CN112760879A - Textile dyeing and finishing integrated production system with improved washing tank structure - Google Patents
Textile dyeing and finishing integrated production system with improved washing tank structure Download PDFInfo
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- CN112760879A CN112760879A CN202011601212.7A CN202011601212A CN112760879A CN 112760879 A CN112760879 A CN 112760879A CN 202011601212 A CN202011601212 A CN 202011601212A CN 112760879 A CN112760879 A CN 112760879A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 142
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- 238000007493 shaping process Methods 0.000 claims abstract description 26
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic System; Titanates; Zirconates; Stannates; Plumbates
Abstract
The invention discloses a textile dyeing and finishing integrated production system with an improved washing tank structure, which belongs to the technical field of textile fabric production and comprises an scutching unit, a washing tank, a preheating and setting unit, a dyeing unit, a dyed washing unit and a heat setting unit; the scutching unit is connected with the washing tank; the water washing tank is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; and the dyed water washing unit is connected with the heat setting unit. The textile dyeing and finishing integrated production system with the improved water washing tank structure realizes the integration of the scutching unit, the water washing tank, the preheating and shaping unit, the dyeing unit, the dyed water washing unit and the heat shaping unit, has the advantages of centralized control and good combined synchronization performance of the dyeing and finishing integrated machine, reduces the occupied area and saves energy.
Description
Technical Field
The invention relates to a textile, dyeing and finishing integrated production system with an improved washing tank structure, and belongs to the technical field of textile fabric production.
Background
Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing comprises pretreatment, dyeing (printing) and finishing. The quality of dyeing and finishing quality has important influence on the use value of the textile.
Most of dyeing and finishing processes are chemical processing processes, textile materials are repeatedly washed by water and dried after chemical processing, the consumption of heat energy and water is large, and the requirement on water quality is high. Harmful polluted air and water are also generated in the chemical treatment process. Therefore, in determining the process and designing the equipment, it is necessary to try to reduce the consumption of heat energy, increase the utilization rate of water, and reduce pollution.
The dyeing and finishing process comprises the following steps: scutching, degreasing and washing, preheating and shaping (the three steps are collectively called pretreatment), dyeing, washing after dyeing and heat shaping; the pretreatment comprises scutching, oil removal and water washing, and preheating and shaping; the chemical and physical mechanical action is applied to remove natural impurities contained in the fiber, slurry applied in the textile processing process, oil stain adhered on the fiber and the like, so that the fiber fully exerts the excellent quality of the fiber, the fabric has white appearance, soft hand feeling and good permeability, the production requirement is met, and qualified gray cloth is provided for the next working procedures of dyeing, printing and the like; dyeing refers to a process that dye is dyed on fiber from a dye solution and forms uniform, firm and bright colors on the fiber. The chemical compositions of the various fibers are different, and the dyes suitable for use are also different. Cotton fabrics are mainly dyed with reactive dyes. The dyeing of the polyester fabric mainly uses dispersed sundries, and common dyeing methods comprise a high-temperature method, a carrier method and a hot-melt method. The modified polyester fabric with the anionic groups can also be dyed by cationic dyes to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. The acrylic fabric is mainly dyed by cationic dye or disperse dye. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. The polypropylene fiber fabric is difficult to dye, and some polypropylene fiber fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes, sometimes also insoluble azo dyes; the finishing comprises washing and heat setting after dyeing, and the synthetic fiber fabric generally only needs the finishing processes of drying, tentering and the like. The synthetic fiber belongs to thermoplastic fiber, and the fabric of the synthetic fiber can have durable effect after being subjected to finishing such as calendering, embossing and the like. The acetate and synthetic fiber have low hydrophilicity, and the application of hydrophilic polymer to fabric can raise the detergency and antistatic performance. After the polyester fabric is subjected to weight-reducing finishing by using an alkaline agent, the silk-like style can be obtained; some fabrics can be made into suede fabrics or suede fabrics by sanding and fluffing. Besides, the coating can also be used for functional finishing processing such as softness, water resistance, oil resistance, moisture absorption and sweat releasing, coating and the like.
