CN214736684U - Energy-saving combination mechanism for open-width scouring of knitted fabric - Google Patents
Energy-saving combination mechanism for open-width scouring of knitted fabric Download PDFInfo
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- CN214736684U CN214736684U CN202121133772.4U CN202121133772U CN214736684U CN 214736684 U CN214736684 U CN 214736684U CN 202121133772 U CN202121133772 U CN 202121133772U CN 214736684 U CN214736684 U CN 214736684U
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Abstract
The application belongs to the field of printing and dyeing treatment, and particularly relates to an energy-saving combination mechanism for open-width scouring of knitted fabrics. Including the boiling-off case, the washing case, steaming chamber and filter equipment, boiling-off case left end advances cloth mouthful department and sets up tension adjusting device, the bottom half of boiling-off case reaches the parcel all around and is provided with the steam chamber, the play cloth mouthful department of boiling-off case is provided with roll device, steaming chamber passes through the steam pipe and the steam chamber intercommunication in the boiling-off case outside, steam chamber bottom is provided with the outlet, the outlet leads to pipe and third solenoid valve and aqua storage tank intercommunication, the aqua storage tank top is provided with level sensor, the aqua storage tank bottom passes through water pipe and fourth solenoid valve and filter equipment's entry intercommunication, filter equipment still is provided with export and drain. This application utilizes the steam in the steaming box to the heating of boiling-off case, has improved steam utilization ratio, and secondly steam chamber bottom still is provided with the outlet, retrieves the comdenstion water to filter equipment and recycles, has not only improved the heating effect of steam, and has realized the comdenstion water recovery and has recycled.
Description
Technical Field
The application belongs to the field of printing and dyeing treatment, and particularly relates to an energy-saving combination mechanism for open-width scouring of knitted fabrics.
Background
The existing fabric pretreatment method mainly utilizes chemical auxiliary agents to treat fabrics, the water consumption of the treatment method is very large, the utilization rate of the chemical auxiliary agents is low while a large amount of waste water is generated, a large amount of waste is caused, then steam in a steaming box is only used for steaming, the effect is single, in the prior art, a steam pipe is introduced into a boiling box, the boiling box is heated, the steam utilization rate is improved, the energy-saving purpose is achieved, but the expected effect cannot be achieved due to the limited heating area of the steam pipe, and the steam in the steam pipe is condensed into water and is stored in the steam pipe and cannot be discharged, so the heating effect is greatly influenced.
Therefore, an energy-saving combination mechanism for open-width scouring of knitted fabrics is urgently needed to achieve the purposes of energy conservation and emission reduction.
SUMMERY OF THE UTILITY MODEL
The purpose of the present application is to provide an energy-saving combination mechanism for open width scouring of knitted fabrics, so as to solve the above technical problems.
An energy-saving combination mechanism for open-width scouring of knitted fabrics comprises a scouring box, a washing box, a steaming box and a filtering device, wherein a fixed plate is arranged at a cloth inlet at the left end of the scouring box, a tension adjusting device is arranged on the fixed plate, a plurality of dip-dyeing rollers are arranged in the scouring box, steam cavities are formed in the bottom and the periphery of a box body of the scouring box in a wrapping mode, a mounting plate which inclines upwards along a cloth outlet direction is fixedly arranged at a cloth outlet of the scouring box, a roller device is arranged on the mounting plate and is perpendicular to the mounting plate, the roller device comprises two rollers with roller surfaces attached, a mud scraping plate is connected to the left side of the roller device through a twisted spring, and a horizontal filtering plate is further arranged on the mounting plate at the left side of the roller device;
the washing box is arranged on one side of a cloth outlet of the boiling-off box, the upper ends of the left and right side walls of the washing box are respectively provided with a cloth inlet and a cloth outlet, a plurality of washing rollers are arranged in the washing box, the steaming box is arranged on one side of the cloth outlet of the washing box, the upper ends of the left and right side walls of the steaming box are also provided with a cloth inlet and a cloth outlet, and the outer walls of the inlet and the outlet of the washing box and the steaming box are respectively provided with a carrier roller;
the steaming box is communicated with a steam cavity outside the boiling-off box through a steam pipe, a water outlet is formed in the bottom of the steam cavity, the water outlet is communicated with a water storage tank through a water pipe and a third electromagnetic valve, a liquid level sensor is arranged at the top of the water storage tank, the bottom of the water storage tank is communicated with an inlet of a filtering device through a water pipe and a fourth electromagnetic valve, and the filtering device is further provided with an outlet and a sewage outlet.
