CN111270455A - A kind of bleaching device and bleaching method of textile fabric for textile processing - Google Patents
A kind of bleaching device and bleaching method of textile fabric for textile processing Download PDFInfo
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- CN111270455A CN111270455A CN202010174577.XA CN202010174577A CN111270455A CN 111270455 A CN111270455 A CN 111270455A CN 202010174577 A CN202010174577 A CN 202010174577A CN 111270455 A CN111270455 A CN 111270455A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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Abstract
本发明公开了一种纺织加工用纺织布的漂白装置,它包括从右往左依次设置的放卷装置、漂白装置、纺织布冲洗装置、纺织布烘干装置和收卷装置,所述纺织布漂白装置包括盛装有漂白液的水槽、旋转安装于水槽内左导轮、右导轮、中间轮和转筒,中间轮设置于左导轮和右导轮之间且位于导轮的下方,转筒位于中间轮上方,转筒的柱面上分布有多个轴向设置的叶片,水槽的后端面的外壁上固定安装有电机A,电机A的输出轴与转筒的一转轴经联轴器连接。本发明的有益效果是:结构紧凑、提高漂白效率、节省漂白成本、能够彻底冲洗掉残留于纺织布上的漂白液、操作简单。
The invention discloses a bleaching device for textile fabrics for textile processing. The bleaching device includes a water tank containing bleaching liquid, a left guide wheel, a right guide wheel, an intermediate wheel and a rotating drum that are rotatably installed in the water tank. The drum is located above the intermediate wheel, a plurality of axially arranged blades are distributed on the cylindrical surface of the drum, and a motor A is fixedly installed on the outer wall of the rear end surface of the water tank. The output shaft of the motor A and a rotating shaft of the drum pass through a coupling connect. The beneficial effects of the invention are: compact structure, improved bleaching efficiency, reduced bleaching cost, able to thoroughly rinse off the bleaching liquid remaining on the textile cloth, and simple operation.
Description
技术领域technical field
本发明涉及纺织布漂白的技术领域,特别是一种纺织加工用纺织布的漂白装置及其漂白方法。The invention relates to the technical field of textile fabric bleaching, in particular to a bleaching device and a bleaching method for textile fabrics for textile processing.
背景技术Background technique
纺织机械就是把天然纤维或化学纤维加工成为纺织品所需要的各种机械设备,生产化学纤维的机械虽然包括多种化工机械,现被认为是纺织机械的延伸,属广义的纺织机械,纺织机械通常按生产过程分类,计有:纺纱设备、织造设备、印染设备、整理设备、化学纤维抽丝设备、缫丝设备和无纺织布设备,印染又被称之为染整。现有生产纺织布的步骤为:利用印染辊印压纺织布,以在纺织布的表面上压上颜色层;随后利用烘道对印染布进行烘干,以干燥印染在纺织布表面上的颜料,最后将烘干后的成品纺织布通过收卷装置收卷起来。Textile machinery is all kinds of machinery and equipment required to process natural fibers or chemical fibers into textiles. Although the machinery for producing chemical fibers includes a variety of chemical machinery, it is now considered to be an extension of textile machinery, which is a generalized textile machinery. According to the production process, there are: spinning equipment, weaving equipment, printing and dyeing equipment, finishing equipment, chemical fiber drawing equipment, silk reeling equipment and non-woven fabric equipment. Printing and dyeing is also called dyeing and finishing. The existing steps of producing textile cloth are: using a printing and dyeing roller to press the textile cloth to press a color layer on the surface of the textile cloth; then drying the printing and dyeing cloth by using a drying tunnel to dry the pigments printed on the surface of the textile cloth , and finally the finished textile fabric after drying is rolled up by the winding device.
