CN212983293U

CN212983293U - Water washing system

Info

Publication number: CN212983293U
Application number: CN202021493424.3U
Authority: CN
Inventors: 田立法
Original assignee: Gaomi City Tianxiang Knitting Co ltd
Current assignee: Gaomi City Tianxiang Knitting Co ltd
Priority date: 2020-07-25
Filing date: 2020-07-25
Publication date: 2021-04-16
Anticipated expiration: 2030-07-25

Abstract

The utility model discloses a washing system is provided with into cloth device, play cloth device and at least one washing unit in washing system's the frame, and the washing unit includes: the fabric cleaning device comprises a front fabric lifting device, four fabric grooves and two rear fabric lifting devices, wherein the front fabric lifting device is located in front of the rear fabric lifting devices, the fabric lifting devices pull fabrics to enter the front end part of a first fabric groove of a washing unit, the first rear fabric lifting devices lift the fabrics in the first fabric groove and send the fabrics into the rear end part of a second fabric groove, the front fabric lifting devices pull the fabrics to enter the front end part of a third fabric groove from the front end part of the second fabric groove, the second rear fabric lifting devices lift the fabrics in the third fabric groove and send the fabrics into the rear end part of a fourth fabric groove, and the front fabric lifting devices of the next washing unit pull the fabrics to the front end part of the first fabric groove of the next unit or the fabric discharging devices discharge the fabrics in the fourth fabric groove. The utility model discloses a washing system cleaning performance is good, and the flexibility is good, can select one or more unit installation as required to constitute the rinsing machine.

Description

Water washing system

Technical Field

The utility model relates to a rinsing machine technical field especially relates to a rinsing system of rinsing machine.

Background

With the development of economic technology, people have higher and higher requirements on the garment fabric, and the quality of the textile raw materials directly influences the quality of the garment. In textile processing, there are several steps in which the textile material or cloth must be washed, for example, in the course of textile printing, washing is necessary to remove surface floating, excess dye, sizing, demarcation and other stains from the fabric during processing such as bleaching and dyeing.

The traditional washing treatment method is to wash the printed cloth in the original dye vat in several times, so that the washing effect is poor, the washing time is long, the consumed energy (water, electricity and steam) is large, dirt such as flock cannot be completely removed, the washing efficiency is low, and the textile yarns and the like are easily adhered together after washing, so that the subsequent dehydration and drying are not facilitated.

With the progress of the technology, the washing machine gradually replaces the traditional washing, but the existing washing machine has the defects of complex structure, large floor area, large tension force during washing, large fabric tension, large shrinkage, large clothes deformation, easy fabric twisting or overlapping in the running process, incomplete washing and poor washing effect.

SUMMERY OF THE UTILITY MODEL

For overcoming the deficiencies of the prior art, the utility model aims to solve the technical problem that a washing system is provided, the washing is thorough, and the washing efficiency is high.

In order to solve the above problem, the utility model adopts the following technical scheme:

a washing system comprises a rack, wherein a cloth inlet device, a cloth outlet device and at least one washing unit are arranged on the rack;

the water washing unit includes: the cloth lifting device comprises a front cloth device, four cloth grooves and two rear cloth lifting devices, wherein the front cloth device is positioned in front of the rear cloth lifting devices, and the cloth grooves are formed between the front cloth device and the rear cloth lifting devices;

the four cloth grooves are respectively a first cloth groove, a second cloth groove, a third cloth groove and a fourth cloth groove, and the two rear cloth lifting devices are respectively a first rear cloth lifting device and a second rear cloth lifting device;

the cloth feeding device pulls the fabric to enter the front end part of the first cloth groove of the washing unit, the first rear cloth lifting device lifts the fabric in the first cloth groove to be fed into the rear end part of the second cloth groove, the front cloth lifting device pulls the fabric to enter the front end part of the third cloth groove from the front end part of the second cloth groove, the second rear cloth lifting device lifts the fabric in the third cloth groove to be fed into the rear end part of the fourth cloth groove, and the front cloth lifting device of the next washing unit pulls the fabric to the front end part of the first cloth groove of the next unit or the cloth discharging device discharges the fabric in the fourth cloth groove.

