CN213113883U - Water washing system - Google Patents
Water washing system Download PDFInfo
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- CN213113883U CN213113883U CN202021492322.XU CN202021492322U CN213113883U CN 213113883 U CN213113883 U CN 213113883U CN 202021492322 U CN202021492322 U CN 202021492322U CN 213113883 U CN213113883 U CN 213113883U
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- 238000005406 washing Methods 0.000 title claims abstract description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 239000004744 fabric Substances 0.000 claims abstract description 754
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 238000005096 rolling process Methods 0.000 claims description 30
- 238000009826 distribution Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000002759 woven fabric Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 9
- 238000004043 dyeing Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 239000012752 auxiliary agent Substances 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a washing system, a cloth feeding device, a cloth discharging device and at least one washing unit are arranged on a frame, the cloth feeding device pulls fabric into the front end of a first cloth groove component of the washing unit, after the fabric passes through a first middle cloth lifting device, the first back cloth lifting device lifts the fabric in the first cloth groove component and sends the fabric into the back end of the second cloth groove component, after the fabric passes through the second middle cloth lifting device, the front cloth lifting device pulls the fabric to enter the front end of the third cloth groove component from the front end of the second cloth groove component, after the fabric passes through the third middle cloth lifting device, the second back cloth lifting device lifts the fabric in the third cloth groove component and sends the fabric into the back end of the fourth cloth groove component, after the fabric passes through the fourth middle cloth lifting device, the front fabric device of the next washing unit pulls the fabric to the front end of the first fabric groove component of the next unit or the fabric discharging device discharges the fabric in the fourth fabric groove component. The water washing system has good water washing effect and high washing efficiency.
Description
Technical Field
The utility model relates to a rinsing machine technical field especially relates to a rinsing system of rinsing machine.
Background
With the development of economic technology, people have higher and higher requirements on the garment fabric, and the quality of the textile raw materials directly influences the quality of the garment. In textile processing, there are several steps in which the textile material or cloth must be washed, for example, in the course of textile printing, washing is necessary to remove surface floating, excess dye, sizing, demarcation and other stains from the fabric during processing such as bleaching and dyeing.
The traditional washing treatment method is to wash the printed cloth in the original dye vat in several times, so that the washing effect is poor, the washing time is long, the consumed energy (water, electricity and steam) is large, dirt such as flock cannot be completely removed, the washing efficiency is low, and the textile yarns and the like are easily adhered together after washing, so that the subsequent dehydration and drying are not facilitated.
With the progress of the technology, the washing machine gradually replaces the traditional washing, but the existing washing machine has the defects of complex structure, large floor area, large tension force during washing, large fabric tension, large shrinkage, large clothes deformation, easy fabric twisting or overlapping in the running process, incomplete washing and poor washing effect.
SUMMERY OF THE UTILITY MODEL
For overcoming the deficiencies of the prior art, the utility model aims to solve the technical problem of providing a water system, the washing is thorough, and the washing efficiency is high.
In order to solve the above problem, the utility model adopts the following technical scheme:
a washing system is characterized by comprising a rack, wherein a cloth inlet device, a cloth outlet device and at least one washing unit are arranged on the rack;
the water washing unit includes: the cloth distribution device comprises a front cloth distribution device, four cloth groove assemblies, four middle cloth lifting devices and two rear cloth lifting devices, wherein the cloth groove assemblies are positioned below the front cloth distribution device, the middle cloth lifting devices and the rear cloth lifting devices;
the four cloth groove components are respectively a first cloth groove component, a second cloth groove component, a third cloth groove component and a fourth cloth groove component, the two rear cloth lifting devices are respectively a first rear cloth lifting device and a second rear cloth lifting device, and the four middle cloth lifting devices are respectively a first middle cloth lifting device, a second middle cloth lifting device, a third middle cloth lifting device and a fourth middle cloth lifting device;
the cloth feeding device pulls the fabric into the front end part of the first cloth groove component of the washing unit, after the fabric passes through the first middle cloth lifting device, the first back cloth lifting device lifts the fabric of the first cloth groove component and sends the fabric into the back end part of the second cloth groove component, after the fabric passes through the second middle cloth lifting device, the front cloth lifting device pulls the fabric to enter the front end part of the third cloth groove component from the front end part of the second cloth groove component, after the fabric passes through the third middle cloth lifting device, the second back cloth lifting device lifts the fabric of the third cloth groove component and sends the fabric into the back end part of the fourth cloth groove component, after the fabric passes through the fourth middle cloth lifting device, the front cloth discharging device of the next washing unit draws the fabric to the front end part of the first cloth groove assembly of the next unit or the cloth discharging device discharges the fabric of the fourth cloth groove assembly.