当用户需要去除纺织布上的颜色层或需要更换另一种颜色时,需要使用漂白液对上色后的纺织布进行漂白,漂白后收卷起来以继续使用。现有的漂白方式是将纺织布浸泡于盛装有漂白液的水槽内,通过漂白液将附着于纺织布表面上的颜色层漂白,漂白后对纺织布进行喷淋冲洗以去除掉纺织布上的残余漂白液,随后用烘道对清洗后的纺织布进行烘干,烘干后将纺织布进行收集起来以重新利用。然而,这种漂白方式虽然能够完成对颜色层的漂白,但是仍然存在以下缺陷:1、当纺织布从盛装有漂白液的水槽中打捞起来后,纺织布上附着有大量的漂白液,而这些漂白液直接被清水冲洗掉,非常的浪费漂白液,从而增加了漂白成本。2、采用传统的喷淋方式冲洗纺织布时,冲洗并不彻底,主要原因为喷淋出水的方向始终是不变的,导致有些局部区域的纺织布上的漂白液没有被冲洗干净,存在冲洗不彻底的缺陷。3、在水槽的漂洗过程中,漂白液始终是不流动的,导致漂白液与纺织布的接触面积小,需要浸泡很长时间才能浸泡干净,降低了漂白效率。提高漂白效率、节省漂白成本、能够彻底冲洗掉残留于纺织布上的漂白液的纺织加工用纺织布的漂白装置。When the user needs to remove the color layer on the textile cloth or needs to replace another color, the colored textile cloth needs to be bleached with a bleaching solution, and then rolled up for continued use after bleaching. The existing bleaching method is to soak the textile cloth in a water tank containing a bleaching liquid, bleach the color layer attached to the surface of the textile cloth by the bleaching liquid, and spray and rinse the textile cloth after bleaching to remove the dye on the textile cloth. The residual bleaching solution is then dried in a drying tunnel, and the textile fabrics are collected for reuse after drying. However, although this bleaching method can complete the bleaching of the color layer, it still has the following defects: 1. When the textile cloth is salvaged from the sink containing the bleaching liquid, a large amount of bleaching liquid is attached to the textile cloth, and these The bleach solution is directly rinsed off with clean water, which wastes the bleach solution and increases the cost of bleaching. 2. When the traditional spray method is used to wash the textile cloth, the washing is not complete. The main reason is that the direction of the spray water is always unchanged, resulting in that the bleaching liquid on the textile cloth in some local areas has not been washed clean, and there is flushing. Incomplete flaws. 3. During the rinsing process in the sink, the bleaching liquid is always stagnant, resulting in a small contact area between the bleaching liquid and the textile fabric, and it takes a long time to soak it cleanly, which reduces the bleaching efficiency. A bleaching device for textile fabrics for textile processing that can improve bleaching efficiency, save bleaching costs, and can thoroughly rinse off the bleaching solution remaining on the textile fabrics.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、提高漂白效率、节省漂白成本、能够彻底冲洗掉残留于纺织布上的漂白液、操作简单的纺织加工用纺织布的漂白装置及其漂白方法。The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a bleaching device for textile fabrics that is compact in structure, improves bleaching efficiency, saves bleaching costs, can thoroughly rinse off the bleaching liquid remaining on the textile fabrics, and is easy to operate. and its bleaching method.
本发明的目的通过以下技术方案来实现:一种纺织加工用纺织布的漂白装置,它包括从右往左依次设置的放卷装置、漂白装置、纺织布冲洗装置、纺织布烘干装置和收卷装置,所述纺织布漂白装置包括盛装有漂白液的水槽、旋转安装于水槽内左导轮、右导轮、中间轮和转筒,中间轮设置于左导轮和右导轮之间且位于导轮的下方,转筒位于中间轮上方,转筒的柱面上分布有多个轴向设置的叶片,水槽的后端面的外壁上固定安装有电机A,电机A的输出轴与转筒的一转轴经联轴器连接,所述水槽的后端部上设置有位于左侧左导轮左侧的纺织布摆动机构,纺织布摆动机构包括纵向气缸、矩形框和立导轮,纵向气缸固定安装于水槽后端面的外壁上,纵向气缸的活塞杆向前伸入于水槽内,且延伸端上固设有矩形框,矩形框内旋转安装有两根立导轮,所述水槽内设置有纺织布挤压脱液装置,纺织布挤压脱液装置位于纺织布摆动机构的左侧,纺织布挤压脱液装置包括第一U形架,第一U形架固设于水槽底部,第一U形架的前后板上均固定安装有夹紧气缸,夹紧气缸的活塞杆伸入于第一U形架内,且活塞杆的延伸端上固设有支架,支架上旋转安装有垂向设置的压轮,两个压轮相对立设置;The object of the present invention is achieved through the following technical solutions: a bleaching device for textile fabrics used in textile processing, which comprises an unwinding device, a bleaching device, a woven cloth washing device, a woven cloth drying device and a collection device that are sequentially set from right to left. Rolling device, the textile fabric bleaching device includes a water tank containing bleaching liquid, a left guide wheel, a right guide wheel, an intermediate wheel and a rotating drum rotatably installed in the water tank, and the intermediate wheel is arranged between the left guide wheel and the right guide wheel and It is located below the guide wheel, the drum is located above the intermediate wheel, the cylindrical surface of the drum is distributed with a plurality of axially arranged blades, the outer wall of the rear end of the water tank is fixedly installed with a motor A, and the output shaft of the motor A is connected to the drum. A rotating shaft of the water tank is connected by a coupling. The rear end of the water tank is provided with a textile cloth swing mechanism located on the left side of the left guide wheel on the left side. The textile cloth swing mechanism includes a longitudinal cylinder, a rectangular frame and a vertical guide wheel. The longitudinal cylinder It is fixedly