CN111270455A - Bleaching device and bleaching method of textile fabric for textile processing - Google Patents
Bleaching device and bleaching method of textile fabric for textile processing Download PDFInfo
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- CN111270455A CN111270455A CN202010174577.XA CN202010174577A CN111270455A CN 111270455 A CN111270455 A CN 111270455A CN 202010174577 A CN202010174577 A CN 202010174577A CN 111270455 A CN111270455 A CN 111270455A
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- bleaching
- textile
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- motor
- shaped frame
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- 239000004744 fabric Substances 0.000 title claims abstract description 189
- 239000004753 textile Substances 0.000 title claims abstract description 173
- 238000004061 bleaching Methods 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 131
- 239000007788 liquid Substances 0.000 claims abstract description 65
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 18
- 238000004804 winding Methods 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 20
- 238000009941 weaving Methods 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 239000007844 bleaching agent Substances 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000004043 dyeing Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a textile fabric bleaching device for textile processing, which comprises an unreeling device, a bleaching device, a textile fabric washing device, a textile fabric drying device and a reeling device which are sequentially arranged from right to left, wherein the textile fabric bleaching device comprises a water tank filled with bleaching liquid, a left guide wheel, a right guide wheel, a middle wheel and a rotary drum, the left guide wheel, the right guide wheel, the middle wheel and the rotary drum are rotatably arranged in the water tank, the middle wheel is arranged between the left guide wheel and the right guide wheel and is positioned below the guide wheels, the rotary drum is positioned above the middle wheel, a plurality of blades which are axially arranged are distributed on the cylindrical surface of the rotary drum, a motor A is fixedly arranged on the outer wall of the rear end surface of the water tank, and the output shaft. The invention has the beneficial effects that: compact structure, improved bleaching efficiency, saved bleaching cost, thoroughly washing off bleaching liquor remained on the textile fabric, and simple operation.
Description
Technical Field
The invention relates to the technical field of textile fabric bleaching, in particular to a textile fabric bleaching device and a textile fabric bleaching method for textile processing.
Background
Textile machinery is various mechanical devices required for processing natural fibers or chemical fibers into textiles, and the machinery for producing chemical fibers, although comprising various chemical machinery, is now considered as an extension of the textile machinery, and belongs to the broad textile machinery, and the textile machinery is generally classified according to production processes and comprises: spinning equipment, weaving equipment, printing and dyeing equipment, finishing equipment, chemical fiber spinning equipment, reeling equipment and non-woven fabric equipment, and printing and dyeing is also called dyeing and finishing. The existing steps for producing textile cloth are as follows: printing and pressing the textile cloth by using a printing and dyeing roller so as to press a color layer on the surface of the textile cloth; and then, drying the printed and dyed cloth by using a drying tunnel to dry the pigment printed and dyed on the surface of the textile cloth, and finally rolling the dried finished textile cloth by using a rolling device.
When a user needs to remove a color layer on the textile cloth or needs to replace another color, bleaching liquid needs to be used for bleaching the colored textile cloth, and the dyed textile cloth is rolled up for continuous use after bleaching. The existing bleaching mode is that textile cloth is soaked in a water tank filled with bleaching liquid, a color layer attached to the surface of the textile cloth is bleached through the bleaching liquid, the textile cloth is sprayed and washed after bleaching to remove residual bleaching liquid on the textile cloth, then the washed textile cloth is dried through a drying tunnel, and the textile cloth is collected after drying for reuse. However, although this bleaching method can complete the bleaching of the color layer, the following drawbacks still exist: 1. after the textile cloth is fished up from the water tank filled with the bleaching liquid, a large amount of bleaching liquid is attached to the textile cloth, and the bleaching liquid is directly washed away by clean water, so that the bleaching liquid is wasted, and the bleaching cost is increased. 2. When the traditional spraying mode is adopted for washing the textile cloth, the washing is not thorough, and the main reason is that the direction of spraying water is invariable all the time, so that bleaching liquid on the textile cloth in some local areas is not washed completely, and the defect of incomplete washing exists. 3. In the rinsing process of the water tank, the bleaching solution is not flowable all the time, so that the contact area of the bleaching solution and the textile cloth is small, the textile cloth can be soaked completely after being soaked for a long time, and the bleaching efficiency is reduced. The bleaching device of the textile fabric for textile processing can improve the bleaching efficiency, save the bleaching cost and thoroughly wash away the bleaching liquid remained on the textile fabric.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a textile fabric bleaching device and a textile fabric bleaching method, which have the advantages of compact structure, improved bleaching efficiency, bleaching cost saving, capability of thoroughly washing off bleaching liquor remained on textile fabrics, and simple operation.
