CN201016138Y - Open washing/rope washing integral continuous washer - Google Patents
Open washing/rope washing integral continuous washer Download PDFInfo
- Publication number
- CN201016138Y CN201016138Y CNU2006201624268U CN200620162426U CN201016138Y CN 201016138 Y CN201016138 Y CN 201016138Y CN U2006201624268 U CNU2006201624268 U CN U2006201624268U CN 200620162426 U CN200620162426 U CN 200620162426U CN 201016138 Y CN201016138 Y CN 201016138Y
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- open
- rinsing
- washing
- rope
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to an open and funiform rinsing integrative continuous rinsing machine, consisting of six parts such as an open width vibration rinsing tank, a swelling groove, a funiform rinsing tank, a vacuum dehumidifier, an untwisting traveling device and an open width cropping device which are running synchronously and connected in parallel; Wherein, a water temperature heater, a single revolving drum wheel rinsing unit and a double revolving drum wheel rinsing unit are arranged in the open width vibration rinsing tank A; a manipulator used for flapping and kneading the fabric is arranged in the swelling groove; the funiform rinsing tank consists of a plurality of sinks which are connected in series, and each sink is divided into a plurality of cleaning grids, the sink and the cleaning grid are at least orderly divided into three intervals of soaping desizing, rinse and color fixing, and each interval comprises a plurality of sinks and cleaning grid; and the inlets of the open width vibration rinsing tank, the swelling groove and the funiform rinsing tank are respectively provided with spray devices. The utility model has the advantages of high degree of automation and good washing effect, in addition, the utility model is capable of finishing the rinsing procedure once and overcoming the knitted fabric is elongated because of the tension.
Description
Technical field
The utility model relates to the printing and dyeing rinsing equipment of fabric, refers in particular to the washing equipment that is used for knitted fabric stamp post rinse technology.
Background technology
The knitted fabric final products generally all have good fluffy, soft hand feeling, and this is except being improved when afterwards putting in order, and washing step is not allowed to ignore.
In the prior art, rinsing scuffing of cylinder bore washing commonly used and open width washing continuously.At present, a lot of equipment company has released the open width continuous washing machine of a scuffing of cylinder bore continuous washing machine and an as many as 10-15 tank to market.So-called continuous washing is exactly by constantly replacing the old water that is soaked on the fabric continuously with clean water, to take away the attachment on the fabric.Can effectively the attachment in the fiber is excluded, be the key of washing.For the washing behind tatting and knitted fabric stamp processing, the scuffing of cylinder bore rinsing machine to remove the slurry effect better, but, occupied the main flow in market gradually by open width continuous washing machine owing to exist and pollute easily and shortcoming such as crease.
The characteristics of open width continuous washing machine are: twisting on continuously arranged top roll and the lower roll PRINTED FABRIC is flat, Yi Bian fabric is soaked in tank and move, washing Yi Bian forcibly water is sprayed on the fabric.But the method with the open width operation is irrational to the technical scheme that knitted fabric carries out continuous washing.Because the open and flat tension force that will inevitably produce greater than the knitted fabric ability to bear that moves on up-down rollers of fabric elongates fabric and difficult typing; And the vertical excessive tension force of fabric can be offset the swelling of fiber, reduces the ability of removing attachment in the fabric fibre.
Summary of the invention
The purpose of this utility model is that design a kind of open washing/rope is washed integrated continous mode rinsing machine, on technology, fully take into account the characteristic of printing knitted fabrics, in the process of physics cleanings such as realizing that continuous spray, infiltration, rubbing, beating and strand are squeezed, keep knitted fabric under more bulk rope form state, to move, and in conjunction with the chemical assistant destarch of soaping, washing and fixation realize complete serialization, the automation of water-washing process.
A kind of open washing of the present utility model/rope is washed integrated continous mode rinsing machine, open width vibration rinsing bowl A, swelling groove B, rope form rinsing bowl C, vacuum dewatering plant D, untwisting widening device E and open width plaiting apparatus F six major parts by synchronous operation are composed in series each several part synchronous operation; In described open width vibration rinsing bowl A, be provided with water temperature heater and single rotary drum wheel washing unit and double rotating drum wheel washing unit; In described swelling groove, be provided with the manipulator that fabric is patted, crumpled; Described rope form rinsing bowl is composed in series by several tanks, and each tank is divided into the cleaning lattice of several series connection again, and described tank and cleaning lattice are divided into the destarch of soaping, washing and three intervals of fixation at least successively, and each interval comprises some tanks and cleans lattice; The inlet that respectively cleans lattice at open width vibration rinsing bowl A, swelling groove B and rope form rinsing bowl C is provided with spray equipment.