Furthermore, the tension adjusting device comprises two drawing rollers horizontally arranged in parallel and a tightening frame positioned below the two drawing rollers.
Furthermore, the upper end of the left side of the roller device is provided with a scouring spray head, and the scouring spray head is arranged corresponding to the mud scraping plate.
Furthermore, the boiling-off box inside wall is provided with a first concentration sensor, the boiling-off box top still is provided with feeding device, the feeding device exit is provided with the sixth solenoid valve.
Furthermore, tea saponin is filled in the feeding device.
Furthermore, the bottom in the boiling-off box is provided with a wave wheel which is fixedly connected with a transmission shaft, and the other end of the transmission shaft penetrates through the bottom of the boiling-off box and extends out of the bottom of the boiling-off box and is in transmission connection with a motor fixedly arranged on the outer side wall of the boiling-off box through a transmission belt.
Further, the inside wall of the water washing tank is provided with a second concentration sensor, the upper end of the water washing tank is provided with a water replenishing pipe, a fifth electromagnetic valve is arranged on the water replenishing pipe, the bottom of the water washing tank is communicated with a first return pipe, the first return pipe is provided with a first electromagnetic valve, and the other end of the first return pipe is communicated with the inlet of the filtering device.
Further, steaming chamber bottom intercommunication second wet return, set up the second solenoid valve on the second wet return, the second wet return other end and filter equipment entry intercommunication.
Furthermore, the outlet of the filtering device is communicated with the inner cavity of the boiling-off box through a one-way valve, and the direction of the one-way valve is adjusted to be towards the direction of the boiling-off box from the outlet of the filtering device.
Compared with the prior art, the beneficial effect of this application is: the steam boiling-off box is heated by utilizing the steam in the steam boiling-off box, so that the utilization rate of the steam is effectively improved, and the bottom of the steam cavity is also provided with a water outlet to recycle the condensed water to the filtering device for reuse, so that the heating effect of the steam is improved, and the recycling and reuse of the condensed water are realized; the tension adjusting device is arranged, so that the knitted fabric can be kept in a relatively loose state in the whole treatment process through the tension adjusting device, and the edge difference is prevented; still be provided with the mud scraper in this application, aim at the mud scraper position and be provided with and erode the shower nozzle, can clean the mud scraper in real time, prevent that the dirt from piling up on the mud scraper, influence mud scraping effect.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present application
FIG. 2 is a schematic view of a roll arrangement according to the present application
1-boiling-off box, 2-water washing box, 3-steaming box, 4-filtering device, 5-fixing plate, 6-dip dyeing roller, 7-steam cavity, 8-mounting plate, 9-roller device, 10-mud scraper, 11-filter plate, 12-water washing roller, 13-carrier roller, 14-steam pipe, 15-water outlet, 16-third electromagnetic valve, 17-water storage tank, 18-liquid level sensor, 19-fourth electromagnetic valve, 20-sewage outlet, 21-traction roller, 22-elastic frame, 23-flushing nozzle, 24-first concentration sensor, 25-feeding device, 26-sixth electromagnetic valve, 27-wave wheel, 28-motor, 29-second concentration sensor, 30-water replenishing pipe, 31-a fifth electromagnetic valve, 32-a first water return pipe, 33-a first electromagnetic valve, 34-a second water return pipe, 35-a second electromagnetic valve and 36-a one-way valve.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