installed on the outer wall of the rear end of the water tank, the piston rod of the longitudinal cylinder extends forward into the water tank, and a rectangular frame is fixed on the extension end, and two vertical guide wheels are rotatably installed in the rectangular frame, and the water tank is provided with Textile cloth extrusion deliquoring device, the textile cloth extrusion deliquoring device is located on the left side of the textile cloth swing mechanism, and the textile cloth extrusion deliquoring device includes a first U-shaped frame. A clamping cylinder is fixedly installed on the front and rear plates of a U-shaped frame, the piston rod of the clamping cylinder extends into the first U-shaped frame, and a bracket is fixed on the extension end of the piston rod, and a vertical vertical To the set pressure roller, the two pressure rollers are set opposite each other;
所述纺织布冲洗装置包括机架、第二U形架和电机B,第二U形架的底部经转轴旋转安装于机架顶部,转轴上安装有圆盘,电机B上安装有凸轮,凸轮与圆盘处于同一平面上,凸轮上铰接有第一连杆,第一连杆的另一端铰接有第二连杆,第二连杆的另一端铰接于圆盘上,所述第二U形架两侧板的内壁上焊接有横向水管,横向水管的底部且沿其长度方向设置有多个竖向水管,竖向水管上且沿其长度方向开设有多个出水孔,位于第二U形架两侧的出水孔相对立设置。The textile cloth washing device includes a frame, a second U-shaped frame and a motor B. The bottom of the second U-shaped frame is rotatably installed on the top of the frame through a rotating shaft, a disc is installed on the rotating shaft, and a cam is installed on the motor B. On the same plane as the disc, the cam is hinged with a first connecting rod, the other end of the first connecting rod is hinged with a second connecting rod, and the other end of the second connecting rod is hinged on the disk, and the second U-shaped connecting rod is hinged on the other end of the second connecting rod. The inner walls of the two side plates of the frame are welded with horizontal water pipes, the bottom of the horizontal water pipes is provided with a plurality of vertical water pipes along its length direction, and a plurality of water outlet holes are opened on the vertical water pipes and along its length direction, which are located in the second U-shaped The water outlet holes on both sides of the rack are arranged opposite to each other.
所述纺织布烘干装置包括支撑于地面上的第三U形架,所述第三U形架两侧板的内壁上均固设有横向进气管,横向进气管的底部且沿其长度方向设置有多个竖向出气管,竖向出气管上且沿其长度方向开设有多个出气孔,位于第三U形架两侧的出气孔相对立设置。The textile cloth drying device includes a third U-shaped frame supported on the ground. The inner walls of the two side plates of the third U-shaped frame are fixed with a transverse air intake pipe, and the bottom of the transverse air intake pipe is along its length direction. A plurality of vertical air outlet pipes are provided, and a plurality of air outlet holes are opened on the vertical air outlet pipe along its length direction, and the air outlet holes located on both sides of the third U-shaped frame are arranged opposite to each other.
所述横向进气管的一端口处顺次连接有空气加热器和鼓风机。An air heater and a blower are sequentially connected to one port of the transverse air intake pipe.
所述横向水管的一端口处经软管连接有水泵。A water pump is connected to one port of the horizontal water pipe through a hose.
所述放卷装置包括机座I和放卷筒,所述放卷筒纵向设置且其两端旋转安装于机座I上,放卷筒上卷绕有待漂白的纺织布层。The unwinding device comprises a machine base 1 and an unwinding drum, the unwinding drum is longitudinally arranged and its two ends are rotatably mounted on the machine base 1, and the unwinding drum is wound with a textile cloth layer to be bleached.
所述收卷装置包括机座II和收卷筒,所述收卷筒垂向设置且其两端旋转安装于机座II上,机座II的顶部固定安装有电机C,电机C的输出轴与收卷筒的一转轴经联轴器连接。The winding device includes a base II and a winding drum. The winding drum is vertically arranged and its two ends are rotatably mounted on the base II. The top of the base II is fixedly installed with a motor C, and the output shaft of the motor C is installed. It is connected with a rotating shaft of the reel through a coupling.
所述水槽的左侧外壁上固设有平台,所述平台的顶表面上固设有减速器和电机B,电机B水平设置,电机B的输出轴与减速器的输入轴经联轴器连接,减速器的输出设置于减速器的顶部,凸轮安装于减速器的输出轴上。A platform is fixed on the left outer wall of the water tank, a reducer and a motor B are fixed on the top surface of the platform, the motor B is set horizontally, and the output shaft of the motor B is connected with the input shaft of the reducer through a coupling , the output of the reducer is arranged on the top of the reducer, and the cam is installed on the output shaft of the reducer.
它还包括PLC控制器,所述PLC控制器固设于水槽的右侧端面上,所述PLC控制器与电机A、电机B、电机C、纵向气缸和夹紧气缸电连接。It also includes a PLC controller, the PLC controller is fixed on the right end face of the water tank, and the PLC controller is electrically connected with the motor A, the motor B, the motor C, the longitudinal cylinder and the clamping cylinder.
