CN102517820A - Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller - Google Patents
Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller Download PDFInfo
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- CN102517820A CN102517820A CN2011104441141A CN201110444114A CN102517820A CN 102517820 A CN102517820 A CN 102517820A CN 2011104441141 A CN2011104441141 A CN 2011104441141A CN 201110444114 A CN201110444114 A CN 201110444114A CN 102517820 A CN102517820 A CN 102517820A
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- roll
- rotary drum
- wet process
- process unit
- drum
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/025—Perforated rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/208—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the treating material
Abstract
The invention relates to a knitting open-width wet processing unit with an oscillating meshed washing cloth guide roller. The knitting open-width wet processing unit comprises a wet processing unit machine, wherein a drum group and a roller group which is matched with the drum group are arranged in a box body of the wet processing unit machine; the drum group comprises a lower drum and an upper drum which are matched with each other; the lower drum has a meshed drum surface; and an oscillating roller which is arranged in the same direction as the lower drum and has a polygonal cross section is arranged in an inner cavity of the lower drum. The invention has outstanding characteristics that: soaking washing, spraying washing, oscillating washing and mangling are integrated, a drum with the meshed drum surface is used, a penetration rate is improved, dynamic cleaning is performed in different modes, and the washing efficiency is greatly improved; a drum comprising the cloth guide roller and a traction roller, and a roller are changed into driving rollers, a control system and a pressure sensor are matched to perform real-time monitoring and controlling, the synchronization of the units is controlled at high precision, fabrics are prevented from being subjected to tensile deformation, and the quality of the fabrics is guaranteed.
Description
Technical field
The present invention relates to a kind of knitting open width wet process unit, relate in particular to a kind of knitting open width wet process unit with the netted washing fabric guide roll of concussion.
Background technology
Wet process unit machine (like rinsing bowl) in the open width wet process serialization units such as existing dyeing open width washing; Most of structure all is provided with the complex root rotary drum/roller of upper and lower setting, and following rotary drum is immersed in the water, and just plural number was inferior when fabric moved in rinsing bowl is dipped in the water; Water just is inhaled in the fabric; Through the extruding of subsequently padding machine roll stacks, the moisture in the fabric is extruded then, unnecessary the dying material, slurry etc. that needs flush away when moisture is extruded on the fabric also along with moisture by flush away; So repeat, reach the requirement of wet treatment process processing such as washing.Briefly be exactly to adopt immersion, two kinds of means of extruding to realize.So efficient is lower, an open width wet process serialization unit often will make up more than ten unit machine, and energy consumptions such as water, electricity, vapour are very big, and sewage effluent is also many.
Simultaneously, the rotary drum in each open width wet process unit machine, fabric guide roll etc. all are passive, having only roll is initiatively, promptly a unit has only a main transmission.Between the unit, front and back all is synchronously to adopt the mode of tension bracket to control tension force, has certain force of strain on the fabric all the time, for concerning the knitted fabric and elastic fabric of tension force sensitivity especially; Basically cannot use; Very easily cause the fabric distortion that is stretched, influence fabric quality, even produce substandard products.
Summary of the invention
The objective of the invention is to address the above problem and provide a kind of have the concussion netted washing fabric guide roll knitting open width wet process unit; The wet process unit machine of forming unit is except can soaking, pushing; Also use the rotary drum of mesh drumhead, improve washing efficiency, the while water lotion penetrates and forms the mode of water cutter and gets to the irregular surface formation concussion water lotion that shakes roller from the mesh of the rotary drum of mesh drumhead; Increase penetrance; Improve cleaning efficiency greatly, the high efficiency powerful spray equipment of this fit on, and each rotary drum (comprising fabric guide roll, carry-over pinch rolls), initiatively roll is a main transmission part, reduces the influence of tension force to fabric.