Preferably, the rack is provided with a unit box, the upper part of the unit box is provided with a front cloth lifting box and a rear cloth lifting box, the unit box is communicated with the front cloth lifting box and the rear cloth lifting box, and the bottom in the unit box is provided with the cloth groove;

the front fabric rolling device comprises a front fabric box and a front fabric rolling device, the front fabric rolling device is driven by a first power device, two front nozzles are fixedly installed in the unit box at the lower part of the front fabric box, one of the front nozzles is positioned at the fabric inlet side of the front fabric rolling device, the other front nozzle is positioned at the fabric outlet side of the front fabric rolling device, each front nozzle corresponds to the front end of the fabric groove, and a fabric feeding device is arranged between the lower part of the front nozzle and the fabric groove;

the rear cloth lifting device comprises a rear cloth lifting box and a rear cloth lifting wheel disc, the rear cloth lifting wheel disc is driven by a second power device, two rear nozzles are fixedly mounted in the unit box at the lower part of the rear cloth lifting box, one of the rear nozzles is located at the cloth inlet side of the rear cloth lifting wheel disc, the other rear nozzle is located at the cloth outlet side of the rear cloth lifting wheel disc, and each rear nozzle corresponds to the rear end of the cloth groove.

Preferably, the cloth feeding device comprises a cloth feeding cylinder, the cloth feeding cylinder is located at the lower part of the front nozzle and is hinged to the front nozzle, a return spring is arranged between the cloth feeding cylinder and the front nozzle, a sensor for detecting the position deviation of the cloth feeding cylinder is arranged on the unit box, and the sensor is electrically connected with the control system.

Preferably, the first power device comprises a first motor and a cylinder, and the second power device is a forward and reverse rotating motor;

the front-end cloth squeezing device comprises a cloth lifting roller and a squeezing roller, the cloth lifting roller is rotatably arranged on the cloth lifting box, the first motor drives the cloth lifting roller to rotate, the squeezing roller is arranged on a connecting device, and the air cylinder pushes the connecting device to enable the squeezing roller to be close to or far away from the cloth lifting roller; the forward and reverse rotation motor drives the rear cloth lifting wheel disc, and the running speed of the rear cloth lifting wheel disc is greater than that of the cloth lifting roller.

Preferably, a backflow groove is fixedly installed in the front cloth box, the backflow groove is located below the squeezing roller, and the backflow groove inclines towards the cloth groove on the cloth entering side of the squeezing roller.

Preferably, a cloth guide ring for preventing the fabric from deflecting is fixedly installed in the front cloth box, and the cloth guide ring is located on the cloth inlet side of the cloth lifting roller.

Preferably, go into the cloth device including go into the cloth holder, go into the cloth case with prerequisite cloth paddling device, go into cloth holder fixed connection go into on the cloth case, go into to be provided with fabric guide roll and fabric guide ring on the cloth holder, it is located to go into the cloth case the front end in cloth groove, it is provided with to go into the cloth incasement prerequisite cloth paddling device, the lower part fixedly connected with of going into the cloth case preceding nozzle, be provided with under the preceding nozzle walk the cloth device.

Preferably, the cloth discharging device comprises a cloth discharging frame, a cloth discharging box and the pre-condition cloth rolling device, the cloth discharging frame is fixedly connected to the rack, a cloth guide roller and a cloth guide ring are arranged on the cloth discharging frame, and a cloth swinging hopper is arranged at the tail end of the cloth discharging frame;

the cloth outlet box is positioned at the front end of the cloth groove, the cloth outlet box is internally provided with the front cloth squeezing device, the lower part of the cloth outlet box is fixedly connected with the front nozzle, and the cloth running device is arranged below the front nozzle.

The utility model adopts the above technical scheme's beneficial effect is:

the utility model discloses a washing system comprises income cloth device, play cloth device and at least one washing unit, and the quantity of washing unit can be selected according to usage or customer's needs, this kind of unit modular machine structure, and the customer is from active technology to all adjustable use of dispersion technology and foaming process, and application scope is wide, and the flexibility is high.