所述的漂白装置漂白纺织加工用纺织布的方法,它包括以下步骤:Described bleaching device bleaches the method for textile processing textile cloth, it comprises the following steps:
S1、将收卷筒上纺织布的首端牵引出,将纺织布的首端先顺次穿过右导轮、中间轮、左导轮,随后将纺织布翻折90°并将其首端顺次穿过两个立导轮之间所形成的区域、两个压轮所形成的区域、第二U形架、第三U形架最后固定于收卷筒上;S1. Pull out the first end of the textile cloth on the rewinding drum, pass the first end of the textile cloth through the right guide wheel, the middle wheel and the left guide wheel in sequence, then fold the textile cloth 90° and put the first end Pass through the area formed between the two vertical guide rollers, the area formed by the two pressure rollers, the second U-shaped frame, and the third U-shaped frame in order and finally fixed on the reel;
S2、工人操作两个夹紧气缸的活塞杆伸出,活塞杆带动压轮做着相对运动,当两个压轮压在纺织布上;S2. The worker operates the piston rods of the two clamping cylinders to extend, and the piston rods drive the pressure rollers to do relative movement, when the two pressure rollers press on the textile cloth;
S3、工人向水槽内倾倒一定量的漂白液,确保漂白液的液位低于矩形框,漂白液漂白位于左导轮和右导轮之间的纺织布;同时打开电机A,电机A带动转筒转动,转筒带动叶片转动,叶片搅动漂白液,以增大漂白液与纺织布的接触面积,从而降低了漂白时间,提高了漂白效率;S3. The worker pours a certain amount of bleaching liquid into the water tank to ensure that the liquid level of the bleaching liquid is lower than the rectangular frame, and the bleaching liquid bleaches the textile cloth located between the left guide wheel and the right guide wheel; at the same time, turn on the motor A, and the motor A drives the rotation The drum rotates, the drum drives the blades to rotate, and the blades stir the bleaching solution to increase the contact area between the bleaching solution and the textile fabric, thereby reducing the bleaching time and improving the bleaching efficiency;
S4、工人打开电机C,电机C带动收卷筒转动,收卷筒将经过漂白后的纺织布收卷于其上,当漂白后的纺织布进入到两个立导轮过程中,漂白后的纺织布从漂白液中浮出液面,并从水平状态变成竖直状态;此时工人操作纵向气缸使其活塞杆做往复的前后运动,活塞杆带动矩形框做往复的前后运动,立导轮带动位于其内的纺织布做前后运动,从而将附着在纺织布上的大部分漂白液甩落于水槽内,从而避免了漂白液随着纺织布被带出,使甩落下的漂白液可以继续使用,从而节省了漂白成本;随后纺织布进入到两个压轮之间的区域,由于两个压轮压在纺织布上,且纺织布做由右往左运动,压轮将附着于纺织布上的残余漂白液挤落于水槽内,从而进一步的避免了漂白液随着纺织布被带出,使挤落下的漂白液可以继续使用,从而节省了漂白成本;S4. The worker turns on the motor C, the motor C drives the reel to rotate, and the reel winds the bleached textile cloth on it. When the bleached textile cloth enters the process of the two vertical guide wheels, the bleached textile The textile cloth emerges from the bleaching solution and changes from a horizontal state to a vertical state; at this time, the worker operates the longitudinal cylinder to make the piston rod reciprocate back and forth, and the piston rod drives the rectangular frame to reciprocate back and forth, and the vertical guide The wheel drives the textile cloth in it to move back and forth, so that most of the bleaching liquid attached to the textile cloth is thrown into the water tank, so as to avoid the bleaching liquid being taken out with the textile cloth, so that the bleaching liquid that is thrown off can be removed. Continue to use, thus saving the cost of bleaching; then the textile cloth enters the area between the two pressure rollers. Since the two pressure rollers are pressed on the textile cloth and the textile cloth moves from right to left, the pressure roller will be attached to the textile cloth. The residual bleaching solution on the cloth is squeezed into the water tank, thereby further avoiding the bleaching solution being carried out with the textile cloth, so that the squeezed bleaching solution can continue to be used, thus saving the bleaching cost;
S5、纺织布的冲洗:当纺织布进入到第二U形架的两侧板内后,工人打开水泵,水泵向横向水管内通入清水,在水压下,清水顺次经横向水管、竖向水管、出水孔喷射出,位于第二U形架两侧板上出水孔喷射出的清水分别冲洗纺织布的前后表面,以将纺织布外表面上的漂白液冲洗掉,同时工人打开电机B,电机B带动凸轮转动,凸轮经第一连杆和第二连杆带动圆盘绕其中心做前后转动,圆盘又带动转轴做前后转动,转轴带动第二U形架前后摆动,从而改变从出水孔喷出水的出水方向,增加了对纺织布的冲洗面积,使漂白液能够彻底冲刷干净;S5. Washing of textile cloth: When the textile cloth enters the two side panels of the second U-shaped frame, the worker turns on the water pump, and the water pump flows into the horizontal water pipe. The clean water sprayed from the water outlet holes on the two sides of the second U-shaped frame rinses the front and rear surfaces of the textile cloth respectively, so as to wash off the bleaching liquid on the outer surface of the textile cloth. At the same time, the worker turns on the motor B. , Motor B drives the cam to rotate, the cam drives the disc to rotate back and forth around its center through the first link and the second link, the disc drives the shaft to rotate back and forth, and the shaft drives the second U-shaped frame to swing back and forth, thereby changing the The direction of the water sprayed from the water outlet increases the washing area of the textile cloth, so that the bleaching liquid can be washed thoroughly;