At present, processes such as textile pretreatment, dyeing, drying, sizing, after-finishing and the like in the market need to be realized on different devices, the devices are various, the occupied area is large, the automation degree is low, more manpower is needed, and no intelligent device for dyeing and finishing process integrated automatic production is disclosed.
Traditional dyeing apparatus dyeing inefficiency, the extravagant phenomenon of dyeing agent is more serious at dyeing in-process, and the subsidiary dyeing agent of the fabrics after the dyeing is more, the later stage of being not convenient for is dried.
Present rinsing device for textile processing is when the rinsing, twines each fabrics together easily, and the rinsing is accomplished the arrangement of the operating personnel of not being convenient for after, and the inside size of being not convenient for adjust of a rotatory section of thick bamboo of rinsing device, the fabrics of the big article of rinsing of not being convenient for.
The existing textile heat setting device cannot compress the whole body in the heating and setting process, so that the whole forming effect is reduced, meanwhile, the heating effect of the existing textile heat setting device is poor, and the whole drying effect and the heat setting effect are reduced.
Therefore, the integrated textile low-carbon dyeing and finishing production equipment which has the advantages of compact structure, high integration level, high automation degree, greenness and high efficiency and realizes waterless or low-water dyeing and finishing is a technical problem which needs to be solved urgently in the technical field.
Disclosure of Invention
The invention aims to solve the problems of the existing printing and dyeing and provide integrated textile low-carbon dyeing and finishing production equipment which is compact in structure, high in integration level, high in automation degree, zero-discharge, green and efficient and can realize anhydrous or less-water dyeing and finishing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a textile dyeing and finishing integrated production system with an improved washing tank structure comprises an scutching unit, a washing tank, a preheating and shaping unit, a dyeing unit, a dyed washing unit and a heat shaping unit; the scutching unit is connected with the washing tank; the washing tank is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the washing tank comprises a washing tension roller, a washing first cloth guide roller, a washing first access cover, a boiling lighting lamp, a washing spray pipe, a washing first yarn dividing roller, a washing second cloth guide roller, a washing second yarn dividing roller, a washing second access cover, a washing upper roller, a washing lower roller, a washing tank, a washing first rubber roller, a washing third yarn dividing roller, a washing fourth yarn dividing roller, a washing circulating pump, a washing burner heat exchange tube, a first corrugated roller, a second corrugated roller, a washing fifth yarn dividing roller, a washing sixth yarn dividing roller, a washing second rubber roller and a washing tank body; the heat exchange tube of the washing burner is positioned at the lower part of the washing tank body, the washing circulating pump is positioned at the lower part of the washing tank body, one end of the washing circulating pump is connected with the bottom of the washing tank, the other end of the washing circulating pump is connected with the washing spray tube, the washing tank is positioned at the middle upper part of the washing tank body, the washing roller is positioned at the middle lower part of the washing tank, the washing tension roller, the washing first cloth guide roller, the washing second rubber roller, the washing sixth yarn dividing roller and the washing fifth yarn dividing roller are sequentially arranged at the left upper part of the washing tank, the washing fourth yarn dividing roller, the washing third yarn dividing roller, the washing first rubber roller, the washing first yarn dividing roller, the washing second cloth guide roller and the washing second yarn dividing roller are sequentially arranged at the right upper part of the washing tank, the washing upper roller and the washing lower roller are fixed at the right upper side of the washing tank body, the cooking illuminating lamp is positioned at the upper part of the washing tank body, and the washing first access cover and the second access cover are positioned at, the first wave roller and the second wave roller are positioned below the water washing roller.
Preferably, the scutching unit is a 34-inch single-side scutching machine.
Preferably, the 34-inch single-side scutching machine adopts a 36G fine-gauge needle pitch oil-immersed gear transmission design.
Preferably, the scutching unit is a detwisting scutcher, mainly comprises a detwisting device, a scutching device, a centering device and a cropping device and a transmission mechanism, and is of a building block type structure.
Preferably, preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
Preferably, the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller in the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
Preferably, the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through a pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
Preferably, the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is located inside the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixing column is arranged inside the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixing column, and a partition plate is connected between the first clamping block and the second clamping block in a clamping manner; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
Preferably, the heat setting unit includes the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the heating cabinet right-hand member has seted up the feed inlet.
