CN113293554A - Piling unit for adding soft oil to open-width knitted fabric - Google Patents
Piling unit for adding soft oil to open-width knitted fabric Download PDFInfo
- Publication number
- CN113293554A CN113293554A CN202110627399.6A CN202110627399A CN113293554A CN 113293554 A CN113293554 A CN 113293554A CN 202110627399 A CN202110627399 A CN 202110627399A CN 113293554 A CN113293554 A CN 113293554A
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- Prior art keywords
- stacking
- groove
- knitted fabric
- cloth
- stacking groove
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- 239000004744 fabric Substances 0.000 title claims abstract description 79
- 238000005507 spraying Methods 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims 7
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 13
- 238000001914 filtration Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 239000007921 spray Substances 0.000 description 14
- 239000004902 Softening Agent Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/16—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in superimposed, i.e. stack-packed, form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A piling unit for adding soft oil to open-width knitted fabrics relates to the technical field of subsequent fabric treatment equipment of continuous open-width washing equipment. The technical defects of large softener consumption or poor over-softening effect of the conventional over-softening process for the open-width knitted fabric are solved, and the over-softening process comprises a rack, a stacking groove and a feeding circulating spraying system; the stacking tank is hinged with the rack through a lifting driving mechanism, the cloth outlet end of the stacking tank is rotatably connected with the rack through a rotating shaft, the feeding circulating spraying system comprises an automatic circulating filtering device connected with an overflow tank outlet and a discharged liquid collecting port, and the automatic circulating filtering device is also connected with a material tank and a spraying assembly; the spraying opening of the spraying component is arranged above the stacking groove. The inclination angle of the stacking groove is adjusted through the lifting driving mechanism, so that the requirements of different fabric over-softening processes on the stacking time and the liquid level of the fabric can be met, the process requirements of different fabrics are met, and the aspects of high efficiency, easiness in operation and the like are realized.
Description
Technical Field
The invention relates to the technical field of subsequent fabric treatment equipment of continuous open width washing equipment.
Background
Before or after the continuous open-width washing equipment for the knitted fabric is subjected to dyeing washing treatment, the fabric needs to be transferred to other related after-finishing equipment for softening treatment to improve the hand feeling and the softening effect of the surface of the fabric. At present, the over-softening process is generally finished by a dye vat or a setting machine; but the effect is not ideal from the view of the feedback of the effect of the current over-soft process; for example, the steam flow dye vat or the bath flow dye vat commonly used in the market are completed in a closed environment in the vat, the defects are that the consumption of the softening agent is large, the labor is increased and the cost is high due to factors such as inconvenient cleaning in the vat, difficult operation and the like, and the setting machine is over-soft in a size tank, the time is short, and the exchange rate of wet cloth and the softening agent is low. The requirement of over-softness cannot be met, and the fabric can only be used for fabrics with low hand feeling requirements. In recent years, with the continuous improvement of the requirements of the textile industry on the quality of finished products of fabrics, especially higher requirements on hand feeling and smoothness of different fabrics are provided, and the existing setting machine cannot meet the required over-softening process requirements.
Disclosure of Invention
In summary, the invention aims to solve the technical defects of high softener consumption or poor softening effect of the existing over-softening process of the open width knitted fabric, and provides a stacking unit for adding softening oil to the open width knitted fabric.
In order to solve the technical defects provided by the invention, the technical scheme is as follows:
a pile up the unit for adding the soft oil for the open width knitted fabric, characterized by that pile up the unit to include the stander, pile up and put trough and feedstock and circulate the sprinkling system; the stacking groove adopts a J-shaped structure, the cloth inlet end of the stacking groove is upwards raised in an arc shape and is hinged with the rack through a lifting driving mechanism, the cloth outlet end of the stacking groove is rotatably connected with the rack through a rotating shaft, the cloth outlet end of the stacking groove is provided with a stacking detection device for detecting the stacking cloth amount and controlling the cloth inlet, the cloth outlet end of the stacking groove is provided with an overflow groove, and the bottom of the cloth outlet end of the stacking groove is provided with a drainage collecting port; the feeding circulating spraying system comprises an automatic circulating filter device connected with an overflow groove outlet and a discharged liquid collecting port, and the automatic circulating filter device is also connected with a material groove and a spraying assembly; the spraying opening of the spraying component is arranged above the stacking groove.
