CN112760880A - Uniform dye liquor spinning, dyeing and finishing integrated production system - Google Patents
Uniform dye liquor spinning, dyeing and finishing integrated production system Download PDFInfo
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- CN112760880A CN112760880A CN202011601267.8A CN202011601267A CN112760880A CN 112760880 A CN112760880 A CN 112760880A CN 202011601267 A CN202011601267 A CN 202011601267A CN 112760880 A CN112760880 A CN 112760880A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/08—Untwisting devices
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention discloses a homogeneous dye liquor textile dyeing and finishing integrated production system, which belongs to the technical field of textile fabric production and comprises an open width unit, an oil removal washing unit, a preheating and setting unit, a dyeing system, a dyed washing unit and a heat setting unit; the scutching unit is connected with the oil removing and washing unit; the oil removing and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing system; the dyeing system is connected with the dyed washing unit; and the dyed water washing unit is connected with the heat setting unit. The homogeneous dye liquor spinning, dyeing and finishing integrated production system realizes the integration of the scutching unit, the oil removing and washing unit, the preheating and shaping unit, the dyeing system, the dyed washing unit and the heat shaping unit, has good combined synchronization performance of centralized control and dyeing and finishing integrated machines, reduces the occupied area and saves energy.
Description
Technical Field
The invention relates to a homogeneous dye liquor spinning, dyeing and finishing integrated production system, and belongs to the technical field of textile fabric production.
Background
Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing comprises pretreatment, dyeing (printing) and finishing. The quality of dyeing and finishing quality has important influence on the use value of the textile.
Most of dyeing and finishing processes are chemical processing processes, textile materials are repeatedly washed by water and dried after chemical processing, the consumption of heat energy and water is large, and the requirement on water quality is high. Harmful polluted air and water are also generated in the chemical treatment process. Therefore, in determining the process and designing the equipment, it is necessary to try to reduce the consumption of heat energy, increase the utilization rate of water, and reduce pollution.
The dyeing and finishing process comprises the following steps: scutching, degreasing and washing, preheating and shaping (the three steps are collectively called pretreatment), dyeing, washing after dyeing and heat shaping; the pretreatment comprises scutching, oil removal and water washing, and preheating and shaping; the chemical and physical mechanical action is applied to remove natural impurities contained in the fiber, slurry applied in the textile processing process, oil stain adhered on the fiber and the like, so that the fiber fully exerts the excellent quality of the fiber, the fabric has white appearance, soft hand feeling and good permeability, the production requirement is met, and qualified gray cloth is provided for the next working procedures of dyeing, printing and the like; dyeing refers to a process that dye is dyed on fiber from a dye solution and forms uniform, firm and bright colors on the fiber. The chemical compositions of the various fibers are different, and the dyes suitable for use are also different. Cotton fabrics are mainly dyed with reactive dyes. The dyeing of the polyester fabric mainly uses dispersed sundries, and common dyeing methods comprise a high-temperature method, a carrier method and a hot-melt method. The modified polyester fabric with the anionic groups can also be dyed by cationic dyes to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. The acrylic fabric is mainly dyed by cationic dye or disperse dye. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. The polypropylene fiber fabric is difficult to dye, and some polypropylene fiber fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes, sometimes also insoluble azo dyes; the finishing comprises washing and heat setting after dyeing, and the synthetic fiber fabric generally only needs the finishing processes of drying, tentering and the like. The synthetic fiber belongs to thermoplastic fiber, and the fabric of the synthetic fiber can have durable effect after being subjected to finishing such as calendering, embossing and the like. The acetate and synthetic fiber have low hydrophilicity, and the application of hydrophilic polymer to fabric can raise the detergency and antistatic performance. After the polyester fabric is subjected to weight-reducing finishing by using an alkaline agent, the silk-like style can be obtained; some fabrics can be made into suede fabrics or suede fabrics by sanding and fluffing. Besides, the coating can also be used for functional finishing processing such as softness, water resistance, oil resistance, moisture absorption and sweat releasing, coating and the like.
At present, processes such as textile pretreatment, dyeing, drying, sizing, after-finishing and the like in the market need to be realized on different devices, the devices are various, the occupied area is large, the automation degree is low, more manpower is needed, and no intelligent device for dyeing and finishing process integrated automatic production is disclosed.
Traditional dyeing apparatus dyeing inefficiency, the extravagant phenomenon of dyeing agent is more serious at dyeing in-process, and the subsidiary dyeing agent of the fabrics after the dyeing is more, the later stage of being not convenient for is dried.
