, dann wird ein größerer Teil der Flotte über den oberen Rand 25 der Auffangwanne 20 abfließen. Wenn man hingegen die Überlaufkante 30 an einer tieferen Position als den oberen Rand 25 der Auffangwanne 20 positioniert, also in einer geringen Höhe, dann wird ein größerer Teil der Flotte über die Überlaufkante 30 abfließen.If, for example, the overflow edge 30 is positioned slightly higher in the direction of gravity than the upper edge 25 of the drip pan 20, eg 1 mm or 2 mm, then a larger part of the liquor will flow off over the upper edge 25 of the drip pan 20. If, however, the overflow edge 30 is positioned at a lower position than the upper edge 25 of the drip pan 20, ie in a small amount, then a greater part of the fleet will drain over the overflow edge 30.

Man kann die Einstellung jeweils in Abhängigkeit von dem Textilgut 2 vornehmen. Bei einem stärker verschmutzten Textilgut 2 oder einem Textilgut 2, bei dem sich Schmutzpartikel leichter ablösen, wird man die Überlaufkante 30 in einer größeren Höhe einstellen als bei einem Textilgut 2, das wenig verschmutzt ist oder bei dem weniger Schmutzpartikel gelöst werden.You can make the setting in each case depending on the fabric 2. In a more heavily soiled fabric 2 or a textile material 2, in which dirt particles easily peel off, you will set the overflow edge 30 at a greater height than in a textile material 2, which is little polluted or in which less dirt particles are released.

Über die beiden Volumenstromsensoren 19, 29 kann man nun relativ genau ermitteln, wie viel Flotte auf das Textilgut 2 gelangt ist. Hierzu muss man lediglich die Differenz der Volumenströme durch die Wasserleitung 18 und durch die Ablaufleitung 28 bilden.By means of the two volumetric flow sensors 19, 29, it is now possible to determine relatively accurately how much liquor has reached the textile material 2. For this purpose, one must only form the difference of the volume flows through the water line 18 and through the drain line 28.

Man kann auch zumindest einen Teil der durch die Ablaufleitung 28 abströmenden Flotte noch so aufbereiten, dass man sie wieder verwenden kann. Hierzu ist die Ablaufleitung 28 mit einer Schmutzbeseitigungseinrichtung 35 verbunden, die beispielsweise eine Filtereinrichtung aufweisen kann. Die Schmutzbeseitigungseinrichtung 35 ist dann über eine Leitung 36 mit dem Vorratsbehälter 12 verbunden. In oder an dieser Leitung 36 ist ein Volumenstromsensor 37 angeordnet. Um die Beladung des Textilguts 2 mit Flotte 11 zu ermitteln, muss man nun den Volumenstrom, der durch den Volumenstromsensor 37 ermittelt wird, der oben erläuterten Differenz wieder hinzufügen. Dies ist aber ohne Probleme möglich.It is also possible to recycle at least part of the liquor flowing out through the discharge line 28 so that it can be used again. For this purpose, the drain line 28 is connected to a dirt removal device 35, which may have, for example, a filter device. The soil removal device 35 is then connected via a line 36 to the reservoir 12. In or on this line 36, a volume flow sensor 37 is arranged. In order to determine the loading of the textile material 2 with liquor 11, it is now necessary to add the volume flow, which is determined by the volume flow sensor 37, to the difference explained above. But this is possible without any problems.

Die dargestellte Flottenumwälzanordnung mit dem Vorratsbehälter 12, der Pumpe 10, den Spritz- oder Sprüheinrichtungen 8, 9 (oder anderen Flottenzuführeinrichtungen), der Auffangwanne 20 und dem Überlaufrohr 24 lässt sich natürlich auch bei anderen Aufgaben verwenden, bei denen eine Flotte oder eine andere Flüssigkeit umgewälzt werden soll, die mit aufschwimmenden Schmutzpartikeln beladen ist. In jedem Fall wird hier die Flotte in einem unteren Bereich der Auffangwanne 20 abgenommen, wo sie nicht verschmutzt ist. Dieser Teil der Flotte kann dann wieder in den Vorratsbehälter 12 zurückgeführt werden.The illustrated Flottenumwälzanordnung with the reservoir 12, the pump 10, the spray or spray 8, 9 (or other Fleet supply), the drip pan 20 and the overflow pipe 24 can of course be used in other tasks in which a fleet or other liquid is to be circulated, which is loaded with floating dirt particles. In any case, here the liquor is removed in a lower region of the drip pan 20, where it is not polluted. This part of the fleet can then be returned to the reservoir 12 again.

Da bei dieser Ausgestaltung nur die aufschwimmenden Schmutzpartikel entfernt werden, können andere Inhaltsstoffe der Flotte in der Flotte verbleiben. Wenn das Textilgut 2 beispielsweise durch Garne gebildet ist, die mit Ligninen oder Pigmenten versehen sind, dann werden diese Lignine oder Pigmente, wenn sie mithilfe der Flotte 11 aus dem Textilgut 2 ausgewaschen worden sind, wieder zurückgeführt.Since in this embodiment, only the floating dirt particles are removed, other ingredients of the fleet can remain in the fleet. If the textile material 2 is formed, for example, by yarns provided with lignins or pigments, then these lignins or pigments, if they have been washed out of the textile material 2 by means of the liquor 11, are returned again.

