CN209816456U - A high-efficiency bleaching device for textile production - Google Patents
A high-efficiency bleaching device for textile production Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及纺织品加工领域,具体是一种纺织品生产用高效漂白装置。The utility model relates to the field of textile processing, in particular to a high-efficiency bleaching device for textile production.
背景技术Background technique
在纺织品生产过程中,经过煮练,可以除去纺织物上的大部分天然或人为杂质,以及能满足一些品种的加工要求,但是对于漂白织物及色泽鲜艳的浅色花布、色布类,还需要提高白度,因此,需要对织物进行进一步的漂白处理,而漂白处理需要使用到漂白处理设备。In the process of textile production, after scouring, most of the natural or artificial impurities on the textile can be removed, and the processing requirements of some varieties can be met. Need to improve whiteness, therefore, need to carry out further bleaching treatment to fabric, and bleaching treatment needs to use bleaching treatment equipment.
中国专利公开了一种纺织品生产用漂白装置(授权公告号CN108457024A),该专利技术能够提高装置的漂白效率,使得纺织品漂白的更加均匀,有利于推广,但是其自动化程度不高,不能漂白、清洗、烘干、收卷一体化作业,生产效率较低,生产成本较高。因此,本领域技术人员提供了一种纺织品生产用高效漂白装置,以解决上述背景技术中提出的问题。A Chinese patent discloses a bleaching device for textile production (authorized notification number CN108457024A). This patented technology can improve the bleaching efficiency of the device and make the textiles bleached more uniformly, which is conducive to popularization, but its automation degree is not high, and it cannot be bleached or cleaned. , drying, and winding integrated operations, the production efficiency is low, and the production cost is high. Therefore, those skilled in the art provide a high-efficiency bleaching device for textile production to solve the problems raised in the above-mentioned background technology.
发明内容Contents of the invention
本实用新型的目的在于提供一种纺织品生产用高效漂白装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high-efficiency bleaching device for textile production to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种纺织品生产用高效漂白装置,包括操作平台,所述操作平台的一侧安装有绕卷装置,且操作平台的另一侧固定连接有放置架,所述操作平台顶端靠近绕卷装置的一侧安装有干燥装置,且操作平台的顶端靠近放置架的一侧设置有托辊,所述干燥装置的一端安装有挤水箱,所述挤水箱的一端安装有清洗箱,所述清洗箱的一端安装有汽蒸箱,所述汽蒸箱的一端安装有漂白箱;A high-efficiency bleaching device for textile production, including an operation platform, a winding device is installed on one side of the operation platform, and a placement frame is fixedly connected to the other side of the operation platform, and the top of the operation platform is close to one side of the winding device. A drying device is installed on the side, and the top of the operating platform is provided with a roller near the side of the shelf. One end of the drying device is equipped with a water squeeze box, and one end of the water squeeze box is installed with a cleaning box. One end of the cleaning box is A steam box is installed, and a bleach box is installed at one end of the steam box;
所述绕卷装置包括传动辊,所述传动辊的外侧的前后端均设置有轴承座,且传动辊的前端靠近轴承座的前侧通过传动带连接有电机,所述传动辊的外侧的一端设置有绕卷辊,所述绕卷辊的外侧的前后端均设置有转动架,所述转动架的底端转动连接有连接板,且转动架的下端靠近连接板的一侧设置有弹簧。The winding device includes a transmission roller, the front and rear ends of the outer side of the transmission roller are provided with a bearing seat, and the front end of the transmission roller is connected to a motor through a transmission belt near the front side of the bearing seat, and one end of the outer side of the transmission roller is provided with There is a winding roller, the front and rear ends of the outer side of the winding roller are provided with a turret, the bottom end of the turret is rotatably connected to a connecting plate, and the lower end of the turret is provided with a spring near the connecting plate.
作为本实用新型进一步的方案:所述轴承座通过螺栓固定在操作平台的顶端的一侧,所述电机也通过螺栓固定在操作平台的底端的一侧,所述连接板和弹簧均与操作平台的一端固定连接,且连接板位于弹簧的下端。As a further solution of the utility model: the bearing seat is fixed on the top side of the operating platform by bolts, the motor is also fixed on the bottom side of the operating platform by bolts, the connecting plate and the spring are connected to the operating platform One end of the spring is fixedly connected, and the connecting plate is located at the lower end of the spring.