Present rinsing device for textile processing is when the rinsing, twines each fabrics together easily, and the rinsing is accomplished the arrangement of the operating personnel of not being convenient for after, and the inside size of being not convenient for adjust of a rotatory section of thick bamboo of rinsing device, the fabrics of the big article of rinsing of not being convenient for.
The existing textile heat setting device cannot compress the whole body in the heating and setting process, so that the whole forming effect is reduced, meanwhile, the heating effect of the existing textile heat setting device is poor, and the whole drying effect and the heat setting effect are reduced.
Therefore, the integrated textile low-carbon dyeing and finishing production equipment which has the advantages of compact structure, high integration level, high automation degree, greenness and high efficiency and realizes waterless or low-water dyeing and finishing is a technical problem which needs to be solved urgently in the technical field.
Disclosure of Invention
The invention aims to solve the problems of the existing printing and dyeing and provide integrated textile low-carbon dyeing and finishing production equipment which is compact in structure, high in integration level, high in automation degree, zero-discharge, green and efficient and can realize anhydrous or less-water dyeing and finishing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a spinning, dyeing and finishing integrated production system for homogeneous dye liquor comprises an open width unit, an oil removal and washing unit, a preheating and shaping unit, a dyeing system, a dyed washing unit and a heat shaping unit; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing system; the dyeing system is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the dyeing system comprises a dyeing system body, a dyeing system sewage tank, a dye solution tank, a dyeing first cloth guide roller, a dyeing second cloth guide roller, a cloth feeding driving roller, a first dye solution spraying device, a dyeing third cloth guide roller, a dyeing first silk dividing roller, a dyeing electric cabinet, a dyeing first uniform roller, a dyeing first smooth roller, a dyeing second silk dividing roller, a dyeing fourth cloth guide roller, a dyeing second uniform roller, a dyeing second smooth roller, a cloth discharging driving roller and a second dye solution spraying device; the dyeing system sewage box is positioned at the middle lower part of the dyeing system body, the cloth feeding driving roller is positioned at the left lower part of the dyeing system body, the dye liquor groove is positioned at the left lower part of the dyeing system body, the first dyeing guide roller is positioned above the dye liquor groove, the second dyeing guide roller, the third dyeing guide roller and the first dyeing dividing roller are sequentially arranged from bottom to top, then the first dyeing uniform roller and the first dyeing smooth roller are arranged side by side, then the second dyeing dividing roller and the fourth dyeing guide roller are arranged above the first dyeing uniform roller and the second dyeing smooth roller are arranged side by side, the first dye liquor spraying device and the second dye liquor spraying device are staggered up and down, the cloth discharging driving roller is positioned at the upper right corner of the dyeing system body, the dyeing electric cabinet is positioned at the right side of the dyeing system body, and the first dye liquor spraying device, the second dye liquor spraying device, the cloth feeding driving roller, the first dyeing guide roller, the second dyeing electric cabinet, the second dye liquor spraying device, the cloth feeding, The dyeing second cloth guide roller is connected with the dyeing third cloth guide roller.
Preferably, the scutching unit is a 34-inch single-side scutching machine.
Preferably, the 34-inch single-side scutching machine adopts a 36G fine-gauge needle pitch oil-immersed gear transmission design.
Preferably, the scutching unit is a detwisting scutcher, mainly comprises a detwisting device, a scutching device, a centering device and a cropping device and a transmission mechanism, and is of a building block type structure.
Preferably, the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket.
Preferably, a cloth guide roller is installed in the washing machine box body above the detachable water tank, and a spraying device is installed in the washing machine box body above the cloth guide roller.
Preferably, the detachable water tank is provided with an oil filter screen device at the top opening, the detachable water tank is provided with a water adding pipe, a water discharging pipe and a circulating water discharging pipe, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case body.
Preferably, a water inlet is formed in the inner wall of the rinsing bath and is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump.
Preferably, the side plates on the two sides of the detachable water tank are folded side plates, and the rinsing baths on the two sides of the detachable water tank are provided with folded grooves matched with the folded side plates.
Preferably, install on the rinsing machine box inner wall of rinsing bowl top and wear cloth auxiliary device, wear cloth auxiliary device and include rotatable traction wheel and suit on the traction wheel and walk around the haulage rope of below cloth roller.