Each water washing unit comprises a front cloth device, four cloth grooves and two rear cloth lifting devices, the front cloth device comprises a front cloth rolling device and a cloth feeding device, a rear cloth lifting wheel disc of the rear cloth lifting devices can rotate forwards and backwards, the rear cloth lifting devices, the front cloth rolling devices, the cloth feeding devices and sensors in the unit boxes are matched, so that a fabric can repeatedly enter and exit from two rear nozzles on the cloth entering side and the cloth exiting side of the rear cloth lifting wheel disc, the fabric is circularly sprayed and soaked in the two combined cloth grooves, the circular spraying and washing are repeated and sufficient, the water washing effect is enhanced, the washing efficiency is higher than that of a traditional water washing mode, the washing effect is good, and the energy consumption is reduced.

Drawings

FIG. 1 is a schematic structural view of the water washing system of the present invention;

FIG. 2 is a schematic structural view of the cloth feeding device and the first unit box of the washing system of the present invention;

FIG. 3 is a schematic structural view of the cloth discharging device and the last unit box of the washing system of the present invention;

fig. 4 is a schematic structural view of a front fabric squeezing device of the washing system of the present invention;

FIG. 5 is a schematic structural view of a cloth feeding device of the washing system of the present invention;

in the figure: 1-frame, 2-cloth-feeding device, 21-cloth-feeding frame, 211-cloth-guiding roller, 212-cloth-guiding ring, 22-cloth-feeding box, 3-cloth-discharging device, 31-cloth-discharging frame, 32-cloth-discharging box, 311-cloth-guiding roller, 312-cloth-guiding ring, 313-cloth-swinging bucket, 4-washing unit, 41-pre-cloth-feeding device, 411-pre-cloth-feeding box, 412-pre-cloth-rolling device, 4121-cloth-lifting roller, 4122-rolling roller, 4123-cylinder, 413-front nozzle, 413 a-front nozzle, 413 b-front nozzle, 414-cloth-feeding device, 4141-cloth-feeding cylinder, 4142-spring, 415-cloth-guiding ring, 42-cloth-groove, 42 a-first cloth-groove, 42 b-second cloth-groove, 42 c-third cloth-groove, 42 d-fourth cloth-groove, 43-back lift, 43 a-first back lift, 43 b-second back lift, 431-back nozzle, 431 a-back nozzle, 431 b-back nozzle, 432-back lift wheel disc, 433-back lift box, 44-unit box.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1, the washing system includes a frame 1, a cloth feeding device 2, a cloth discharging device 3 and at least one washing unit 4 are disposed on the frame 1, four washing units are disposed between the cloth feeding device 2 and the cloth discharging device 3 in this embodiment, and the number of the washing units may be set according to the requirement.

Each water washing unit 4 as shown in fig. 1 includes: a front cloth device 41, four cloth grooves 42 and two rear cloth lifting devices 43, wherein the front cloth device 41 is positioned in front of the rear cloth lifting devices 43, and the cloth grooves are arranged between the front cloth device 41 and the rear cloth lifting devices 43; the four cloth grooves 42 are respectively provided as a first cloth groove 42a, a second cloth groove 42b, a second cloth groove 42c, and a fourth cloth groove 42d, and the two rear cloth lifting devices 43 are respectively provided as a first rear cloth lifting device 43a and a second rear cloth lifting device 43 b.

Taking a single washing unit as an example, the working process of the washing machine is described as an example, as shown in fig. 1, the textile fabric enters the front end portion of the first cloth groove 42a of the single washing unit from the fabric feeding device 2, the first back cloth lifting device 43a lifts the textile fabric of the first cloth groove 42a and feeds the textile fabric into the back end portion of the second cloth groove 42b, the front cloth lifting device 41 pulls the textile fabric from the front end portion of the second cloth groove 42b and feeds the textile fabric of the second cloth groove 42c into the front end portion of the second cloth groove 42c, the second back cloth lifting device 43b lifts the textile fabric of the second cloth groove 42c and feeds the textile fabric into the back end portion of the fourth cloth groove 42d, and the cloth discharging device 3 discharges the textile fabric of the fourth cloth groove (if the second washing unit is connected, the textile fabric is pulled by the front cloth lifting device 41 to the front end portion of the first cloth groove 42a of the second washing unit, and sequentially circulates, and the textile fabric is discharged at the front end of the fourth cloth groove of the last unit.