The purpose of the invention is realized by the following technical scheme: a textile fabric bleaching device for textile processing comprises an unreeling device, a bleaching device, a textile fabric washing device, a textile fabric drying device and a reeling device which are sequentially arranged from right to left, wherein the textile fabric bleaching device comprises a water tank containing bleaching liquid, a left guide wheel, a right guide wheel, a middle wheel and a rotary drum which are rotatably arranged in the water tank, the middle wheel is arranged between the left guide wheel and the right guide wheel and is positioned below the guide wheels, the rotary drum is positioned above the middle wheel, a plurality of blades which are axially arranged are distributed on the cylindrical surface of the rotary drum, a motor A is fixedly arranged on the outer wall of the rear end surface of the water tank, the output shaft of the motor A is connected with a rotary shaft of the rotary drum through a coupler, a textile fabric swinging mechanism positioned on the left side of the left guide wheel is arranged on the rear end part of the water tank, the textile fabric swinging mechanism comprises a longitudinal air cylinder, a rectangular frame and a vertical, a piston rod of the longitudinal cylinder extends forwards into the water tank, a rectangular frame is fixedly arranged on the extending end of the longitudinal cylinder, two vertical guide wheels are rotatably arranged in the rectangular frame, a woven cloth extruding and liquid removing device is arranged in the water tank and is positioned on the left side of the woven cloth swinging mechanism, the woven cloth extruding and liquid removing device comprises a first U-shaped frame, the first U-shaped frame is fixedly arranged at the bottom of the water tank, clamping cylinders are fixedly arranged on the front plate and the rear plate of the first U-shaped frame, a piston rod of each clamping cylinder extends into the first U-shaped frame, a support is fixedly arranged on the extending end of the piston rod, vertically arranged press wheels are rotatably arranged on the support, and the two press wheels are oppositely arranged;
weaving cloth washing unit includes frame, second U-shaped frame and motor B, and the bottom of second U-shaped frame is installed in the frame top through the pivot rotation, installs the disc in the pivot, installs the cam on the motor B, and the cam is in the coplanar with the disc, and it has first connecting rod to articulate on the cam, and the other end of first connecting rod articulates there is the second connecting rod, and the other end of second connecting rod articulates on the disc, the welding has horizontal water pipe on the inner wall of second U-shaped frame both sides board, and the bottom of horizontal water pipe just is provided with a plurality of vertical water pipes along its length direction, and a plurality of apopores have been seted up on the vertical water pipe just along its length direction, and the apopore that is located second U-shaped frame both sides sets up mutually.
Weaving cloth drying device is including supporting in subaerial third U-shaped frame, all set firmly horizontal intake pipe on the inner wall of third U-shaped frame both sides board, the bottom of horizontal intake pipe just is provided with a plurality of vertical outlet ducts along its length direction, just has seted up a plurality of ventholes along its length direction on the vertical outlet duct, and the venthole that is located third U-shaped frame both sides sets up relatively.
And one end opening of the transverse air inlet pipe is sequentially connected with an air heater and an air blower.
And one end opening of the transverse water pipe is connected with a water pump through a hose.
The unreeling device comprises a machine base I and an unreeling drum, wherein the unreeling drum is longitudinally arranged, two ends of the unreeling drum are rotatably arranged on the machine base I, and a textile fabric layer to be bleached is reeled on the unreeling drum.
The winding device comprises a base II and a winding drum, the winding drum is vertically arranged, two ends of the winding drum are rotatably arranged on the base II, a motor C is fixedly arranged at the top of the base II, and an output shaft of the motor C is connected with a rotating shaft of the winding drum through a coupling.
The water tank is characterized in that a platform is fixedly arranged on the outer wall of the left side of the water tank, a speed reducer and a motor B are fixedly arranged on the top surface of the platform, the motor B is horizontally arranged, an output shaft of the motor B is connected with an input shaft of the speed reducer through a coupler, the output of the speed reducer is arranged at the top of the speed reducer, and a cam is arranged on the output shaft of the speed reducer.
The water tank is characterized by further comprising a PLC, wherein the PLC is fixedly arranged on the right end face of the water tank and is electrically connected with the motor A, the motor B, the motor C, the longitudinal cylinder and the clamping cylinder.
