CN112760878A - Textile dyeing and finishing integrated production system with washing, finishing and ironing cloth passing rack - Google Patents
Textile dyeing and finishing integrated production system with washing, finishing and ironing cloth passing rack Download PDFInfo
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- CN112760878A CN112760878A CN202011601208.0A CN202011601208A CN112760878A CN 112760878 A CN112760878 A CN 112760878A CN 202011601208 A CN202011601208 A CN 202011601208A CN 112760878 A CN112760878 A CN 112760878A
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/08—Untwisting devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a textile dyeing and finishing integrated production system with a water-washing, ironing and fabric-passing rack, belonging to the technical field of textile fabric production and comprising an scutching unit, a water-washing, ironing and fabric-passing rack, a preheating and shaping unit, a dyeing unit, a water-washing unit after dyeing and a heat-shaping unit; the scutching unit is connected with the washing and ironing cloth frame; the washing and ironing cloth frame is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; and the dyed water washing unit is connected with the heat setting unit. The textile dyeing and finishing integrated production system with the water washing, ironing and passing cloth rack realizes the integration of the scutching unit, the water washing, ironing and passing cloth rack, the preheating and setting unit, the dyeing unit, the dyed water washing unit and the heat setting unit, has centralized control and good combined synchronization performance of the dyeing and finishing integrated machine, reduces the occupied area and saves energy.
Description
Technical Field
The invention relates to a textile, dyeing and finishing integrated production system with a washing, finishing and ironing cloth passing frame, and belongs to the technical field of textile fabric production.
Background
Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing comprises pretreatment, dyeing (printing) and finishing. The quality of dyeing and finishing quality has important influence on the use value of the textile.
Most of dyeing and finishing processes are chemical processing processes, textile materials are repeatedly washed by water and dried after chemical processing, the consumption of heat energy and water is large, and the requirement on water quality is high. Harmful polluted air and water are also generated in the chemical treatment process. Therefore, in determining the process and designing the equipment, it is necessary to try to reduce the consumption of heat energy, increase the utilization rate of water, and reduce pollution.
The dyeing and finishing process comprises the following steps: scutching, degreasing and washing, preheating and shaping (the three steps are collectively called pretreatment), dyeing, washing after dyeing and heat shaping; the pretreatment comprises scutching, oil removal and water washing, and preheating and shaping; the chemical and physical mechanical action is applied to remove natural impurities contained in the fiber, slurry applied in the textile processing process, oil stain adhered on the fiber and the like, so that the fiber fully exerts the excellent quality of the fiber, the fabric has white appearance, soft hand feeling and good permeability, the production requirement is met, and qualified gray cloth is provided for the next working procedures of dyeing, printing and the like; dyeing refers to a process that dye is dyed on fiber from a dye solution and forms uniform, firm and bright colors on the fiber. The chemical compositions of the various fibers are different, and the dyes suitable for use are also different. Cotton fabrics are mainly dyed with reactive dyes. The dyeing of the polyester fabric mainly uses dispersed sundries, and common dyeing methods comprise a high-temperature method, a carrier method and a hot-melt method. The modified polyester fabric with the anionic groups can also be dyed by cationic dyes to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. The acrylic fabric is mainly dyed by cationic dye or disperse dye. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. The polypropylene fiber fabric is difficult to dye, and some polypropylene fiber fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes, sometimes also insoluble azo dyes; the finishing comprises washing and heat setting after dyeing, and the synthetic fiber fabric generally only needs the finishing processes of drying, tentering and the like. The synthetic fiber belongs to thermoplastic fiber, and the fabric of the synthetic fiber can have durable effect after being subjected to finishing such as calendering, embossing and the like. The acetate and synthetic fiber have low hydrophilicity, and the application of hydrophilic polymer to fabric can raise the detergency and antistatic performance. After the polyester fabric is subjected to weight-reducing finishing by using an alkaline agent, the silk-like style can be obtained; some fabrics can be made into suede fabrics or suede fabrics by sanding and fluffing. Besides, the coating can also be used for functional finishing processing such as softness, water resistance, oil resistance, moisture absorption and sweat releasing, coating and the like.