As shown in fig. 1, a unit box is arranged on the frame 1, the unit box 44 is communicated with a front cloth box 411 and a rear cloth lifting box 433, a cloth slot is arranged at the bottom in the unit box 44, and the front cloth box 411 and the rear cloth lifting box 433 are arranged at the upper part of the unit box 44.

The front cloth device 41 comprises a front cloth box 411, a front cloth rolling device 412, front nozzles 413 and a cloth feeding device 414, the front cloth rolling device 412 is driven by a first power device, two front nozzles (413a,413b) are fixedly installed in a unit box 44 at the lower part of the front cloth box 411, one of the front nozzles 413a is located at the cloth inlet side of the front cloth rolling device 412, the other front nozzle 413b is located at the cloth outlet side of the front cloth rolling device 412, each front nozzle 413 corresponds to the front end of the cloth groove 42, and the cloth feeding device 414 is arranged between the lower part of the front nozzle 413 and the cloth groove 42. The front cloth box 41 may be provided with one front cloth wringing device 412 or may be provided with a plurality of front cloth wringing devices 412.

The rear cloth lifting device 43 comprises a rear cloth lifting box 433, a rear nozzle 431 and a rear cloth lifting wheel disc 432, the rear cloth lifting wheel disc 432 is driven by a second power device, two rear nozzles (431a and 431b) are fixedly installed in a unit box 44 at the lower part of the rear cloth lifting box 433, one rear nozzle 431a is located on the cloth inlet side of the rear cloth lifting wheel disc 432, the other front nozzle 431b is located on the cloth outlet side of the rear cloth lifting wheel disc 432, and each rear nozzle 431 corresponds to the rear end of the cloth groove 42. The back cloth lifting box can be internally provided with a back cloth lifting wheel disc 432 or a plurality of back cloth lifting wheel discs 432.

As shown in fig. 5, the cloth feeding device 414 includes a cloth feeding tube 4141, the cloth feeding tube 4141 is located at the lower portion of the front nozzle 413 and hinged to the front nozzle 413, a return spring 4142 is provided between the cloth feeding tube 4141 and the front nozzle 413, a sensor for detecting the position deviation of the cloth feeding tube 4141 is provided on the unit box, and the sensor is electrically connected to the control system.

The first power device comprises a first motor and a cylinder 4123, the second power device is arranged as a second motor, and the second motor is arranged as a forward and reverse rotating motor; as shown in fig. 4, the pre-requisite cloth squeezing device 412 comprises a cloth lifting roller 4121 and a squeezing roller 4122, the cloth lifting roller 4121 is rotatably mounted on the cloth lifting box, the first motor drives the cloth lifting roller 4121 to rotate, the squeezing roller 4122 is mounted on the connecting device, and the air cylinder 4123 pushes the connecting device to make the squeezing roller 4122 close to or far from the cloth lifting roller 4121; the connecting device includes: a swinging arm 4124 and a connecting member 4125, the swinging arm 4124 is connected with the cylinder rod of the cylinder 4123, the swinging arm 4124 is keyed with the connecting member 4125, and one end of the swinging arm 4124 close to the connecting member 4125 is rotatably connected with the unit case. When the cylinder moves up and down, the swing arm 4124 takes the rotation fulcrum O, and the connecting member 4125 is driven to rotate by the flat key link, so that the connecting member 4125 drives the water-binding roller 4122 to lift and fall.

The forward and reverse rotation motor drives the rear cloth lifting wheel disc 432, and the running speed of the rear cloth lifting wheel disc is greater than that of the cloth lifting roller 4121.

A return groove 416 is fixedly installed in the front cloth box 411, the return groove 416 is positioned below the mangle roll 4122, and the return groove 416 is inclined toward the cloth groove 42 on the cloth entrance side of the mangle roll 4122. For example, in fig. 2, the fabric is squeezed out by the fabric squeezing device in the front fabric box 411, and the squeezed-out water is returned to the second fabric groove 42b through the return groove 416.

A fabric guide ring 415 for preventing fabric from deflecting is fixedly arranged in the front fabric box 411, and the fabric guide ring 415 is positioned at the fabric inlet side of the fabric lifting roller.

