A kind of fountain staple in bulk processing unit
Technical field
The present invention relates to a kind of fountain staple in bulk processing units, belong to staple in bulk processing technology field.
Background technique
Staple in bulk is usually that dye vat is used to dye, and staple in bulk to be contaminated is packed into dye cage, is hung in dye vat, control temperature and when
Between carry out dyeing processing, after dyeing, in bathtub carry out multiple tracks cleaning, and by soap or alkali cleaning in a manner of cleaned, clearly
Washed journey needs to consume a large amount of moisture, cleaning agent etc., cleans higher cost;And conventional rinsing machine mainly by bath and
Several to constitute to upper roller setting up and down and lower roll, lower roll is then located in the washing lotion of bath, this structure based on rinsing machine,
Only fabric or cloth can be washed, and staple in bulk is non-continuous state, thus can not be washed using existing rinsing machine, contaminate
Staple in bulk after color can only carry out whole washing after being made into fabric or networking, need to wash by multiple tracks, water washing effect is not
Good, water consumption is huge, and according to the difference of dyestuff, it is also necessary to carry out hot water wash, alkali cleaning, even pickling of soaping, wash at high cost.
In view of the foregoing drawbacks, also have using the leaching of horizontal feed roll formula washing and leaching roll formula dyeing, it may be assumed that staple in bulk is placed in
Between lower two layers of mesh, by the extruding of twice net, the dyeing or washing process of staple in bulk are realized, although this mode overcomes
Defect is stated, but during processing, upper off line driven roller roller speed is inconsistent, and fibre web is easily broken;It is upper it is off line between, fiber by
To biggish extruding force, cause fibre net structure fine and close, cleaning or dyeing can not be properly completed;Meanwhile because of the dyeing of fiber or clearly
Wash be it is upper it is off line between complete under squeezing action, web caliper is limited, and accessible fibre weight is also limited.
Based on this, present application is made.
Summary of the invention
To overcome drawbacks described above present in loose stock dyeing in the prior art or washing process, the application provides a kind of spray
Leaching formula staple in bulk processing unit.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of fountain staple in bulk processing unit including cabinet, handles net, roll and the spraying mechanism in cabinet,
Four banding of cabinet closes, and only in rear and front end inlet porting and outlet, handles net and is driven by drive roll, and enters from import,
By exporting out;Processing net direction of travel is provided with the rolls of several groups, roll includes topping roll and bottom roll, topping roll, under
Above and below roll separation processing net, the central axes of topping roll and the central axes of bottom roll misplace, and the axis of topping roll
Line passes through bottom roll, and topping roll is opposite with bottom roll rotation direction;Treatment fluid in spraying mechanism sprayed from above topping roll and
Under, to handle online staple in bulk dyed, fixation, cleaning, the processing such as softness.
Further, as preferred:
The spraying mechanism includes treatment trough, and the spray direction opposite rolls central axes for the treatment of trough are obliquely installed.Spray
Direction and the vertical central axes of roll are drenched to tilt, on the one hand, in topping roll, bottom roll rotation process, can with topping roll, under roll
Roller flows into staple in bulk between the two, on the other hand, is also beneficial to strip down the staple in bulk being wrapped on roll, avoid
Collaring.
Processing liquid tank is arranged in processing side off the net, between the two by pipeline or pump connection, for storing and supplying
Treatment fluid is to treatment trough.
Heating tube is set in the processing liquid tank, for stablizing the temperature for the treatment of fluid.
Sink is arranged in processing side off the net, the concentration for supplying clear water, adjusting treatment fluid.
Heat exchanger is set in the sink, for stablizing the temperature of clear water and treatment fluid.It is set at the tank outlet
It is equipped with baffle, baffle is located at the online side of processing, flows out to avoid fiber from exporting out.It is furthermore preferred that the cabinet wall is set
Fixing seat is set, baffle is fixed on the online side of processing by fixing seat;The baffle is arranged in pairs on the inner wall of cabinet two sides.
It the working principle of the application and has the beneficial effect that:
(1) be conducive to keep fibre morphology constant, it is ensured that treatment effect.The application uses single network mode, entire processed
Cheng Zhong, staple in bulk to be processed can be laid immediately on processing on the net, and under the spray for the treatment of fluid, networking is not necessarily in whole process, is dissipated
Fibre morphology is constant, and during leaching is rolled gradually be in blanket, staple in bulk with soft fluffy state complete dyeing, fixation, cleaning and
The processing such as softness, dyeing, cleaning are more abundant.