S6、纺织布的烘干:当纺织布进入到第二U形架的两侧板内后,工人打开鼓风机,鼓风机向空气加热器内鼓入空气,空气加热器将空气加热,加热后的空气顺次经横向进气管、竖向出气管、出气孔喷出,喷出的热空气作用到纺织布的前后表面上,以达到烘干纺织布的目的;S6. Drying of textile cloth: When the textile cloth enters the two side panels of the second U-shaped frame, the worker turns on the blower, and the blower blows air into the air heater, the air heater heats the air, and the heated air The hot air is sprayed through the horizontal air inlet pipe, the vertical air outlet pipe and the air outlet in sequence, and the sprayed hot air acts on the front and rear surfaces of the textile cloth to achieve the purpose of drying the textile cloth;
S7、烘干后的纺织布收卷于收卷筒上。S7. The dried textile cloth is wound on the reel.
本发明具有以下优点:The present invention has the following advantages:
1、本发明的纺织布摆动机构包括纵向气缸、矩形框和立导轮,纵向气缸固定安装于水槽后端面的外壁上,纵向气缸的活塞杆向前伸入于水槽内,且延伸端上固设有矩形框,矩形框内旋转安装有两根立导轮,当漂白后的纺织布进入到两个立导轮过程中,漂白后的纺织布从漂白液中浮出液面,并从水平状态变成竖直状态;此时工人操作纵向气缸使其活塞杆做往复的前后运动,活塞杆带动矩形框做往复的前后运动,立导轮带动位于其内的纺织布做前后运动,从而将附着在纺织布上的大部分漂白液甩落于水槽内,从而避免了漂白液随着纺织布被带出,使甩落下的漂白液可以继续使用,从而节省了漂白成本。1. The textile cloth swing mechanism of the present invention includes a longitudinal cylinder, a rectangular frame and a vertical guide wheel. The longitudinal cylinder is fixedly installed on the outer wall of the rear end of the water tank, and the piston rod of the longitudinal cylinder extends forward into the water tank, and the extension end is fixed on the There is a rectangular frame, and two vertical guide wheels are rotatably installed in the rectangular frame. When the bleached textile cloth enters the two vertical guide wheels, the bleached textile cloth emerges from the bleaching solution and moves from the horizontal state. It becomes a vertical state; at this time, the worker operates the longitudinal cylinder to make the piston rod reciprocate back and forth, the piston rod drives the rectangular frame to reciprocate back and forth, and the vertical guide wheel drives the textile cloth inside it to move back and forth. Most of the bleaching liquid on the textile cloth is thrown into the water tank, so that the bleaching liquid is prevented from being carried out with the textile cloth, and the bleaching liquid thrown off can continue to be used, thereby saving the cost of bleaching.
2、本发明的纺织布挤压脱液装置位于纺织布摆动机构的左侧,纺织布挤压脱液装置包括第一U形架,第一U形架固设于水槽底部,第一U形架的前后板上均固定安装有夹紧气缸,夹紧气缸的活塞杆伸入于第一U形架内,且活塞杆的延伸端上固设有支架,支架上旋转安装有垂向设置的压轮,两个压轮相对立设置;工作时操作两个夹紧气缸的活塞杆伸出,活塞杆带动压轮做着相对运动,当两个压轮压在纺织布上,当纺织布进入到两个压轮之间的区域时,由于两个压轮压在纺织布上,且纺织布做由右往左运动,压轮将附着于纺织布上的残余漂白液挤落于水槽内,从而进一步的避免了漂白液随着纺织布被带出,使挤落下的漂白液可以继续使用,从而节省了漂白成本。2. The textile cloth extrusion deliquoring device of the present invention is located on the left side of the textile cloth swing mechanism. The textile cloth extrusion deliquoring device includes a first U-shaped frame, the first U-shaped frame is fixed at the bottom of the water tank, and the first U-shaped The front and rear plates of the frame are fixedly installed with a clamping cylinder, the piston rod of the clamping cylinder extends into the first U-shaped frame, and a bracket is fixed on the extension end of the piston rod, and the bracket is rotatably installed with a vertically arranged Pressure rollers, two pressure rollers are set opposite each other; when working, the piston rods of the two clamping cylinders are extended, and the piston rods drive the pressure rollers to do relative movement. When the two pressure rollers are pressed on the textile cloth, when the textile cloth enters When it reaches the area between the two pressure rollers, since the two pressure rollers press on the textile cloth and the textile cloth moves from right to left, the pressure roller squeezes the residual bleaching liquid attached to the textile cloth into the water tank, This further prevents the bleaching liquid from being carried out along with the textile cloth, so that the squeezed-out bleaching liquid can continue to be used, thereby saving the cost of bleaching.
