CN112760881A - Textile dyeing and finishing integrated production system with cold air function - Google Patents
Textile dyeing and finishing integrated production system with cold air function Download PDFInfo
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- CN112760881A CN112760881A CN202011601292.6A CN202011601292A CN112760881A CN 112760881 A CN112760881 A CN 112760881A CN 202011601292 A CN202011601292 A CN 202011601292A CN 112760881 A CN112760881 A CN 112760881A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic System; Titanates; Zirconates; Stannates; Plumbates
Abstract
The invention discloses a textile dyeing and finishing integrated production system with a cold air function, which belongs to the technical field of textile fabric production and comprises an scutching unit, an oil removing and washing unit, a preheating and setting unit, a dyeing unit, a dyed washing unit, a heat setting unit and a cold air system. The textile dyeing and finishing integrated production system with the cold air function realizes the integration of the scutching unit, the oil removing and washing unit, the preheating and shaping unit, the dyeing unit, the washing unit after dyeing, the heat shaping unit and the cold air system, the centralized control and the good combined synchronization performance of the dyeing and finishing integrated machine, the floor area is reduced, and the energy is saved.
Description
Technical Field
The invention relates to a textile, dyeing and finishing integrated production system with a cold air function, and belongs to the technical field of textile fabric production.
Background
Dyeing and finishing refers to a process in which textile materials (fibers, yarns and fabrics) are subjected to a chemical treatment, also known in the modern world as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing comprises pretreatment, dyeing (printing) and finishing. The quality of dyeing and finishing quality has important influence on the use value of the textile.
Most of dyeing and finishing processes are chemical processing processes, textile materials are repeatedly washed by water and dried after chemical processing, the consumption of heat energy and water is large, and the requirement on water quality is high. Harmful polluted air and water are also generated in the chemical treatment process. Therefore, in determining the process and designing the equipment, it is necessary to try to reduce the consumption of heat energy, increase the utilization rate of water, and reduce pollution.
The dyeing and finishing process comprises the following steps: scutching, degreasing and washing, preheating and shaping (the three steps are collectively called pretreatment), dyeing, washing after dyeing and heat shaping; the pretreatment comprises scutching, oil removal and water washing, and preheating and shaping; the chemical and physical mechanical action is applied to remove natural impurities contained in the fiber, slurry applied in the textile processing process, oil stain adhered on the fiber and the like, so that the fiber fully exerts the excellent quality of the fiber, the fabric has white appearance, soft hand feeling and good permeability, the production requirement is met, and qualified gray cloth is provided for the next working procedures of dyeing, printing and the like; dyeing refers to a process that dye is dyed on fiber from a dye solution and forms uniform, firm and bright colors on the fiber. The chemical compositions of the various fibers are different, and the dyes suitable for use are also different. Cotton fabrics are mainly dyed with reactive dyes. The dyeing of the polyester fabric mainly uses dispersed sundries, and common dyeing methods comprise a high-temperature method, a carrier method and a hot-melt method. The modified polyester fabric with the anionic groups can also be dyed by cationic dyes to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. The acrylic fabric is mainly dyed by cationic dye or disperse dye. Vinylon fabrics are mainly dyed with vat, sulfur and direct dyes. The polypropylene fiber fabric is difficult to dye, and some polypropylene fiber fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes, sometimes also insoluble azo dyes; the finishing comprises washing and heat setting after dyeing, and the synthetic fiber fabric generally only needs the finishing processes of drying, tentering and the like. The synthetic fiber belongs to thermoplastic fiber, and the fabric of the synthetic fiber can have durable effect after being subjected to finishing such as calendering, embossing and the like. The acetate and synthetic fiber have low hydrophilicity, and the application of hydrophilic polymer to fabric can raise the detergency and antistatic performance. After the polyester fabric is subjected to weight-reducing finishing by using an alkaline agent, the silk-like style can be obtained; some fabrics can be made into suede fabrics or suede fabrics by sanding and fluffing. Besides, the coating can also be used for functional finishing processing such as softness, water resistance, oil resistance, moisture absorption and sweat releasing, coating and the like.