(2) staple in bulk treating capacity substantially increases, and is conducive to improve treatment effeciency.The application during processing, with scattered fibre
Only a pair roller and the processing net across a pair roller directly contacted is tieed up, fiber thickness is unrestricted, and feed quantity can be big
Big to improve, treatment effeciency improves.
(3) treatment fluid absorption efficiency is high.In this application, staple in bulk is fluffy in a manner of sprawling is placed in processing on the net, only exists
It is squeezed at roll, and (vertical) central axes of topping roll and (vertical) central axes of bottom roll misplace, and keep topping roll inclined
Afterwards in bottom roll (i.e. relative to fiber direction of travel, topping roll leans backward, and bottom roll ranks forefront), in this dislocation clamping process,
Be conducive to the extruding of staple in bulk, and flow into treatment fluid in staple in bulk between the two, improves the absorption for the treatment of fluid.
(4) it avoids that collaring occurs, processing fluency is good.The emission direction for the treatment of fluid is obliquely installed in the application,
At an angle with roll direction of travel, the contact area for the treatment of fluid and staple in bulk is both increased, treatment fluid and staple in bulk are run
It is contrary, be conducive to fiber spin-off roll, avoid collaring.
(5) entire treatment process is closed state, is conducive to the utilization rate for improving the energy, and reduce environmental pollution.At this
In application, treatment fluid, roll and processing net processing region be respectively positioned in cabinet, cabinet only rear and front end setting import and
Outlet, processing net are penetrated by import, are pierced by by outlet, and staple in bulk is sent out by entering by outlet, and involved is processed
Journey is almost formed by enclosure space in cabinet and completes, and avoids the diverging of temperature in treatment process, corresponding to handle
Liquid can also be dissipated in air with gaseous state or steam condition, and the enclosed construction of cabinet avoids the operation ring around process influence
Border, and the treatment fluid of these divergings and heat are collected, in the environment of heat preservation and sealing, the box body wall of import and export
It is also used as baffle, prevents staple in bulk from falling, improves amount of water sprayed, improves spraying effect, while treatment temperature can be appropriate
It is increased to higher range, is improved treatment effect, and is conducive to the raising of energy utilization rate, environmental factor interference drop
Low, the controllability of entire treatment process improves.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of equipment employed in the application;
Fig. 2 is the partial enlarged view at the position A in Fig. 1;
Fig. 3 is the partial enlarged view at the position B in Fig. 1;
Fig. 4 is the direction M-M enlarged section in Fig. 3.
Wherein label: 1. processing nets;2. roll;21. topping roll;22. bottom roll;3. treatment trough;4. drive roll;5. processing
Liquid bath;6. heating tube;7. sink;8. heat exchanger;9. cabinet;91. siding;92. fixing seat;93. top board;94. lower pallet;
95. baffle.
Specific embodiment
Embodiment 1
A kind of fountain staple in bulk processing unit of the present embodiment, in conjunction with Fig. 1, Fig. 2 and Fig. 3, staple in bulk to be processed is placed in place
It manages on net 1, handles being rotated by drive roll 4 of net 1, the roll 2 of several groups is provided with along processing 1 direction of travel of net, is rolled
Roller 2 includes topping roll 21 and bottom roll 22, and topping roll 21, the separation of bottom roll 22 are handled above and below net 1, topping roll 21
Central axes and the central axes of bottom roll 22 misplace, and the central axes of topping roll 21 pass through bottom roll 22, topping roll 21 and bottom roll
22 rotation directions with dragging staple in bulk with processing net 1 on the contrary, advanced;Treatment fluid is sprayed from the treatment trough 3 above topping roll 21
Under and, the staple in bulk on processing net 1 is dyed, fixation, cleaning, after the processing such as softness, is sent out.
Wherein, 2 central axes of spray direction opposite rolls for the treatment of fluid are obliquely installed.Spray direction and the vertical axis of roll 2
Line inclination, on the one hand, in topping roll 21,22 rotation process of bottom roll, the two can be flowed into topping roll 21, bottom roll 22
Between staple in bulk in, on the other hand, be also beneficial to strip down the staple in bulk being wrapped on roll 2, avoid collaring;Place
Manage packet on net 1 and be equipped with cabinet 9, roll 2 and treatment fluid be respectively positioned in the cabinet 9,9 both ends of cabinet be respectively set fiber entry and
Fiber outlet, it is online that the fibre material after shredding is uniformly laid in processing, and as processing net enters in cabinet, treatment fluid is certainly
Sprayed in treatment trough 3 and under, to by staple in bulk material dyed, fixation, cleaned, soaped, after the processing such as softness, by going out
Mouth is sent out, and when avoidable submitting, fiber is fallen below processing net 1 by band.