The technical scheme for further limiting the invention comprises the following steps:
an overflow plate for adjusting the height of the liquid level is arranged in the stacking groove.
The lifting driving mechanism comprises two electric lifting devices which are distributed on the left side and the right side of the cloth feeding end of the stacking groove.
The automatic circulating filter device comprises a filter, a circulating pump is arranged at the outlet of the filter, and the circulating pump is connected with a waterfall type spraying port through a heat exchanger.
The material groove consists of a collecting groove and/or a material injection device.
The liquid drainage and collection port is provided with a first valve, the collection tank inlet is provided with a second valve, the heat exchanger inlet is provided with a third valve, and the collection tank outlet is provided with a fourth valve.
The stacking groove is a stacking groove containing a conveying mesh belt conveying mechanism.
The invention has the beneficial effects that: the invention adopts a spraying mode to add softening oil to the open-width knitted fabrics in the stacking groove, and adjusts the inclination angle of the stacking groove through the lifting driving mechanism, thereby meeting the requirements of different fabric over-softening processes on the stacking time and the liquid level of the fabrics, meeting the process requirements of different fabrics, realizing the aspects of high efficiency, easy operation and the like.
Drawings
FIG. 1 is a schematic view showing the overall structure of a pile unit for applying a softening oil to an open-width knitted fabric according to the present invention.
Fig. 2 is a schematic structural diagram of a feed circulation spray system according to embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of a feed circulation spray system according to embodiment 2 of the present invention.
Fig. 4 is a schematic structural diagram of a feed circulation spray system according to embodiment 3 of the present invention.
Fig. 5 is a schematic structural diagram of a feed circulation spray system according to embodiment 4 of the present invention.
Fig. 6 is a schematic structural diagram of a feed circulation spray system according to embodiment 5 of the present invention.
Detailed description of the preferred embodiments
The structure of the present invention will be further described with reference to the accompanying drawings and specific embodiments thereof.
Referring to fig. 1 to 2, the invention discloses a stacking unit for softening oil of open-width knitted fabrics, which comprises a frame 1, a stacking tank 2 and a feeding circulating spraying system 3.
Frame 1 mainly used supports and piles up groove 2, and frame 1 can adopt U shaped steel to make, is connected through the fastener between U shaped steel and the ground girder steel.
The stacking groove 2 adopts a J-shaped structure, the cloth feeding end of the stacking groove 2 is upwards raised in an arc shape and is hinged with the frame 1 through a lifting driving mechanism 21; the cloth outlet end of the stacking groove 2 is rotatably connected with the frame 1 through a rotating shaft 22. Under the driving action of the lifting driving mechanism 21, the cloth feeding end of the piling groove 2 can be inclined to lift up, so that the quantity of the fabrics immersed in the soft oil is adjusted and controlled, and the requirements of different fabric over-softening processes on the piling time and the liquid level of the fabrics can be met. The stacking groove 2 adopts a J-shaped structural design, is beneficial to smooth downward sliding of the stacked cloth during fabric cropping, has a simpler structure and is convenient for later maintenance and curing. A cloth feeding and dropping roller 22 and a star-shaped cloth guide roller 23 are arranged above the cloth feeding end of the stacking groove 2 on the frame 1, so that the fabrics are ensured to be stacked neatly in the cloth dropping process, and a precondition is created for uniform spraying of a spraying pipe group of a subsequent feeding system.
The lifting driving mechanism 21 may specifically include two electric lifting devices, and the two electric lifting devices are distributed on the left and right sides of the cloth feeding end of the stacking groove 2.
The feeding circulating spraying system 3 adopted by the invention mainly uses soft oil as a softening agent, and sprays the softening agent onto the piled fabrics in the piling groove 2 in a spraying mode for softening treatment, and then the softening treatment is carried out by the padder mechanism 4; the padder mechanism 4 employs, for example, the application No.: the skew rolling mill structure disclosed in CN 201921016027.4. In order to collect and recycle the softener overflowing from the stacking tank 2, an overflow groove 24 is arranged at the cloth outlet end of the stacking tank 2, and the feeding circulating spraying system 3 recovers the softener overflowing from the overflow groove 24, filters the softener and then sprays the softener again to perform softening treatment on the fabric.
In order to facilitate the discharge of waste materials at the bottom of the stacking groove 2 or collect the softening agent in the stacking groove 2 after the machine is stopped, the bottom of the cloth outlet end of the stacking groove 2 is provided with a liquid discharge and collection port; the drainage liquid collecting port is provided with a first valve; the first valve may specifically be a butterfly valve.