Preferably, the rack is provided with a unit box, the upper part of the unit box is provided with a front cloth lifting box, a middle cloth lifting box and a rear cloth lifting box, the unit box is respectively communicated with the front cloth lifting box, the middle cloth lifting box and the rear cloth lifting box, and the bottom in the unit box is provided with the cloth groove assembly;
the front fabric rolling device comprises a front fabric box and a front fabric rolling device, the front fabric rolling device is driven by a first power device, two front nozzles are fixedly installed in the unit box at the lower part of the front fabric box, one front nozzle is positioned at the fabric inlet side of the front fabric rolling device, the other front nozzle is positioned at the fabric outlet side of the front fabric rolling device, and each front nozzle corresponds to the front end of the fabric groove component;
the middle cloth lifting device comprises a middle cloth lifting box and a cloth lifting wheel disc, the cloth lifting wheel disc is driven by a second power device, a first middle nozzle and a second middle nozzle are fixedly installed in the unit box at the lower part of the middle cloth lifting box, the first middle nozzle is close to the front nozzle and located on the cloth inlet side of the cloth lifting wheel disc, and the second middle nozzle is located on the cloth outlet side of the cloth lifting wheel disc;
the rear cloth lifting device comprises a rear cloth lifting box and a rear cloth lifting water squeezing device, the rear cloth lifting water squeezing device is driven by a third power device, two rear nozzles are fixedly installed in the unit box at the lower part of the rear cloth lifting box, one of the rear nozzles is located at the cloth inlet side of the rear cloth lifting water squeezing device, the other rear nozzle is located at the cloth outlet side of the rear cloth lifting water squeezing device, and each rear nozzle corresponds to the rear end of the cloth groove assembly.
Preferably, a front cloth feeding cylinder is arranged below the front nozzle, and a rear cloth feeding cylinder is arranged below the rear nozzle;
the front cloth feeding cylinder is hinged with the front nozzle, and a return spring is arranged between the front nozzle and the front cloth feeding cylinder;
the rear cloth feeding cylinder is hinged with the rear nozzle, and a return spring is arranged between the rear nozzle and the rear cloth feeding cylinder;
the unit box is provided with a first sensor for detecting the position deviation of the front cloth feeding barrel and a second sensor for detecting the position deviation of the rear cloth feeding barrel, and the first sensor and the second sensor are electrically connected with a control system.
Preferably, the first power device comprises a first motor and a first cylinder, the second power device is a forward and reverse rotating motor, the third power device comprises a second motor and a second cylinder,
the front fabric squeezing device comprises a front fabric roller and a front squeezing roller, the front fabric roller is rotatably arranged on the front fabric box, the first motor drives the front fabric roller to rotate, the front squeezing roller is arranged on a first connecting device, and the first cylinder pushes the first connecting device to enable the front squeezing roller to be close to or far away from the front fabric roller;
the positive and negative rotation motor drives the cloth lifting wheel disc;
the back cloth lifting and squeezing device comprises a back cloth lifting roller and a back squeezing roller, the back cloth lifting roller is rotatably arranged on the back cloth lifting box, the second motor drives the back cloth lifting roller to rotate, the back squeezing roller is arranged on a second connecting device, and the second cylinder pushes the second connecting device to enable the back squeezing roller to be close to or far away from the back cloth lifting roller.
Preferably, a first backflow groove is installed in the front cloth box, the first backflow groove is located below the front cloth rolling device, and the first backflow groove is inclined towards the cloth groove assembly on the cloth placing side of the front cloth rolling device;
and a second backflow groove is arranged in the rear cloth lifting box, is positioned below the rear cloth lifting and squeezing device, and inclines towards the cloth groove assembly arranged at the cloth placing side of the rear cloth lifting and squeezing device.
Preferably, the cloth feeding device comprises a cloth feeding frame, a cloth feeding box and a front cloth rolling device, the cloth feeding frame is fixedly connected to the cloth feeding box, a cloth guide roller and a cloth guide ring are arranged on the cloth feeding frame, the cloth feeding box is located at the front end of the cloth groove assembly, the front cloth rolling device is arranged in the cloth feeding box, the lower portion of the cloth feeding box is fixedly connected with the front nozzle, and a front cloth feeding barrel is arranged below the front nozzle.
Preferably, the cloth discharging device comprises a cloth discharging frame, a cloth discharging box and the pre-condition cloth rolling device, the cloth discharging frame is fixedly connected to the rack, a cloth guide roller and a cloth guide ring are arranged on the cloth discharging frame, and a cloth swinging hopper is arranged at the tail end of the cloth discharging frame;
the cloth outlet box is located at the front end of the cloth groove assembly, the cloth outlet box is internally provided with the front cloth squeezing device, the lower part of the cloth outlet box is fixedly connected with the front nozzle, and the front cloth moving cylinder is arranged below the front nozzle.
Preferably, the cloth groove assembly comprises a front cloth groove and a rear cloth groove which are communicated, the front cloth groove and the rear cloth groove are both U-shaped, the rear end of the front cloth groove is connected with the front end of the rear cloth groove to form a cloth groove joint, and the middle cloth lifting device is positioned above the cloth groove joint.
The utility model adopts the above technical scheme's beneficial effect is:
the utility model discloses a washing system comprises income cloth device, play cloth device and at least one washing unit, and the quantity of washing unit can be selected according to usage or customer's needs, this kind of unit modular machine structure, and the customer is from the equal adjustable use of active technology to dispersion technology and foaming process, and application scope is wide, and the flexibility is high.