3、本发明的纺织布冲洗装置包括机架、第二U形架和电机B,第二U形架的底部经转轴旋转安装于机架顶部,转轴上安装有圆盘,电机B上安装有凸轮,凸轮与圆盘处于同一平面上,凸轮上铰接有第一连杆,第一连杆的另一端铰接有第二连杆,第二连杆的另一端铰接于圆盘上,所述第二U形架两侧板的内壁上焊接有横向水管;当纺织布进入到第二U形架的两侧板内后,工人打开水泵,水泵向横向水管内通入清水,在水压下,清水顺次经横向水管、竖向水管、出水孔喷射出,位于第二U形架两侧板上出水孔喷射出的清水分别冲洗纺织布的前后表面,以将纺织布外表面上的漂白液冲洗掉,同时工人打开电机B,电机B带动凸轮转动,凸轮经第一连杆和第二连杆带动圆盘绕其中心做前后转动,圆盘又带动转轴做前后转动,转轴带动第二U形架前后摆动,从而改变从出水孔喷出水的出水方向,增加了对纺织布的冲洗面积,使漂白液能够彻底冲刷干净。3. The textile cloth washing device of the present invention includes a frame, a second U-shaped frame and a motor B. The bottom of the second U-shaped frame is rotatably installed on the top of the frame through a rotating shaft, a disc is installed on the rotating shaft, and a motor B is installed on the The cam is on the same plane as the disc, the cam is hinged with a first connecting rod, the other end of the first connecting rod is hinged with a second connecting rod, and the other end of the second connecting rod is hinged on the disk, and the first connecting rod is hinged on the disk. Horizontal water pipes are welded on the inner walls of the two side panels of the second U-shaped frame; when the textile cloth enters the two side panels of the second U-shaped frame, the worker turns on the water pump, and the water pump flows into the horizontal water pipe. The clean water is sprayed through the horizontal water pipe, the vertical water pipe and the water outlet in sequence, and the clean water sprayed from the water outlet holes on the two sides of the second U-shaped frame rinses the front and rear surfaces of the textile cloth respectively, so as to remove the bleaching liquid on the outer surface of the textile cloth. Rinse it out, at the same time, the worker turns on the motor B, the motor B drives the cam to rotate, the cam drives the disc to rotate back and forth around its center through the first link and the second link, the disc drives the shaft to rotate back and forth, and the shaft drives the second U. The frame swings back and forth, thereby changing the water outlet direction of the water sprayed from the water outlet hole, increasing the washing area of the textile cloth, and making the bleaching solution wash out thoroughly.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为转筒与水槽的安装示意图;Fig. 2 is the installation schematic diagram of drum and water tank;
图3为图1的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 1;
图4为图1的B向视图;Fig. 4 is the B-direction view of Fig. 1;
图5为图1的C向视图;Fig. 5 is the C direction view of Fig. 1;
图6为第二U形架的侧视图;Figure 6 is a side view of the second U-shaped frame;
图7为第二U形架一侧板的结构示意图;Fig. 7 is the structural representation of the side plate of the second U-shaped frame;
图8为第三U形架一侧板的结构示意图;Fig. 8 is the structural representation of the side plate of the third U-shaped frame;
图9为本发明实施例二的结构示意图;9 is a schematic structural diagram of