At present, processes such as textile pretreatment, dyeing, drying, sizing, after-finishing and the like in the market need to be realized on different devices, the devices are various, the occupied area is large, the automation degree is low, more manpower is needed, and no intelligent device for dyeing and finishing process integrated automatic production is disclosed.
Traditional dyeing apparatus dyeing inefficiency, the extravagant phenomenon of dyeing agent is more serious at dyeing in-process, and the subsidiary dyeing agent of the fabrics after the dyeing is more, the later stage of being not convenient for is dried.
Present rinsing device for textile processing is when the rinsing, twines each fabrics together easily, and the rinsing is accomplished the arrangement of the operating personnel of not being convenient for after, and the inside size of being not convenient for adjust of a rotatory section of thick bamboo of rinsing device, the fabrics of the big article of rinsing of not being convenient for.
The existing textile heat setting device cannot compress the whole body in the heating and setting process, so that the whole forming effect is reduced, meanwhile, the heating effect of the existing textile heat setting device is poor, and the whole drying effect and the heat setting effect are reduced.
Therefore, the textile dyeing and finishing integrated production system with the water washing, finishing and ironing cloth passing frame, which has the advantages of compact structure, high integration level, high automation degree, greenness, high efficiency, and realization of waterless or low-water dyeing and finishing, is provided, and is a technical problem which needs to be solved urgently in the technical field.
Disclosure of Invention
The invention aims to solve the problems of the existing printing and dyeing and provide integrated textile low-carbon dyeing and finishing production equipment which is compact in structure, high in integration level, high in automation degree, zero-discharge, green and efficient and can realize anhydrous or less-water dyeing and finishing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a textile dyeing and finishing integrated production system with a water washing, finishing and ironing cloth frame comprises an scutching unit, a water washing, finishing and ironing cloth frame, a preheating and setting unit, a dyeing unit, a dyed water washing unit and a heat setting unit; the scutching unit is connected with the washing and ironing cloth frame; the washing and ironing cloth passing frame is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the washing is whole scalds cloth holder and is included: the cloth ironing machine comprises a first reinforcing rod, a cloth passing frame, a first cloth guide roller, a second cloth guide roller, a tension roller, a second reinforcing rod, a third cloth guide roller and a water washing ironing cloth passing frame; wherein, cross cloth holder tension roll and be located washing whole boiling hot cloth holder's the upper portion of end not, first stiffener, cross cloth holder first fabric guide roller, cross cloth holder second fabric guide roller, second stiffener and cross cloth holder third fabric guide roller and arrange in proper order from left side and right side at washing whole boiling hot cloth holder.
Preferably, the scutching unit is a 34-inch single-side scutching machine.
Preferably, the 34-inch single-side scutching machine adopts a 36G fine-gauge needle pitch oil-immersed gear transmission design.
Preferably, the scutching unit is a detwisting scutcher, mainly comprises a detwisting device, a scutching device, a centering device and a cropping device and a transmission mechanism, and is of a building block type structure.
Preferably, preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
Preferably, the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller in the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
Preferably, the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through a pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
Preferably, the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is located inside the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixing column is arranged inside the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixing column, and a partition plate is connected between the first clamping block and the second clamping block in a clamping manner; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
Preferably, the heat setting unit includes the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the heating cabinet right-hand member has seted up the feed inlet.
Preferably, the heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with lead bellows, lead inside the bellows passed the heating cabinet outside and extended the heating cabinet, and the wind-guiding case is funnel type structure, fan and wind-guiding case have two sets ofly about heating cabinet horizontal center line symmetric distribution.
Preferably, a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
Preferably, four groups of heating lamp banks are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp banks are not attached to the outer side of the air guide box.
Preferably, the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
Preferably, the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Has the advantages that:
the textile dyeing and finishing integrated production system with the water washing, ironing and passing cloth rack realizes the integration of the scutching unit, the water washing, ironing and passing cloth rack, the preheating and setting unit, the dyeing unit, the dyed water washing unit and the heat setting unit, has centralized control and good combined synchronization performance of the dyeing and finishing integrated machine, reduces the floor area, saves energy, and has high automation and digitization degree through online detection and PID automatic adjustment.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.