Preferably, the heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with lead bellows, lead inside the bellows passed the heating cabinet outside and extended the heating cabinet, and the wind-guiding case is funnel type structure, fan and wind-guiding case have two sets ofly about heating cabinet horizontal center line symmetric distribution.
Preferably, a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
Preferably, four groups of heating lamp banks are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp banks are not attached to the outer side of the air guide box.
Preferably, the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
Preferably, the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Has the advantages that:
the textile dyeing and finishing integrated production system with the improved water washing tank structure realizes the integration of the scutching unit, the water washing tank, the preheating and shaping unit, the dyeing unit, the dyed water washing unit and the heat shaping unit, has the advantages of centralized control, good combined synchronization performance of the dyeing and finishing integrated machine, reduced floor area, energy conservation, and high automation and digitization degree of equipment through online detection and PID automatic adjustment.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.
Drawings
Fig. 1-1 is a schematic structural diagram of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with an improved washing tank structure in embodiment 1 of the present invention.
Fig. 1-2 are schematic structural diagrams of an after-finishing system in a textile dyeing and finishing integrated production system with an improved water washing tank structure in embodiment 1 of the invention.
Fig. 2 is a schematic structural diagram of a water washing tank in a textile dyeing and finishing integrated production system with an improved water washing tank structure in embodiment 1 of the invention.
Names of main parts:
1 scutching unit 2 washing tank
3 preheating and shaping unit and 4 dyeing unit
5 post dyeing washing unit 6 heat setting unit
200 grey cloth 201 washing tension roller
202 water washing first cloth guide roller 203 water washing first access cover
204 boil and smelt lighting lamp 205 washing shower
206 Water washing first devillicating roller 207 Water washing second Fabric guide roller
208 water washing second cut off roll 209 water washing second access cover
210 water-washed upper roll 211 water-washed lower roll
212 rinsing bath 213 rinsing the first rubber roller
214 water washing third devillicating roller 215 water washing fourth devillicating roller
216 water washing circulating pump 217 water washing burner heat exchange tube
218 first patterned roll 219 second patterned roll
220 washing roller 221 washing fifth spinning roller
222 washing sixth spinning roller 223 washing second rubber roller
224 water washing tank body
Detailed Description
Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Some conventional devices or conventional components of the devices, such as screws, nuts, etc., are not listed.
Example 1
As shown in fig. 1-1, is a schematic structural diagram of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with an improved washing tank structure in embodiment 1 of the present invention; as shown in fig. 1-2, is a schematic structural diagram of an after-finishing system in a textile dyeing and finishing integrated production system with an improved water washing tank structure in embodiment 1 of the present invention; wherein, 1 is an open width unit, 2 is a water washing tank, 3 is a preheating and shaping unit, 4 is a dyeing unit, 5 is a water washing unit after dyeing, and 6 is a heat shaping unit;
the textile dyeing and finishing integrated production system with the improved water washing tank structure comprises an scutching unit 1, a water washing tank 2, a preheating and shaping unit 3, a dyeing unit 4, a water washing unit 5 after dyeing and a heat shaping unit 6; the scutching unit 1 is connected with the washing tank 2; the washing tank 2 is connected with the preheating and shaping unit 3; the preheating and shaping unit 3 is connected with the dyeing unit 4; the dyeing unit 4 is connected with the dyed washing unit 5; the water washing unit 5 is connected with the heat setting unit 6 after dyeing;
the textile dyeing and finishing integrated production system with the improved washing tank structure further comprises a PLC controller which is respectively electrically connected with the scutching unit 1, the washing tank 2, the preheating and sizing unit 3, the dyeing unit 4, the dyed washing unit 5, the heat-setting unit 6 and the like;
the following is a detailed description of each component:
the scutching unit 1 can be a 34-inch single-side scutching machine, the fine needle pitch of 36G needles is adopted, 1 inch of 3 paths are adopted, a central lifting adjusting system can conveniently and quickly adjust the gram weight of the fabric, and the oil-immersed gear transmission design reduces the height of the whole machine and is more in line with the operation habits of Asians. It is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylic fiber, spandex and the like. The fabric is fine, clear in lines and fine and smooth in hand feeling, and is widely applied to high-grade garment materials.