图中,1-放卷装置,2-漂白装置,3-纺织布冲洗装置,4-纺织布烘干装置,5-收卷装置,6-水槽,7-左导轮,8-右导轮,9-中间轮,10-转筒,11-叶片,12-电机A,13-纵向气缸,14-矩形框,15-立导轮,16-纺织布挤压脱液装置,17-第一U形架,18-夹紧气缸,19-支架,20-压轮,21-机架,22-第二U形架,23-电机B,24-转轴,25-圆盘,26-凸轮,27-第一连杆,28-第二连杆,29-横向水管,30-竖向水管,31-出水孔,32-第三U形架,33-横向进气管,34-竖向出气管,35-出气孔,36-空气加热器,37-鼓风机,38-机座I,39-放卷筒,40-机座II,41-收卷筒,42-电机C,43-平台,44-减速器,45-PLC控制器,46-纺织布。In the figure, 1-unwinding device, 2-bleaching device, 3-textile washing device, 4-textile drying device, 5-winding device, 6-water tank, 7-left guide wheel, 8-right guide wheel , 9-intermediate wheel, 10-drum, 11-blade, 12-motor A, 13-longitudinal cylinder, 14-rectangular frame, 15-vertical guide wheel, 16-textile cloth extrusion deliquoring device, 17-first U-shaped frame, 18-clamping cylinder, 19-support, 20-pressure roller, 21-frame, 22-second U-shaped frame, 23-motor B, 24-rotating shaft, 25-disc, 26-cam, 27-first connecting rod, 28-second connecting rod, 29-transverse water pipe, 30-vertical water pipe, 31-water outlet, 32-third U-shaped frame, 33-transverse air intake pipe, 34-vertical air outlet pipe , 35- air outlet, 36- air heater, 37- blower, 38- base I, 39- unwinding drum, 40- machine base II, 41- rewinding drum, 42- motor C, 43- platform, 44 -Reducer, 45-PLC controller, 46-Textile cloth.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following:
实施例一:如图1~8所示,一种纺织加工用纺织布的漂白装置,它包括从右往左依次设置的放卷装置1、漂白装置2、纺织布冲洗装置3、纺织布烘干装置4和收卷装置5,所述纺织布漂白装置2包括盛装有漂白液的水槽6、旋转安装于水槽6内左导轮7、右导轮8、中间轮9和转筒10,中间轮9设置于左导轮7和右导轮8之间且位于导轮的下方,转筒10位于中间轮9上方,转筒10的柱面上分布有多个轴向设置的叶片11,水槽6的后端面的外壁上固定安装有电机A12,电机A12的输出轴与转筒10的一转轴经联轴器连接,所述水槽6的后端部上设置有位于左侧左导轮7左侧的纺织布摆动机构。Embodiment 1: As shown in Figures 1 to 8, a bleaching device for textile fabrics for textile processing, which includes an unwinding device 1, a
如图1所示所述放卷装置1包括机座I38和放卷筒39,所述放卷筒39纵向设置且其两端旋转安装于机座I38上,放卷筒39上卷绕有待漂白的纺织布层,所述收卷装置5包括机座II40和收卷筒41,所述收卷筒41垂向设置且其两端旋转安装于机座II40上,机座II40的顶部固定安装有电机C42,电机C42的输出轴与收卷筒41的一转轴经联轴器连接。As shown in FIG. 1, the unwinding device 1 includes a machine base I38 and an unwinding
如图1和3所示,所述纺织布摆动机构包括纵向气缸13、矩形框14和立导轮15,纵向气缸13固定安装于水槽6后端面的外壁上,纵向气缸13的活塞杆向前伸入于水槽6内,且延伸端上固设有矩形框14,矩形框14内旋转安装有两根立导轮15,所述水槽6内设置有纺织布挤压脱液装置16,纺织布挤压脱液装置16位于纺织布摆动机构的左侧,纺织布挤压脱液装置16包括第一U形架17,第一U形架17固设于水槽6底部,第一U形架17的前后板上均固定安装有夹紧气缸18,夹紧气缸18的活塞杆伸入于第一U形架17内,且活塞杆的延伸端上固设有支架19,支架19上旋转安装有垂向设置的压轮20,两个压轮20相对立设置。As shown in Figures 1 and 3, the textile cloth swing mechanism includes a
如图1、6、7所示,所述纺织布冲洗装置3包括机架21、第二U形架22和电机B23,第二U形架22的底部经转轴24旋转安装于机架21顶部,转轴24上安装有圆盘25,电机B23上安装有凸轮26,凸轮26与圆盘25处于同一平面上,凸轮26上铰接有第一连杆27,第一连杆27的另一端铰接有第二连杆28,第二连杆28的另一端铰接于圆盘25上,所述第二U形架22两侧板的内壁上焊接有横向水管29,横向水管29的一端口处经软管连接有水泵,横向水管29的底部且沿其长度方向设置有多个竖向水管30,竖向水管30上且沿其长度方向开设有多个出水孔31,位于第二U形架22两侧的出水孔31相对立设置。As shown in FIGS. 1 , 6 and 7 , the textile
如图1和8所示,所述纺织布烘干装置4包括支撑于地面上的第三U形架32,所述第三U形架32两侧板的内壁上均固设有横向进气管33,横向进气管33的一端口处顺次连接有空气加热器36和鼓风机37,横向进气管33的底部且沿其长度方向设置有多个竖向出气管34,竖向出气管34上且沿其长度方向开设有多个出气孔35,位于第三U形架32两侧的出气孔35相对立设置。As shown in FIGS. 1 and 8 , the
所述水槽6的左侧外壁上固设有平台43,所述平台43的顶表面上固设有减速器44和电机B23,电机B23水平设置,电机B23的输出轴与减速器44的输入轴经联轴器连接,减速器44的输出设置于减速器44的顶部,凸轮26安装于减速器44的输出轴上。A