The present invention solves the technical scheme that the prior art problem adopted: the knitting open width wet process unit with the netted washing fabric guide roll of concussion; Comprise wet process unit machine; The roll stacks that is provided with the rotary drum group in the casing of described wet process unit machine, closes with the rotary drum assembly; Said rotary drum group comprises following rotary drum and the last rotary drum that cooperatively interacts; The bulging face that it is characterized in that said down rotary drum is a mesh drumhead, also is provided with in the inner chamber of said rotary drum down and following rotary drum is provided with in the same way and cross section is polygonal concussion roller.Integrate soak penetrate cleanings, concussion is cleaned, when fabric wraps in down on the rotary drum in water after the immersion, moisture is inhaled in the fabric; It is expanded to need the dying material, slurry etc. of flush away to obtain on the fabric, and during work, water lotion penetrates fabric; Water lotion penetrates and forms the mode of water cutter and gets to the irregular surface formation concussion water lotion that shakes roller from the mesh of following rotary drum, again fabric is cleaned, and has improved the water lotion penetrance; Form concussion washing effect again, clean thoroughly, do not increase under the prerequisite of extras; Use less water washing chamber can reach cleaning requirement, improved cleaning efficiency, reduced the consumption of water resource.Rotary drum group in the present patent application also comprises fabric guide roll and carry-over pinch rolls.Described polygonal can be triangle, five-pointed star etc.
As the further of technique scheme improved and replenish, the present invention adopts following technical measures: the mesh drumhead of said mesh drumhead for being welded by stainless steel coiled sheet circle, the mesh of evenly densely covered punching press on it; Or the bulging face of rotary drum also is a mesh drumhead on described, and said mesh drumhead is for to take the mesh drumhead that structure forms by stainless wire mesh.The surface of rotary drum in traditional rinsing bowl (comprising fabric guide roll) is the closely knit smooth face of cylinder.When in water, soaking, fabric is close to roll surface, and water lotion difficulty is penetrated into fabric backing, evenly is thick with a lot of holes on the following drum surface of the present invention, and the fabric positive and negative can obtain soaking when soaking like this, has improved the effect of soaking.In order to reach better cleaning performance; Following rotary drum and last rotary drum adopt mesh drumhead simultaneously; Washing lotion can be penetrated into fabric, has improved the water lotion penetrance, and then can reduce the quantity of the washing unit machine of whole unit; Reduce consumption, the minimizing sewage emissions of water, electricity, vapour equal energy source, reduce floor space, reduce production costs.
Each seamed edge of said concussion roller is fixed on down the inner surface of the netted roller wall of rotary drum.The space that polygonal and netted roller wall form produces the space for concussion; In the netted fabric guide roll rotating process; Thereby the water lotion that penetrates is tangentially got to concussion and is produced the space and run into the surface of concussion roller and form reflection and produced the concussion effect, because the normal that the surface of concussion roller has all directions, therefore; The water lotion earthquake produces the space and forms the effect that daps, and so also helps improving cleaning performance.
Described rotary drum group is the main transmission assembly, and described roll stacks comprises active roll and the passive roll that cooperatively interacts.The driven roll that the washing fabric guide roll changes prior art is a drive roll, reduces that fabric is produced tension force, avoids stuetch fabrics, helps improving fabric quality.
Also comprise control system, the tension pick-up that is connected with the control system signal and each driving mechanism that all has the signal annexation with control system signal and tension pick-up, described each driving mechanism drives with corresponding described rotary drum group, initiative compression roller respectively and is connected.Rotary drum (comprising carry-over pinch rolls, fabric guide roll) all is a driving part; The difference of the lining composition of the fabric of processing according to unit, specification kind, technological requirement is directly set the numerical value of each driving mechanism in the control system, the tension pick-up before and after being arranged between the wet process unit of station is sent to the control system with the tension value information of the real-time change that receives; The control system compares information of receiving and setting value; Control system's automatic time then and send each power-driven mechanism of signal controlling and drive situation, the signal that driving mechanism provides according to the control system rotates and drives each transfer drum/roller and roll initiatively, avoid through with the drawback of fabric tension adjusting rotating speed; Make fabric not have tension force; Satisfy the tension force requirement that the fabric processing technology sets, avoid the fabric distortion that is stretched, guarantee fabric quality.
Said periphery of going up rotary drum is provided with a plural number shower, connects circulating pump on the said shower, and said circulating pump is connected with the control system signal.When spraying facing to fabric through powerful shower, such combination further shows the effect of spray, has improved the whole efficiency of washing.
Between described rotary drum group and roll stacks, be provided with at least one expander that is connected with corresponding driving mechanism, the roll body outer surface of said expander be provided with at least one from the centre to the opening spoke of two end spirals expansion.After changing traditional rope form processing technology into open width processing; Solve rope form processing and be prone to produce quality problems such as wrinkle seal, snag, napping; A series of problems such as big with energy consumption, that blowdown is many, production efficiency is low are the ideal equipment that knitting dyeing is energy-saving and cost-reducing, improve quality.