As shown in fig. 1 and fig. 2, the cloth feeding device 2 includes a cloth feeding frame 21, a cloth feeding box 22 and a front cloth lifting and rolling device 412, the cloth feeding frame 2 is fixedly connected to the cloth feeding box 22, the cloth feeding frame 21 is provided with a cloth guide roller 211 and a cloth guide ring 212, the cloth feeding box 22 is located at the front end of the cloth groove 42, the front cloth lifting and rolling device 412 is arranged in the cloth feeding box 22, the lower part of the cloth feeding box 22 is fixedly connected with a front nozzle 413, and the cloth feeding device 414 is arranged below the front nozzle 413.

As shown in fig. 1 and fig. 3, the cloth discharging device 3 includes a cloth discharging frame 31, a cloth discharging box 32 and a front cloth squeezing device 412, the cloth discharging frame 31 is fixedly connected to the cloth discharging box 32, a cloth guide roller 311 and a cloth guide ring 312 are arranged on the cloth discharging frame 31, and a cloth swinging hopper 313 is arranged at the tail end of the cloth discharging frame 31; the fabric outlet device's prerequisite fabric mangle device 412 rolls water liquid back to the washing machine, makes the fabric not take the bright water to fall in the fabric outlet dolly under the swing cloth fill 313 through the fabric outlet frame, and then the washing is accomplished.

The cloth outlet box 32 is positioned at the front end of the cloth groove 42, a front cloth squeezing device 412 is arranged in the cloth outlet box 32, a front nozzle 413 is fixedly connected to the lower part of the cloth outlet box 32, and a cloth outlet device 414 is arranged below the front nozzle 413.

In the washing process, the washing auxiliary agent enters the cloth tank, the fabric is sprayed and washed by the front nozzle and the rear nozzle, the diffusion coefficient of dirt is increased under the action of strong spraying and washing of the chemical auxiliary agent, the temperature and the nozzles, the surface tension and the viscosity of water are reduced, the puffing and the separation of the dirt are accelerated, the washing effect is obviously improved, and the cleaning effect is enhanced.

The working process of the water washing system is as follows:

referring to fig. 2 and 3, the fabric enters the front nozzle 412 and the fabric feeding cylinder device 414 of the first fabric groove 42a through the fabric feeding frame and the front fabric mangle device 412, the fabric is loosened and falls into the first fabric groove 42a in sequence, after being stored to a preset fabric amount and passing through the rear nozzle 431a at the upper end of the first fabric groove 42a, the fabric is loosened and falls into the rear end of the second fabric groove 42b in sequence after passing through the rear nozzle 431b of the second fabric groove 42b through the rear fabric lifting wheel disc 432, the fabric is loosened and falls into the front end of the third fabric groove 42c through the fabric feeding cylinder device 414 and the front nozzle 413a after reaching the preset fabric amount in the second fabric groove 42b, the fabric is lifted by the second rear fabric lifting device 43b from the front end of the second fabric groove 42b through the front fabric mangle device 412 of the front fabric feeding device and falls into the front end of the third fabric groove 42c in sequence, and the fabric discharging device 3 lifts the fabric of the third fabric groove 42c into the rear end of the fourth fabric groove 42d (if being connected to the second fabric washing unit, the fabric is pulled to the front end portion of the first cloth groove 42a of the second washing unit by the front cloth device 41 at the front end portion of the fourth cloth groove 42d of the first washing unit, and is sequentially circulated, and the fabric is discharged by the fabric discharging device 3 at the front end portion of the fourth cloth groove 42d of the last unit).

The utility model discloses in, the first cloth groove 42a and the second cloth groove 42b of every washing unit are a combination, and third cloth groove 42c and fourth cloth groove 42d are a combination, and two cloth grooves of every combination are linked together and the washing auxiliary agent that adds is the same. The former combination of dirty liquid is kept apart through the preceding cloth paddling device 412 in the fabric continuous operation process, effectively improves the washing effect.