Every washing unit includes a prerequisite cloth device, four cloth groove subassemblies, four middle cloth lifting devices and two back cloth lifting devices, prerequisite cloth device includes prerequisite cloth paddling device and preceding cloth of walking section of thick bamboo, the cloth lifting wheel dish of middle cloth lifting device can corotation also can reverse, back cloth lifting device includes back cloth paddling device and back cloth of walking section of thick bamboo, prerequisite cloth paddling device and back cloth paddling device play the function of carrying cloth paddling, mention the fabric of a cloth groove subassembly in the adjacent next cloth groove subassembly, and in filtering out the water extrusion in the fabric and staying back the cloth groove through the backward flow groove, reduce the dirty water that carries in the fabric and get into next cloth groove subassembly, and then reduce and trade the water frequency, using water wisely.
The front fabric lifting device, the middle fabric lifting device, the rear fabric lifting device, the first sensor, the second sensor and the control system are matched with one another, so that the fabric can repeatedly enter and exit at the first middle nozzle and the second middle nozzle on the fabric inlet side and the fabric outlet side of the fabric lifting wheel disc of the middle fabric lifting device, the fabric is circularly sprayed, washed and soaked in the front fabric groove and the rear fabric groove of the fabric groove assembly, and the washing effect is enhanced.
Set up the cloth groove subassembly into preceding cloth groove and back cloth groove that are linked together, preceding cloth groove all sets up to the U-shaped groove with back cloth groove, and the centre is carried the cloth device setting and is being corresponded the junction top in preceding cloth groove and back cloth groove, has avoided in the washing process behind the cloth groove subassembly on the fabric that laggard pile of fabric presses the preceding entering, and the cloth is walked to the cloth device of carrying behind the influence, causes when serious to shut down because of the card cloth, reduces and overhauls the number of times, has improved washing efficiency.
Drawings
FIG. 1 is a schematic structural view of the water washing system of the present invention;
FIG. 2 is a schematic structural view of the cloth feeding device and the first unit box of the washing system of the present invention;
FIG. 3 is a schematic structural view of the cloth discharging device and the last unit box of the washing system of the present invention;
FIG. 4 is a schematic view of the water circulation system of the water washing system of the present invention;
fig. 5 is a schematic structural view of a front fabric squeezing device of the water washing system of the present invention;
FIG. 6 is a schematic structural view of a cloth feeding device of the washing system of the present invention;
in the figure: b-washing system, 2-cloth-feeding device, 21-cloth-feeding frame, 211-cloth-guiding roller, 212-cloth-guiding ring, 22-cloth-feeding box, 3-cloth-discharging device, 31-cloth-discharging frame, 32-cloth-discharging box, 311-cloth-guiding roller, 312-cloth-guiding ring, 313-cloth-swinging bucket, 314-cloth-discharging trolley, 4-washing unit, 41-pre-cloth-feeding device, 411-pre-cloth-feeding box, 412-pre-cloth-rolling device, 4121-pre-cloth-feeding roller, 4122-front-rolling roller, 4123-cylinder, 413-front nozzle, 413 a-front nozzle, 413B-front nozzle, 4141-front-cloth-feeding cylinder, 4142-restoring spring, 4143-rear-cloth-feeding cylinder, 415-cloth-guiding ring, 416 a-first backflow groove, 416B-second backflow groove, 42-cloth slot assembly, 421-front cloth slot, 422-rear cloth slot, 42 a-first cloth slot assembly, 42 b-second cloth slot assembly, 42 c-third cloth slot assembly, 42 d-fourth cloth slot assembly, 43-rear cloth lifting device, 43 a-first rear cloth lifting device, 43 b-second rear cloth lifting device, 431-rear nozzle, 431 a-rear nozzle, 431 b-rear nozzle, 432-rear cloth lifting and squeezing device, 433-rear cloth lifting box, 44-unit box, 45-intermediate cloth lifting device, 45 a-first intermediate cloth lifting device, 45 b-second intermediate cloth lifting device, 45 c-third intermediate cloth lifting device, 45 d-fourth intermediate cloth lifting device, 451-intermediate cloth lifting box, 452-cloth lifting wheel disc, 453 a-first intermediate nozzle, 453 b-a second middle nozzle, 51-a circulating water pipe, 52-a water outlet pipe, 53-a circulating water pump, 54-a hair filter, 55-a drain valve, 56-a heat exchanger and 521-a water outlet branch pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, a frame of a washing system is provided with a cloth feeding device 2, a cloth discharging device 3 and at least one washing unit 4, in fig. 1, four washing units are arranged between the cloth feeding device 2 and the cloth discharging device 3, and the number of the washing units can be set according to requirements, in fig. 2, one washing unit is arranged between the cloth feeding device 2 and the cloth discharging device 3.