The method for bleaching the textile cloth for textile processing by the bleaching device comprises the following steps:
s1, drawing the head end of the woven cloth on the winding drum, sequentially passing the head end of the woven cloth through a right guide wheel, a middle wheel and a left guide wheel, then turning the woven cloth for 90 degrees, sequentially passing the head end of the woven cloth through an area formed between two vertical guide wheels, an area formed by two pressing wheels, a second U-shaped frame and a third U-shaped frame, and finally fixing the head end of the woven cloth on the winding drum;
s2, operating the piston rods of the two clamping cylinders to extend by workers, driving the pinch rollers to move relatively by the piston rods, and pressing the two pinch rollers on the textile cloth;
s3, pouring a certain amount of bleaching liquid into the water tank by workers, ensuring that the liquid level of the bleaching liquid is lower than that of the rectangular frame, and bleaching the textile cloth positioned between the left guide wheel and the right guide wheel by the bleaching liquid; meanwhile, the motor A is started, the motor A drives the rotary drum to rotate, the rotary drum drives the blades to rotate, and the blades stir the bleaching solution to increase the contact area of the bleaching solution and the textile cloth, so that the bleaching time is shortened, and the bleaching efficiency is improved;
s4, a worker turns on a motor C, the motor C drives a winding drum to rotate, the winding drum winds the bleached textile cloth on the winding drum, and when the bleached textile cloth enters the two vertical guide wheels, the bleached textile cloth floats out of the liquid level from bleaching liquid and is changed from a horizontal state to a vertical state; at the moment, a worker operates the longitudinal cylinder to enable the piston rod to do reciprocating front-and-back motion, the piston rod drives the rectangular frame to do reciprocating front-and-back motion, and the vertical guide wheel drives the textile cloth positioned in the vertical guide wheel to do the front-and-back motion, so that most of bleaching liquid attached to the textile cloth is thrown into the water tank, the bleaching liquid is prevented from being taken out along with the textile cloth, the thrown bleaching liquid can be continuously used, and the bleaching cost is saved; then the textile cloth enters an area between the two pressing wheels, the two pressing wheels press the textile cloth, the textile cloth moves from right to left, and the pressing wheels squeeze residual bleaching liquid attached to the textile cloth into the water tank, so that the bleaching liquid is further prevented from being brought out along with the textile cloth, the squeezed bleaching liquid can be continuously used, and the bleaching cost is saved;
s5, washing textile cloth: when the textile cloth enters the two side plates of the second U-shaped frame, a worker turns on the water pump, the water pump introduces clean water into the transverse water pipe, the clean water is ejected through the transverse water pipe, the vertical water pipe and the water outlet hole in sequence under the water pressure, the clean water ejected from the water outlet holes on the two side plates of the second U-shaped frame respectively washes the front surface and the rear surface of the textile cloth so as to wash off bleaching liquid on the outer surface of the textile cloth, meanwhile, the worker turns on a motor B, the motor B drives a cam to rotate, the cam drives a circular disc to rotate back and forth around the center of the circular disc through a first connecting rod and a second connecting rod, the circular disc drives a rotating shaft to rotate back and forth, the rotating shaft drives the second U-shaped frame to swing back and forth, so that the water outlet direction of water ejected from the water;
s6, drying the textile cloth: when the textile cloth enters the two side plates of the second U-shaped frame, a worker turns on the air blower, the air blower blows air into the air heater, the air heater heats the air, the heated air is sprayed out through the transverse air inlet pipe, the vertical air outlet pipe and the air outlet hole in sequence, and the sprayed hot air acts on the front surface and the rear surface of the textile cloth so as to achieve the purpose of drying the textile cloth;
and S7, winding the dried textile fabric on a winding drum.
The invention has the following advantages:
1. the textile cloth swinging mechanism comprises a longitudinal cylinder, a rectangular frame and vertical guide wheels, wherein the longitudinal cylinder is fixedly arranged on the outer wall of the rear end face of a water tank, a piston rod of the longitudinal cylinder extends forwards into the water tank, the rectangular frame is fixedly arranged on the extending end of the longitudinal cylinder, the two vertical guide wheels are rotatably arranged in the rectangular frame, and when bleached textile cloth enters the two vertical guide wheels, the bleached textile cloth floats out of a liquid level from bleaching liquid and is changed into a vertical state from a horizontal state; at the moment, a worker operates the longitudinal cylinder to enable the piston rod to do reciprocating front-back motion, the piston rod drives the rectangular frame to do reciprocating front-back motion, the vertical guide wheel drives the textile cloth located in the vertical guide wheel to do the front-back motion, so that most of bleaching liquid attached to the textile cloth is thrown into the water tank, the situation that the bleaching liquid is taken out along with the textile cloth is avoided, the thrown bleaching liquid can be continuously used, and the bleaching cost is saved.
2. The textile cloth extruding and liquid removing device is positioned on the left side of a textile cloth swinging mechanism and comprises a first U-shaped frame, the first U-shaped frame is fixedly arranged at the bottom of a water tank, clamping cylinders are fixedly arranged on front and rear plates of the first U-shaped frame, a piston rod of each clamping cylinder extends into the first U-shaped frame, a support is fixedly arranged on the extending end of the piston rod, vertically arranged press wheels are rotatably arranged on the support, and the two press wheels are oppositely arranged; the piston rod of two die clamping cylinder of during operation stretches out, the relative motion is being done to the piston rod drive pinch roller, press on weaving cloth as two pinch rollers, when weaving cloth enters into the region between two pinch rollers, because two pinch rollers press on weaving cloth, and weaving cloth is done by the right side and is turned left the motion, the pinch roller will be attached to the crowded residual bleaching liquid on weaving cloth and fall in the basin in, thereby further avoided bleaching liquid along with weaving cloth is taken out, make crowded bleaching liquid that falls can continue to use, thereby bleaching cost has been saved.