The fabric open width enters open width vibration rinsing bowl A, through automatic spray, single rotary drum wheel washing unit and double rotating drum wheel washing unit cleaning, removes slurry, loose colour and the unnecessary reductant of cloth cover equably, can prevent from effectively to cut marks, staining.In swelling groove B, further patted, crumple then, behind selvage guide pressure roller extrusion dehydration, enter rope form rinsing bowl C with fluffy rope form state by manipulator.In rope form rinsing bowl C, fabric in rope form is under the effect of washing assisant and higher water temperature, in the continuous destarch of soaping, washing and fixation process, constantly squeezed by spray, rubbing, beating and strand, slurry on the fabric, unreacted dyestuff, auxiliary agent are cleaned up fully, use the color-fixing agent fixation at last, dyestuff is combined with fiber securely.Through vacuum dewatering plant D dehydration, untwisting widening device E and the entrucking of open width plaiting apparatus F cropping, finish washing step again.
Effect of the present utility model is: (1) can once finish whole water wash procedures on an equipment, automaticity height, efficient height; (2) previous cleaning adopts open width vibration washing, can prevent to cut marks, staining; Continuous washing adopted the rope form washing, can overcome fabric and be elongated by tension force; (3) make fabric accept infiltration, High Temperature High Pressure spray, beating, rubbing and extruding continuously repeatedly and move, reach desirable physics clean result; (4) running continuously, water resource and heat can be fully used; (5) tonic moisturizing continuously automatically makes cleaning solution remain certain concentration, guarantees best clean result.
Description of drawings
Fig. 1 washes open width vibration rinsing bowl, swelling groove and the rope form rinsing bowl part-structure schematic diagram of integrated continous mode rinsing machine for open washing of the present utility model/rope;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 expands cloth and open width cropping part-structure schematic diagram for rope form dehydration, untwisting;
Fig. 4 is the beating robot manipulator structure schematic diagram of swelling slot part;
Fig. 5 is the structural representation of the fabric hold-up control device of rope form rinsing bowl part;
Fig. 6 is Automatic Dosing, tonic and the Jia Shui of rope form rinsing bowl part, the structural representation of water replanishing device.
The specific embodiment
The utility model is described in further detail now to reach accompanying drawing with the following Examples.
As Fig. 1, Fig. 2 and Fig. 3, open washing of the present utility model/rope is washed integrated continous mode rinsing machine and is formed each several part synchronous operation by 6 major parts such as open width vibration rinsing bowl A, swelling groove B, rope form rinsing bowl C, vacuum dewatering plant D, untwisting widening device E and open width plaiting apparatus F.
Referring to Fig. 1 and Fig. 2, fabric behind the stamp (shown in arrow among the figure), at first enter open width vibration rinsing bowl A through the open width entering cloth rack, open width vibration in rinsing bowl A, fully infiltration, and after adopting single rotary drum wheel washing unit and the washing of double rotating drum wheel washing units in series, behind the automatic high pressure spray irrigation, enter swelling groove B.The tank of described single rotary drum wheel washing unit adopts steam pipe directly to heat, water temperature is controlled at about 90 ℃, above dividing into 2 drive roll A2, tank liquid level, establishes the tank liquid level a netted rotary drum A1, netted rotary drum A1 and described drive roll A2 form Ω shape and wear cloth, with roll synchronous operation, and in some showers by the circulating pump inner loop of the roller surface of rotary drum A2 configuration, fabric is sprayed continuously, advance to be furnished with before the rotary drum and initiatively divide damping roller and open-width plate.The tank of described double rotating drum wheel washing unit also adopts steam pipe directly to heat, above tank, establish 2 netted rotary drum A3, the roller surface of rotary drum A3 also respectively disposes the shower of some inner loop, and establish 3 drive roll A4, form S shape with described rotary drum A3 and wear cloth, with roll synchronous operation, advance to be furnished with before the rotary drum and initiatively divide damping roller and open-width plate.