As shown collectively in fig. 1 to 6, the water washing unit includes: a front cloth device 41, four cloth groove components 42, four middle cloth lifting devices 45 and two rear cloth lifting devices 43, wherein the cloth groove components 42 are positioned below the front cloth device 41, the middle cloth lifting devices 45 and the rear cloth lifting devices 43, the front cloth device 41 corresponds to the front end of the cloth groove components 42, the middle cloth lifting devices 45 correspond to the middle part of the cloth groove components 42, and the rear cloth lifting devices 43 correspond to the rear end of the cloth groove components 42; the four cloth groove assemblies 42 are respectively set as a first cloth groove assembly 42a, a second cloth groove assembly 42b, a second cloth groove assembly 42c and a fourth cloth groove assembly 42d, the two rear cloth lifting devices 43 are respectively set as a first rear cloth lifting device 43a and a second rear cloth lifting device 43b, the four middle cloth lifting devices 45 are respectively set as a first middle cloth lifting device 45a, a second middle cloth lifting device 45b, a third middle cloth lifting device 45c and a fourth middle cloth lifting device 45 d.
As shown in fig. 1 to fig. 3, the front cloth groove 421 and the rear cloth groove 422 that are communicated with each other are preferably arranged in the cloth groove assembly of the present invention, the front cloth groove 421 and the rear cloth groove 422 are both U-shaped grooves, and the front end of the rear cloth groove 422 is connected to the rear end of the front cloth groove 421. The middle cloth lifting device 45 is arranged above the cloth groove connecting part corresponding to the front cloth groove 421 and the rear cloth groove 422, so that the problem that the backward fabric in the cloth groove component is accumulated and pressed on the fabric which enters in advance in the washing process is avoided, the cloth is smoothly moved, the failure rate is reduced, and the washing efficiency is improved. If the structure of the cloth groove component is unreasonable, the later fabric can be accumulated on the advanced fabric, the cloth of the later cloth lifting device is influenced, and the machine halt caused by cloth clamping can be caused in serious cases.
Taking a washing unit as an example to explain the working process of the washing system as an example, as shown in fig. 1, the fabric enters the front end portion of the first cloth groove component 42a of the washing unit from the cloth feeding device 2, the loose fabric enters the first cloth groove component 42a and then the piled fabric slides to the middle portion of the first cloth groove component 42a (i.e. the rear end portion of the front cloth groove 421), then the fabric in the middle portion of the first cloth groove component 42a passes through the first middle cloth lifting device 45a and is conveyed to the rear end portion of the first cloth groove component 42a (i.e. the front end portion of the rear cloth groove 422), the fabric in the first cloth groove 42a (in this case, the fabric is located at the rear end portion of the rear cloth groove 422) is lifted by the first rear cloth lifting device 43a and is fed to the rear end portion of the second cloth groove component 42b (i.e. the rear end portion of the rear cloth groove 422), the fabric at the rear end portion of the second cloth groove component 42b is gradually piled and slides to the middle of the cloth groove component, after the fabric passes through the second intermediate cloth lifting device 45b, the fabric is conveyed to the front end portion of the second cloth groove assembly 42a (i.e., the front end portion of the front cloth groove 421), the front cloth device 41 pulls the fabric from the front end portion of the second cloth groove 42b into the front end portion of the third cloth groove assembly 42c, the loose fabric enters the third cloth groove assembly 42c and then the accumulated fabric slides toward the middle portion of the third cloth groove assembly 42c, then the fabric in the middle portion of the third cloth groove assembly 42c passes through the third intermediate cloth lifting device 45c, the second rear cloth lifting device 43b lifts the fabric in the third cloth groove 42c and conveys the fabric into the rear end portion of the fourth cloth groove 42d, the fabric passes through the fourth intermediate cloth lifting device 45d and then conveys the fabric out of the front end portion of the fourth cloth groove assembly 42d, and the fabric in the fourth cloth groove assembly 42d is discharged by the cloth device 3. When the second washing unit is connected, the fabric is drawn to the front end of the first cloth slot assembly 42a of the second washing unit by the front cloth device 41 at the front end of the fourth cloth slot 42d of the first washing unit, and is circulated sequentially, and the fabric is discharged by the fabric discharging device at the front end of the fourth cloth slot assembly of the last unit.
A unit box 44 is arranged on the rack, a front cloth lifting box 411, a middle cloth lifting box 451 and a rear cloth lifting box 433 are arranged on the upper portion of the unit box 44, the unit box 44 is respectively communicated with the front cloth lifting box 411, the middle cloth lifting box 451 and the rear cloth lifting box 433, and a cloth groove assembly is arranged at the bottom in the unit box 44;
as shown in fig. 2 and 6, the front cloth device 41 includes a front cloth box 411, a front cloth squeezing device 412, front nozzles 413 and a front cloth feeding cylinder 4141, the front cloth squeezing device 412 is driven by a first power device, two front nozzles (413a,413b) are fixedly installed in the unit box 44 at the lower portion of the front cloth box 411, one of the front nozzles 413a is located at the cloth feeding side of the front cloth squeezing device 412, the other front nozzle 413b is located at the cloth discharging side of the front cloth squeezing device 412, each front nozzle 413 corresponds to the front end of the cloth groove 42, and the front cloth feeding cylinder 4141 is arranged between the lower portion of the front nozzle 413 and the cloth groove 42. The front cloth box 41 may be provided with one front cloth wringing device 412 or may be provided with a plurality of front cloth wringing devices 412.