作为本实用新型再进一步的方案:所述干燥装置包括干燥箱,所述干燥箱的顶端的中部设置有加热箱,且干燥箱的顶端靠近加热箱的一侧设置有排汽口,所述干燥箱的内部的上端设置有喷气管,所述加热箱的内侧壁交错设置有第一电热丝,且加热箱的顶端安装有风机,所述喷气管的顶端贯穿加热箱的底端。As a further solution of the utility model: the drying device includes a drying box, a heating box is arranged in the middle of the top of the drying box, and a steam exhaust port is arranged on the side near the heating box at the top of the drying box. The upper end of the inside of the box is provided with an air jet tube, the inner side wall of the heating box is provided with first heating wires staggered, and a fan is installed on the top of the heating box, and the top end of the air jet tube runs through the bottom end of the heating box.
作为本实用新型再进一步的方案:所述挤水箱的内部的上端转动连接有从动挤压辊,且挤水箱的内部靠近从动挤压辊的底端设置有主动挤压辊,所述主动挤压辊的前端通过传送带与外部的电动机转动连接。As a further solution of the present utility model: the upper end of the inside of the squeeze water box is rotatably connected with a driven squeeze roller, and the inside of the squeeze water tank is provided with an active squeeze roller near the bottom end of the driven squeeze roller. The front end of the squeeze roller is connected to the external motor in rotation through a conveyor belt.
作为本实用新型再进一步的方案:所述清洗箱的内部的上下端均设置有不少于四根喷水管,所述漂白箱的内部的上下端均设置有漂白管,所述汽蒸箱的内部交错设置有第二电热丝。As a further solution of the utility model: the upper and lower ends of the inside of the cleaning box are provided with no less than four water spray pipes, the upper and lower ends of the inside of the bleaching box are provided with bleaching pipes, and the steaming box There are second heating wires interlaced inside.
作为本实用新型再进一步的方案:所述干燥箱、挤水箱、清洗箱、汽蒸箱和漂白箱的两端的中部在同一轴线上均开设有条形槽,所述操作平台的顶端位于挤水箱、清洗箱和漂白箱的底端均开设有透水孔。As a further solution of the utility model: the middle parts of both ends of the drying box, the water squeezing box, the cleaning box, the steaming box and the bleaching box are provided with strip grooves on the same axis, and the top of the operating platform is located in the water squeezing box. , The bottom of the cleaning box and the bleaching box are provided with permeable holes.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
通过漂白箱内部的漂白管可以对纺织品的上下两面进行均匀地喷洒漂白液,通过第二电热丝发热对汽蒸箱内的纺织品进行汽蒸处理,从而可以使漂白液更好地发挥漂白作业,通过清洗箱内的喷水管可以对纺织品的上下两面均匀地喷洒洁净水,清洗纺织品上的漂白液,通过从动挤压辊和主动挤压辊的相对运动,对纺织品上的水分进行挤压,可以除去纺织品内的大部分水分,通过干燥装置可以对挤水后的纺织品进行烘干,通过绕卷装置和主动挤压辊可以对成卷的纺织品进行收放卷,进而可以对漂白后的纺织品直接进行收卷、存放,实现自动化作业,提高了生产效率,节约了生产成本。Through the bleaching tube inside the bleaching box, the bleaching solution can be evenly sprayed on the upper and lower sides of the textiles, and the textiles in the steaming box are steamed through the heat generated by the second electric heating wire, so that the bleaching solution can better perform the bleaching operation. Through the water spray pipe in the cleaning box, clean water can be evenly sprayed on the upper and lower sides of the textile to clean the bleach on the textile, and the moisture on the textile can be squeezed through the relative movement of the driven extrusion roller and the active extrusion roller. , can remove most of the moisture in the textiles, dry the squeezed textiles through the drying device, wind up and unwind the rolled textiles through the winding device and active extrusion rollers, and then can bleach the bleached Textiles are directly rolled and stored, realizing automatic operation, improving production efficiency and saving production costs.
附图说明Description of drawings
图1为一种纺织品生产用高效漂白装置的结构示意图;Fig. 1 is a structural representation of a high-efficiency bleaching device for textile production;
图2为一种纺织品生产用高效漂白装置中绕卷装置的结构示意图;Fig. 2 is a structural schematic diagram of a winding device in a high-efficiency bleaching device for textile production;
图3为一种纺织品生产用高效漂白装置中干燥装置的结构示意图;Fig. 3 is a structural schematic diagram of a drying device in a high-efficiency bleaching device for textile production;
图4为一种纺织品生产用高效漂白装置的剖视图。Fig. 4 is a sectional view of a high-efficiency bleaching device for textile production.