Referring to Fig. 1, Fig. 2 and Fig. 4, in swelling groove B, be provided with the beating manipulator.This manipulator is made up of eccentvic rotation mechanism B1, toggle B2 and the orifice plate B3 that is located at swelling groove top.Eccentvic rotation mechanism B1 drives orifice plate B3 by the order swing that descends, advances, makes progress, retreats by toggle B2, and orifice plate B3 decline is simultaneously patted the fabric one side and will be pushed away before the fabric when advancing, leave fabric then and return backward, descends and advances.Described beating manipulator is fully patted, is crumpled fabric by certain speed and soaks into swelling, removes removal floating color, and after squeezing out part moisture by the selvage guide pressure roller, becomes the rope form state by the open width state and be imported among the rope form rinsing bowl C.
Referring to Fig. 1, Fig. 2, Fig. 5 and Fig. 6, the rope form rinsing bowl is established 5 tanks altogether, and each tank is divided into 5 again and cleans lattice (wherein 5 cleaning lattice of 1 tank only are shown among Fig. 1 and Fig. 2).Its function is distributed: 2 tanks (contain 10 and clean lattice) are the destarch of soaping (soaping agent solution, 10 rubbings, beating and extruding), 2 tanks (contain 10 and clean lattice) are washing (10 rubbings, beating and extruding), 1 tank (contain 5 and clean lattice) fixation (color-fixing agent solution, 5 rubbings, beating and extruding).The different phase of fabric in rinsing bowl, embathed, crumple, patted and push the spray repeatedly by different cleaning solutions (when lattice are cleaned in conversion), and slurry and attachment on the fabric are being removed in continuous physics cleaning and Chemical cleaning fully.
In conjunction with Fig. 1, Fig. 2 and shown in Figure 5, after fabric enters rope form rinsing bowl C, clean the certain hold-up of lattice control by first.Fabric hold-up control device is mainly by drawing wheel C15 to form near switch C11, cylinder C12, normal alternation of hosts's action roller C13, pressure roller C14 and prismatic.Described is fabric hold-up sensor near switch C11, and near switch C11 control cylinder C12 action, cylinder C12 promotes adjustable pressure roller C14 and contacts with normal alternation of hosts's action roller C13, promotes prismatic simultaneously and draws wheel C15 to the operating position.When fabric in groove fully fluffy reach certain hold-up after the time, run into the handle that touches near switch C11, near switch motion, and control cylinder C12 action, cylinder promotes adjustable pressure roller C14 and moves to the operating position (solid line position among Fig. 5) that contacts with normal alternation of hosts's action roller (C13) from neutral (dotted line position Fig. 5), simultaneously prismatic is drawn the wheel holding fix of C15 from Fig. 5 to rise to the operating position, next cleans in the jet hole of lattice with fabric is sent into tank.After delivering to the 5th cleaning lattice, be conveyed into next tank again, the 5th that arrives the 5th tank is at last cleaned lattice, and promptly last lattice of rinsing bowl are finished water wash procedures.
In each tank, can divide two cleaning units again, each cleaning unit cleans lattice by 2 or 3 cleaning lattice are formed, and the cleaning solution in each cleaning unit is intercommunication.Each cleaning unit all is provided with Automatic Dosing, tonic and Jia Shui, water replanishing device.Described Automatic Dosing, tonic and Jia Shui, water replanishing device by medicament quantitatively count C21, medicament pond C22, water pump is formed with filling pipe C23 and liquid level controller C24, process data is stored in medicament and quantitatively counts in the control module of C21, liquid level controller C24 sends signal according to water level, control is meter C21 dosing or tonic quantitatively, and the startup water pump adds water or moisturizing by filling pipe C23, make cleaning solution in the cleaning unit remain the concentration of setting, make each part of the fabric in the production process all be subjected to the cleaning solution effect of same concentration, thereby reach the purpose of homogeneous washing.
Claims (8)
1. open washing/rope is washed integrated continous mode rinsing machine, it is characterized in that being composed in series each several part synchronous operation with open width plaiting apparatus (F) six major parts by open width vibration rinsing bowl (A), swelling groove (B), rope form rinsing bowl (C), vacuum dewatering plant (D), the untwisting widening device (E) of synchronous operation; In described open width vibration rinsing bowl (A), be provided with water temperature heater and single rotary drum wheel washing unit and double rotating drum wheel washing unit; In described swelling groove, be provided with the beating manipulator that fabric is patted, crumpled; Described rope form rinsing bowl is made up of several tanks and is in series, and each tank is divided into the cleaning lattice of several series connection, described tank and clean lattice and be divided into the destarch of soaping, washing and three intervals of fixation at least successively, and each interval comprises some tanks and cleans lattice; The inlet that respectively cleans lattice at open width vibration rinsing bowl (A), swelling groove (B) and rope form rinsing bowl (C) is provided with spray equipment.