As shown in fig. 1 to 4, the intermediate cloth lifting device 45 includes an intermediate cloth lifting box 451 and a cloth lifting wheel disc 452, the cloth lifting wheel disc 452 is driven by a second power device, a first intermediate nozzle 453a and a second intermediate nozzle 453b are fixedly installed in a unit box at the lower part of the intermediate cloth lifting box 451, the first intermediate nozzle 453a is close to the front nozzle 413 side and is positioned at the cloth inlet side of the cloth lifting wheel disc 452, and the second intermediate nozzle 453b is close to the rear nozzle 431 and is positioned at the cloth outlet side of the cloth lifting wheel disc; one cloth lifting wheel disc 452 may be provided in the middle cloth lifting box, or a plurality of cloth lifting wheel discs 452 may be provided.
The rear cloth lifting device comprises a rear cloth lifting box 433 and a rear cloth lifting water squeezing device 432, the rear cloth lifting water squeezing device 432 is driven by a third power device, two rear nozzles (431a and 431b) are fixedly installed in a unit box at the lower part of the rear cloth lifting box 433, one rear nozzle 431a is located on the cloth inlet side of the rear cloth lifting water squeezing device 432, the other rear nozzle 431b is located on the cloth outlet side of the rear cloth lifting water squeezing device 431a, and each rear nozzle corresponds to the rear end of the cloth groove assembly. One or a plurality of the back cloth squeezing devices 432 may be provided in the back cloth lifting box 433. In the embodiment, preferably, the first power device comprises a first motor and a first cylinder 4123, the second power device is arranged as a forward and reverse rotating motor, and the third power device comprises a second motor and a second cylinder.
A front cloth feeding cylinder 4141 is arranged below the front nozzle 413, and a rear cloth feeding cylinder 4143 is arranged below the rear nozzle 431. As shown in fig. 6, the front cloth feeding cylinder 4141 is hinged to the front nozzle 413, a return spring 4142 is arranged between the front nozzle 413 and the front cloth feeding cylinder 4141, similarly, the rear cloth feeding cylinder 4143 is hinged to the rear nozzle 431, the return spring 4143 is arranged between the rear nozzle 431 and the rear cloth feeding cylinder 4143, a first sensor for detecting the position deviation of the front cloth feeding cylinder 4141 and a second sensor for detecting the position deviation of the rear cloth feeding cylinder are arranged on the unit box, and the first sensor and the second sensor are electrically connected with the control system.
As shown in fig. 6, the front cloth mangle 412 includes a front cloth roll 4121 and a front mangle roll 4122, the front cloth roll 4121 is rotatably mounted on the front cloth box 411, the first motor drives the front cloth roll 4121 to rotate, the front mangle roll 4122 is mounted on the first connecting device, and the first cylinder 4123 pushes the first connecting device to make the front mangle roll 4122 close to or far from the front cloth roll 4121;
the first connecting device includes: a swinging arm 4124 and a connecting member 4125, the swinging arm 4124 is connected with the cylinder rod of the cylinder 4123, the swinging arm 4124 is keyed with the connecting member 4125, and one end of the swinging arm 4124 close to the connecting member 4125 is rotatably connected with the unit case. When the cylinder moves up and down, the swing arm 4124 takes the rotation fulcrum O, and the connecting member 4125 is driven to rotate by the flat key link, so that the connecting member 4125 drives the water-binding roller 4122 to lift and fall. The second connecting device and the first connecting device have the same structure, and are not described herein.
The back cloth lifting and squeezing device 432 and the front cloth squeezing device 412 are identical in structure, the back cloth lifting and squeezing device comprises a back cloth lifting roller and a back squeezing roller, the back cloth lifting roller is rotatably installed on the back cloth lifting box, a second motor drives the back cloth lifting roller to rotate, the back squeezing roller is installed on a second connecting device, and a second cylinder pushes the second connecting device to enable the back squeezing roller to be close to or far away from the back cloth lifting roller.
A forward and reverse rotation motor drives the cloth lifting wheel disc 452; the speed of the cloth lifting wheel disc 452 during normal operation is greater than the speed of the front cloth lifting roller 412 and the rear cloth lifting roller.
As shown in fig. 1, a first backflow groove 416a is installed in the front fabric box 411, the first backflow groove 416a is located below the front fabric rolling device 412, and the first backflow groove 416a is inclined towards the fabric groove assembly on the fabric inlet side of the front fabric rolling device 412; for example, the fabric is squeezed out by a fabric squeezing device in the front cloth box 411 in fig. 2, and the squeezed water is returned to the second cloth slot assembly 42b through the return slot 416. Similarly, a second backflow groove 416b is installed in the rear cloth lifting box 433, the second backflow groove 416b is located below the rear cloth lifting and rolling device 432, and the second backflow groove 416b is inclined towards a cloth groove assembly on the cloth inlet side of the rear cloth lifting and rolling device 432.
A fabric guide ring 415 for preventing fabric from deflecting is fixedly arranged in the front fabric box 411, and the fabric guide ring 415 is positioned at the fabric inlet side of the front fabric roller. And a cloth guide ring for preventing the fabric from deflecting is also fixedly arranged in the rear cloth lifting box and is positioned at the cloth inlet side of the rear cloth lifting roller.