The fabric is loosely and orderly soaked in the hot water of the cloth tank, and in normal operation, the cloth lifting roller in the cloth rolling device 412 rotates forwards, the back cloth lifting wheel disc 432 rotates forwards, and the operation speed of the back cloth lifting wheel disc 432 is higher than that of the cloth lifting roller 4121. When the fabric feeding drum 414 is dragged by the fabric to incline towards the rear fabric lifting wheel disc 432, a sensor on the unit box for detecting the position deviation of the fabric feeding drum 414 sends a signal to the control system, the control system controls the forward and reverse rotation motor to enable the rear fabric lifting wheel disc 432 to stop running, the rear fabric lifting wheel disc 432 is immediately reversely rotated to reverse the fabric, the fabric reversely rotates from the second fabric groove 42b to the first fabric groove 42a (the fabric reversely rotates from the fourth fabric groove 42d to the third fabric groove 42c), when the fabric feeding drum device is reset, the rear fabric lifting wheel disc is normally rotated, the fabric continues to normally advance, therefore, when the fabric passes through two rear nozzles at the fabric inlet side and the fabric outlet side of the rear fabric lifting wheel disc, the fabric reversely advances from the two rear nozzles, so that the fabric is sufficiently and circularly sprayed, and the water washing effect is enhanced.

The utility model discloses a washing system can supply continuous rope form washing usefulness such as fabric dyeing, stamp, whitening such as pure cotton, chemical fibre, wool spinning, can replace the washing process in the dye vat after the fabric dyeing completely, reduces the washing time in the jar, obviously practices thrift 60% water, 40% electricity, 40% vapour, saves dyeing machine investment 30%, under the condition that does not increase dyeing machine investment, improves dyeing productivity 30%, and the rinsing effect is showing. Due to the modular machine structure, the customer can adjust the use from the active process to the dispersion process and the foaming process. The soap can be washed after cold washing; can be squeezed and washed or can be washed in a loose way; or foaming, neutralizing with acid and washing; and can also be used for desizing, oxygen bleaching and whitening fabrics. Flexible and mobile use.

The washing system can be used for washing after dyeing, can also be used for washing before fabric pretreatment and softening process for fabric after finishing, has multiple purposes, and can continuously improve the quality of a factory, reduce the consumption, improve the productivity and simultaneously avoid increasing and improving equipment.

The foregoing is merely a preferred embodiment of the invention and is not intended to limit the scope of the invention, which is to be construed in accordance with the principles and spirit of the invention.

Claims

1. A washing system is characterized by comprising a rack, wherein a cloth inlet device, a cloth outlet device and at least one washing unit are arranged on the rack;

2. The washing system as claimed in claim 1, wherein a unit box is arranged on the frame, a front cloth box and a rear cloth box are arranged at the upper part of the unit box, the unit box is communicated with the front cloth box and the rear cloth box, and the cloth groove is arranged at the bottom in the unit box;

3. The washing system as claimed in claim 2, wherein the cloth feeding device comprises a cloth feeding cylinder, the cloth feeding cylinder is located at the lower part of the front nozzle and is hinged with the front nozzle, a return spring is arranged between the cloth feeding cylinder and the front nozzle, a sensor for detecting the position deviation of the cloth feeding cylinder is arranged on the unit box, and the sensor is electrically connected with the control system.

4. The water washing system of claim 3, wherein the first power means comprises a first motor and a cylinder, and the second power means is configured as a counter-rotating motor;

5. The water washing system as claimed in claim 4, wherein a backflow groove is fixedly installed in the front cloth box, the backflow groove is located below the mangle roller, and the backflow groove is inclined towards the cloth groove on the cloth inlet side of the mangle roller.

6. The washing system as claimed in claim 4, wherein a cloth guide ring for preventing the fabric from deflecting is fixedly arranged in the front cloth box, and the cloth guide ring is positioned at the cloth inlet side of the cloth lifting roller.

7. The washing system as claimed in claim 2, wherein the cloth feeding device comprises a cloth feeding frame, a cloth feeding box and the front cloth rolling device, the cloth feeding frame is fixedly connected to the cloth feeding box, a cloth guide roller and a cloth guide ring are arranged on the cloth feeding frame, the cloth feeding box is located at the front end of the cloth groove, the front cloth rolling device is arranged in the cloth feeding box, the front nozzle is fixedly connected to the lower portion of the cloth feeding box, and the cloth feeding device is arranged below the front nozzle.

8. The washing system as claimed in claim 2, wherein the cloth discharging device comprises a cloth discharging frame, a cloth discharging box and the pre-woven fabric rolling device, the cloth discharging frame is fixedly connected to the frame, a cloth guide roller and a cloth guide ring are arranged on the cloth discharging frame, and a cloth swinging hopper is arranged at the tail end of the cloth discharging frame;