At present, processes such as textile pretreatment, dyeing, drying, sizing, after-finishing and the like in the market need to be realized on different devices, the devices are various, the occupied area is large, the automation degree is low, more manpower is needed, and no intelligent device for dyeing and finishing process integrated automatic production is disclosed.
Traditional dyeing apparatus dyeing inefficiency, the extravagant phenomenon of dyeing agent is more serious at dyeing in-process, and the subsidiary dyeing agent of the fabrics after the dyeing is more, the later stage of being not convenient for is dried.
Present rinsing device for textile processing is when the rinsing, twines each fabrics together easily, and the rinsing is accomplished the arrangement of the operating personnel of not being convenient for after, and the inside size of being not convenient for adjust of a rotatory section of thick bamboo of rinsing device, the fabrics of the big article of rinsing of not being convenient for.
The existing textile heat setting device cannot compress the whole body in the heating and setting process, so that the whole forming effect is reduced, meanwhile, the heating effect of the existing textile heat setting device is poor, and the whole drying effect and the heat setting effect are reduced.
Therefore, the integrated textile low-carbon dyeing and finishing production equipment which has the advantages of compact structure, high integration level, high automation degree, greenness and high efficiency and realizes waterless or low-water dyeing and finishing is a technical problem which needs to be solved urgently in the technical field.
Disclosure of Invention
The invention aims to solve the problems of the existing printing and dyeing and provide integrated textile low-carbon dyeing and finishing production equipment which is compact in structure, high in integration level, high in automation degree, zero-discharge, green and efficient and can realize anhydrous or less-water dyeing and finishing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a textile dyeing and finishing integrated production system with a cold air function comprises an scutching unit, an oil removing and washing unit, a preheating and setting unit, a dyeing unit, a dyed washing unit, a heat setting unit and a cold air system; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the heat setting unit is connected with a cold air system; the cold air system comprises a left side fan, a right side fan, an upper air spraying pipe and a lower air spraying pipe, wherein the left side fan and the right side fan are respectively connected with the upper air spraying pipe and the lower air spraying pipe.
Preferably, the scutching unit is a 34-inch single-side scutching machine.
Preferably, the 34-inch single-side scutching machine adopts a 36G fine-gauge needle pitch oil-immersed gear transmission design.
Preferably, the scutching unit is a detwisting scutcher, mainly comprises a detwisting device, a scutching device, a centering device and a cropping device and a transmission mechanism, and is of a building block type structure.
Preferably, the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket.
Preferably, a cloth guide roller is installed in the washing machine box body above the detachable water tank, and a spraying device is installed in the washing machine box body above the cloth guide roller.
Preferably, the detachable water tank is provided with an oil filter screen device at the top opening, the detachable water tank is provided with a water adding pipe, a water discharging pipe and a circulating water discharging pipe, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case body.
Preferably, a water inlet is formed in the inner wall of the rinsing bath and is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump.
Preferably, the side plates on the two sides of the detachable water tank are folded side plates, and the rinsing baths on the two sides of the detachable water tank are provided with folded grooves matched with the folded side plates.
Preferably, install on the rinsing machine box inner wall of rinsing bowl top and wear cloth auxiliary device, wear cloth auxiliary device and include rotatable traction wheel and suit on the traction wheel and walk around the haulage rope of below cloth roller.
Preferably, the water inlet includes first water inlet and the second water inlet of seting up respectively on the wash bowl inner wall of both sides about the scutching roller, first water inlet and second water inlet all link to each other with deoiling filter's outlet pipe through pipeline and circulating pump.
Preferably, an overflow pipe is installed on the circulating water discharge pipe.
Preferably, an openable sealing door is arranged on the side wall of the lower end of the rinsing bath.
Preferably, a heater is installed in the detachable water tank.