3. The textile fabric flushing device comprises a rack, a second U-shaped frame and a motor B, wherein the bottom of the second U-shaped frame is rotatably installed at the top of the rack through a rotating shaft, a disc is installed on the rotating shaft, a cam is installed on the motor B, the cam and the disc are located on the same plane, a first connecting rod is hinged to the cam, a second connecting rod is hinged to the other end of the first connecting rod, the other end of the second connecting rod is hinged to the disc, and transverse water pipes are welded to the inner walls of two side plates of the second U-shaped frame; after textile fabric enters into the two side plates of the second U-shaped frame, a worker opens the water pump, the water pump leads clear water into the transverse water pipe, under water pressure, the clear water sequentially passes through the transverse water pipe, the vertical water pipe and the water outlet holes are sprayed, the clear water sprayed by the water outlet holes on the two side plates of the second U-shaped frame respectively washes the front surface and the rear surface of the textile fabric, so as to wash bleaching liquid on the outer surface of the textile fabric, the worker simultaneously opens the motor B, the motor B drives the cam to rotate, the cam drives the circular disc to rotate around the center of the circular disc through the first connecting rod and the second connecting rod, the circular disc drives the rotating shaft to rotate around the circular disc, the rotating shaft drives the second U-shaped frame to swing back and forth, thereby changing the water outlet direction of water sprayed from the water outlet holes, the washing.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the installation of the drum and the sink;
FIG. 3 is a cross-sectional view A-A of FIG. 1;
FIG. 4 is a view taken in the direction B of FIG. 1;
FIG. 5 is a view taken along line C of FIG. 1;
FIG. 6 is a side view of a second U-shaped frame;
FIG. 7 is a schematic structural view of a second U-shaped frame side plate;
FIG. 8 is a schematic structural view of a third U-shaped frame side plate;
FIG. 9 is a schematic structural diagram according to a second embodiment of the present invention;
in the figure, 1-unreeling device, 2-bleaching device, 3-textile washing device, 4-textile drying device, 5-reeling device, 6-water tank, 7-left guide wheel, 8-right guide wheel, 9-middle wheel, 10-rotary drum, 11-blade, 12-motor A, 13-longitudinal cylinder, 14-rectangular frame, 15-vertical guide wheel, 16-textile extrusion liquid-removing device, 17-first U-shaped frame, 18-clamping cylinder, 19-bracket, 20-press wheel, 21-frame, 22-second U-shaped frame, 23-motor B, 24-rotary shaft, 25-disc, 26-cam, 27-first connecting rod, 28-second connecting rod, 29-transverse water pipe, 30-vertical water pipe, 31-water outlet hole, 32-third U-shaped frame, 33-transverse air inlet pipe, 34-vertical air outlet pipe, 35-air outlet hole, 36-air heater, 37-air blower, 38-machine base I, 39-reel releasing, 40-machine base II, 41-reel winding, 42-motor C, 43-platform, 44-speed reducer, 45-PLC controller and 46-woven cloth.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
the first embodiment is as follows: as shown in figures 1 to 8, a textile fabric bleaching device for textile processing comprises an unreeling device 1, a bleaching device 2, a textile fabric washing device 3, a textile fabric drying device 4 and a reeling device 5 which are arranged in turn from right to left, the textile cloth bleaching device 2 comprises a water tank 6 containing bleaching liquid, a left guide wheel 7, a right guide wheel 8, a middle wheel 9 and a rotary drum 10 which are rotatably arranged in the water tank 6, wherein the middle wheel 9 is arranged between the left guide wheel 7 and the right guide wheel 8 and is positioned below the guide wheels, the rotary drum 10 is positioned above the middle wheel 9, a plurality of blades 11 which are axially arranged are distributed on the cylindrical surface of the rotary drum 10, a motor A12 is fixedly arranged on the outer wall of the rear end face of the water tank 6, the output shaft of the motor A12 is connected with a rotary shaft of the rotary drum 10 through a coupling, and a woven cloth swinging mechanism positioned on the left side of the left guide wheel 7 on the left side is arranged at the rear end part of the water tank 6.
As shown in fig. 1 unwinding device 1 includes frame I38 and unreels the reel 39, unreel the reel 39 and vertically set up and its both ends rotation install on frame I38, unreel the reel 39 and go up the winding and have the textile fabric layer of treating bleaching, coiling mechanism 5 includes frame II40 and winding reel 41, winding reel 41 is vertical to be set up and its both ends rotation install on frame II40, and frame II 40's top fixed mounting has motor C42, and motor C42's the output shaft passes through the coupling joint with a pivot of winding reel 41.