2. open washing according to claim 1/rope is washed integrated continous mode rinsing machine, it is characterized in that in the single rotary drum wheel washing unit in described open width vibration rinsing bowl (A), be provided with steam pipe that directly adds cleaning solution in the hot water storgae and the thermostat of controlling vapor (steam) temperature, above the cleaning solution liquid level is divided into 2 drive rolls (A2), tank, establish a netted rotary drum (A1) and wear cloth with described drive roll (A2) formation Ω shape, and in some showers that fabric is sprayed continuously of rotary drum (A1) roller surface configuration; In rotary drum (A1) preceding be furnished with initiatively divide damping roller and open-width plate.
3. open washing according to claim 1/rope is washed integrated continous mode rinsing machine, it is characterized in that in the double rotating drum wheel washing unit in described open width vibration rinsing bowl (A), be provided with steam pipe that directly adds cleaning solution in the hot water storgae and the thermostat of controlling vapor (steam) temperature, divide into 3 drive rolls (A4) at the cleaning solution liquid level, above tank, establish 2 netted rotary drums (A3) and wear cloth with described drive roll (A4) formation S shape, and in some showers of rotary drum (A3) roller surface configuration; Before rotary drum, be furnished with and initiatively divide damping roller and open-width plate.
4. open washing according to claim 1/rope is washed integrated continous mode rinsing machine, it is characterized in that the beating manipulator in the described swelling groove is made up of eccentvic rotation mechanism (B1), toggle (B2) and the orifice plate (B3) of being located at swelling groove top, eccentvic rotation mechanism (B1) is swung by the order that descends, advances, makes progress, retreats by toggle (B2) drive orifice plate (B3).
5. open washing according to claim 1/rope is washed integrated continous mode rinsing machine, it is characterized in that each described rope form rinsing bowl is made up of 5 tanks (C1), each tank is divided into 5 and cleans lattice (C2), wherein 10 cleanings of 2 tanks lattice are the part of soaping, it is the cold wash part that 2 10 of tanks clean lattice, and it is the fixation part that 15 of tank cleans lattice.
6. open washing/rope is washed integrated continous mode rinsing machine according to claim 1 or 5, it is characterized in that first of described first tank cleans lattice and is provided with fabric hold-up control device, this device is by drawing wheel (C15) to form near switch (C11), cylinder (C12), normal alternation of hosts's action roller (C13), adjustable pressure roller (C14) and prismatic; Described is fabric hold-up sensor near switch (C11), move near switch (C11) control cylinder (C12), cylinder (C12) promotes adjustable pressure roller (C14) and contacts with normal alternation of hosts's action roller (C13), simultaneously prismatic is drawn wheel (C15) to be promoted to the operating position by holding fix.
7. open washing/rope is washed integrated continous mode rinsing machine according to claim 1 or 5, it is characterized in that cleaning lattice or cleaning unit of per 3 cleaning lattice compositions at per 2, is provided with Automatic Dosing, tonic and Jia Shui, water replanishing device in each cleaning unit.