An energy-saving combination mechanism for open-width scouring of knitted fabrics comprises a scouring box 1, a washing box 2, a steaming box 3 and a filtering device 4, wherein a fixed plate 5 is arranged at a cloth inlet at the left end of the scouring box 1, a tension adjusting device is arranged on the fixed plate 5, a plurality of dip-dyeing rollers 6 are arranged in the scouring box 1, a steam cavity 7 is arranged at the bottom and at the periphery of the box body of the scouring box 1 in a wrapping manner, an installing plate 8 inclining upwards along a cloth outlet direction is fixedly arranged at a cloth outlet of the scouring box 1, a roller device 9 is arranged on the installing plate 8 and is perpendicular to the installing plate 8, the roller device 9 comprises two rollers with roller surfaces attached, a mud scraping plate 10 is connected to the left side of the roller device 9 through a twisted spring, and a horizontal filtering plate 11 is further arranged on the installing plate 8 on the left side of the roller device 9;
the washing box 2 is arranged on one side of a cloth outlet of the boiling-off box 1, the upper ends of the left and right side walls of the washing box 2 are respectively provided with a cloth inlet and a cloth outlet, a plurality of washing rollers 12 are arranged in the washing box 2, the steaming box 3 is arranged on one side of the cloth outlet of the washing box 2, the upper ends of the left and right side walls of the steaming box 3 are also provided with a cloth inlet and a cloth outlet, and the outer walls of the inlet and the outlet of the washing box 2 and the steaming box 3 are respectively provided with a carrier roller 13;
the steaming box 3 is communicated with a steam cavity 7 outside the boiling-off box 1 through a steam pipe 14, a water outlet 15 is arranged at the bottom of the steam cavity 7, the water outlet 15 is communicated with a water storage tank 17 through a water pipe and a third electromagnetic valve 16, a liquid level sensor 18 is arranged at the top of the water storage tank 17, the bottom of the water storage tank 17 is communicated with an inlet of the filtering device 4 through a water pipe and a fourth electromagnetic valve 19, and the filtering device 4 is further provided with an outlet and a sewage outlet.
In this embodiment, the tension adjusting device includes two levels and sets up the carry over pinch rolls 21 side by side and is located the elasticity frame 22 of two carry over pinch rolls 21 below, and the elasticity frame 22 can be through rotating around its fixed point and realize the adjustment from top to bottom to the realization is to the tensile regulation of looped fabric, and the tension adjusting device also can adopt PLC frequency conversion tension controller in other embodiments.
In this embodiment, the first concentration sensor 24 is arranged on the inner side wall of the boiling-off box 1, the feeding device 25 is further arranged above the boiling-off box 1, the tea saponin is filled in the feeding device 25, the sixth electromagnetic valve 26 is arranged at the outlet of the feeding device 25, when the concentration standard value of the solution in the boiling-off box 1 is measured by the first concentration sensor 24, the upper computer controls the sixth electromagnetic valve 26 to be opened for feeding operation until the concentration of the boiling-off box 1 reaches the standard value, and then the sixth electromagnetic valve 26 is closed.
For improving the boiling-off effect, the bottom is provided with impeller 27 in the boiling-off case 1 in this application, impeller 27 fixed connection transmission shaft, the transmission shaft other end runs through boiling-off case 1 bottom and stretches out and be connected through driving belt and the fixed motor 28 transmission that sets up at boiling-off case 1 lateral wall, and impeller 27 can produce the vortex at the rotation in-process to carry out the disturbance to the knitting cloth in boiling-off case 1, make the boiling-off more thorough.