所述的漂白装置漂白纺织加工用纺织布的方法,它包括以下步骤:Described bleaching device bleaches the method for textile processing textile cloth, it comprises the following steps:
S1、将收卷筒41上纺织布的首端牵引出,将纺织布46的首端先顺次穿过右导轮8、中间轮9、左导轮7,随后将纺织布46翻折90°并将其首端顺次穿过两个立导轮15之间所形成的区域、两个压轮20所形成的区域、第二U形架22、第三U形架32最后固定于收卷筒41上;S1, pull out the head end of the textile cloth on the take-
S2、工人操作两个夹紧气缸18的活塞杆伸出,活塞杆带动压轮20做着相对运动,当两个压轮20压在纺织布46上;S2, the worker operates the piston rods of the two clamping
S3、工人向水槽6内倾倒一定量的漂白液,确保漂白液的液位低于矩形框14,漂白液漂白位于左导轮7和右导轮8之间的纺织布46;同时打开电机A12,电机A12带动转筒10转动,转筒10带动叶片11转动,叶片11搅动漂白液,以增大漂白液与纺织布的接触面积,从而降低了漂白时间,提高了漂白效率;S3. The worker pours a certain amount of bleaching solution into the
S4、工人打开电机C42,电机C42带动收卷筒41转动,收卷筒41将经过漂白后的纺织布46收卷于其上,当漂白后的纺织布46进入到两个立导轮15过程中,漂白后的纺织布46从漂白液中浮出液面,并从水平状态变成竖直状态;此时工人操作纵向气缸13使其活塞杆做往复的前后运动,活塞杆带动矩形框14做往复的前后运动,立导轮15带动位于其内的纺织布46做前后运动,从而将附着在纺织布46上的大部分漂白液甩落于水槽6内,从而避免了漂白液随着纺织布被带出,使甩落下的漂白液可以继续使用,从而节省了漂白成本;随后纺织布46进入到两个压轮20之间的区域,由于两个压轮20压在纺织布46上,且纺织布46做由右往左运动,压轮20将附着于纺织布46上的残余漂白液挤落于水槽6内,从而进一步的避免了漂白液随着纺织布被带出,使挤落下的漂白液可以继续使用,从而节省了漂白成本;S4, the worker turns on the motor C42, the motor C42 drives the
S5、纺织布的冲洗:当纺织布46进入到第二U形架22的两侧板内后,工人打开水泵,水泵向横向水管29内通入清水,在水压下,清水顺次经横向水管29、竖向水管30、出水孔31喷射出,位于第二U形架22两侧板上出水孔31喷射出的清水分别冲洗纺织布46的前后表面,以将纺织布外表面上的漂白液冲洗掉,同时工人打开电机B23,电机B23带动凸轮26转动,凸轮26经第一连杆27和第二连杆28带动圆盘25绕其中心做前后转动,圆盘25又带动转轴24做前后转动,转轴24带动第二U形架22前后摆动,从而改变从出水孔31喷出水的出水方向,增加了对纺织布的冲洗面积,使漂白液能够彻底冲刷干净;S5. Washing of the textile cloth: when the
S6、纺织布的烘干:当纺织布46进入到第二U形架22的两侧板内后,工人打开鼓风机37,鼓风机37向空气加热器36内鼓入空气,空气加热器36将空气加热,加热后的空气顺次经横向进气管33、竖向出气管34、出气孔35喷出,喷出的热空气作用到纺织布46的前后表面上,以达到烘干纺织布的目的;S6, drying of the textile cloth: when the
S7、烘干后的纺织布收卷于收卷筒41上。S7, the dried textile cloth is wound on the winding
实施例二:如图9所示,一种纺织加工用纺织布的漂白装置,本实施例与实施例一的区别在于:它还包括PLC控制器45,所述PLC控制器45固设于水槽6的右侧端面上,所述PLC控制器45与电机A12、电机B23、电机C42、纵向气缸13和夹紧气缸18电连接,通过PLC控制器45控制电机A12、电机B23、电机C42的启动或关闭,同时还能控制纵向气缸13和夹紧气缸18活塞杆的伸出或缩回,方便了工人的操作,具有自动化程度高的特点。Embodiment 2: As shown in FIG. 9, a bleaching device for textile fabrics for textile processing, the difference between this embodiment and Embodiment 1 is that it also includes a
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing are only preferred embodiments of the present invention, and it should be understood that the present invention is not limited to the forms disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in various other combinations, modifications, and environments, and Modifications can be made within the scope of the concepts described herein, from the above teachings or from skill or knowledge in the relevant field. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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| CN117888312A (en) * | 2024-03-12 | 2024-04-16 | 如皋市华伦漂染有限公司 | A textile fabric soaking and dyeing device and method for textile processing |
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