Preferably, a temperature detection device is installed in the detachable water tank.
Preferably, a sealing cover plate is installed at the top of the water washer tank body.
Preferably, preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
Preferably, the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller in the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
Preferably, the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through a pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
Preferably, the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is located inside the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixing column is arranged inside the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixing column, and a partition plate is connected between the first clamping block and the second clamping block in a clamping manner; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
Preferably, the heat setting unit includes the heating cabinet, the heating cabinet outside fixedly connected with connecting plate, and connecting plate front end fixedly connected with motor, the motor output passes the connecting plate and extends to the connecting plate outside, and motor output fixedly connected with drive roll, the drive roll rotates with the connecting plate to be connected, and drive roll upper end swing joint has the pinch roller, the pinch roller both ends are rotated and are connected with the movable block, and movable block and connecting plate swing joint, the inside rotation of heating cabinet is connected with the conveying roller, and the inside fixedly connected with heating banks of heating cabinet, the discharge gate has been seted up to the heating cabinet left end, and the heating cabinet right-hand member has seted up the feed inlet.
Preferably, the heating cabinet upper end fixedly connected with fan, and fan air outlet fixedly connected with lead bellows, lead inside the bellows passed the heating cabinet outside and extended the heating cabinet, and the wind-guiding case is funnel type structure, fan and wind-guiding case have two sets ofly about heating cabinet horizontal center line symmetric distribution.
Preferably, a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
Preferably, four groups of heating lamp banks are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp banks are not attached to the outer side of the air guide box.
Preferably, the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
Preferably, the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Has the advantages that:
the textile dyeing and finishing integrated production system with the cold air function realizes the integration of the scutching unit, the oil removing and washing unit, the preheating and shaping unit, the dyeing unit, the washing unit after dyeing and the heat shaping unit, has centralized control, has good combined synchronization performance of the dyeing and finishing integrated machine, reduces the occupied area, saves energy, and has high automation and digitization degree through online detection and PID automatic adjustment.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.
Drawings
Fig. 1-1 is a schematic structural view of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a cold air function in embodiment 1 of the present invention.
Fig. 1-2 are schematic structural views of an after-finishing system in a textile dyeing and finishing integrated production system with a cold air function in embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of a cool air system in the textile dyeing and finishing integrated production system with a cool air function in embodiment 1 of the present invention.
Names of main parts:
1 scutching unit 2 deoiling washing unit
3 preheating and shaping unit and 4 dyeing unit
5 post dyeing washing unit 6 heat setting unit
7 cold air system
701 left fan 702 right fan
703 upper air-jet pipe, 704 lower air-jet pipe
Detailed Description
Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Some conventional devices or conventional components of the devices, such as screws, nuts, etc., are not listed.
Example 1
As shown in fig. 1-1, a schematic structural diagram of a pretreatment and dyeing system in a textile dyeing and finishing integrated production system with a cold air function in embodiment 1 of the present invention is shown; as shown in fig. 1-2, a schematic structural diagram of an after-finishing system in a textile dyeing and finishing integrated production system with a cold air function in embodiment 1 of the present invention is shown; wherein, 1 is an open width unit, 2 is an oil removing and water washing unit, 3 is a preheating and shaping unit, 4 is a dyeing unit, 5 is a water washing unit after dyeing, 6 is a heat shaping unit, and 7 is a cold air system;
the textile dyeing and finishing integrated production system with the cold air function comprises an scutching unit 1, an oil removing and washing unit 2, a preheating and sizing unit 3, a dyeing unit 4, a water washing unit 5 after dyeing and a heat sizing unit 6; the scutching unit 1 is connected with the oil removing and washing unit 2; the oil removal washing unit 2 is connected with the preheating and shaping unit 3; the preheating and shaping unit 3 is connected with the dyeing unit 4; the dyeing unit 4 is connected with the dyed washing unit 5; the water washing unit 5 is connected with the heat setting unit 6 after dyeing; the heat setting unit 6 is connected with a cold air system 7.