图中:1、操作平台;2、干燥装置;21、干燥箱;22、喷气管;23、第一电热丝;24、加热箱;25、风机;26、排汽口;3、挤水箱;31、从动挤压辊;32、主动挤压辊;4、清洗箱;41、喷水管;5、汽蒸箱;51、第二电热丝;6、漂白箱;61、漂白管;7、托辊;8、放置架;9、绕卷装置;91、传动辊;92、绕卷辊;93、转动架;94、连接板;95、弹簧;96、轴承座;97、电机。In the figure: 1. Operating platform; 2. Drying device; 21. Drying box; 22. Jet pipe; 23. First heating wire; 24. Heating box; 25. Fan; 31. Driven squeeze roller; 32. Active squeeze roller; 4. Cleaning box; 41. Water spray pipe; 5. Steam box; 51. Second heating wire; 6. Bleaching box; 61. Bleaching tube; 7 , supporting roller; 8, placing frame; 9, winding device; 91, transmission roller; 92, winding roller; 93, turret; 94, connecting plate; 95, spring; 96, bearing seat; 97, motor.
具体实施方式Detailed ways
请参阅图1~4,本实用新型实施例中,一种纺织品生产用高效漂白装置,包括操作平台1,操作平台1的一侧安装有绕卷装置9,操作平台1的另一侧固定连接有放置架8,操作平台1顶端靠近绕卷装置9的一侧安装有干燥装置2,操作平台1的顶端靠近放置架8的一侧设置有托辊7,干燥装置2的一端安装有挤水箱3,挤水箱3的一端安装有清洗箱4,清洗箱4的一端安装有汽蒸箱5,汽蒸箱5的一端安装有漂白箱6;Please refer to Figures 1 to 4. In an embodiment of the present utility model, a high-efficiency bleaching device for textile production includes an operating platform 1, a winding device 9 is installed on one side of the operating platform 1, and the other side of the operating platform 1 is fixedly connected. There is a placement frame 8, a drying device 2 is installed on the top of the operation platform 1 near the winding device 9, a roller 7 is installed on the top of the operation platform 1 near the side of the placement frame 8, and a squeeze tank is installed at one end of the drying device 2 3. A cleaning tank 4 is installed at one end of the squeezing tank 3, a steaming tank 5 is installed at one end of the cleaning tank 4, and a bleaching tank 6 is installed at one end of the steaming tank 5;
绕卷装置9包括传动辊91,传动辊91的外侧的前后端均设置有轴承座96,传动辊91的前端靠近轴承座96的前侧通过传动带连接有电机97,传动辊91的外侧的一端设置有绕卷辊92,绕卷辊92的外侧的前后端均设置有转动架93,转动架93的底端转动连接有连接板94,转动架93的下端靠近连接板94的一侧设置有弹簧95。Winding device 9 comprises driving roller 91, and the front and rear ends of the outer side of driving roller 91 are all provided with bearing housing 96, and the front end of driving roller 91 is connected with motor 97 by transmission belt near the front side of bearing housing 96, and one end of the outer side of driving roller 91 A winding roller 92 is provided, and a turret 93 is provided at the front and rear ends of the outer side of the winding roller 92. The bottom end of the turret 93 is rotatably connected with a connecting plate 94, and the lower end of the turret 93 is provided with a side near the connecting plate 94. Spring 95.
在图2中:轴承座96通过螺栓固定在操作平台1的顶端的一侧,电机97也通过螺栓固定在操作平台1的底端的一侧,连接板94和弹簧95均与操作平台1的一端固定连接,连接板94位于弹簧95的下端,从而可以通过电机97带动传动辊91转动,对纺织品进行绕卷。In Fig. 2: the bearing seat 96 is fixed on the top side of the operating platform 1 by bolts, and the motor 97 is also fixed on the bottom side of the operating platform 1 by bolts, and the connecting plate 94 and the spring 95 are all connected to one end of the operating platform 1 Fixedly connected, the connecting plate 94 is located at the lower end of the spring 95, so that the drive roller 91 can be driven to rotate by the motor 97, and the textile is wound.