As shown in fig. 1 and fig. 2, the cloth feeding device 2 includes a cloth feeding frame 21, a cloth feeding box 22 and a front cloth feeding and rolling device 412, the cloth feeding frame 2 is fixedly connected to the cloth feeding box 22, the cloth feeding frame 21 is provided with a cloth guide roller 211 and a cloth guide ring 212, the cloth feeding box 22 is located at the front end of the cloth groove 42, the front cloth feeding and rolling device 412 is arranged in the cloth feeding box 22, the lower part of the cloth feeding box 22 is fixedly connected with a front nozzle 413, and a front cloth feeding cylinder 4141 is arranged below the front nozzle 413.
As shown in fig. 1 and fig. 3, the cloth discharging device 3 includes a cloth discharging frame 31, a cloth discharging box 32 and a front cloth squeezing device 412, the cloth discharging frame 31 is fixedly connected to the cloth discharging box 32, a cloth guide roller 311 and a cloth guide ring 312 are arranged on the cloth discharging frame 31, and a cloth swinging hopper 313 is arranged at the tail end of the cloth discharging frame 31; the cloth rolling device 412 rolls water back into the washing machine before the cloth discharging device, so that the fabric without open water falls into the cloth discharging trolley 314 below the cloth swinging hopper 313 through the cloth discharging frame, and the washing is finished.
The cloth outlet box 32 is positioned at the front end of the cloth groove component 42, a front cloth rolling device 412 is arranged in the cloth outlet box 32, a front nozzle 413 is fixedly connected to the lower part of the cloth outlet box 32, and a front cloth moving cylinder 4141 is arranged below the front nozzle 413.
The water circulation system includes: as shown in fig. 5, the internal circulation device comprises a circulating water pipe 51 and a circulating water pump 53, the circulating water pipe 51 is communicated with the cloth tank, the circulating water pipe 51 is sequentially provided with a hair filter 54, the circulating water pump 53, a heat exchanger 56 and a plurality of water outlet branch pipes 521 which are respectively communicated with the front nozzle 413, the first middle nozzle 452a and the rear nozzle 431; the drainage device comprises a water outlet pipe 52, the water outlet pipe 52 is communicated with the cloth groove component, and a drainage valve 55 is arranged on the water outlet pipe; the water supplementing device comprises a main water inlet pipe, the main water inlet pipe is communicated with a plurality of branch water inlet pipes, electromagnetic valves are arranged on the branch water inlet pipes, each branch water inlet pipe is communicated with a cloth groove assembly, and a liquid level sensor is arranged on the cloth groove assembly. As shown in fig. 4, water in each cloth groove is pumped out of the cloth groove assembly by a circulating water pump 55, impurities such as hair bulbs are filtered by a filtering hair device 54, then the water returns to the front nozzle and the rear nozzle through a heat exchanger 56, a control valve and a plurality of water outlet branch pipes 521 for circularly spraying and washing fabrics, and when the water in the cloth groove needs to be discharged, the water is discharged through a water outlet pipe 52. When a liquid level sensor on the cloth groove component detects that the liquid level in the cloth groove component is lower than a set value, the electromagnetic valve is opened, and water is supplied to the cloth groove component through the water inlet branch pipe by the main water inlet pipe.
The charging system comprises a plurality of self-sucking pumps, and a conveying pipe of each self-sucking pump is communicated with a groove distribution assembly. And controlling a self-sucking pump to add and supplement required auxiliary agent materials to the required cloth groove according to the process requirements.
In the water washing process, water auxiliary agent enters the cloth groove assembly, the fabric is sprayed and washed by the front nozzle 413, the first middle nozzle 453a, the second middle nozzle 453b and the rear nozzle 431, the diffusion coefficient of dirt is increased under the action of strong spraying and washing of chemical auxiliary agent, temperature and the nozzles, the surface tension and viscosity of water are reduced, the expansion and separation of the dirt are accelerated, the washing effect is obviously improved, and the cleaning effect is enhanced.
The utility model discloses in, the first cloth groove subassembly 42a and the second cloth groove subassembly 42b of every washing unit are a combination, and third cloth groove subassembly 42c and fourth cloth groove subassembly 42d are a combination, and two cloth groove subassemblies of every combination are linked together and the washing auxiliary agent that adds is the same. The former combination of dirty liquid is kept apart through the preceding cloth paddling device 412 in the fabric continuous operation process, effectively improves the washing effect.