The textile dyeing and finishing integrated production system with the cold air function further comprises a PLC controller which is respectively electrically connected with the scutching unit 1, the oil removing and washing unit 2, the preheating and sizing unit 3, the dyeing unit 4, the dyed washing unit 5, the heat sizing unit 6, the cold air system 7 and the like;
the following is a detailed description of each component:
the scutching unit 1 can be a 34-inch single-side scutching machine, the fine needle pitch of 36G needles is adopted, 1 inch of 3 paths are adopted, a central lifting adjusting system can conveniently and quickly adjust the gram weight of the fabric, and the oil-immersed gear transmission design reduces the height of the whole machine and is more in line with the operation habits of Asians. It is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylic fiber, spandex and the like. The fabric is fine, clear in lines and fine and smooth in hand feeling, and is widely applied to high-grade garment materials.
The 34-inch single-side scutching machine adopts a single-side yarn feeding nozzle and is characterized in that: a. the spandex yarn is added in a mode that the spandex yarn enters the hook during the traditional closing action of the latch, the spandex yarn is directly knitted into the grey cloth through the hook, the damage and the abrasion of the spandex yarn fiber are reduced, the spandex yarn is not easy to break and the fabric generated by abrasion is pilling during the weaving, the latch abrasion is reduced, and the service life of the knitting needle is prolonged; b. the structure shortens the contact surface of the spandex yarn when passing through the porcelain eye, reduces the resistance of the cotton yarn and reduces the abrasion of the yarn. The yarn feeding nozzle enables cotton wool balls accumulated in porcelain eye accessories during weaving to be easier to clean, reduces the number of the cotton wool balls entering fabrics, enables the cloth surface to be cleaner, avoids fluffing, reduces flaws and improves the quality of the fabrics; the steel wire track structural design is adopted, so that friction is reduced, the running load is reduced, the equipment obtains higher running precision, is more stable and more stable, and the service life is prolonged; the triangle adopts special materials and track design, precise processing and heat treatment, ensures high precision, stable and high-speed operation of equipment, improves the yield of fabrics and improves the economic benefit of customers; the cloth cutting machine adopts an electric blade for cutting cloth, oil-immersed lubrication and a buffer, has stable and reliable operation and even tension, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a 34-inch double-sided scutching machine, adopts the design of 36G fine needle pitch and multi-path number, is configured with an upper track, a lower track, four tracks and an upper oil-immersed gear transmission design and a lower oil-immersed gear transmission design; the appearance is stable and beautiful, the structure is firm, the height of the whole machine is reduced, and the operation habit of Asians is better met; it is suitable for various knitting materials such as cotton yarn, blended yarn, terylene, chinlon, acrylon, etc. The fabric is fine and clear in lines, and is widely applied to high-grade garment materials.
The 34-inch double-side scutching machine adopts a German steel wire track structure design, so that friction is reduced, running load is reduced, equipment can obtain higher running precision, is more stable and more stable, and the service life is prolonged; the design of the triangular runway ensures the stability and high efficiency of the operation of the equipment; the multi-path weaving system is adopted, so that equipment with high productivity, high benefit and low energy consumption is provided for customers, and the economic benefit of the customers is improved; the cloth cutting machine adopts the electric blade to cut cloth, synchronously rolls the cloth, has even tension, is not easy to generate water ripple, is matched with 160 variable speed ratios, and is suitable for the tension requirements of various kinds of cloth.
The scutching unit 1 is a detwisting scutcher, mainly comprises detwisting, scutching, centering and cropping devices and a transmission mechanism, and is of a building block type structure; because of adopting advanced technologies such as micro-electronics, the machine has the functions of automatic untwisting, infrared ray centering, alternating current variable frequency speed regulation, fabric suspension and loosening and the like, has small volume, small floor area and moderate height compared with imported and domestic similar machines, and has the advantages of stable operation, uniform stress, convenient installation and the like; the method is widely applied to rope scouring and bleaching of fabrics such as cotton, linen, wool, chemical fiber, silk and the like and untwisting and scutching after overflow dyeing.