在图3中:干燥装置2包括干燥箱21,干燥箱21的顶端的中部设置有加热箱24,干燥箱21的顶端靠近加热箱24的一侧设置有排汽口26,干燥箱21的内部的上端设置有喷气管22,加热箱24的内侧壁交错设置有第一电热丝23,加热箱24的顶端安装有风机25,喷气管22的顶端贯穿加热箱24的底端,从而可以对挤水后的纺织品进行烘干。In Fig. 3: the drying device 2 comprises a drying box 21, the middle part of the top of the drying box 21 is provided with a heating box 24, and the top of the drying box 21 is provided with a steam outlet 26 near the side of the heating box 24, and the inside of the drying box 21 The upper end of the heating box 24 is provided with an air jet pipe 22, the inner side wall of the heating box 24 is staggered with the first heating wire 23, the top of the heating box 24 is equipped with a fan 25, and the top of the air jet tube 22 runs through the bottom end of the heating box 24, so that it can be squeezed Dry the textile after water.
在图4中:挤水箱3的内部的上端转动连接有从动挤压辊31,挤水箱3的内部靠近从动挤压辊31的底端设置有主动挤压辊32,主动挤压辊32的前端通过传送带与外部的电动机转动连接,从而可以对清洗后的纺织品进行挤水作业。In Fig. 4: the upper end of the inside of the water squeeze tank 3 is rotatably connected with a driven squeeze roller 31, and the inside of the squeeze water tank 3 is provided with a driving squeeze roller 32 near the bottom end of the driven squeeze roller 31, and the driving squeeze roller 32 The front end of the machine is rotationally connected with an external motor through a conveyor belt, so that the washed textiles can be squeezed.
在图4中:清洗箱4的内部的上下端均设置有不少于四根喷水管41,从而可以对纺织品上的漂白液进行清洗,漂白箱6的内部的上下端均设置有漂白管61,从而可以对纺织品的上下两面进行喷洒漂白液,汽蒸箱5的内部交错设置有第二电热丝51,从而可以对喷洒漂白液的纺织品进行汽蒸。In Fig. 4: the upper and lower ends of the inside of the cleaning box 4 are all provided with no less than four water spray pipes 41, so that the bleaching solution on the textiles can be cleaned, and the upper and lower ends of the inside of the bleaching box 6 are all provided with bleaching pipes 61, so that the bleaching solution can be sprayed on the upper and lower sides of the textiles, and the second heating wires 51 are interlaced inside the steam box 5, so that the textiles sprayed with the bleaching solution can be steamed.
在图2和图4中:干燥箱21、挤水箱3、清洗箱4、汽蒸箱5和漂白箱6的两端的中部在同一轴线上均开设有条形槽,从而可以使纺织品依次穿过干燥箱21、挤水箱3、清洗箱4、汽蒸箱5和漂白箱6,操作平台1的顶端位于挤水箱3、清洗箱4和漂白箱6的底端均开设有透水孔,从而可以排出漂白液和水分。In Fig. 2 and Fig. 4: the middle parts of both ends of the drying box 21, the squeeze box 3, the cleaning box 4, the steam box 5 and the bleaching box 6 are all provided with bar-shaped grooves on the same axis, so that the textiles can pass through them in sequence. Drying box 21, water squeezing box 3, cleaning box 4, steaming box 5 and bleaching box 6, the top of operating platform 1 is located at the bottom of squeezing water box 3, cleaning box 4 and bleaching box 6, and water holes are provided to discharge Bleach and moisture.
本实用新型的工作原理:首先,把需要漂白的成卷的纺织品放置在放置架8的上端,接着,把纺织品的一端从托辊7的上端依次穿过漂白箱6、汽蒸箱5、清洗箱4、挤水箱3和干燥箱21的中部的条形槽,再穿入传动辊91和绕卷辊92的交界处,弹簧95向操作平台1的方向拉着转动架93,转动架93带动绕卷辊92,使传动辊91和绕卷辊92紧紧地挤压着待纺织品,然后,缠绕在绕卷辊92的外侧,接着,把漂白管61与外部的漂白液输送泵连接,把喷水管41与外部的水泵连接,再开启电机97和主动挤压辊32连接的电动机,电机97带动传动辊91旋转,传动辊91通过纺织品挤压绕卷辊92,通过三者之间的摩擦力,使纺织品连续不断地缠绕在绕卷辊92上,同理,主动挤压辊32通过纺织品挤压从动挤压辊,对成卷的纺织品进行放卷,纺织品在收放卷的同时,通过漂白管61向纺织品的上下两面均匀地喷洒漂白液,喷洒漂白液后的纺织品进入汽蒸箱5的内部,通过第二电热丝51发热对汽蒸箱5内的纺织品进行汽蒸处理,从而更好地对纺织品进行漂白,汽蒸后的纺织品进入清洗箱4内,通过喷水管41向纺织品的上下两面均匀地喷洒洁净水,清洗纺织品上的漂白液,清洗后的纺织品进入挤水箱3内,通过从动挤压辊31和主动挤压辊32的相对运动,对纺织品上的水分进行挤压,除去纺织品内的大部分水分,挤水后的纺织品进入干燥箱21内,通过风机25向加热箱24内鼓风,通过第一电热丝23对进入加热箱24内的空气进行加热,加热后的热空气从喷气管22的底端喷出,对干燥箱21内纺织品进行烘干,产生的蒸汽从排汽口26逸出,烘干后的纺织品被缠绕在绕卷辊92上,当绕卷辊92上的纺织品越来越多时,弹簧95被拉伸,从而使传动辊91和绕卷辊92始终挤压着纺织品,使纺织品、传动辊91和绕卷辊92三者之间保持足够的摩擦力,当绕卷完成后,拿下连同纺织品的绕卷辊92,即可进行下一卷的纺织品的漂白作业。