Claims (11)

Vorbehandlungsvorrichtung (1) für textiles Gut (2) mit einer Flottenumwälzanordnung, die eine Flottenzuführeinrichtung (8, 9), die Flotte in einen Arbeitsbereich fördert, eine Auffangwanne (20) für nicht aufgenommene Flotte (11) und eine Pumpenanordnung (10), die Flotte (11) aus einem Vorratsbehälter (12) zu der Flottenzuführeinrichtung (8, 9) fördert, aufweist, dadurch gekennzeichnet, dass die Auffangwanne (20) über einen Ablauf (21), der mit vorbestimmten Abstand unterhalb eines oberen Randes (25) der Auffangwanne (20) aus der Auffangwanne (20) abzweigt, mit einem Überlaufrohr (24) verbunden ist, das einen Überlauf (33) aufweist, der mit dem Vorratsbehälter (12) verbunden ist.Pretreatment device (1) for textile material (2) with a liquor circulation arrangement which conveys a liquor supply device (8, 9), the liquor into a work area, a catch basin (20) for unobtained liquor (11) and a pump arrangement (10) Fleet (11) from a reservoir (12) to the liquor supply (8, 9) promotes, characterized, characterized in that the collecting trough (20) via a drain (21) at a predetermined distance below an upper edge (25) of the Drip pan (20) branches off the drip pan (20) is connected to an overflow pipe (24) having an overflow (33) which is connected to the reservoir (12). Vorbehandlungsvorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Überlaufrohr (24) eine Überlauföffnung an seinem oberen Ende aufweist, die in der gleichen Höhe angeordnet ist, wie der obere Rand (25) der Auffangwanne (20).Pre-treatment device according to claim 1, characterized in that the overflow pipe (24) has an overflow opening at its upper end, which is arranged at the same height as the upper edge (25) of the drip pan (20). Vorbehandlungsvorrichtung nach Anspruch 2, dadurch gekennzeichnet, dass das Überlaufrohr (24) eine höhenverstellbare Überlaufkante (30) aufweist.Pre-treatment device according to claim 2, characterized in that the overflow pipe (24) has a height-adjustable overflow edge (30). Vorbehandlungsvorrichtung nach Anspruch 3, dadurch gekennzeichnet, dass das Überlaufrohr (24) am oberen Ende eine aufgeschraubte Muffe (31) aufweist.Pre-treatment device according to claim 3, characterized in that the overflow pipe (24) at the upper end has a screwed-on sleeve (31). Vorbehandlungsvorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Ablaufwanne (20) einen Boden (22) aufweist und der Ablauf (21) im Boden (22) angeordnet ist.Pre-treatment device according to one of claims 1 to 4, characterized in that the drain pan (20) has a bottom (22) and the outlet (21) in the bottom (22) is arranged. Vorbehandlungsvorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das Überlaufrohr (24) außerhalb der Auffangwanne (20) angeordnet ist.Pre-treatment device according to one of claims 1 to 5, characterized in that the overflow pipe (24) outside the drip pan (20) is arranged. Vorbehandlungsvorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Auffangwanne (20) einen Wannenüberlauf (26) aufweist, der mit einer Schmutzbeseitigungseinrichtung (35) verbunden ist.Pre-treatment device according to one of claims 1 to 6, characterized in that the collecting trough (20) has a trough overflow (26) which is connected to a dirt removal device (35). Vorbehandlungsvorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass die Schmutzbeseitigungseinrichtung (35) eine Filtereinrichtung aufweist, die mit dem Vorratsbehälter (12) verbunden ist.Pre-treatment device according to claim 7, characterized in that the dirt removal device (35) has a filter device which is connected to the reservoir (12). Vorbehandlungsvorrichtung nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass der Vorratsbehälter (12) einen Einlass (18) mit einer Füllstandsregelung (14, 17) und einem ersten Volumenstromsensor (19) aufweist.Pre-treatment device according to one of claims 1 to 8, characterized in that the storage container (12) has an inlet (18) with a level control (14, 17) and a first volume flow sensor (19). Vorbehandlungsvorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass der Wannenüberlauf (26) einen zweiten Volumenstromsensor (29) aufweist.Pre-treatment device according to claim 9, characterized in that the tub overflow (26) has a second volume flow sensor (29). Flottenumwälzanordnung für eine Vorbehandlungsvorrichtung nach einem der Ansprüche 1 bis 10.Flottenumwälzanordnung for a pretreatment device according to one of claims 1 to 10.
EP11009263.2A 2011-11-23 2011-11-23 Pre-treatment device for textile goods Active EP2597184B1 (en)

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Application Number Priority Date Filing Date Title
EP11009263.2A EP2597184B1 (en) 2011-11-23 2011-11-23 Pre-treatment device for textile goods
ES11009263.2T ES2451565T3 (en) 2011-11-23 2011-11-23 Device for pretreatment of textile product
TW101140511A TWI486498B (en) 2011-11-23 2012-11-01 Pretreatment apparatus for textile material
KR1020120124931A KR101420692B1 (en) 2011-11-23 2012-11-06 Pretreatment apparatus for textile material
JP2012245188A JP5593369B2 (en) 2011-11-23 2012-11-07 Pretreatment equipment for textile materials
CN201210481506.XA CN103132265B (en) 2011-11-23 2012-11-23 Pretreatment apparatus for textile product

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CN110965226A (en) * 2019-11-30 2020-04-07 南通大学 Alleviate grey cloth pollution's in concise processing device

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CN109208220A (en) * 2018-08-30 2019-01-15 芜湖华烨工业用布有限公司 Industrial canvas impregnation slot device
CN112111876A (en) * 2020-09-27 2020-12-22 利辛县鸿瑞祥织造有限公司 Cotton thread printing and dyeing drying device
CN113293554A (en) * 2021-06-05 2021-08-24 立信染整机械(广东)有限公司 Piling unit for adding soft oil to open-width knitted fabric

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TWI486498B (en) 2015-06-01
EP2597184B1 (en) 2014-02-26
KR101420692B1 (en) 2014-07-17
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TW201341623A (en) 2013-10-16
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KR20130057393A (en) 2013-05-31

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