The mechanical speed of the untwisting scutcher is high, the work efficiency is greatly improved compared with that of imported equipment and active domestic equipment, and due to the adoption of devices such as a proximity switch and the like, the retwisting and false twist detection are eliminated, manual retwisting is not required, and the mechanical-electrical integration degree of the equipment is improved.
The oil removal washing unit comprises a washing machine box body, wherein a washing groove is formed in the washing machine box body, a cloth beating roller is arranged in the washing groove, a detachable water groove is arranged in the washing groove above the cloth beating roller through a bracket, a cloth guide roller is arranged in the washing machine box body above the detachable water groove, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet which is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; the top of the tank body of the washing machine is provided with a sealing cover plate.
Preheat the design unit, including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting, at preceding fabric guide roll, be equipped with the processing case between the back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, textile fabric encircles preceding fabric guide roll and passes the processing case and around deriving at last on the back fabric guide roll, install in the processing case around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the stoving to the cloth after the spraying.
The dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, wherein the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile is led out of the dyeing tank forwards after bypassing a guide roller inside the dyeing tank; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank and comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to the textile; the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
The washing unit after dyeing comprises a shell, wherein a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is arranged above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first clamping block and the second clamping block are provided with six, and the six first clamping blocks and the six second clamping blocks are arranged correspondingly in an annular shape.
The heat shaping unit comprises a heating box, a connecting plate is fixedly connected to the outer side of the heating box, a motor is fixedly connected to the front end of the connecting plate, the output end of the motor penetrates through the connecting plate and extends to the outer side of the connecting plate, a driving roller is fixedly connected to the output end of the motor and is rotatably connected with the connecting plate, a pressing roller is movably connected to the upper end of the driving roller, movable blocks are rotatably connected to the two ends of the pressing roller and are movably connected with the connecting plate, conveying rollers are rotatably connected to the inner portion of the heating box, a heating lamp set is fixedly connected to the inner portion of the heating box, a discharge port is; the upper end of the heating box is fixedly connected with a fan, an air outlet of the fan is fixedly connected with an air guide box, the air guide box penetrates through the outer side of the heating box and extends into the heating box, the air guide box is of a funnel-shaped structure, and two groups of fans and the air guide box are symmetrically distributed around the horizontal center line of the heating box; a movable groove is formed in the connecting plate, the movable groove is matched with the movable block in shape, the upper end of the inner part of the movable groove is fixedly connected with a first spring, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing; four groups of heating lamp groups are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp groups are not attached to the outer side of the air guide box; the inner side of the discharge hole is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge hole; the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
As shown in fig. 2, is a schematic structural diagram of a cool air system in a textile dyeing and finishing integrated production system with a cool air function in embodiment 1 of the present invention; wherein 701 is a left fan, 702 is a right fan, 703 is an upper air spraying pipe, and 704 is a lower air spraying pipe;
cold wind system in weaving dyeing and finishing integration production system with cold wind function includes: the system comprises a left side fan 701, a right side fan 702, an upper air spraying pipe 703 and a lower air spraying pipe 704, wherein the left side fan 701 and the right side fan 702 are connected with the upper air spraying pipe 703 and the lower air spraying pipe 704;
the operation flow of the cold air system in the textile dyeing and finishing integrated production system with the cold air function is as follows: the cold air system is arranged at the bottom of the tail cloth discharging and falling device, when dyed cloth (called semi-finished cloth) comes out of the drying room and passes through the middle of the upper air spraying pipe 703 and the lower air spraying pipe 704, the left fan 701 and the right fan 702 are started, a large amount of cold air is continuously discharged from the air spraying holes of the air spraying pipes, and the temperature of the cloth surface is rapidly reduced to the ambient temperature.