When the fabric is loosely and orderly soaked in the hot water of the cloth groove component, in normal operation, the front cloth roll 4121 in the front cloth rolling device 412 rotates forward, the cloth lifting wheel disc 452 of the middle cloth lifting device 45 rotates forward, the rear cloth lifting roll in the rear cloth lifting rolling device 432 rotates forward, the operating speed of the cloth lifting wheel disc 452 is higher than that of the front cloth roll 412 and the rear cloth lifting roll, the cloth lifting wheel disc 452 conveys the fabric from the front cloth groove 421 of the component to the rear cloth groove 422, when the front cloth feeding cylinder 4141 is pulled to incline towards the cloth lifting wheel disc 452 by the fabric, a first sensor on the unit box for detecting the position deviation of the front cloth feeding cylinder 4141 sends a signal to a control system, the controller controls a forward and reverse rotation motor to interrupt the operation of the cloth lifting wheel disc 432, and immediately makes the cloth lifting wheel disc 432 rotate reversely, part of the fabric is reversed from the rear cloth lifting groove to the front cloth groove, when the rear cloth feeding cylinder 4143 is pulled to incline towards the cloth lifting wheel disc 452 by the fabric, a second sensor on the unit box for detecting the position deviation of the rear, the controller controls the forward and reverse rotation motor to stop the operation of the cloth lifting wheel disc 432, and immediately causes the cloth lifting wheel disc 432 to rotate forward to pour the fabric from the front cloth groove 421 to the rear cloth groove 422. The time for the repeated forward and reverse rotation of the cloth lifting wheel disc is preset and can be set according to washing requirements, when the front cloth feeding barrel 4141 and the rear cloth feeding barrel 4143 are reset, the rear cloth lifting wheel disc rotates forward, and the fabric continues to move forward normally, so that when the fabric needs to be washed repeatedly, when the fabric passes through the first middle nozzle 453a on the cloth inlet side and the second middle nozzle 453b on the cloth outlet side of the cloth lifting wheel disc, the fabric can repeatedly enter and exit from the first middle nozzle 453a and the second middle nozzle 453b, and the fabric is sprayed and washed repeatedly and sufficiently, and the washing effect is enhanced.
The utility model discloses a washing system can supply continuous rope form washing usefulness such as fabric dyeing, stamp, white smelting when being used on the rinsing machine such as pure cotton, chemical fibre, wool spinning, can replace the fabric dyeing back completely in the dye vat washing process, reduces the jar interior washing time, obviously practices thrift 60% water, 40% electricity, 40% vapour, saves dyeing machine investment 30%, under the condition that does not increase dyeing machine investment, improves dyeing productivity 30%, and the rinsing effect is showing. Due to the modular machine structure, the customer can adjust the use from the active process to the dispersion process and the foaming process. The soap can be washed after cold washing; can be squeezed and washed or can be washed in a loose way; or foaming, neutralizing with acid and washing; and can also be used for desizing, oxygen bleaching and whitening fabrics. Flexible and mobile use.
The utility model discloses a rinsing system except can dyeing the back washing when being used in the rinsing machine, can also carry out the washing of fabric pretreatment and the soft technology that adds of fabric aftertreatment, a tractor serves several purposes makes the mill constantly improve the quality, reduces the consumption, need not to increase when improving the productivity and changes equipment again.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the scope of the invention, which is to be construed in accordance with the principles and spirit of the invention.
Claims (8)
1. A washing system is characterized by comprising a rack, wherein a cloth inlet device, a cloth outlet device and at least one washing unit are arranged on the rack;
the water washing unit includes: the cloth distribution device comprises a front cloth distribution device, four cloth groove assemblies, four middle cloth lifting devices and two rear cloth lifting devices, wherein the cloth groove assemblies are positioned below the front cloth distribution device, the middle cloth lifting devices and the rear cloth lifting devices;
the four cloth groove components are respectively a first cloth groove component, a second cloth groove component, a third cloth groove component and a fourth cloth groove component, the two rear cloth lifting devices are respectively a first rear cloth lifting device and a second rear cloth lifting device, and the four middle cloth lifting devices are respectively a first middle cloth lifting device, a second middle cloth lifting device, a third middle cloth lifting device and a fourth middle cloth lifting device; the cloth feeding device pulls the fabric into the front end part of the first cloth groove component of the washing unit, after the fabric passes through the first middle cloth lifting device, the first back cloth lifting device lifts the fabric of the first cloth groove component and sends the fabric into the back end part of the second cloth groove component, after the fabric passes through the second middle cloth lifting device, the front cloth lifting device pulls the fabric to enter the front end part of the third cloth groove component from the front end part of the second cloth groove component, after the fabric passes through the third middle cloth lifting device, the second back cloth lifting device lifts the fabric of the third cloth groove component and sends the fabric into the back end part of the fourth cloth groove component, after the fabric passes through the fourth middle cloth lifting device, the front cloth discharging device of the next washing unit draws the fabric to the front end part of the first cloth groove assembly of the next unit or the cloth discharging device discharges the fabric of the fourth cloth groove assembly.
2. The washing system as claimed in claim 1, wherein a unit box is arranged on the frame, a front cloth lifting box, a middle cloth lifting box and a rear cloth lifting box are arranged on the upper part of the unit box, the unit box is respectively communicated with the front cloth lifting box, the middle cloth lifting box and the rear cloth lifting box, and the cloth trough assembly is arranged on the bottom in the unit box;
the front fabric rolling device comprises a front fabric box and a front fabric rolling device, the front fabric rolling device is driven by a first power device, two front nozzles are fixedly installed in the unit box at the lower part of the front fabric box, one front nozzle is positioned at the fabric inlet side of the front fabric rolling device, the other front nozzle is positioned at the fabric outlet side of the front fabric rolling device, and each front nozzle corresponds to the front end of the fabric groove component;
the middle cloth lifting device comprises a middle cloth lifting box and a cloth lifting wheel disc, the cloth lifting wheel disc is driven by a second power device, a first middle nozzle and a second middle nozzle are fixedly installed in the unit box at the lower part of the middle cloth lifting box, the first middle nozzle is close to the front nozzle and located on the cloth inlet side of the cloth lifting wheel disc, and the second middle nozzle is located on the cloth outlet side of the cloth lifting wheel disc;
the rear cloth lifting device comprises a rear cloth lifting box and a rear cloth lifting water squeezing device, the rear cloth lifting water squeezing device is driven by a third power device, two rear nozzles are fixedly installed in the unit box at the lower part of the rear cloth lifting box, one of the rear nozzles is located at the cloth inlet side of the rear cloth lifting water squeezing device, the other rear nozzle is located at the cloth outlet side of the rear cloth lifting water squeezing device, and each rear nozzle corresponds to the rear end of the cloth groove assembly.