Also comprise the pressing mechanism of regulating initiatively pressure between the roll and passive roll and cooperating with passive roll, described pressing mechanism with control system signal and be connected.Pressing mechanism can compress passive roll or unclamp along two roll axial connecting line directions and roll initiatively.When work, pressing mechanism compresses passive roll and active roll, and the addle on the fabric is extruded, and diminishing addle is brought the unit, back into, improves washing efficiency.When shutting down, pressing mechanism separates passive roll and active roll, in order to avoid long-time two rollers are pressed from the weight fixed position mutually, causes the roll surface rubber deformation, influences result of use.Pressing mechanism can compress passive roll or unclamp along two roll axial connecting line directions and roll.When the processing heavily fabric, pressing mechanism compresses passive roll and active roll, and the addle on the fabric is extruded, and diminishing addle is brought the unit, back into, improves washing efficiency.When frivolous, the tender and lovely fabric of processing, pressing mechanism just unclamps passive roll, avoids rolling the generation of defect such as wrinkle seal grade.Make unit accommodation bigger, a tractor serves several purposes, the Homes Using TV of raising unit, the maximum effectively output of raising equipment and factory building.
As preferably, described pressing mechanism is a push-pull mechanism, and it is arranged on passive roll top, and described active roll is arranged on passive roll below.
As preferably, described pressing mechanism comprises the wobble drive mechanism of fork, driving pendulum rod swing, and the swinging end of said fork is swung with the roll shaft of passive roll and is connected.
The outstanding substantive distinguishing features that the present invention has: 1, collection soaking and water washing, spray are washed, shake washing, are rolled and do and one, use the rotary drum of mesh drumhead, the increase penetrance, and multitude of different ways is dynamically cleaned, and has greatly improved washing efficiency; 2, change rotary drum (comprising fabric guide roll, carry-over pinch rolls), roll is a drive roll, and cooperates control system and pressure sensor real-time monitoring and regulating, the High Accuracy Control unit synchronously, prevent the fabric tension distortion, the assurance fabric quality; 3, cooperating of roll stacks and pressing mechanism, shape roll effect or selvage guide effect applicable to various fabrics, have improved range of application.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is an another kind of structural representation of the present invention.
Fig. 3 is a kind of structural representation of washing fabric guide roll among the present invention.
Fig. 4 is the side view of the roll surface of washing fabric guide roll among the present invention.
Fig. 5 is an A portion enlarged drawing among Fig. 3.
Fig. 6 is Fig. 5.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is further described.
Embodiment:Knitting open width wet process unit with the netted washing fabric guide roll of concussion; Like Fig. 1, shown in Figure 2; Comprise wet process unit machine; Be provided with in the casing 1 of described wet process unit machine rotary drum group (comprise down rotary drum 2, go up rotary drum 3, fabric guide roll 12), with the roll stacks that the rotary drum assembly is closed, said rotary drum group comprises the following rotary drum 2 and last rotary drum 3 that cooperatively interacts.The bulging face of following rotary drum 2 is a mesh drumhead, also is provided with in the inner chamber of following rotary drum 2 with following rotary drum 2 to be provided with in the same way and cross section is polygonal concussion roller 11.The rotary drum group is the main transmission assembly, and roll stacks comprises the active roll 4.1 and passive roll 4.2 that cooperatively interacts.
Like Fig. 3-shown in Figure 6, the mesh drumhead of mesh drumhead for being welded, the mesh 9 of evenly densely covered punching press it on by stainless steel coiled sheet circle.Or upward the bulging face of rotary drum 3 is a mesh drumhead also, and mesh drumhead is for to take the mesh drumhead that structure forms by stainless wire mesh.
Like Fig. 1-shown in Figure 2, each seamed edge of concussion roller 11 is fixed (like the mode through welding) at inner surface of rotary drum 2 down.
In order to reach the purpose of automatic control; This knitting open width wet process unit with the netted washing fabric guide roll of concussion also comprises control system, the tension pick-up 6 that is connected with the control system signal and each driving mechanism that all has the signal annexation with control system signal and tension pick-up 6, and each driving mechanism drives and is connected with corresponding described rotary drum group, initiative compression roller 4.1 respectively.
In the time of the concussion washing; Set up the spray washing; Further improve the washing effect: in order further to improve spray washing effect, the periphery that this knitting open width wet process unit with shower water cleaning device also is included in rotary drum 3 is provided with a plural number shower 5, faces fabric and carries out the brute force spray.