The textile dyeing and finishing integrated production system with the cold air function also comprises a PLC, which is respectively and electrically connected with a multi-path weaving system in the scutching unit 1, a cloth guide roller, a spraying device, an oil removal filter and the like in the oil removal washing unit 2, a front cloth guide roller, a coating mechanism, a drying mechanism, a rear cloth guide roller and a processing box in the preheating and shaping unit 3, a spray dyeing mechanism and a peristaltic pump in the dyeing unit 4, a rotating shaft and a rotating cylinder in the dyeing washing unit 5, and a motor and a driving roller in the heat shaping unit 6.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. The utility model provides a weaving dyeing and finishing integration production system with cold wind function which characterized in that: the device comprises an scutching unit, an oil removing and washing unit, a preheating and shaping unit, a dyeing unit, a dyed washing unit, a heat shaping unit and a cold air system; the scutching unit is connected with the oil removing and washing unit; the oil removal and water washing unit is connected with the preheating and shaping unit; the preheating and shaping unit is connected with the dyeing unit; the dyeing unit is connected with the dyed washing unit; the dyed washing unit is connected with the heat setting unit; the heat setting unit is connected with a cold air system; the cold air system comprises a left side fan, a right side fan, an upper air spraying pipe and a lower air spraying pipe, wherein the left side fan and the right side fan are respectively connected with the upper air spraying pipe and the lower air spraying pipe.
2. The integrated production system of textile, dyeing and finishing with cold wind function of claim 1, characterized in that: the oil removal washing unit comprises a washing machine box body with a washing tank arranged inside, a cloth beating roller is arranged in the washing tank, and a detachable water tank is arranged in the washing tank above the cloth beating roller through a bracket; a cloth guide roller is arranged in the washing machine box body above the detachable water tank, and a spraying device is arranged in the washing machine box body above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water feeding pipe, a water discharging pipe and a circulating water discharging pipe are installed on the detachable water tank, and the circulating water discharging pipe is connected with an oil removing filter outside the washing machine case; the inner wall of the rinsing bath is provided with a water inlet, and the water inlet is connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump; the side plates on two sides of the detachable water tank are folded side plates, and the rinsing baths on two sides of the detachable water tank are provided with folded grooves matched with the folded side plates; a cloth-threading auxiliary device is arranged on the inner wall of the box body of the washing machine above the washing tank, and comprises a rotatable traction wheel and a traction rope which is sleeved on the traction wheel and bypasses a cloth-beating roller below; the water inlet comprises a first water inlet and a second water inlet which are respectively arranged on the inner walls of the rinsing baths on the upper side and the lower side of the cloth spreading roller, and the first water inlet and the second water inlet are both connected with a water outlet pipe of the oil removing filter through a pipeline and a circulating pump; an overflow pipe is arranged on the circulating water discharge pipe; an openable sealing door is arranged on the side wall at the lower end of the rinsing bath; a heater is arranged in the detachable water tank; a temperature detection device is arranged in the detachable water tank; and a sealing cover plate is arranged at the top of the water washer box body.
3. The integrated production system of textile, dyeing and finishing with cold wind function of claim 2, characterized in that: preheat design unit including preceding fabric guide roll, coating mechanism, stoving mechanism and back fabric guide roll, preceding fabric guide roll, back fabric guide roll front and back and vertical setting are equipped with the processing case between preceding fabric guide roll, back fabric guide roll, open the front and back end of processing case has the vertical opening that supplies textile fabric to pass, and textile fabric encircles preceding fabric guide roll and passes the processing case and encircle and derive at last on the back fabric guide roll, install in the processing box around coating mechanism and the stoving mechanism, coating mechanism has nanometer titanium dioxide coating spraying mechanism and carries out the spraying to the cloth of placing that gets into the processing case, stoving mechanism heats the cloth after the spraying and dries.