As shown in fig. 1 and 3, the weaving cloth swinging mechanism includes a longitudinal cylinder 13, a rectangular frame 14 and vertical guide wheels 15, the longitudinal cylinder 13 is fixedly installed on the outer wall of the rear end face of the water tank 6, a piston rod of the longitudinal cylinder 13 extends forwards into the water tank 6, the rectangular frame 14 is fixedly installed on the extension end, two vertical guide wheels 15 are rotatably installed in the rectangular frame 14, a weaving cloth extruding and liquid-removing device 16 is arranged in the water tank 6, the weaving cloth extruding and liquid-removing device 16 is positioned on the left side of the weaving cloth swinging mechanism, the weaving cloth extruding and liquid-removing device 16 includes a first U-shaped frame 17, the first U-shaped frame 17 is fixedly installed at the bottom of the water tank 6, clamping cylinders 18 are fixedly installed on the front and rear plates of the first U-shaped frame 17, a piston rod of the clamping cylinder 18 extends into the first U-shaped frame 17, a support 19 is fixedly installed on the extension end of the piston rod, a pinch roller 20, the two press wheels 20 are arranged opposite to each other.
As shown in fig. 1, 6 and 7, the textile fabric washing device 3 comprises a frame 21, a second U-shaped frame 22 and a motor B23, wherein the bottom of the second U-shaped frame 22 is rotatably mounted at the top of the frame 21 through a rotating shaft 24, a disc 25 is mounted on the rotating shaft 24, a cam 26 is mounted on the motor B23, the cam 26 and the disc 25 are positioned on the same plane, a first connecting rod 27 is hinged on the cam 26, a second connecting rod 28 is hinged at the other end of the first connecting rod 27, the other end of the second connecting rod 28 is hinged on the disc 25, the welding has horizontal water pipe 29 on the inner wall of second U-shaped frame 22 both sides board, and a port department of horizontal water pipe 29 has the water pump through the hose connection, and the bottom of horizontal water pipe 29 just is provided with a plurality of vertical water pipes 30 along its length direction, just has seted up a plurality of apopores 31 along its length direction on the vertical water pipe 30, and the apopore 31 that is located second U-shaped frame 22 both sides sets up relatively.
As shown in fig. 1 and 8, weaving cloth drying device 4 is including supporting in subaerial third U-shaped frame 32, horizontal intake pipe 33 has all been set firmly on the inner wall of third U-shaped frame 32 both sides board, and a port department of horizontal intake pipe 33 is connected with air heater 36 and air-blower 37 in order, and the bottom of horizontal intake pipe 33 just is provided with a plurality of vertical outlet ducts 34 along its length direction, has just seted up a plurality of ventholes 35 along its length direction on the vertical outlet duct 34, and the venthole 35 that is located third U-shaped frame 32 both sides sets up relatively.
A platform 43 is fixedly arranged on the outer wall of the left side of the water tank 6, a speed reducer 44 and a motor B23 are fixedly arranged on the top surface of the platform 43, the motor B23 is horizontally arranged, an output shaft of the motor B23 is connected with an input shaft of the speed reducer 44 through a coupling, the output of the speed reducer 44 is arranged at the top of the speed reducer 44, and the cam 26 is arranged on the output shaft of the speed reducer 44.
The method for bleaching the textile cloth for textile processing by the bleaching device comprises the following steps:
s1, drawing the head end of the woven cloth on the winding drum 41, sequentially passing the head end of the woven cloth 46 through a right guide wheel 8, a middle wheel 9 and a left guide wheel 7, then turning the woven cloth 46 over for 90 degrees, sequentially passing the head end of the woven cloth through an area formed between two vertical guide wheels 15, an area formed by two pressing wheels 20, a second U-shaped frame 22 and a third U-shaped frame 32, and finally fixing the head end of the woven cloth on the winding drum 41;
s2, enabling the piston rods of the two clamping cylinders 18 to extend out by workers, driving the pressing wheels 20 to move relatively by the piston rods, and pressing the two pressing wheels 20 on the textile cloth 46;
s3, pouring a certain amount of bleaching liquid into the water tank 6 by a worker, ensuring that the liquid level of the bleaching liquid is lower than that of the rectangular frame 14, and bleaching the textile cloth 46 positioned between the left guide wheel 7 and the right guide wheel 8 by the bleaching liquid; meanwhile, the motor A12 is started, the motor A12 drives the rotary drum 10 to rotate, the rotary drum 10 drives the blades 11 to rotate, and the blades 11 stir the bleaching solution to increase the contact area of the bleaching solution and the textile fabric, so that the bleaching time is shortened, and the bleaching efficiency is improved;
s4, a worker turns on the motor C42, the motor C42 drives the winding drum 41 to rotate, the winding drum 41 winds the bleached textile cloth 46 on the winding drum, and when the bleached textile cloth 46 enters the two vertical guide wheels 15, the bleached textile cloth 46 floats out of the liquid level from the bleaching liquid and is changed from the horizontal state to the vertical state; at the moment, a worker operates the longitudinal cylinder 13 to enable the piston rod to do reciprocating back-and-forth motion, the piston rod drives the rectangular frame 14 to do reciprocating back-and-forth motion, and the vertical guide wheel 15 drives the woven cloth 46 positioned in the vertical guide wheel to do back-and-forth motion, so that most of bleaching liquid attached to the woven cloth 46 is thrown into the water tank 6, the bleaching liquid is prevented from being brought out along with the woven cloth, the thrown bleaching liquid can be continuously used, and the bleaching cost is saved; then the textile cloth 46 enters the area between the two pressing wheels 20, as the two pressing wheels 20 are pressed on the textile cloth 46 and the textile cloth 46 moves from right to left, the pressing wheels 20 squeeze the residual bleaching solution attached to the textile cloth 46 into the water tank 6, thereby further avoiding the bleaching solution from being brought out along with the textile cloth, enabling the squeezed bleaching solution to be continuously used and further saving the bleaching cost;