The working principle of the utility model: firstly, place the rolled textiles to be bleached on the upper end of the rack 8, then pass one end of the textiles through the bleaching box 6, steaming box 5, cleaning Box 4, squeeze water box 3 and the strip groove in the middle part of drying box 21, then penetrate the junction of drive roller 91 and winding roller 92, spring 95 pulls turret 93 to the direction of operating platform 1, and turret 93 drives Winding roller 92, make driving roller 91 and winding roller 92 tightly squeeze textiles to be treated, then, wrap around the outside of winding roller 92, then, bleach pipe 61 is connected with the bleaching liquid delivery pump of outside, put The water spray pipe 41 is connected with the external water pump, and then the motor 97 and the motor connected to the active extrusion roller 32 are turned on, and the motor 97 drives the transmission roller 91 to rotate, and the transmission roller 91 squeezes the winding roller 92 through the textile, and passes through the gap between the three. Friction makes the textiles continuously wound on the winding roller 92. Similarly, the active extrusion roller 32 squeezes the driven extrusion roller through the textiles to unwind the rolled textiles, and the textiles are rolled while unwinding. , through the bleaching pipe 61, the bleaching solution is evenly sprayed to the upper and lower sides of the textile, and the textile after spraying the bleaching solution enters the interior of the steaming box 5, and the textile in the steaming box 5 is steamed by heating the second electric heating wire 51, In order to better bleach the textiles, the steamed textiles enter the cleaning tank 4, and the clean water is evenly sprayed on the upper and lower sides of the textiles through the water spray pipe 41 to clean the bleaching solution on the textiles, and the cleaned textiles enter the water squeeze tank 3, through the relative movement of the driven squeeze roller 31 and the active squeeze roller 32, the moisture on the textile is squeezed to remove most of the moisture in the textile, and the squeezed textile enters the drying box 21 and is blown by the fan 25 blows air into the heating box 24, heats the air entering the heating box 24 through the first electric heating wire 23, and the heated hot air is ejected from the bottom end of the jet pipe 22 to dry the textiles in the drying box 21 , the generated steam escapes from the exhaust port 26, and the dried textiles are wound on the winding roller 92. When more and more textiles are wound on the winding roller 92, the spring 95 is stretched, so that the driving roller 91 And winding roller 92 is extruding textiles all the time, makes textiles, driving roller 91 and winding roller 92 three keep enough frictional force, when winding is finished, take off together with textiles winding roller 92, get final product Proceed to the bleaching of the next roll of textiles.
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the technical solution of the utility model and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN201920438477.6U CN209816456U (en) | 2019-04-02 | 2019-04-02 | A high-efficiency bleaching device for textile production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111074452A (en) * | 2019-12-25 | 2020-04-28 | 界首市宏利塑料有限公司 | Straw bundling rope recycling, cleaning and bleaching device |
| CN111270455A (en) * | 2020-03-13 | 2020-06-12 | 胡亚平 | A kind of bleaching device and bleaching method of textile fabric for textile processing |
-
2019
- 2019-04-02 CN CN201920438477.6U patent/CN209816456U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111074452A (en) * | 2019-12-25 | 2020-04-28 | 界首市宏利塑料有限公司 | Straw bundling rope recycling, cleaning and bleaching device |
| CN111270455A (en) * | 2020-03-13 | 2020-06-12 | 胡亚平 | A kind of bleaching device and bleaching method of textile fabric for textile processing |
| CN111270455B (en) * | 2020-03-13 | 2022-12-13 | 绍兴市德帏纺织科技有限公司 | A kind of bleaching device and bleaching method of textile cloth for textile processing |
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