As preferably, connect circulating pump on the shower, circulating pump is connected with the control system signal.
Influence final processing quality for fear of fabric edge curl; Between rotary drum group and roll stacks, be provided with at least one expander 7 that is connected with corresponding driving mechanism, the roll body outer surface of expander 7 be provided with at least one from the centre to the opening spoke of two end spirals expansion.
In order to make this fabric tension automatic control system that is applicable to knitting open width wet process unit have multiple function; Reach the purpose of a tractor serves several purposes; It also comprises the pressing mechanism 8 of regulating initiatively pressure between the roll 4.1 and passive roll 4.2 and cooperating with passive roll 4.2; Pressing mechanism 8 is connected with the control system signal, and is as shown in Figure 2.
As a kind of special case of pressing mechanism 8, it is push-pull mechanism (view omission).Pressing mechanism is arranged on passive roll 4.2 tops, and initiatively roll 4.1 is arranged on passive roll 4.2 belows.8 pairs of passive rolls 4.2 of pressing mechanism apply active force, adjust passive roll 4.2 and form the working method of rolling with active roll 4.1, or passive roll 4.2 is separated with active roll 4.1, only use as fabric guide roll.
As the another kind of special case of pressing mechanism 8, as shown in Figure 2, pressing mechanism comprises the wobble drive mechanism of fork 10, driving pendulum rod 5 swings, and the swinging end of fork 10 is connected with the roll shaft swing of passive roll 4.2.In this case, initiatively roll 4.1 is arranged side by side about being with passive roll 4.2.The passive roll 4.2 of fork 10 controls is the working method of rolling or is the state that separates with active roll 4.1.
Claims (10)
1. the knitting open width wet process unit that has the netted washing fabric guide roll of concussion; Comprise wet process unit machine; The roll stacks that is provided with the rotary drum group in the casing (1) of described wet process unit machine, closes with the rotary drum assembly; Said rotary drum group comprises following rotary drum (2) and the last rotary drum (3) that cooperatively interacts, and it is characterized in that the bulging face of said down rotary drum (2) is a mesh drumhead, also is provided with in the inner chamber of said rotary drum (2) down and following rotary drum (2) is provided with in the same way and cross section is polygonal concussion roller (11).
2. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 1 is characterized in that the mesh drumhead of said mesh drumhead for being welded by stainless steel coiled sheet circle, the mesh (9) of the punching press of evenly gathering on it; Or the bulging face of rotary drum (3) also is a mesh drumhead on described, and said mesh drumhead is for to take the mesh drumhead that structure forms by stainless wire mesh.
3. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 1 is characterized in that each seamed edge of said concussion roller (11) is fixed on down the inner surface of the netted roller wall of rotary drum (2).
4. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 1 is characterized in that described rotary drum group is the main transmission assembly, and described roll stacks comprises active roll (4.1) and the passive roll (4.2) that cooperatively interacts.
5. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 4; It is characterized in that also comprising control system, the tension pick-up (6) that is connected with the control system signal and each driving mechanism that all has the signal annexation with control system signal and tension pick-up (6), described each driving mechanism drives with corresponding described rotary drum group, initiative compression roller (4.1) respectively and is connected.
6. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 5; It is characterized in that said periphery of going up rotary drum (3) is provided with a plural number shower (5); Connect circulating pump on the said shower, said circulating pump is connected with the control system signal.
7. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 5; It is characterized in that between described rotary drum group and roll stacks, being provided with at least one expander that is connected with corresponding driving mechanism (7), the roll body outer surface of said expander (7) be provided with at least one from the centre to the opening spoke of two end spirals expansion.
8. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 5; It is characterized in that also comprising the pressing mechanism (8) of regulating initiatively pressure between the roll (4.1) and passive roll (4.2) and cooperating with passive roll (4.2), described pressing mechanism (8) with control system signal and be connected.
9. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 8; It is characterized in that described pressing mechanism (8) is a push-pull mechanism; It is arranged on passive roll (4.2) top, and described active roll (4.1) is arranged on passive roll (4.2) below.