In order to adjust the liquid level of the stacking tank 2 conveniently, an overflow plate 25 for adjusting the liquid level is arranged in the stacking tank 2.
The stacking groove 2 is a stacking groove containing a conveying mesh belt conveying mechanism. In order to realize the detection of the stacking distribution amount of the stacking groove 2, a stacking detection device is arranged at the cloth outlet tail end of the stacking groove 2; the cloth stacking detection device is composed of a swing rod and a swing rod detection switch, the more the cloth amount of the fabric stacked on the stacking groove 2 is, the larger the thrust of the fabric conveying mechanism of the stacking groove 2 on the swing rod is, and after the thrust exceeds the preset force, the swing rod detection switch can be triggered, so that the speed reduction or the stop of the cloth feeding of the cloth stacking device is controlled.
The feeding circulating spray system 3 comprises an automatic circulating filter device 31 connected with an outlet of an overflow groove 24 and a liquid discharge collecting port, wherein the automatic circulating filter device 31 is also connected with a material groove and a spray assembly 32, and the spray assembly 32 is a waterfall type spray port formed by a plurality of spray pipes and nozzles; the spray opening of the spray assembly 32 is arranged above the stacking groove 2. The automatic circulation filtering device 31 comprises a filter, a circulating pump is arranged at the outlet of the filter, and the circulating pump is connected with a waterfall type spraying port through a heat exchanger 33. In the starting stage of the invention, the trough supplies soft oil to the automatic circulation filtering device 31, and the soft oil is sprayed out through the heat exchanger 33 and the waterfall type spraying port under the action of the circulating pump; if the room temperature is lower than 0 ℃, the heat exchanger 33 is in a heating working state so as to raise the temperature of the soft oil and ensure that the soft oil is in a liquid state. After the present invention is operated for a preset time, the automatic circulation filtering device 31 starts to collect the soft oil overflowing from the overflow groove 24.
The feeding circulating spraying system 3 can specifically adopt the following 5 structures:
first, as shown in fig. 2, the tank is composed of a collection tank 34 and a filling device 35, the drainage collection port is provided with a first valve 36, the collection tank 34 is provided with a second valve 37 at the inlet, the heat exchanger 33 is provided with a third valve 38 at the inlet, and the collection tank 34 is provided with a fourth valve 39 at the outlet. The first valve 36 is in a closed state in a normal state, the material injection device 35 can detect the liquid level of the stacking tank 2, and automatically and quantitatively injects soft oil or other softening agents into the automatic circulation filtering device 31 according to a preset program; when the fourth valve 39 is opened, the soft oil overflowing from the collecting and stacking tank 2 in the collecting tank 34 can enter the automatic circulation filtering device 31; when the second valve 37 is closed and the third valve 38 is opened, the soft oil filtered by the automatic circulation filtering device 31 is sprayed out through the heat exchanger 33 and the waterfall type spraying port under the action of the circulating pump.
Secondly, referring to fig. 3, unlike the first method, which does not include the material injection device 35, two collecting tanks 34 are used, and the two collecting tanks 34 are used as backup, or one of the collecting tanks is used as a softener storage tank during the operation of the present invention, and the other collecting tank is used as a softener recovery storage tank after the shutdown, the first valve 36 is opened to collect the softener discharged through the discharged liquid collecting port, or the two collecting tanks 34 are used for storing two different types of softeners, so as to realize the mixed material injection.
Third, referring to fig. 4, unlike the first: the softener is injected into the automatic circulation filtering device 31 only through the injection device 35, and the liquid level in the stacking tank 2 is kept within a preset value.
Fourth, referring to fig. 5, unlike the first: with a single injection system, the automatic circulation filtration device 31 is injected unidirectionally through the collection tank 34 in the case of only one softener.
Fifth, referring to FIG. 6, the collection tank 34 serves as a collection tank for the softener that is recovered at shut-down.
The design that the angle change of the stacking groove of the stacking unit of the open-width knitted fabric plus the softening oil can be linearly adjusted realizes the control of the stacking time and the liquid level of the fabric, and makes up the problem that the existing softening process cannot meet the requirements of higher hand feeling and smoothness of different fabrics.