Preferably, the water inlet includes first water inlet and the second water inlet of seting up respectively on the wash bowl inner wall of both sides about the scutching roller, first water inlet and second water inlet all link to each other with deoiling filter's outlet pipe through pipeline and circulating pump.
Preferably, an overflow pipe is installed on the circulating water discharge pipe.
Preferably, an openable sealing door is arranged on the side wall of the lower end of the rinsing bath.
Preferably, a heater is installed in the detachable water tank.
Preferably, a temperature detection device is installed in the detachable water tank.
Preferably, a sealing cover plate is installed at the top of the water washer tank body.
Preferably, preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
Preferably, the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through a pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
Preferably, the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is located inside the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixing column is arranged inside the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixing column, and a partition plate is connected between the first clamping block and the second clamping block in a clamping manner; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
Preferably, the heat setting unit includes the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the heating cabinet right-hand member has seted up the feed inlet.
Preferably, the heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with lead bellows, lead inside the bellows passed the heating cabinet outside and extended the heating cabinet, and the wind-guiding case is funnel type structure, fan and wind-guiding case have two sets ofly about heating cabinet horizontal center line symmetric distribution.
Preferably, a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
Preferably, four groups of heating lamp banks are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp banks are not attached to the outer side of the air guide box.
Preferably, the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
Preferably, the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Has the advantages that:
the homogeneous dye liquor spinning, dyeing and finishing integrated production system realizes the integration of the scutching unit, the oil removing and washing unit, the preheating and shaping unit, the dyeing system, the dyed washing unit and the heat shaping unit, has good combined synchronization performance of centralized control and dyeing and finishing integrated machines, reduces the occupied area and saves energy.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.
Drawings
Fig. 1-1 is a schematic structural view of a pretreatment and dyeing system in a homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the present invention.
Fig. 1-2 are schematic structural diagrams of an after-finishing system in a homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the invention.
Fig. 2 is a schematic structural diagram of a dyeing system in the homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the invention.
Names of main parts:
1 scutching unit 2 deoiling washing unit
3 preheat 4 dyeing systems of design unit
5 post dyeing washing unit 6 heat setting unit
400 dyeing system body 401 dyeing system sewage tank
402 dye vat 403 dyes a first cloth guide roller
404 dyeing the grey cloth to be dyed by the second cloth guide roller 405
406 advances cloth driving roller 407 first dye liquor spray set
408 dyeing third cloth guide roll 409 dyeing first yarn dividing roll
410 dyeing electric cabinet 411 dyeing first uniform roller
412 dyeing first smooth roll 413 dyeing second devillicating roll
414 dyeing fourth guide roller 415 dyeing second uniform roller
416 dyeing second smooth roller 417 cloth discharging driving roller
418 second dye liquor spraying device
Detailed Description
Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Some conventional devices or conventional components of the devices, such as screws, nuts, etc., are not listed.
Example 1
As shown in fig. 1, is a schematic structural diagram of a pretreatment and dyeing system in a homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the present invention; as shown in fig. 1-2, is a schematic structural diagram of an after-finishing system in a homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the present invention; wherein, 1 is an open width unit, 2 is an oil removing and water washing unit, 3 is a preheating and shaping unit, 4 is a dyeing system, 5 is a water washing unit after dyeing, and 6 is a heat shaping unit;
the textile dyeing and finishing integrated production system of the homogeneous dye solution comprises a pretreatment and dyeing system and a post-finishing system; the pretreatment and dyeing system comprises an scutching unit 1, an oil removal washing unit 2, a preheating and shaping unit 3 and a dyeing system 4; the after-finishing system comprises a water washing unit 5 after dyeing and a heat setting unit 6; the scutching unit 1 is connected with the oil removing and washing unit 2; the oil removal washing unit 2 is connected with the preheating and shaping unit 3; the preheating and shaping unit 3 is connected with the dyeing system 4; the dyeing system 4 is connected with the dyed washing unit 5; the water washing unit 5 is connected with the heat setting unit 6 after dyeing;
the following is a detailed description of each component:
the scutching unit 1 can be a 34-inch single-side scutching machine, the fine needle pitch of 36G needles is adopted, 1 inch of 3 paths are adopted, a central lifting adjusting system can conveniently and quickly adjust the gram weight of the fabric, and the oil-immersed gear transmission design reduces the height of the whole machine and is more in line with the operation habits of Asians. It is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylic fiber, spandex and the like. The fabric is fine, clear in lines and fine and smooth in hand feeling, and is widely applied to high-grade garment materials.