10. the knitting open width wet process unit with the netted washing fabric guide roll of concussion according to claim 8; It is characterized in that described pressing mechanism (8) comprises the wobble drive mechanism of fork (10), driving pendulum rod (10) swing, the swinging end of said fork (10) is connected with the roll shaft swing of passive roll (4.2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104441141A CN102517820A (en) | 2011-12-27 | 2011-12-27 | Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller |
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| CN2011104441141A CN102517820A (en) | 2011-12-27 | 2011-12-27 | Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller |
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| CN2011104441141A Pending CN102517820A (en) | 2011-12-27 | 2011-12-27 | Knitting open-width wet processing unit with oscillating meshed washing cloth guide roller |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102808297A (en) * | 2012-07-14 | 2012-12-05 | 泰州科世茂工程设备有限公司 | Oscillatory water current type water washing machine |
| CN103590214A (en) * | 2013-10-31 | 2014-02-19 | 福建省沃特宝环保科技有限公司 | Knitted fabric vibration washing machine |
| CN105624953A (en) * | 2014-10-29 | 2016-06-01 | 张明吉 | Cloth shaping mechanism |
| CN106283451A (en) * | 2016-10-17 | 2017-01-04 | 浙江联科机械有限公司 | A kind of concussion water washing device |
| CN107740235A (en) * | 2017-11-17 | 2018-02-27 | 浙江联科机械有限公司 | A kind of automatic scouring of wool rinsing machine |
| CN108286143A (en) * | 2018-04-25 | 2018-07-17 | 广东德润纺织有限公司 | The energy-efficient water washing device of textile cloth |
| CN108315929A (en) * | 2017-01-14 | 2018-07-24 | 江阴市倍发印染机械有限公司 | A kind of smooth rinsing machine of knitted fabric contracting code oil removing |
| CN108315924A (en) * | 2017-01-14 | 2018-07-24 | 江阴市倍发印染机械有限公司 | A kind of concussion oil removing shower water washing machine |
| CN109811485A (en) * | 2019-03-26 | 2019-05-28 | 嘉兴市布雷塑胶新材料有限公司 | A kind of wet-milling hair device |
| CN110592978A (en) * | 2019-09-12 | 2019-12-20 | 杭州卓达染整有限公司 | Graphene polyurethane fabric printing and dyeing process |
| CN112176610A (en) * | 2020-09-29 | 2021-01-05 | 浙江迎丰科技股份有限公司 | Blended fabric pretreatment equipment |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102808297A (en) * | 2012-07-14 | 2012-12-05 | 泰州科世茂工程设备有限公司 | Oscillatory water current type water washing machine |
| CN103590214A (en) * | 2013-10-31 | 2014-02-19 | 福建省沃特宝环保科技有限公司 | Knitted fabric vibration washing machine |
| CN105624953A (en) * | 2014-10-29 | 2016-06-01 | 张明吉 | Cloth shaping mechanism |
| CN105624953B (en) * | 2014-10-29 | 2020-06-09 | 张明吉 | Cloth shaping mechanism |
| CN106283451A (en) * | 2016-10-17 | 2017-01-04 | 浙江联科机械有限公司 | A kind of concussion water washing device |
| CN108315929A (en) * | 2017-01-14 | 2018-07-24 | 江阴市倍发印染机械有限公司 | A kind of smooth rinsing machine of knitted fabric contracting code oil removing |
| CN108315924A (en) * | 2017-01-14 | 2018-07-24 | 江阴市倍发印染机械有限公司 | A kind of concussion oil removing shower water washing machine |
| CN107740235A (en) * | 2017-11-17 | 2018-02-27 | 浙江联科机械有限公司 | A kind of automatic scouring of wool rinsing machine |
| CN108286143A (en) * | 2018-04-25 | 2018-07-17 | 广东德润纺织有限公司 | The energy-efficient water washing device of textile cloth |
| CN109811485A (en) * | 2019-03-26 | 2019-05-28 | 嘉兴市布雷塑胶新材料有限公司 | A kind of wet-milling hair device |
| CN109811485B (en) * | 2019-03-26 | 2023-06-30 | 嘉兴市布雷塑胶新材料有限公司 | Wet sanding device |
| CN110592978A (en) * | 2019-09-12 | 2019-12-20 | 杭州卓达染整有限公司 | Graphene polyurethane fabric printing and dyeing process |
| CN110592978B (en) * | 2019-09-12 | 2022-01-21 | 杭州卓达染整有限公司 | Graphene polyurethane fabric printing and dyeing process |
| CN112176610A (en) * | 2020-09-29 | 2021-01-05 | 浙江迎丰科技股份有限公司 | Blended fabric pretreatment equipment |
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Application publication date: 20120627 |