Drawings
Fig. 1-1 is a schematic structural view of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a water-washing, ironing and passing frame in embodiment 1 of the present invention.
Fig. 1-2 are schematic structural views of an after-finishing system in a textile dyeing and finishing integrated production system with a water-washing, ironing and passing rack in embodiment 1 of the invention.
Fig. 2 is a schematic structural diagram of a washing, ironing and passing cloth rack in a textile, dyeing and finishing integrated production system with the washing, ironing and passing cloth rack in embodiment 1 of the invention.
Names of main parts:
1 scutching unit 2 washing ironing cloth frame
3 preheating and shaping unit and 4 dyeing unit
5 post dyeing washing unit 6 heat setting unit
200 wait to wash whole grey cloth 201 first stiffener of scalding
202 through the first cloth guide roller of the cloth rack and 203 through the second cloth guide roller of the cloth rack
204 over-rack tension roller 205 second stiffener
206 third cloth guide roller 207 washing and ironing cloth-passing frame
Detailed Description
Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Some conventional devices or conventional components of the devices, such as screws, nuts, etc., are not listed.
Example 1
As shown in fig. 1-1, a schematic structural diagram of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a water-washing, finishing and ironing cloth rack in embodiment 1 of the present invention is shown; as shown in fig. 1-2, a schematic structural diagram of an after-finishing system in a textile, dyeing and finishing integrated production system with a water-washing, finishing and ironing cloth rack in embodiment 1 of the present invention is shown; wherein, 1 is an open width unit, 2 is a water washing and ironing cloth rack, 3 is a preheating and shaping unit, 4 is a dyeing unit, 5 is a water washing unit after dyeing, and 6 is a heat shaping unit;
the textile dyeing and finishing integrated production system with the water washing, ironing and fabric passing rack comprises an scutching unit 1, a water washing, ironing and fabric passing rack 2, a preheating and setting unit 3, a dyeing unit 4, a water washing unit 5 after dyeing and a heat setting unit 6; the scutching unit 1 is connected with a washing and ironing cloth frame 2; the washing and ironing cloth frame 2 is connected with the preheating and shaping unit 3; the preheating and shaping unit 3 is connected with the dyeing unit 4; the dyeing unit 4 is connected with the dyed washing unit 5; the water washing unit 5 is connected with the heat setting unit 6 after dyeing;
the textile dyeing and finishing integrated production system with the water washing, ironing and fabric passing frame also comprises a PLC controller which is respectively electrically connected with the scutching unit 1, the water washing, ironing and fabric passing frame 2, the preheating and shaping unit 3, the dyeing unit 4, the water washing unit 5 after dyeing, the heat shaping unit 6 and the like;
the following is a detailed description of each component:
the scutching unit 1 can be a 34-inch single-side scutching machine, the fine needle pitch of 36G needles is adopted, 1 inch of 3 paths are adopted, a central lifting adjusting system can conveniently and quickly adjust the gram weight of the fabric, and the oil-immersed gear transmission design reduces the height of the whole machine and is more in line with the operation habits of Asians. It is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylic fiber, spandex and the like. The fabric is fine, clear in lines and fine and smooth in hand feeling, and is widely applied to high-grade garment materials.