The 34-inch single-side scutching machine adopts a single-side yarn feeding nozzle and is characterized in that: a. the spandex yarn is added in a mode that the spandex yarn enters the hook during the traditional closing action of the latch, the spandex yarn is directly knitted into the grey cloth through the hook, the damage and the abrasion of the spandex yarn fiber are reduced, the spandex yarn is not easy to break and the fabric generated by abrasion is pilling during the weaving, the latch abrasion is reduced, and the service life of the knitting needle is prolonged; b. the structure shortens the contact surface of the spandex yarn when passing through the porcelain eye, reduces the resistance of the cotton yarn and reduces the abrasion of the yarn. The yarn feeding nozzle enables cotton wool balls accumulated in porcelain eye accessories during weaving to be easier to clean, reduces the number of the cotton wool balls entering fabrics, enables the cloth surface to be cleaner, avoids fluffing, reduces flaws and improves the quality of the fabrics; the steel wire track structural design is adopted, so that friction is reduced, the running load is reduced, the equipment obtains higher running precision, is more stable and more stable, and the service life is prolonged; the triangle adopts special materials and track design, precise processing and heat treatment, ensures high precision, stable and high-speed operation of equipment, improves the yield of fabrics and improves the economic benefit of customers; the cloth cutting machine adopts an electric blade for cutting cloth, oil-immersed lubrication and a buffer, has stable and reliable operation and even tension, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The oil removal washing unit comprises a washing machine box body with a washing groove arranged inside, a cloth beating roller is arranged in the washing groove, a detachable water groove is arranged in the washing groove above the cloth beating roller through a bracket, a cloth guide roller is arranged in the washing machine box body above the detachable water groove, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet which is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; the top of the tank body of the washing machine is provided with a sealing cover plate.
Preheat the design unit and include preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting, at preceding fabric guide roll, be equipped with the processing case between the back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies the textile fabric to pass, textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
Fig. 2 is a schematic structural diagram of a dyeing system in a homogeneous dye liquor textile dyeing and finishing integrated production system in embodiment 1 of the present invention; the dyeing system comprises a dyeing system body 400, a dyeing system sewage tank 401, a dye tank 402, a dyeing first cloth guide roller 403, a dyeing second cloth guide roller 404, a to-be-dyed grey cloth 405, a cloth feeding driving roller 406, a first dye solution spraying device 407, a dyeing third cloth guide roller 408, a dyeing first splitting roller 409, a dyeing electric cabinet 410, a dyeing first uniform rolling roller 411, a dyeing first smooth roller 412, a dyeing second splitting roller 413, a dyeing fourth cloth guide roller 414, a dyeing second uniform rolling roller 415, a dyeing second smooth roller 416, a cloth discharging driving roller 417 and a second dye solution spraying device 418, wherein the dyeing system body is a dyeing system body;
dyeing system includes in the spinning dyeing and finishing integration production system of homogeneous dye liquor: the dyeing system comprises a dyeing system body 400, a dyeing system sewage tank 401, a dye solution tank 402, a first dyeing guide roller 403, a second dyeing guide roller 404, grey cloth to be dyed 405, a cloth feeding driving roller 406, a first dye solution spraying device 407, a third dyeing guide roller 408, a first dyeing dividing roller 409, a dyeing electric cabinet 410, a first dyeing uniform rolling roller 411, a first dyeing smooth roller 412, a second dyeing dividing roller 413, a fourth dyeing guide roller 414, a second dyeing uniform rolling roller 415, a second dyeing smooth roller 416, a cloth discharging driving roller 417 and a second dye solution spraying device 418; a sewage tank 401 of the dyeing system is positioned at the middle lower part of a dyeing system body 400, a cloth feeding driving roller 406 is positioned at the left lower part of the dyeing system body 400, a dye solution tank 402 is positioned at the left lower part of the dyeing system body 400, a first dyeing cloth guide roller 403 is positioned above the dye solution tank 402, a second dyeing cloth guide roller 404, a third dyeing cloth guide roller 408 and a first dyeing dividing roller 409 are sequentially arranged from bottom to top, then a first dyeing uniform roller 411 and a first dyeing smooth roller 412 are arranged side by side, then a second dyeing dividing roller 413 and a fourth dyeing cloth guide roller 414 are arranged above the first dyeing uniform roller 411 and the second dyeing smooth roller 416 are arranged side by side, a first dye solution spraying device 407 and a second dye solution spraying device 418 are arranged in a vertically staggered manner, a cloth discharging driving roller 417 is positioned at the upper right corner of the dyeing system body 400, a dyeing electric cabinet 410 is positioned at the right side of the dyeing system body 400, and the dyeing electric cabinet 410, the first dye solution spraying device 407, the second, The second dye liquor spraying device 418, the cloth feeding driving roller 406, the dyeing first cloth guide roller 403, the dyeing second cloth guide roller 404, the dyeing third cloth guide roller 408 and the like are connected;