Claims (8)
1. A pile up the unit for adding the soft oil for the open width knitted fabric, characterized by that pile up the unit to include the stander, pile up and put trough and feedstock and circulate the sprinkling system; the stacking groove adopts a J-shaped structure, the cloth inlet end of the stacking groove is upwards raised in an arc shape and is hinged with the rack through a lifting driving mechanism, the cloth outlet end of the stacking groove is rotatably connected with the rack through a rotating shaft, the cloth outlet end of the stacking groove is provided with an overflow groove, and the bottom of the cloth outlet end of the stacking groove is provided with a liquid drainage collecting port; the feeding circulating spraying system comprises an automatic circulating filter device connected with an overflow groove outlet and a discharged liquid collecting port, and the automatic circulating filter device is also connected with a material groove and a spraying assembly; the spraying opening of the spraying component is arranged above the stacking groove.
2. A depositing unit for applying a softening oil to a flat knitted fabric according to claim 1, wherein: an overflow plate for adjusting the height of the liquid level is arranged in the stacking groove.
3. A depositing unit for applying a softening oil to a flat knitted fabric according to claim 1, wherein: the lifting driving mechanism comprises two electric lifting devices which are distributed on the left side and the right side of the cloth feeding end of the stacking groove.
4. A depositing unit for applying a softening oil to a flat knitted fabric according to claim 1, wherein: the automatic circulating filter device comprises a filter, a circulating pump is arranged at the outlet of the filter, and the circulating pump is connected with a waterfall type spraying port through a heat exchanger.
5. A depositing unit for applying a softening oil to a flat knitted fabric according to claim 1, wherein: the material groove consists of a collecting groove and/or a material injection device.
6. A depositing unit for the softening oil of the open width knitted fabric according to claim 5, wherein: the liquid drainage and collection port is provided with a first valve, the collection tank inlet is provided with a second valve, the heat exchanger inlet is provided with a third valve, and the collection tank outlet is provided with a fourth valve.
7. A depositing unit for the softening oil of flat knitted fabrics according to claim 4, wherein: the stacking groove is a stacking groove containing a conveying mesh belt conveying mechanism.
8. A depositing unit for applying a softening oil to a flat knitted fabric according to claim 1, wherein: the cloth outlet end of the stacking groove is provided with a stacking detection device for detecting the stacking cloth amount and controlling the cloth feeding.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110627399.6A CN113293554A (en) | 2021-06-05 | 2021-06-05 | Piling unit for adding soft oil to open-width knitted fabric |
| TW110208779U TWM622411U (en) | 2021-06-05 | 2021-07-26 | Stacking unit for softening open-width knitted fabrics |
| TW110127410A TWI811744B (en) | 2021-06-05 | 2021-07-26 | Stacking unit for softening oiled flat knitted fabrics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110627399.6A CN113293554A (en) | 2021-06-05 | 2021-06-05 | Piling unit for adding soft oil to open-width knitted fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113293554A true CN113293554A (en) | 2021-08-24 |
Family
ID=77327223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110627399.6A Pending CN113293554A (en) | 2021-06-05 | 2021-06-05 | Piling unit for adding soft oil to open-width knitted fabric |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN113293554A (en) |
| TW (2) | TWI811744B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113293554A (en) * | 2021-06-05 | 2021-08-24 | 立信染整机械(广东)有限公司 | Piling unit for adding soft oil to open-width knitted fabric |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2451565T3 (en) * | 2011-11-23 | 2014-03-27 | Karl Mayer Textilmaschinenfabrik Gmbh | Device for pretreatment of textile product |
| CN209537825U (en) * | 2018-08-27 | 2019-10-25 | 无锡新天诚印染设备厂 | Gas overflow dyeing machine |
| CN109825976A (en) * | 2019-04-03 | 2019-05-31 | 李雅 | A kind of pad dyeing drying all-in-one overflow dyeing machine |
| CN113293554A (en) * | 2021-06-05 | 2021-08-24 | 立信染整机械(广东)有限公司 | Piling unit for adding soft oil to open-width knitted fabric |
-
2021
- 2021-06-05 CN CN202110627399.6A patent/CN113293554A/en active Pending
- 2021-07-26 TW TW110127410A patent/TWI811744B/en active
- 2021-07-26 TW TW110208779U patent/TWM622411U/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| TWM622411U (en) | 2022-01-21 |
| TWI811744B (en) | 2023-08-11 |
| TW202248492A (en) | 2022-12-16 |
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