In this embodiment, a second concentration sensor 29 is disposed on an inner side wall of the washing tank 2, a water replenishing pipe 30 is disposed at an upper end of the washing tank 2, a fifth electromagnetic valve 31 is disposed on the water replenishing pipe 30, a bottom of the washing tank 2 is communicated with a first return pipe 32, the first return pipe 32 is provided with a first electromagnetic valve 33, the other end of the first return pipe 32 is communicated with an inlet of the filtering device 4, when the knitted fabric is washed in the washing tank 2, a part of chemical reagent is dissolved in the washing tank 2, so that the concentration in the washing tank 2 is continuously increased, when a concentration value measured by the second concentration sensor 29 is greater than a preset value, the second electromagnetic valve 35 is opened and discharges a part of water in the washing tank 2 into the filtering device 4 for treatment, and meanwhile, the fifth electromagnetic valve 31 is opened and replenishes water to the washing tank 2 until the concentration in the washing tank 2 is reduced to a normal value, the second electromagnetic valve 35 and the fifth electromagnetic valve 31 are closed, and finishing the water changing process.
The bottom of the steaming box 3 is communicated with a second water return pipe 34, a second electromagnetic valve 35 is arranged on the second water return pipe 34, the other end of the second water return pipe 34 is also communicated with an inlet of a filtering device 4, further, condensed water in the steaming box 3 is recovered into the filtering device 4, an outlet of the filtering device 4 is communicated with an inner cavity of the boiling box 1 through a one-way valve 36, a solution which is recovered and converged into the filtering device 4 is filtered, the solution is re-injected into the boiling box 1 from an outlet of the filtering device 4 through the one-way valve 36, and impurities and dirt generated by filtering are discharged through a sewage discharge outlet.
Knitted fabric enters the boiling-off box 1 through the tension adjusting device for boiling-off, the motor drives the impeller 27 to rotate to generate vortex in the boiling-off box 1, the first concentration sensor 24 in the boiling-off box 1 can monitor the concentration change in real time, the feeding device 25 carries out feeding operation according to the specific concentration change, after the boiling-off is finished, the knitted fabric passes through the roller device 9, the mud scraper 10 on the roller device 9 can remove the plush and sundries on the knitted fabric, the washing nozzle 23 can wash the mud scraper 10 in real time, the dirt scraped and washed falls on the filter plate 11, the solution flows back to the boiling-off box 1 again, then the knitted fabric enters the water washing box 2, when the knitted fabric is washed in the water washing box 2, a part of chemical reagent is dissolved in the water washing box 2, the concentration in the water washing box 2 is increased continuously, when the concentration value measured by the second concentration sensor 29 is greater than the preset value, the second electromagnetic valve 35 is opened and discharges a part of water in the washing tank 2 into the filtering device 4 for treatment, meanwhile, the fifth electromagnetic valve 31 is opened and replenishes water for the washing tank 2, until the concentration in the washing tank 2 is reduced to a normal value, the second electromagnetic valve 35 and the fifth electromagnetic valve 31 are closed, the water changing process is completed, the knitted fabric enters the steaming tank 3 for steaming after the water washing is completed, the steaming tank 3 provides steam for the steam cavity 7 of the scouring tank 1 through the steam pipe 14 for heating, the condensed water in the steam cavity 7 enters the water storage tank 17 through the water outlet 15, at the moment, the third electromagnetic valve 16 is in an open state, the fourth electromagnetic valve 19 is in a closed state, when the water in the water storage tank 17 is submerged by the liquid level sensor 18, the third electromagnetic valve 16 is closed, the fourth electromagnetic valve 19 is opened, the water solution in the water storage tank 17 is discharged into the filtering device 4, and meanwhile, the condensed water in the steaming tank 3 is also collected into the filtering device 4 through the second water return pipe 34, the filter device 4 processes the reclaimed water and then remits the treated reclaimed water into the scouring box 1, and the filtered impurities are discharged through a sewage outlet.