s5, washing textile cloth: when the textile cloth 46 enters the two side plates of the second U-shaped frame 22, a worker turns on the water pump, the water pump introduces clean water into the transverse water pipe 29, the clean water is sprayed out through the transverse water pipe 29, the vertical water pipe 30 and the water outlet hole 31 in sequence under the water pressure, the clean water sprayed out through the water outlet holes 31 on the two side plates of the second U-shaped frame 22 respectively washes the front surface and the back surface of the textile cloth 46 so as to wash away bleaching liquid on the outer surface of the textile cloth, meanwhile, the worker turns on the motor B23, the motor B23 drives the cam 26 to rotate, the cam 26 drives the disc 25 to rotate back and forth around the center of the disc through the first connecting rod 27 and the second connecting rod 28, the disc 25 drives the rotating shaft 24 to rotate back and forth, the rotating shaft 24 drives the second U-shaped frame 22 to swing back and forth, so that the water outlet direction of the water from the water outlet hole 31;
s6, drying the textile cloth: after the textile cloth 46 enters the two side plates of the second U-shaped frame 22, a worker turns on the air blower 37, the air blower 37 blows air into the air heater 36, the air heater 36 heats the air, the heated air is sprayed out through the transverse air inlet pipe 33, the vertical air outlet pipe 34 and the air outlet hole 35 in sequence, and the sprayed hot air acts on the front surface and the rear surface of the textile cloth 46 to achieve the purpose of drying the textile cloth;
s7, winding the dried textile fabric on the winding drum 41.
Example two: as shown in fig. 9, the present embodiment is different from the first embodiment in that: it still includes PLC controller 45, PLC controller 45 sets firmly on the right side terminal surface of basin 6, PLC controller 45 is connected with motor A12, motor B23, motor C42, vertical cylinder 13 and die clamping cylinder 18 electricity, through the start-up or the closing of PLC controller 45 control motor A12, motor B23, motor C42, can also control the stretching out or retracting of vertical cylinder 13 and die clamping cylinder 18 piston rod simultaneously, has made things convenient for workman's operation, has the high characteristics of degree of automation.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a textile processing is with bleacher of weaving cloth which characterized in that: the textile fabric bleaching device comprises an unreeling device (1), a bleaching device (2), a textile fabric washing device (3), a textile fabric drying device (4) and a reeling device (5) which are sequentially arranged from right to left, wherein the textile fabric bleaching device (2) comprises a water tank (6) filled with bleaching liquid, a left guide wheel (7), a right guide wheel (8), a middle wheel (9) and a rotary drum (10) which are rotatably arranged in the water tank (6), the middle wheel (9) is arranged between the left guide wheel (7) and the right guide wheel (8) and is positioned below the guide wheels, the rotary drum (10) is positioned above the middle wheel (9), a plurality of blades (11) which are axially arranged are distributed on the cylindrical surface of the rotary drum (10), a motor A (12) is fixedly arranged on the outer wall of the rear end face of the water tank (6), an output shaft of the motor A (12) is connected with a rotary shaft of the rotary drum (10) through a coupling, a textile fabric swinging mechanism positioned on the left side and on the rear end, the textile cloth swinging mechanism comprises a longitudinal air cylinder (13), a rectangular frame (14) and vertical guide wheels (15), wherein the longitudinal air cylinder (13) is fixedly arranged on the outer wall of the rear end face of a water tank (6), a piston rod of the longitudinal air cylinder (13) extends forwards into the water tank (6), the rectangular frame (14) is fixedly arranged at the extending end, the two vertical guide wheels (15) are rotatably arranged in the rectangular frame (14), a textile cloth extruding and liquid removing device (16) is arranged in the water tank (6), the textile cloth extruding and liquid removing device (16) is positioned at the left side of the textile cloth swinging mechanism, the textile cloth extruding and liquid removing device (16) comprises a first U-shaped frame (17), the first U-shaped frame (17) is fixedly arranged at the bottom of the water tank (6), clamping air cylinders (18) are fixedly arranged on the front plate and the rear plate of the first U-shaped frame (17), a piston rod of each clamping air cylinder (18) extends into the U-shaped frame (17), and a support (19) is, the bracket (19) is rotatably provided with a vertical pinch roller (20), and the two pinch rollers (20) are arranged oppositely;
the textile fabric washing device (3) comprises a rack (21), a second U-shaped frame (22) and a motor B (23), the bottom of the second U-shaped frame (22) is rotatably installed at the top of the rack (21) through a rotating shaft (24), a disc (25) is installed on the rotating shaft (24), a cam (26) is installed on the motor B (23), the cam (26) and the disc (25) are located on the same plane, a first connecting rod (27) is hinged to the cam (26), a second connecting rod (28) is hinged to the other end of the first connecting rod (27), the other end of the second connecting rod (28) is hinged to the disc (25), transverse water pipes (29) are welded to the inner walls of two side plates of the second U-shaped frame (22), a plurality of vertical water pipes (30) are arranged at the bottoms of the transverse water pipes (29) along the length direction of the transverse water pipes, a plurality of water outlet holes (31) are formed in the vertical water pipes (30) along, the water outlet holes (31) positioned at the two sides of the second U-shaped frame (22) are arranged oppositely.