The 34-inch single-side scutching machine adopts a single-side yarn feeding nozzle and is characterized in that: a. the spandex yarn is added in a mode that the spandex yarn enters the hook during the traditional closing action of the latch, the spandex yarn is directly knitted into the grey cloth through the hook, the damage and the abrasion of the spandex yarn fiber are reduced, the spandex yarn is not easy to break and the fabric generated by abrasion is pilling during the weaving, the latch abrasion is reduced, and the service life of the knitting needle is prolonged; b. the structure shortens the contact surface of the spandex yarn when passing through the porcelain eye, reduces the resistance of the cotton yarn and reduces the abrasion of the yarn. The yarn feeding nozzle enables cotton wool balls accumulated in porcelain eye accessories during weaving to be easier to clean, reduces the number of the cotton wool balls entering fabrics, enables the cloth surface to be cleaner, avoids fluffing, reduces flaws and improves the quality of the fabrics; the steel wire track structural design is adopted, so that friction is reduced, the running load is reduced, the equipment obtains higher running precision, is more stable and more stable, and the service life is prolonged; the triangle adopts special materials and track design, precise processing and heat treatment, ensures high precision, stable and high-speed operation of equipment, improves the yield of fabrics and improves the economic benefit of customers; the cloth cutting machine adopts an electric blade for cutting cloth, oil-immersed lubrication and a buffer, has stable and reliable operation and even tension, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a 34-inch double-sided scutching machine, adopts the design of 36G fine needle pitch and multi-path number, is configured with an upper track, a lower track, four tracks and an upper oil-immersed gear transmission design and a lower oil-immersed gear transmission design; the appearance is stable and beautiful, the structure is firm, the height of the whole machine is reduced, and the operation habit of Asians is better met; it is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylon, etc. The fabric is fine and clear in lines, and is widely applied to high-grade garment materials.
The 34-inch double-side scutching machine adopts a German steel wire track structure design, so that friction is reduced, running load is reduced, equipment can obtain higher running precision, is more stable and more stable, and the service life is prolonged; the design of the triangular runway ensures the stability and high efficiency of the operation of the equipment; the multi-path weaving system is adopted, so that equipment with high productivity, high benefit and low energy consumption is provided for customers, and the economic benefit of the customers is improved; the cloth cutting machine adopts the electric blade to cut cloth, synchronously rolls the cloth, has even tension, is not easy to generate water ripple, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a detwisting scutcher, mainly comprises detwisting, scutching, centering and cropping devices and a transmission mechanism, and is of a building block type structure; because of adopting advanced technologies such as micro-electronics, the machine has the functions of automatic untwisting, infrared ray centering, alternating current variable frequency speed regulation, fabric suspension and loosening and the like, has small volume, small floor area and moderate height compared with imported and domestic similar machines, and has the advantages of stable operation, uniform stress, convenient installation and the like; the method is widely applied to rope scouring and bleaching of fabrics such as cotton, linen, wool, chemical fiber, silk and the like and untwisting and scutching after overflow dyeing.
The mechanical speed of the untwisting scutcher is high, the work efficiency is greatly improved compared with that of imported equipment and active domestic equipment, and due to the adoption of devices such as a proximity switch and the like, the retwisting and false twist detection are eliminated, manual retwisting is not required, and the mechanical-electrical integration degree of the equipment is improved.
As shown in fig. 2, is a schematic structural diagram of a washing, ironing and passing cloth rack in a textile, dyeing and finishing integrated production system with the washing, ironing and passing cloth rack in embodiment 1 of the present invention; 200 is a to-be-washed ironing grey fabric, 201 is a first reinforcing rod, 202 is a first cloth guide roller of a cloth passing frame, 203 is a second cloth guide roller of the cloth passing frame, 204 is a tension roller of the cloth passing frame, 205 is a second reinforcing rod, 206 is a third cloth guide roller of the cloth passing frame, and 207 is a washed ironing cloth passing frame;
the washing and ironing cloth frame in the weaving low-carbon dyeing and finishing integrated production equipment in the embodiment 1 of the invention comprises: a first reinforcing rod 201, a first cloth guide roller 202 of a cloth passing frame, a second cloth guide roller 203 of the cloth passing frame, a tension roller 204 of the cloth passing frame, a second reinforcing rod 205, a third cloth guide roller 206 of the cloth passing frame and a cloth passing frame 207 of washing, ironing and ironing; the cloth-passing frame tension roller 204 is located at the upper part of the tail end of the water-washing ironing cloth-passing frame 207, and the first reinforcing rod 201, the first cloth-passing frame cloth-guiding roller 202, the second cloth-passing frame cloth-guiding roller 203, the second reinforcing rod 205 and the third cloth-passing frame cloth-guiding roller 206 are sequentially arranged from left to right in the water-washing ironing cloth-passing frame 207.
The dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile is led out of the dyeing tank from the back to the front after bypassing a guide roller in the dyeing tank; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank and comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to the textile; the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
The dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is arranged above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first clamping block and the second clamping block are provided with six, and the six first clamping blocks and the six second clamping blocks are arranged correspondingly in an annular shape.
The heat setting unit, including the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the feed inlet has been seted up to the heating cabinet.
The heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with wind-guiding case, the wind-guiding case passes the heating cabinet outside and extends to the heating cabinet inside, and the wind-guiding case is funnel type structure, and fan and wind-guiding case have two sets ofly about the horizontal center line symmetric distribution of heating cabinet.
The movable groove is formed in the connecting plate, the movable groove is matched with the movable block in shape, the first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through the bearing.
Four groups of heating lamp groups are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp groups are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
The second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
The textile dyeing and finishing integrated production system with the water washing, finishing and ironing cloth frame also comprises a PLC controller which is respectively electrically connected with a multi-path number weaving system in the scutching unit 1, a front cloth guide roller, a coating mechanism, a drying mechanism, a rear cloth guide roller and a processing box in the preheating and shaping unit 3, a spray dyeing mechanism and a peristaltic pump in the dyeing unit 4, a rotating shaft and a rotating cylinder in the washing unit 5 after dyeing, a motor and a driving roller in the heat shaping unit 6 and the like.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a weaving dyeing and finishing integration production system with washing is finished boiling hot and is crossed cloth holder which characterized in that: comprises an open width unit, a washing and ironing cloth frame, a preheating and shaping unit, a dyeing unit, a washing unit after dyeing and a heat shaping unit; the scutching unit is connected with the washing and ironing cloth frame; the washing and ironing cloth passing frame is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the washing and ironing cloth passing frame is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the washing is whole scalds cloth holder and is included: the cloth ironing machine comprises a first reinforcing rod, a cloth passing frame, a first cloth guide roller, a second cloth guide roller, a tension roller, a second reinforcing rod, a third cloth guide roller and a water washing ironing cloth passing frame; wherein, cross cloth holder tension roll and be located washing whole boiling hot cloth holder's the upper portion of end not, first stiffener, cross cloth holder first fabric guide roller, cross cloth holder second fabric guide roller, second stiffener and cross cloth holder third fabric guide roller and arrange in proper order from left side and right side at washing whole boiling hot cloth holder.
2. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 1, characterized in that: preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and encircle and derive at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the cloth after the spraying and dries.
3. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 2, characterized in that: the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller inside the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
4. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 3, characterized in that: the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
5. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 4, characterized in that: the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
6. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 5, characterized in that: the heat setting unit comprises a heating box, a connecting plate is fixedly connected to the outer side of the heating box, a motor is fixedly connected to the front end of the connecting plate, the output end of the motor penetrates through the connecting plate and extends to the outer side of the connecting plate, a driving roller is fixedly connected to the output end of the motor, the driving roller is rotatably connected with the connecting plate, a pressing roller is movably connected to the upper end of the driving roller, movable blocks are rotatably connected to two ends of the pressing roller and movably connected with the connecting plate, conveying rollers are rotatably connected to the inner portion of the heating box, a heating lamp bank is fixedly connected to the inner portion of the heating box, a discharge port is formed in the left end; the upper end of the heating box is fixedly connected with a fan, an air outlet of the fan is fixedly connected with an air guide box, the air guide box penetrates through the outer side of the heating box and extends into the heating box, the air guide box is of a funnel-shaped structure, and two groups of fans and two groups of air guide boxes are symmetrically distributed around the horizontal center line of the heating box; the movable clamping device is characterized in that a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
7. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 6, characterized in that: four groups of heating lamp sets are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp sets are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
8. The integrated production system of textile dyeing and finishing with water washing and ironing cloth frame of claim 7, characterized in that: the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
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