3. The water washing system of claim 2, wherein a front cloth feeding cylinder is arranged below the front nozzle, and a rear cloth feeding cylinder is arranged below the rear nozzle;
the front cloth feeding cylinder is hinged with the front nozzle, and a return spring is arranged between the front nozzle and the front cloth feeding cylinder;
the rear cloth feeding cylinder is hinged with the rear nozzle, and a return spring is arranged between the rear nozzle and the rear cloth feeding cylinder;
the unit box is provided with a first sensor for detecting the position deviation of the front cloth feeding barrel and a second sensor for detecting the position deviation of the rear cloth feeding barrel, and the first sensor and the second sensor are electrically connected with a control system.
4. The water wash system of claim 3, wherein the first power means includes a first motor and a first cylinder, the second power means is configured as a counter-rotating motor, the third power means includes a second motor and a second cylinder,
the front fabric squeezing device comprises a front fabric roller and a front squeezing roller, the front fabric roller is rotatably arranged on the front fabric box, the first motor drives the front fabric roller to rotate, the front squeezing roller is arranged on a first connecting device, and the first cylinder pushes the first connecting device to enable the front squeezing roller to be close to or far away from the front fabric roller;
the positive and negative rotation motor drives the cloth lifting wheel disc;
the back cloth lifting and squeezing device comprises a back cloth lifting roller and a back squeezing roller, the back cloth lifting roller is rotatably arranged on the back cloth lifting box, the second motor drives the back cloth lifting roller to rotate, the back squeezing roller is arranged on a second connecting device, and the second cylinder pushes the second connecting device to enable the back squeezing roller to be close to or far away from the back cloth lifting roller.
5. The water wash system as recited in claim 2 wherein a first backwash trough is mounted in said front cloth box and is positioned below said front cloth mangle, said first backwash trough being inclined toward said cloth trough assembly on a cloth-receiving side of said front cloth mangle;
and a second backflow groove is arranged in the rear cloth lifting box, is positioned below the rear cloth lifting and squeezing device, and inclines towards the cloth groove assembly arranged at the cloth placing side of the rear cloth lifting and squeezing device.
6. The washing system as claimed in claim 3, wherein the cloth feeding device comprises a cloth feeding frame, a cloth feeding box and the front cloth rolling device, the cloth feeding frame is fixedly connected to the cloth feeding box, a cloth guide roller and a cloth guide ring are arranged on the cloth feeding frame, the cloth feeding box is located at the front end of the cloth trough assembly, the front cloth rolling device is arranged in the cloth feeding box, the front nozzle is fixedly connected to the lower portion of the cloth feeding box, and the front cloth feeding cylinder is arranged below the front nozzle.
7. The washing system as claimed in claim 3, wherein the cloth discharging device comprises a cloth discharging frame, a cloth discharging box and the pre-woven fabric rolling device, the cloth discharging frame is fixedly connected to the frame, a cloth guide roller and a cloth guide ring are arranged on the cloth discharging frame, and a cloth swinging hopper is arranged at the tail end of the cloth discharging frame;
the cloth outlet box is located at the front end of the cloth groove assembly, the cloth outlet box is internally provided with the front cloth squeezing device, the lower part of the cloth outlet box is fixedly connected with the front nozzle, and the front cloth moving cylinder is arranged below the front nozzle.
8. The washing system of any one of claims 1-7, wherein the cloth slot assembly comprises a front cloth slot and a rear cloth slot that are connected to each other, the front cloth slot and the rear cloth slot are both configured as U-shaped slots, a rear end of the front cloth slot is connected to a front end of the rear cloth slot to form a cloth slot connection, and the intermediate cloth lifting device is located above the cloth slot connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021492322.XU CN213113883U (en) | 2020-07-25 | 2020-07-25 | Water washing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021492322.XU CN213113883U (en) | 2020-07-25 | 2020-07-25 | Water washing system |
Publications (1)
Publication Number | Publication Date |
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CN213113883U true CN213113883U (en) | 2021-05-04 |
Family
ID=75679728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202021492322.XU Expired - Fee Related CN213113883U (en) | 2020-07-25 | 2020-07-25 | Water washing system |
Country Status (1)
Country | Link |
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CN (1) | CN213113883U (en) |
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2020
- 2020-07-25 CN CN202021492322.XU patent/CN213113883U/en not_active Expired - Fee Related
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