2. A bleaching apparatus for textile fabrics for textile processing according to claim 1, characterized in that: weaving cloth drying device (4) is including supporting in subaerial third U-shaped frame (32), all set firmly horizontal intake pipe (33) on the inner wall of third U-shaped frame (32) both sides board, the bottom of horizontal intake pipe (33) just is provided with a plurality of vertical outlet ducts (34) along its length direction, and vertical outlet duct (34) are gone up and have been seted up a plurality of ventholes (35) along its length direction, and venthole (35) that are located third U-shaped frame (32) both sides set up relatively.
3. A bleaching apparatus for textile fabrics for textile processing according to claim 2, characterized in that: an air heater (36) and a blower (37) are sequentially connected to one end of the transverse air inlet pipe (33).
4. A bleaching apparatus for textile fabrics for textile processing according to claim 1, characterized in that: one end opening of the transverse water pipe (29) is connected with a water pump through a hose.
5. A bleaching apparatus for textile fabrics for textile processing according to claim 1, characterized in that: unwinding device (1) includes frame I (38) and unreels a section of thick bamboo (39), it vertically sets up and its both ends rotation mounting is on frame I (38) to put reel (39), puts and winds the weaving cloth layer that has to wait to bleach on reel (39).
6. A bleaching apparatus for textile fabrics for textile processing according to claim 1, characterized in that: coiling mechanism (5) include frame II (40) and winding reel (41), winding reel (41) vertical setting and its both ends rotation are installed on frame II (40), and the top fixed mounting of frame II (40) has motor C (42), and the output shaft of motor C (42) and the pivot of winding reel (41) are through the coupling joint.
7. A bleaching apparatus for textile fabrics for textile processing according to claim 1, characterized in that: a platform (43) is fixedly arranged on the outer wall of the left side of the water tank (6), a speed reducer (44) and a motor B (23) are fixedly arranged on the top surface of the platform (43), the motor B (23) is horizontally arranged, an output shaft of the motor B (23) is connected with an input shaft of the speed reducer (44) through a coupler, the output of the speed reducer (44) is arranged at the top of the speed reducer (44), and a cam (26) is arranged on the output shaft of the speed reducer (44).
8. An apparatus for bleaching a textile fabric for textile processing according to claim 7, wherein: the water tank is characterized by further comprising a PLC (45), wherein the PLC (45) is fixedly arranged on the right end face of the water tank (6), and the PLC (45) is electrically connected with the motor A (12), the motor B (23), the motor C (42), the longitudinal cylinder (13) and the clamping cylinder (18).