The 34-inch single-side scutching machine adopts a single-side yarn feeding nozzle and is characterized in that: a. the spandex yarn is added in a mode that the spandex yarn enters the hook during the traditional closing action of the latch, the spandex yarn is directly knitted into the grey cloth through the hook, the damage and the abrasion of the spandex yarn fiber are reduced, the spandex yarn is not easy to break and the fabric generated by abrasion is pilling during the weaving, the latch abrasion is reduced, and the service life of the knitting needle is prolonged; b. the structure shortens the contact surface of the spandex yarn when passing through the porcelain eye, reduces the resistance of the cotton yarn and reduces the abrasion of the yarn. The yarn feeding nozzle enables cotton wool balls accumulated in porcelain eye accessories during weaving to be easier to clean, reduces the number of the cotton wool balls entering fabrics, enables the cloth surface to be cleaner, avoids fluffing, reduces flaws and improves the quality of the fabrics; the steel wire track structural design is adopted, so that friction is reduced, the running load is reduced, the equipment obtains higher running precision, is more stable and more stable, and the service life is prolonged; the triangle adopts special materials and track design, precise processing and heat treatment, ensures high precision, stable and high-speed operation of equipment, improves the yield of fabrics and improves the economic benefit of customers; the cloth cutting machine adopts an electric blade for cutting cloth, oil-immersed lubrication and a buffer, has stable and reliable operation and even tension, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a 34-inch double-sided scutching machine, adopts the design of 36G fine needle pitch and multi-path number, is configured with an upper track, a lower track, four tracks and an upper oil-immersed gear transmission design and a lower oil-immersed gear transmission design; the appearance is stable and beautiful, the structure is firm, the height of the whole machine is reduced, and the operation habit of Asians is better met; it is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylon, etc. The fabric is fine and clear in lines, and is widely applied to high-grade garment materials.
The 34-inch double-side scutching machine adopts a German steel wire track structure design, so that friction is reduced, running load is reduced, equipment can obtain higher running precision, is more stable and more stable, and the service life is prolonged; the design of the triangular runway ensures the stability and high efficiency of the operation of the equipment; the multi-path weaving system is adopted, so that equipment with high productivity, high benefit and low energy consumption is provided for customers, and the economic benefit of the customers is improved; the cloth cutting machine adopts the electric blade to cut cloth, synchronously rolls the cloth, has even tension, is not easy to generate water ripple, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a detwisting scutcher, mainly comprises detwisting, scutching, centering and cropping devices and a transmission mechanism, and is of a building block type structure; because of adopting advanced technologies such as micro-electronics, the machine has the functions of automatic untwisting, infrared ray centering, alternating current variable frequency speed regulation, fabric suspension and loosening and the like, has small volume, small floor area and moderate height compared with imported and domestic similar machines, and has the advantages of stable operation, uniform stress, convenient installation and the like; the method is widely applied to rope scouring and bleaching of fabrics such as cotton, linen, wool, chemical fiber, silk and the like and untwisting and scutching after overflow dyeing.
The mechanical speed of the untwisting scutcher is high, the work efficiency is greatly improved compared with that of imported equipment and active domestic equipment, and due to the adoption of devices such as a proximity switch and the like, the retwisting and false twist detection are eliminated, manual retwisting is not required, and the mechanical-electrical integration degree of the equipment is improved.