the operation flow of the dyeing system in the homogeneous dye liquor textile dyeing and finishing integrated production system is as follows: the method comprises the following steps that a gray fabric 405 to be dyed enters a dye tank 402 through a fabric feeding driving roller 406 and is uniformly colored, a first dye solution spraying device 407 automatically replenishes dye solution to the dye tank 402, the colored gray fabric enters a first uniform dyeing roller 411 and a first dyeing smooth roller 412 through a second dyeing guide roller 404, a third dyeing guide roller 408 and a first dyeing dividing roller 409, the redundant dye solution is rolled off through a hydraulic uniform roller, after the gray fabric is discharged, the second dye solution spraying device 418 uniformly sprays the dye solution to the cloth surface again, the dye solution is fully soaked, the dye solution sequentially passes through a second dyeing dividing roller 413 and a fourth dyeing guide roller 414, enters a second uniform dyeing roller 415 and a second dyeing smooth roller 416 and is uniformly rolled for the second time, the dye solution is discharged through a fabric discharging driving roller 417, the sewage during color changing and cleaning is collected in a sewage tank 401 of a dyeing system, and the sewage tank is pumped to a sewage tank when the specified liquid level is reached;
the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is arranged above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first clamping block and the second clamping block are provided with six, and the six first clamping blocks and the six second clamping blocks are arranged correspondingly in an annular shape.
The heat setting unit, including the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the feed inlet has been seted up to the heating cabinet.
The heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with wind-guiding case, the wind-guiding case passes the heating cabinet outside and extends to the heating cabinet inside, and the wind-guiding case is funnel type structure, and fan and wind-guiding case have two sets ofly about the horizontal center line symmetric distribution of heating cabinet.
The movable groove is formed in the connecting plate, the movable groove is matched with the movable block in shape, the first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through the bearing.
Four groups of heating lamp groups are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp groups are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
The second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Example 2
The rest is the same as example 1 except that: the scutching unit 1 is a 34-inch double-sided scutching machine with the scutching unit 1, adopts the design of 36G fine needle pitch and multi-path number, is provided with an upper track, a lower track, four tracks and an upper oil-immersed gear transmission design and a lower oil-immersed gear transmission design; the appearance is stable and beautiful, the structure is firm, the height of the whole machine is reduced, and the operation habit of Asians is better met; it is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylon, etc. The fabric is fine and clear in lines, and is widely applied to high-grade garment materials.
The 34-inch double-side scutching machine adopts a German steel wire track structure design, so that friction is reduced, running load is reduced, equipment can obtain higher running precision, is more stable and more stable, and the service life is prolonged; the design of the triangular runway ensures the stability and high efficiency of the operation of the equipment; the multi-path weaving system is adopted, so that equipment with high productivity, high benefit and low energy consumption is provided for customers, and the economic benefit of the customers is improved; the cloth cutting machine adopts the electric blade to cut cloth, synchronously rolls the cloth, has even tension, is not easy to generate water ripple, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
Example 3
The rest is the same as example 1 except that: the scutching unit 1 is a detwisting scutcher, mainly comprises detwisting, scutching, centering and cropping devices and a transmission mechanism, and is of a building block type structure; because of adopting advanced technologies such as micro-electronics, the machine has the functions of automatic untwisting, infrared ray centering, alternating current variable frequency speed regulation, fabric suspension and loosening and the like, has small volume, small floor area and moderate height compared with imported and domestic similar machines, and has the advantages of stable operation, uniform stress, convenient installation and the like; the method is widely applied to rope scouring and bleaching of fabrics such as cotton, linen, wool, chemical fiber, silk and the like and untwisting and scutching after overflow dyeing.