The application uses single network mode, and in entire treatment process, staple in bulk to be processed can be laid immediately on processing net 1,
Under the spray for the treatment of fluid, networking is not necessarily in whole process, staple in bulk form is constant, and is gradually in blanket during leaching is rolled
Shape, staple in bulk complete the processing such as dyeing, fixation, cleaning and softness with soft fluffy state, and dyeing, cleaning are more abundant.
During processing, only a pair roller 2 and the processing net across a pair roller 2 directly contacted with staple in bulk
1, fiber thickness is unrestricted, and feed quantity is greatly improved, and treatment effeciency improves.
In this application, staple in bulk is fluffy in a manner of sprawling is placed on processing net 1, is only squeezed at roll 2, and
(vertical) central axes of topping roll 21 and (vertical) central axes of bottom roll 22 misplace, and keep topping roll 21 to the rear in bottom roll 22
(i.e. relative to fiber direction of travel, topping roll leans backward, and bottom roll ranks forefront) is conducive to dissipate fibre in this dislocation clamping process
The extruding of dimension, and flow into treatment fluid in staple in bulk between the two, improve the absorption for the treatment of fluid.
The emission direction for the treatment of fluid is obliquely installed, at an angle with 2 direction of travel of roll, both increase treatment fluid with
It is existing to avoid curling round the roll on the contrary, be conducive to fiber spin-off roll for the contact area of staple in bulk, treatment fluid and staple in bulk traffic direction
As.
The processing region for the treatment of fluid, roll 2 and processing net 1 is respectively positioned in cabinet 9, and cabinet 9 is only arranged in rear and front end
Inlet and outlet, processing net 1 are penetrated by import, are pierced by by outlet, and staple in bulk is sent out by entering by outlet, involved
Treatment process be almost formed by enclosure space and complete in cabinet 9, avoid the diverging of temperature in treatment process, phase
The treatment fluid answered can also be dissipated in air with gaseous state or steam condition, and the enclosed construction of cabinet 9 avoids the process from influencing surrounding
Operating environment, and by these diverging treatment fluid and heat be collected, in the environment of heat preservation and sealing, import and export
Box body wall be also used as baffle, prevent staple in bulk from falling, improve amount of water sprayed, improve spraying effect, while treatment temperature can
Be increased to higher range with appropriate, avoid treatment fluid because temperature it is excessively high caused by a large amount of discharge of steam to operating environment
In, and convenient for heat preservation, it is improved treatment effect, and be conducive to the raising of energy utilization rate, environmental factor interference reduces, whole
The controllability of a treatment process improves.
Embodiment 2
The present embodiment is identical as the setting of embodiment 1 and working principle, and difference is: treatment fluid is arranged below processing net 1
Slot 5, for storage and providing chemical liquid is to treatment trough 3;Heating tube 6 is set in processing liquid tank 5, handles and sink is set below net 1
7, the concentration for supplying clear water, adjusting treatment fluid;Heat exchanger 8 is set in sink 7, for stablizing the temperature of clear water and treatment fluid
For stablizing the temperature for the treatment of fluid.
Treatment fluid is entered by the processing liquid tank in last area 51 (i.e. along processing net direction of travel, close to tank outlet), warp
Pump is driven into treatment trough 3, is handled after overflow fibre material, treatment fluid returns to the lower processing liquid tank 52 of the treatment trough
In, and so on, to after first processing liquid tank at material inlet, overflow and through the heat exchanger 8 in sink 7 by extra heat
It returns in the moisturizing in feed trough 7, it is energy saving.
Embodiment 3
The present embodiment is identical as the setting of embodiment 1 and working principle, and difference is: in conjunction with Fig. 4, exporting close to cabinet 9
Position at, be respectively fixed with fixing seat 92 in the opposite two side wall panels 91 of cabinet 9, top board 93 be installed in fixing seat 92
With lower pallet 94, between two fixing seats 92 for handling 1 stationary phase pair of net, diagonally downward, direction handles net 1 to top board 93
Baffle 95 is arranged in one end, and baffle 95 may be configured as flexible rubber slab, and lower pallet 94 is located at the lower section of processing net 1, both may be used
Fixing seat is fixed together with top board 93, and can be with top board 93 together fixing process net 1.The fiber being disposed is through baffle
95 scrape, it is avoided to be taken out of together by the outlet of cabinet 9 with processing net.