As shown in fig. 2, is a schematic structural diagram of a water washing tank in a textile dyeing and finishing integrated production system with an improved water washing tank structure in embodiment 1 of the present invention; 200 is a grey fabric, 201 is a water washing tension roller, 202 is a water washing first cloth guide roller, 203 is a water washing first access cover, 204 is a boiling lighting lamp, 205 is a water washing spray pipe, 206 is a water washing first yarn dividing roller, 207 is a water washing second cloth guide roller, 208 is a water washing second yarn dividing roller, 209 is a water washing second access cover, 210 is a water washing upper roller, 211 is a water washing lower roller, 212 is a water washing tank, 213 is a water washing first rubber roller, 214 is a water washing third yarn dividing roller, 215 is a water washing fourth yarn dividing roller, 216 is a water washing circulating pump, 217 is a water washing burner heat exchange pipe, 218 is a first corrugated roller, 219 is a second corrugated roller, 220 is a water washing roller, 221 is a water washing fifth yarn dividing roller, 222 is a water washing sixth yarn dividing roller, 223 is a water washing second rubber roller, and 224 is a water washing tank body;
preferably, there are three water wash tanks: the water level height of the first water washing tank, the second water washing tank and the third water washing tank is sequentially increased (realized according to the liquid level sensor of each water-saving washing tank), no matter which tank body is lack of water, the water is supplemented from the third water washing tank, and the water forms a backflow form in the water-saving washing tank;
the operation flow of the first water washing tank is as follows: after the gray fabric 200 is subjected to tension detection by a water washing tension roller 201, the gray fabric passes through the water washing tension roller 201, a water washing first cloth guide roller 202, a water washing second rubber roller 223, a water washing sixth filament dividing roller 222 and a water washing fifth filament dividing roller 221 in sequence, then is subjected to efficient cleaning by a water washing roller 220, a first corrugated roller 218 and a second corrugated roller 219, and then passes through a water washing fourth filament dividing roller 215, a water washing third filament dividing roller 214, a water washing first rubber roller 213, a water washing first filament dividing roller 206, a water washing second cloth guide roller 207 and a water washing second filament dividing roller 208, finally passes through a water washing upper roller 210 and a water washing lower roller 211, excess water is rolled out, water in a water washing tank is heated by a water washing burner heat exchange pipe 217, water in a water washing tank 212 is pumped out by a water washing circulating pump 216, the boiled gray fabric 200 is subjected to high-pressure cleaning by a water washing spray pipe 205, water in a first water washing tank 2-1 enters a second water washing filtering and oil removing device for filtering, recovering solid waste and oil stains, returning the treated water to the first washing tank for recycling (the water in the second washing tank enters a third washing filtering and oil removing device for filtering and removing oil, recovering the solid waste and the oil stains, and returning the treated water to the second washing tank for recycling; the grey cloth treated by the first water washing tank is sequentially treated by a second water washing tank and a third water washing tank;
the heat setting unit comprises a front cloth guiding roller, a coating mechanism, a drying mechanism and a rear cloth guiding roller, the front cloth guiding roller, the rear cloth guiding roller is arranged in front and back and is vertically arranged, a processing box is arranged between the front cloth guiding roller and the rear cloth guiding roller, the front end and the rear end of the processing box are provided with vertical openings for textile cloth to pass through, the textile cloth surrounds the front cloth guiding roller, passes through the processing box and is finally led out on the rear cloth guiding roller, the coating mechanism and the drying mechanism are arranged in the processing box in front and back, the coating mechanism is provided with a nano titanium dioxide coating spraying mechanism and sprays the placed cloth entering the processing box, and the drying mechanism heats and dries the sprayed cloth.
The dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile is led out of the dyeing tank from the back to the front after bypassing a guide roller in the dyeing tank; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank and comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to the textile; the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
The dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is arranged above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first clamping block and the second clamping block are provided with six, and the six first clamping blocks and the six second clamping blocks are arranged correspondingly in an annular shape.
The heat setting unit, including the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the feed inlet has been seted up to the heating cabinet.
The heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with wind-guiding case, the wind-guiding case passes the heating cabinet outside and extends to the heating cabinet inside, and the wind-guiding case is funnel type structure, and fan and wind-guiding case have two sets ofly about the horizontal center line symmetric distribution of heating cabinet.
The movable groove is formed in the connecting plate, the movable groove is matched with the movable block in shape, the first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through the bearing.