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a homogeneous dye liquor weaving dyeing and finishing integration production system which characterized in that: the device comprises an scutching unit, an oil removing and washing unit, a preheating and shaping unit, a dyeing system, a dyed washing unit and a heat shaping unit; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing system; the dyeing system is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the dyeing system comprises a dyeing system body, a dyeing system sewage tank, a dye solution tank, a dyeing first cloth guide roller, a dyeing second cloth guide roller, a cloth feeding driving roller, a first dye solution spraying device, a dyeing third cloth guide roller, a dyeing first silk dividing roller, a dyeing electric cabinet, a dyeing first uniform roller, a dyeing first smooth roller, a dyeing second silk dividing roller, a dyeing fourth cloth guide roller, a dyeing second uniform roller, a dyeing second smooth roller, a cloth discharging driving roller and a second dye solution spraying device; the dyeing system sewage box is positioned at the middle lower part of the dyeing system body, the cloth feeding driving roller is positioned at the left lower part of the dyeing system body, the dye liquor groove is positioned at the left lower part of the dyeing system body, the first dyeing guide roller is positioned above the dye liquor groove, the second dyeing guide roller, the third dyeing guide roller and the first dyeing dividing roller are sequentially arranged from bottom to top, then the first dyeing uniform roller and the first dyeing smooth roller are arranged side by side, then the second dyeing dividing roller and the fourth dyeing guide roller are arranged above the first dyeing uniform roller and the second dyeing smooth roller are arranged side by side, the first dye liquor spraying device and the second dye liquor spraying device are staggered up and down, the cloth discharging driving roller is positioned at the upper right corner of the dyeing system body, the dyeing electric cabinet is positioned at the right side of the dyeing system body, and the first dye liquor spraying device, the second dye liquor spraying device, the cloth feeding driving roller, the first dyeing guide roller, the second dyeing electric cabinet, the second dye liquor spraying device, the cloth feeding, The dyeing second cloth guide roller is connected with the dyeing third cloth guide roller.
2. The homogeneous dye liquor textile dyeing and finishing integrated production system as claimed in claim 1, characterized in that: the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket; a cloth guide roller is arranged in the washing machine box body above the detachable water tank, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet, and the water inlet is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; and a sealing cover plate is arranged at the top of the water washer box body.
3. The homogeneous dye liquor textile dyeing and finishing integrated production system of claim 2, wherein: preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and encircle and derive at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the cloth after the spraying and dries.
4. The homogeneous dye liquor textile, dyeing and finishing integrated production system of claim 3, characterized in that: the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
5. The homogeneous dye liquor textile, dyeing and finishing integrated production system of claim 4, characterized in that: the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
6. The homogeneous dye liquor textile, dyeing and finishing integrated production system of claim 5, wherein: the heat setting unit comprises a heating box, a connecting plate is fixedly connected to the outer side of the heating box, a motor is fixedly connected to the front end of the connecting plate, the output end of the motor penetrates through the connecting plate and extends to the outer side of the connecting plate, a driving roller is fixedly connected to the output end of the motor, the driving roller is rotatably connected with the connecting plate, a pressing roller is movably connected to the upper end of the driving roller, movable blocks are rotatably connected to two ends of the pressing roller and movably connected with the connecting plate, conveying rollers are rotatably connected to the inner portion of the heating box, a heating lamp bank is fixedly connected to the inner portion of the heating box, a discharge port is formed in the left end; the upper end of the heating box is fixedly connected with a fan, an air outlet of the fan is fixedly connected with an air guide box, the air guide box penetrates through the outer side of the heating box and extends into the heating box, the air guide box is of a funnel-shaped structure, and two groups of fans and two groups of air guide boxes are symmetrically distributed around the horizontal center line of the heating box; the movable clamping device is characterized in that a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
7. The homogeneous dye liquor textile, dyeing and finishing integrated production system of claim 6, characterized in that: four groups of heating lamp sets are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp sets are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
8. The homogeneous dye liquor textile, dyeing and finishing integrated production system of claim 7, wherein: the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011601267.8A CN112760880A (en) | 2020-12-30 | 2020-12-30 | Uniform dye liquor spinning, dyeing and finishing integrated production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011601267.8A CN112760880A (en) | 2020-12-30 | 2020-12-30 | Uniform dye liquor spinning, dyeing and finishing integrated production system |
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| CN112760880A true CN112760880A (en) | 2021-05-07 |
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| CN202011601267.8A Withdrawn CN112760880A (en) | 2020-12-30 | 2020-12-30 | Uniform dye liquor spinning, dyeing and finishing integrated production system |
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| CN (1) | CN112760880A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116967191A (en) * | 2023-09-22 | 2023-10-31 | 赛尔特建筑科技(广东)有限公司 | Aluminum alloy tent cloth cleaning machine |
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| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
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