8. open washing according to claim 7/rope is washed integrated continous mode rinsing machine, it is characterized in that described Automatic Dosing, tonic and Jia Shui, water replanishing device by medicament quantitatively count (C21), medicament pond (C22), water pump is formed with filling pipe (C23) and liquid level controller (C24), process data is stored in medicament and quantitatively counts in the control module of (C21), liquid level controller (C24) sends signal according to water level, control is meter (C21) dosing or tonic quantitatively, and the startup water pump adds water or moisturizing by filling pipe (C23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201624268U CN201016138Y (en) | 2006-12-29 | 2006-12-29 | Open washing/rope washing integral continuous washer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201624268U CN201016138Y (en) | 2006-12-29 | 2006-12-29 | Open washing/rope washing integral continuous washer |
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| CN201016138Y true CN201016138Y (en) | 2008-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2006201624268U Expired - Fee Related CN201016138Y (en) | 2006-12-29 | 2006-12-29 | Open washing/rope washing integral continuous washer |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102454017A (en) * | 2010-10-18 | 2012-05-16 | 吴江二练亚氏印染有限责任公司 | Woven cloth washing device |
| CN102517828A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Knitting open-width wet processing unit with spray washing device |
| CN102517820A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller |
| CN102517827A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Automatic fabric tension control system suitable for knitting open-width wet processing unit |
| CN101929048B (en) * | 2009-06-25 | 2012-08-29 | 泰州印染机械有限公司 | Tooth space roller in steam washing box of rinsing machine |
| CN103276543A (en) * | 2013-06-20 | 2013-09-04 | 绍兴联德机械设备有限公司 | Open-width bandage vibration washing machine |
| CN104195812A (en) * | 2014-09-10 | 2014-12-10 | 福建福田纺织印染科技有限公司 | After-printing washing process |
| CN104372600A (en) * | 2014-11-04 | 2015-02-25 | 浙江台华新材料股份有限公司 | After-finishing method of polyester fabric |
| CN104727042A (en) * | 2015-03-24 | 2015-06-24 | 江苏工程职业技术学院 | Starch removing pretreatment device special for blue print cloth |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN105624953A (en) * | 2014-10-29 | 2016-06-01 | 张明吉 | Cloth shaping mechanism |
| CN109235081A (en) * | 2018-09-18 | 2019-01-18 | 桐乡市辉煌染整有限公司 | A kind of wool dyeing and printing process |
| CN110685086A (en) * | 2019-09-29 | 2020-01-14 | 海宁和兴源纺织有限公司 | Method for cleaning cotton fabric |
| CN111733556A (en) * | 2019-11-11 | 2020-10-02 | 浙江联科机械有限公司 | Continuous over-soft scutching and squeezing device |
-
2006
- 2006-12-29 CN CNU2006201624268U patent/CN201016138Y/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101929048B (en) * | 2009-06-25 | 2012-08-29 | 泰州印染机械有限公司 | Tooth space roller in steam washing box of rinsing machine |
| CN102454017A (en) * | 2010-10-18 | 2012-05-16 | 吴江二练亚氏印染有限责任公司 | Woven cloth washing device |
| CN102517827B (en) * | 2011-12-27 | 2015-05-27 | 绍兴东升数码科技有限公司 | Automatic fabric tension control system suitable for knitting open-width wet processing unit |
| CN102517820A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller |
| CN102517827A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Automatic fabric tension control system suitable for knitting open-width wet processing unit |
| CN102517828A (en) * | 2011-12-27 | 2012-06-27 | 绍兴东升数码科技有限公司 | Knitting open-width wet processing unit with spray washing device |
| CN103276543A (en) * | 2013-06-20 | 2013-09-04 | 绍兴联德机械设备有限公司 | Open-width bandage vibration washing machine |
| CN104195812A (en) * | 2014-09-10 | 2014-12-10 | 福建福田纺织印染科技有限公司 | After-printing washing process |
| CN104195812B (en) * | 2014-09-10 | 2016-06-01 | 福建福田纺织印染科技有限公司 | Washing process after a kind of stamp |
| CN105624953A (en) * | 2014-10-29 | 2016-06-01 | 张明吉 | Cloth shaping mechanism |
| CN105624953B (en) * | 2014-10-29 | 2020-06-09 | 张明吉 | Cloth shaping mechanism |
| CN104372600A (en) * | 2014-11-04 | 2015-02-25 | 浙江台华新材料股份有限公司 | After-finishing method of polyester fabric |
| CN104372600B (en) * | 2014-11-04 | 2017-06-20 | 浙江台华新材料股份有限公司 | The afterfinish method of dacron |
| CN104727042B (en) * | 2015-03-24 | 2017-01-18 | 江苏工程职业技术学院 | Starch removing pretreatment device special for blue print cloth |
| CN104727042A (en) * | 2015-03-24 | 2015-06-24 | 江苏工程职业技术学院 | Starch removing pretreatment device special for blue print cloth |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN109235081A (en) * | 2018-09-18 | 2019-01-18 | 桐乡市辉煌染整有限公司 | A kind of wool dyeing and printing process |
| CN110685086A (en) * | 2019-09-29 | 2020-01-14 | 海宁和兴源纺织有限公司 | Method for cleaning cotton fabric |
| CN111733556A (en) * | 2019-11-11 | 2020-10-02 | 浙江联科机械有限公司 | Continuous over-soft scutching and squeezing device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080206 Termination date: 20100129 |