4. The integrated production system of textile, dyeing and finishing with cold wind function of claim 3, characterized in that: the dyeing unit comprises a dyeing tank, a spray dyeing mechanism and a peristaltic pump, the textile extends into the dyeing tank from the rear end of the dyeing tank, and the textile bypasses a guide roller inside the dyeing tank and then is led out of the dyeing tank forwards; guide plates pointing to the lower surface of the textile correspondingly extend from the front end and the rear end of the dyeing tank, a water removing wiper is arranged on the guide plate at the front end of the dyeing tank, the water removing wiper comprises a first wiping body and a second wiping body, the end surfaces of the first wiping body and the second wiping body are close to each other to form a slit, the first wiping body or the second wiping body is correspondingly assembled in a first negative pressure cavity and a second negative pressure cavity, and the textile correspondingly penetrates through the slit and then is led out; the water inlet end of the peristaltic pump is correspondingly communicated with the first negative pressure cavity and the second negative pressure cavity through a rubber tube, and the water outlet end of the peristaltic pump extends into the dyeing tank; two squeezing rollers which are close to each other are arranged between the corresponding guide roller and the dewatering wiper in the dyeing tank, and the textile is squeezed between the two squeezing rollers and then is guided to the dewatering wiper; the dyeing tank is filled with a dyeing agent, the spray-dyeing mechanism comprises an air jet pipe and a spray-dyeing pipe, the bottom of the dyeing tank is provided with the air jet pipe corresponding to the textile, the side wall of the air jet pipe is provided with a spray head pointing to the textile, and the air inlet end of the air jet pipe extends out of the dyeing tank and is correspondingly connected to the air pump; the spray dyeing pipe is arranged above the guide plate at the rear end of the dyeing tank, and the side part of the spray dyeing pipe is provided with spray holes pointing to textiles.
5. The integrated production system of textile, dyeing and finishing with cold wind function of claim 4, characterized in that: the spray dyeing pipe is correspondingly connected to the inner cavity of the dyeing tank through the pump body; the first wiping body and the second wiping body are sponge strips; the first negative pressure cavity and the second negative pressure cavity are correspondingly assembled on the guide plate through bolts; flanges which enable the corresponding textiles to extend upwards are arranged on the two sides of the guide plate; the liquid level of the coloring agent is positioned above the guide roller.
6. The integrated production system of textile, dyeing and finishing with cold wind function of claim 5, characterized in that: the dyed washing unit comprises a shell, a rotating shaft penetrates through the bottom of the shell, a rotating cylinder is arranged at one end of the rotating shaft, which is positioned in the shell, a cover plate is rotatably connected to one side of the rotating cylinder through a damping rotating shaft, a fixed column is arranged in the rotating cylinder, a first clamping block is arranged on the inner surface wall of the rotating cylinder, a second clamping block is arranged on the outer surface wall of the fixed column, and a partition plate is clamped and connected between the first clamping block and the second clamping block; the bottom of the shell is provided with two support columns, a support plate is fixedly connected between the two support columns, a motor is mounted above the support plate, and a rotating shaft is rotatably connected above the motor; a power switch is arranged on one side of the shell, and the motor is electrically connected with the power switch; the cover plate is provided with four grooves, the four grooves are distributed at equal intervals, and the four grooves are penetrating grooves; a water inlet is arranged above the shell, and a water outlet is arranged on one side of the shell; the first fixture block and the second fixture block are provided with six, and the six first fixture blocks and the six second fixture blocks are arranged correspondingly in an annular shape.