Embodiment 4
The present embodiment is identical as the setting of embodiment 1 and working principle, and difference is: treatment fluid is arranged below processing net 1
Slot 5, for storage and providing chemical liquid is to treatment trough 3;Heating tube 6 is set in processing liquid tank 5, handles and sink is set below net 1
7, the concentration for supplying clear water, adjusting treatment fluid;Heat exchanger 8 is set in sink 7, for stablizing the temperature of clear water and treatment fluid
For stablizing the temperature for the treatment of fluid.
Treatment fluid is entered by the processing liquid tank in last area 51 (i.e. along processing net direction of travel, close to tank outlet), warp
Pump is driven into treatment trough 3, is handled after overflow fibre material, treatment fluid returns to the lower processing liquid tank 52 of the treatment trough
In, and so on, to after first processing liquid tank at material inlet, overflow and through the heat exchanger 8 in sink 7 by extra heat
It returns in the moisturizing in feed trough 7, it is energy saving.
Fixation is respectively fixed in the opposite two side wall panels 91 of cabinet 9 at the position that cabinet 9 exports in conjunction with Fig. 4
Seat 92 is equipped with top board 93 and lower pallet 94 in fixing seat 92, between two fixing seats 92 for handling 1 stationary phase pair of net, on
Baffle 95 is arranged diagonally downward, towards one end of processing net 1 in pressing plate 93, and baffle 95 may be configured as flexible rubber slab,
Lower pallet 94 is located at the lower section of processing net 1, fixing seat can be not only fixed together with top board 93, but also can be solid together with top board 93
Surely net 1 is handled.The fiber being disposed is scraped through baffle 95, it is avoided to be taken out of together by the outlet of cabinet 9 with processing net.
Comparative example 1
With the embodiment as a comparison of patent 20141000095711, its cleaning effect is compared, ginseng is shown in Table 1.
Comparative example 2
With the embodiment as a comparison of patent 20141000095656, its dyeing effect is compared, ginseng is shown in Table 2.
The treatment effect table of comparisons is washed under the different implementation conditions of table 1
|
Comparative example 1 |
Present invention washing |
Treating capacity (kg/24h) |
10000 |
20000 |
Water consumption (T/ tons of staple in bulks) |
40 |
15 |
Energy consumption (yuan/ton) |
145-150 |
70-80 |
The treatment effect table of comparisons is dyed under the different implementation conditions of table 2
|
Comparative example 1 |
Present invention dyeing |
Treating capacity (kg/24h) |
10000 |
20000 |
It consumes amount of dye (T/ tons of staple in bulks) |
45-50 |
18-23 |
Energy consumption (yuan/ton) |
165-180 |
80-110 |
The application uses single network mode, and in entire treatment process, it is online that staple in bulk to be processed can be laid immediately on processing,
Under the spray for the treatment of fluid, networking is not necessarily in whole process, staple in bulk form is constant, and is gradually in blanket during leaching is rolled,
Staple in bulk completes the processing such as dyeing, fixation, cleaning and softness with soft fluffy state, and dyeing, cleaning are more abundant;In treatment process
In, the only a pair roller and across the processing net of a pair roller directly contacted with staple in bulk, fiber thickness is unrestricted, feeds
Enter amount to be multiplied, and the speed for handling net 1 can slow down, treatment effeciency improves;Meanwhile water drenching amount can also be simultaneously at extraordinarily
Greatly, exchange capacity is increased, fluffy staple in bulk is more advantageous to the infiltration of shower water, can improve cleaning effect;Staple in bulk is to sprawl
Mode is fluffy, and to be placed in processing online, is only squeezed at roll, and (vertical) central axes of topping roll and bottom roll (erect
Directly) central axes misplace, and keeping topping roll to the rear, (i.e. relative to fiber direction of travel, topping roll leans backward, and bottom roll occupies in bottom roll
Before), in this dislocation clamping process, be conducive to the extruding of staple in bulk, and flow into treatment fluid in staple in bulk between the two,
Improve the absorption for the treatment of fluid;The closed structure of cabinet 9 decreases the loss of heat;Spray is divided into two kinds of forms, rolls upper
At roller, bottom roll, spray carries out in an inclined manner, can avoid the winding of fiber, and other positions are then using normal spray.
The above content is the preferred embodiments of combination the invention to further detailed made by provided technical solution
Describe in detail bright, and it cannot be said that the invention specific implementation is confined to these above-mentioned explanations, technology affiliated for the invention
For the those of ordinary skill in field, without departing from the concept of the premise of the invention, several simple deductions can also be made
Or replacement, it all shall be regarded as belonging to the protection scope of the invention.