Four groups of heating lamp groups are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp groups are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
The second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
The textile dyeing and finishing integrated production system with the improved washing tank structure also comprises a PLC, wherein the PLC is respectively electrically connected with a plurality of paths of weaving systems in the scutching unit 1, electrically connected with a cloth guide roller, a spraying device, an oil removal filter and the like in the washing tank 2, electrically connected with a front cloth guide roller, a coating mechanism, a drying mechanism, a rear cloth guide roller and a processing tank in the preheating and shaping unit 3, electrically connected with a spray dyeing mechanism and a peristaltic pump in the dyeing unit 4, electrically connected with a rotating shaft and a rotating cylinder in the washing unit 5 after dyeing, and electrically connected with a motor and a driving roller in the heat shaping unit 6.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (7)
1. The utility model provides a weaving dyeing and finishing integration production system with improve washing case structure which characterized in that: comprises an open width unit, a water washing tank, a preheating and shaping unit, a dyeing unit, a water washing unit after dyeing and a heat shaping unit; the scutching unit is connected with the washing tank; the washing tank is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the washing tank comprises a washing tension roller, a washing first cloth guide roller, a washing first access cover, a boiling lighting lamp, a washing spray pipe, a washing first yarn dividing roller, a washing second cloth guide roller, a washing second yarn dividing roller, a washing second access cover, a washing upper roller, a washing lower roller, a washing tank, a washing first rubber roller, a washing third yarn dividing roller, a washing fourth yarn dividing roller, a washing circulating pump, a washing burner heat exchange tube, a first corrugated roller, a second corrugated roller, a washing fifth yarn dividing roller, a washing sixth yarn dividing roller, a washing second rubber roller and a washing tank body; the heat exchange tube of the washing burner is positioned at the lower part of the washing tank body, the washing circulating pump is positioned at the lower part of the washing tank body, one end of the washing circulating pump is connected with the bottom of the washing tank, the other end of the washing circulating pump is connected with the washing spray tube, the washing tank is positioned at the middle upper part of the washing tank body, the washing roller is positioned at the middle lower part of the washing tank, the washing tension roller, the washing first cloth guide roller, the washing second rubber roller, the washing sixth yarn dividing roller and the washing fifth yarn dividing roller are sequentially arranged at the left upper part of the washing tank, the washing fourth yarn dividing roller, the washing third yarn dividing roller, the washing first rubber roller, the washing first yarn dividing roller, the washing second cloth guide roller and the washing second yarn dividing roller are sequentially arranged at the right upper part of the washing tank, the washing upper roller and the washing lower roller are fixed at the right upper side of the washing tank body, the cooking illuminating lamp is positioned at the upper part of the washing tank body, and the washing first access cover and the second access cover are positioned at, the first wave roller and the second wave roller are positioned below the water washing roller.
2. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 1, characterized in that: preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and encircle and derive at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the cloth after the spraying and dries.
3. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 2, characterized in that: the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller inside the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
4. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 3, characterized in that: the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
5. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 4, characterized in that: the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
6. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 5, characterized in that: the heat setting unit comprises a heating box, a connecting plate is fixedly connected to the outer side of the heating box, a motor is fixedly connected to the front end of the connecting plate, the output end of the motor penetrates through the connecting plate and extends to the outer side of the connecting plate, a driving roller is fixedly connected to the output end of the motor, the driving roller is rotatably connected with the connecting plate, a pressing roller is movably connected to the upper end of the driving roller, movable blocks are rotatably connected to two ends of the pressing roller and movably connected with the connecting plate, conveying rollers are rotatably connected to the inner portion of the heating box, a heating lamp bank is fixedly connected to the inner portion of the heating box, a discharge port is formed in the left end; the upper end of the heating box is fixedly connected with a fan, an air outlet of the fan is fixedly connected with an air guide box, the air guide box penetrates through the outer side of the heating box and extends into the heating box, the air guide box is of a funnel-shaped structure, and two groups of fans and two groups of air guide boxes are symmetrically distributed around the horizontal center line of the heating box; the movable clamping device is characterized in that a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
7. The integrated textile dyeing and finishing production system with improved water washing tank structure as claimed in claim 6, characterized in that: four groups of heating lamp sets are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp sets are not attached to the outer side of the air guide box; the inner side of the discharge hole is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge hole; the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011601212.7A CN112760879A (en) | 2020-12-30 | 2020-12-30 | Textile dyeing and finishing integrated production system with improved washing tank structure |
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| CN202011601212.7A CN112760879A (en) | 2020-12-30 | 2020-12-30 | Textile dyeing and finishing integrated production system with improved washing tank structure |
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| CN112760879A true CN112760879A (en) | 2021-05-07 |
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| CN116397406A (en) * | 2023-04-24 | 2023-07-07 | 绍兴志仁印染有限公司 | Water-saving dyeing process for tatting polyester cloth |
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