7. The integrated production system of textile, dyeing and finishing with cold wind function of claim 6, characterized in that: the heat setting unit comprises a heating box, a connecting plate is fixedly connected to the outer side of the heating box, a motor is fixedly connected to the front end of the connecting plate, the output end of the motor penetrates through the connecting plate and extends to the outer side of the connecting plate, a driving roller is fixedly connected to the output end of the motor, the driving roller is rotatably connected with the connecting plate, a pressing roller is movably connected to the upper end of the driving roller, movable blocks are rotatably connected to two ends of the pressing roller and movably connected with the connecting plate, conveying rollers are rotatably connected to the inner portion of the heating box, a heating lamp bank is fixedly connected to the inner portion of the heating box, a discharge port is formed in the left end; the upper end of the heating box is fixedly connected with a fan, an air outlet of the fan is fixedly connected with an air guide box, the air guide box penetrates through the outer side of the heating box and extends into the heating box, the air guide box is of a funnel-shaped structure, and two groups of fans and two groups of air guide boxes are symmetrically distributed around the horizontal center line of the heating box; the movable clamping device is characterized in that a movable groove is formed in the connecting plate and is matched with the movable block in shape, a first spring is fixedly connected to the upper end of the inner portion of the movable groove, the lower end of the first spring is fixedly connected with the upper end of the movable block, the movable block is movably connected with the movable groove through the first spring, and the movable block is rotatably connected with the pressing roller through a bearing.
8. The integrated production system of textile, dyeing and finishing with cold wind function of claim 7, characterized in that: four groups of heating lamp sets are distributed at the upper end and the lower end in the heating box, and the outer sides of the heating lamp sets are not attached to the outer side of the air guide box; the inner side of the discharge port is fixedly connected with a second spring, the outer side of the second spring is fixedly connected with a soft brush, and the second spring and the soft brush are symmetrically distributed around the horizontal center line of the discharge port.
9. The integrated production system of textile, dyeing and finishing with cold wind function of claim 8, characterized in that: the second springs are distributed on the inner side of the discharge port at equal intervals, and the width of the discharge port is equal to that of the soft brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011601292.6A CN112760881A (en) | 2020-12-30 | 2020-12-30 | Textile dyeing and finishing integrated production system with cold air function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011601292.6A CN112760881A (en) | 2020-12-30 | 2020-12-30 | Textile dyeing and finishing integrated production system with cold air function |
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| CN112760881A true CN112760881A (en) | 2021-05-07 |
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| CN202011601292.6A Withdrawn CN112760881A (en) | 2020-12-30 | 2020-12-30 | Textile dyeing and finishing integrated production system with cold air function |
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| CN (1) | CN112760881A (en) |
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| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
| CN206376103U (en) * | 2016-12-12 | 2017-08-04 | 河南工程学院 | A kind of textile dyeing device |
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| CN206970911U (en) * | 2017-06-22 | 2018-02-06 | 江苏小太阳机械科技有限公司 | Cold air refrigerating device |
| CN108745752A (en) * | 2018-08-09 | 2018-11-06 | 苏州存异新材料科技有限公司 | A kind of textile processing device of antibacterial deodorizing |
| CN210420509U (en) * | 2019-05-13 | 2020-04-28 | 响水县棉纺纺织有限公司 | Rinsing device for textile processing |
| CN210420520U (en) * | 2019-07-04 | 2020-04-28 | 南通迪凯纺织品有限公司 | Full-automatic fabrics heat setting device |
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2020
- 2020-12-30 CN CN202011601292.6A patent/CN112760881A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
| CN206376103U (en) * | 2016-12-12 | 2017-08-04 | 河南工程学院 | A kind of textile dyeing device |
| CN206970911U (en) * | 2017-06-22 | 2018-02-06 | 江苏小太阳机械科技有限公司 | Cold air refrigerating device |
| CN107604568A (en) * | 2017-09-29 | 2018-01-19 | 浙江联科机械有限公司 | A kind of efficient degreasing rinsing machine |
| CN108745752A (en) * | 2018-08-09 | 2018-11-06 | 苏州存异新材料科技有限公司 | A kind of textile processing device of antibacterial deodorizing |
| CN210420509U (en) * | 2019-05-13 | 2020-04-28 | 响水县棉纺纺织有限公司 | Rinsing device for textile processing |
| CN210420520U (en) * | 2019-07-04 | 2020-04-28 | 南通迪凯纺织品有限公司 | Full-automatic fabrics heat setting device |
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