9. The method for bleaching a textile fabric for textile processing by the bleaching apparatus according to any one of claims 1 to 8, characterized in that: it comprises the following steps:
s1, drawing the head end of the woven cloth on the winding drum (41), sequentially passing the head end of the woven cloth (46) through a right guide wheel (8), a middle wheel (9) and a left guide wheel (7), then turning the woven cloth (46) over for 90 degrees, sequentially passing the head end of the woven cloth through an area formed between two vertical guide wheels (15), an area formed by two pressing wheels (20), a second U-shaped frame (22) and a third U-shaped frame (32), and finally fixing the head end of the woven cloth on the winding drum (41);
s2, enabling the piston rods of the two clamping cylinders (18) to extend out by workers, driving the pressing wheels (20) to move relatively by the piston rods, and pressing the two pressing wheels (20) on the woven cloth (46);
s3, pouring a certain amount of bleaching liquid into the water tank (6) by a worker, ensuring that the liquid level of the bleaching liquid is lower than that of the rectangular frame (14), and bleaching the textile cloth (46) positioned between the left guide wheel (7) and the right guide wheel (8) by the bleaching liquid; meanwhile, the motor A (12) is started, the motor A (12) drives the rotary drum (10) to rotate, the rotary drum (10) drives the blades (11) to rotate, and the blades (11) stir the bleaching solution to increase the contact area of the bleaching solution and the textile fabric, so that the bleaching time is shortened, and the bleaching efficiency is improved;
s4, a worker turns on a motor C (42), the motor C (42) drives a winding drum (41) to rotate, the winding drum (41) winds the bleached textile cloth (46) on the winding drum, and when the bleached textile cloth (46) enters two vertical guide wheels (15), the bleached textile cloth (46) floats out of the liquid level from the bleaching liquid and is changed into a vertical state from a horizontal state; at the moment, a worker operates the longitudinal cylinder (13) to enable the piston rod of the longitudinal cylinder to do reciprocating front-and-back motion, the piston rod drives the rectangular frame (14) to do reciprocating front-and-back motion, the vertical guide wheel (15) drives the textile cloth (46) positioned in the vertical guide wheel to do front-and-back motion, so that most of bleaching liquid attached to the textile cloth (46) is thrown into the water tank (6), the bleaching liquid is prevented from being brought out along with the textile cloth, the thrown bleaching liquid can be continuously used, and the bleaching cost is saved; then the textile cloth (46) enters the area between the two pressing wheels (20), as the two pressing wheels (20) are pressed on the textile cloth (46), and the textile cloth (46) moves from right to left, the pressing wheels (20) squeeze the residual bleaching liquid attached to the textile cloth (46) into the water tank (6), thereby further avoiding the bleaching liquid from being taken out along with the textile cloth, and leading the squeezed bleaching liquid to be continuously used, thereby saving the bleaching cost;
s5, washing textile cloth: when the textile cloth (46) enters into the two side plates of the second U-shaped frame (22), a worker turns on a water pump, the water pump leads clear water into the transverse water pipe (29), the clear water is sprayed out through the transverse water pipe (29), the vertical water pipe (30) and the water outlet hole (31) in sequence under the water pressure, the clear water sprayed out from the water outlet holes (31) on the two side plates of the second U-shaped frame (22) respectively washes the front surface and the back surface of the textile cloth (46) so as to wash off bleaching liquid on the outer surface of the textile cloth, simultaneously, the worker turns on a motor B (23), the motor B (23) drives a cam (26) to rotate, the cam (26) drives a disc (25) to rotate around the center of the disc through a first connecting rod (27) and a second connecting rod (28), the disc (25) drives a rotating shaft (24) to rotate back and forth, the rotating shaft (24) drives the second U-shaped frame (22) to swing back and forth, thereby changing the water outlet direction of, the washing area of the textile cloth is increased, so that the bleaching solution can be thoroughly washed;
s6, drying the textile cloth: after the textile cloth (46) enters the two side plates of the second U-shaped frame (22), a worker turns on the air blower (37), the air blower (37) blows air into the air heater (36), the air heater (36) heats the air, the heated air is sprayed out through the transverse air inlet pipe (33), the vertical air outlet pipe (34) and the air outlet holes (35) in sequence, and the sprayed hot air acts on the front surface and the rear surface of the textile cloth (46) so as to achieve the purpose of drying the textile cloth;
s7, winding the dried textile fabric on a winding drum (41).
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| CN112226953A (en) * | 2020-09-29 | 2021-01-15 | 浙江笑谈科技有限公司 | Textile thread bleaching device for spinning |
| CN112921557A (en) * | 2021-01-24 | 2021-06-08 | 苏泳秋 | Efficient bleaching process for silk clothes |
| CN113249897A (en) * | 2021-07-14 | 2021-08-13 | 江苏红金顶织造有限公司 | Textile fabric fully soaking bleaching and dyeing device for textile processing |
| CN117166163A (en) * | 2023-11-02 | 2023-12-05 | 启东市久新印染有限公司 | Auxiliary washing device for fabric processing |
| CN117888312A (en) * | 2024-03-12 | 2024-04-16 | 如皋市华伦漂染有限公司 | Textile fabric soaking, bleaching and dyeing device and method for textile processing |
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| CN117166163A (en) * | 2023-11-02 | 2023-12-05 | 启东市久新印染有限公司 | Auxiliary washing device for fabric processing |
| CN117166163B (en) * | 2023-11-02 | 2024-01-26 | 启东市久新印染有限公司 | Auxiliary washing device for fabric processing |
| CN117888312A (en) * | 2024-03-12 | 2024-04-16 | 如皋市华伦漂染有限公司 | Textile fabric soaking, bleaching and dyeing device and method for textile processing |
| CN117888312B (en) * | 2024-03-12 | 2024-06-04 | 如皋市华伦漂染有限公司 | Textile fabric soaking, bleaching and dyeing device and method for textile processing |
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Denomination of invention: A bleaching device and bleaching method for textile fabrics used in textile processing Granted publication date: 20221213 Pledgee: Zhejiang Shaoxing Ruifeng Rural Commercial Bank Co.,Ltd. Huashe sub branch Pledgor: SHAOXING KEQIAO XUANNISHI DECORATION MATERIAL Co.,Ltd. Registration number: Y2024980002377 |
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