Claims (9)
1. An energy-saving combination mechanism for open-width scouring of knitted fabrics is characterized by comprising a scouring box, a washing box, a steaming box and a filtering device, wherein a fixed plate is arranged at a cloth inlet at the left end of the scouring box, a tension adjusting device is arranged on the fixed plate, a plurality of dip-dyeing rollers are arranged in the scouring box, steam cavities are formed in the bottom and the periphery of the box body of the scouring box in a wrapping manner, a mounting plate which inclines upwards along a cloth outlet direction is fixedly arranged at the cloth outlet of the scouring box, a roller device is arranged on the mounting plate and is vertical to the mounting plate, the roller device comprises two rollers with roller surfaces attached, a mud scraping plate is connected to the left side of the roller device through a twisted spring, and a horizontal filtering plate is also arranged on the mounting plate at the left side of the roller device;
the washing box is arranged on one side of a cloth outlet of the boiling-off box, the upper ends of the left and right side walls of the washing box are respectively provided with a cloth inlet and a cloth outlet, a plurality of washing rollers are arranged in the washing box, the steaming box is arranged on one side of the cloth outlet of the washing box, the upper ends of the left and right side walls of the steaming box are also provided with a cloth inlet and a cloth outlet, and the outer walls of the inlet and the outlet of the washing box and the steaming box are respectively provided with a carrier roller;
the steaming box is communicated with a steam cavity outside the boiling-off box through a steam pipe, a water outlet is formed in the bottom of the steam cavity, the water outlet is communicated with a water storage tank through a water pipe and a third electromagnetic valve, a liquid level sensor is arranged at the top of the water storage tank, the bottom of the water storage tank is communicated with an inlet of a filtering device through a water pipe and a fourth electromagnetic valve, and the filtering device is further provided with an outlet and a sewage outlet.
2. The combination of claim 1, wherein the tension adjusting device comprises two drawing rollers horizontally arranged in parallel and a tension frame below the two drawing rollers.
3. The combination mechanism of claim 1, wherein the roll device is provided with a scouring head at the upper left end, and the scouring head is arranged corresponding to the scraper.
4. The combination of open width knitted fabric scouring and energy saving mechanism according to claim 1, wherein a first concentration sensor is arranged on the inner side wall of the scouring box, a feeding device is further arranged above the scouring box, and a sixth electromagnetic valve is arranged at the outlet of the feeding device.
5. The combination of open width knitted fabric scouring and energy saving mechanism according to claim 4, wherein tea saponin is filled in the feeding device.
6. The combination of claim 1, wherein the scouring box is provided with a wave wheel at the bottom, the wave wheel is fixedly connected with a transmission shaft, and the other end of the transmission shaft extends out through the bottom of the scouring box and is in transmission connection with a motor fixedly arranged on the outer side wall of the scouring box through a transmission belt.
7. The knitted fabric open-width scouring energy-saving combined mechanism is characterized in that a second concentration sensor is arranged on the inner side wall of a water washing box, a water replenishing pipe is arranged at the upper end of the water washing box, a fifth electromagnetic valve is arranged on the water replenishing pipe, the bottom of the water washing box is communicated with a first water return pipe, a first electromagnetic valve is arranged on the first water return pipe, and the other end of the first water return pipe is communicated with an inlet of a filtering device.
8. The knitted fabric open-width scouring energy-saving combined mechanism according to claim 1, wherein a second water return pipe is communicated with the bottom of the steaming box, a second electromagnetic valve is arranged on the second water return pipe, and the other end of the second water return pipe is communicated with an inlet of a filtering device.
9. The combination of claim 1, wherein the outlet of the filter device is connected to the inner cavity of the scouring box through a check valve, and the check valve is adjusted to flow from the outlet of the filter device to the scouring box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121133772.4U CN214736684U (en) | 2021-05-25 | 2021-05-25 | Energy-saving combination mechanism for open-width scouring of knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121133772.4U CN214736684U (en) | 2021-05-25 | 2021-05-25 | Energy-saving combination mechanism for open-width scouring of knitted fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214736684U true CN214736684U (en) | 2021-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121133772.4U Active CN214736684U (en) | 2021-05-25 | 2021-05-25 | Energy-saving combination mechanism for open-width scouring of knitted fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214736684U (en) |
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2021
- 2021-05-25 CN CN202121133772.4U patent/CN214736684U/en active Active
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