CN114790626B - Multifunctional fabric treatment method - Google Patents
Multifunctional fabric treatment method Download PDFInfo
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- CN114790626B CN114790626B CN202210578324.8A CN202210578324A CN114790626B CN 114790626 B CN114790626 B CN 114790626B CN 202210578324 A CN202210578324 A CN 202210578324A CN 114790626 B CN114790626 B CN 114790626B
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- loose type
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- 239000004744 fabric Substances 0.000 title claims abstract description 215
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000005406 washing Methods 0.000 claims abstract description 104
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 53
- 238000004140 cleaning Methods 0.000 claims abstract description 44
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 238000007598 dipping method Methods 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims description 63
- 238000009835 boiling Methods 0.000 claims description 50
- 239000000126 substance Substances 0.000 claims description 49
- 238000011010 flushing procedure Methods 0.000 claims description 34
- 238000007654 immersion Methods 0.000 claims description 34
- 239000000344 soap Substances 0.000 claims description 26
- 239000003513 alkali Substances 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000009991 scouring Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000002791 soaking Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000008859 change Effects 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 description 19
- 238000004061 bleaching Methods 0.000 description 7
- 229920000742 Cotton Polymers 0.000 description 6
- 238000007599 discharging Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007639 printing Methods 0.000 description 6
- 238000009990 desizing Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a multifunctional fabric treatment method, which comprises the following steps: step one, a fabric is guided into a first processing unit of a dipping box through a fabric feeding assembly, and the fabric is washed back and forth to and from two U-shaped permeable meshes Rong Bulan of the first processing unit through a back and forth cleaning traction assembly; step two, when the set time is reached, the fabric enters a next processing unit for processing through a cleaning and water rolling conveying assembly; step three, repeating the step two according to the process requirement; and fourthly, finally, the fabric falls into a cloth accommodating box through a cloth outlet assembly, and is guided into the next working procedure by an O-shaped cloth guide ring. The invention has strong universality, one device can realize multiple functions through the change of the process, and the washing efficiency is high.
Description
Technical Field
The invention relates to the technical field of textile printing and dyeing, in particular to a multifunctional fabric treatment method.
Background
Fabrics are generally classified into woven fabrics and knitted fabrics, and either woven fabrics or knitted fabrics need to be treated before or after dyeing and printing processes, such as: desizing (deoiling), boiling and bleaching, oxygen bleaching, fixation and soaping after dyeing, water washing after printing, and the like. The existing production equipment generally uses special equipment according to the process of fabric treatment, various equipment has the single and limited process, each equipment can only perform a certain single process, and the equipment has the defects of long combined flow, large occupied area, high energy consumption, poor universality, low washing efficiency, serious running, overflowing, dripping and leaking, high maintenance cost, unstable product quality and the like.
Disclosure of Invention
The invention aims to overcome the defects, and provides a multifunctional fabric treatment method which is high in universality, multiple functions are realized by one device through process change, and the washing efficiency is high.
The purpose of the invention is realized in the following way:
a method for multifunctional treatment of a fabric, comprising the steps of:
step one, a fabric is guided into a first processing unit of a dipping box through a fabric feeding assembly, and the fabric is washed back and forth to and from two U-shaped permeable meshes Rong Bulan of the first processing unit through a back and forth cleaning traction assembly;
step two, when the set time is reached, the fabric enters a next processing unit for processing through a cleaning and water rolling conveying assembly;
step three, repeating the step two according to the process requirement;
and fourthly, finally, the fabric falls into a cloth accommodating box through a cloth outlet assembly, and is guided into the next working procedure by an O-shaped cloth guide ring.
Preferably, a partition board is arranged in the dipping box, and separates a plurality of processing units to form a plurality of functional unit grooves.
Preferably, the cloth feeding assembly comprises a first guide wheel, a first driving traction roller, a first pressing roller and a first motor reducer, the fabric enters the cloth feeding assembly through a first O-shaped cloth guide ring, and is guided by the first guide wheel and is pulled by the first driving traction roller to enter the fixed liquid flow flushing device; fixed liquid flow flushing devices are respectively arranged at the left and right sides below the cleaning rolling water conveying assembly.
Preferably, the back and forth cleaning traction assembly comprises a slat type traction wheel, the slat type traction wheel is driven by a second motor reducer, two swing type liquid flow flushing devices are arranged below the back and forth cleaning traction assembly, and a position detection device is correspondingly arranged at the rear part of each swing type liquid flow flushing device.
Preferably, each functional unit groove is provided with a liquid heating, filtering and circulating device, the liquid heating, filtering and circulating device comprises a filter box, a circulating pump and a jet type steam heating device, the bottom of the soaking box is U-shaped, the bottom of the corresponding functional unit groove is connected with the filter box through a communication pipe, and the filter box is connected with each liquid flow flushing device through the circulating pump and the jet type steam heating device.
Preferably, a control valve is arranged on a pipeline connected with the swinging type liquid flow flushing device, and a flow regulating valve is arranged on a pipeline connected with the fixed liquid flow flushing device.
Preferably, the immersion tank is divided into 7 functional unit tanks, the 7 functional unit tanks are a pre-washing tank, a chemical immersion tank, a loose energy-saving boiling tank, a loose energy-saving alkali decrement tank, a loose energy-saving washing tank, a PH adjusting tank and a loose PH rinsing tank in sequence from left to right, the pre-washing tank, the chemical immersion tank, the PH adjusting tank and the loose PH rinsing tank are respectively provided with 1 processing unit, and the loose energy-saving boiling tank, the loose energy-saving alkali decrement tank and the loose energy-saving washing tank are respectively provided with two processing units.
Preferably, the immersion tank is divided into 4 functional unit tanks, the 4 functional unit tanks are a chemical immersion tank, a primary loose type energy-saving washing tank, a loose type energy-saving soap boiling tank and a secondary loose type energy-saving washing tank in sequence from left to right, the chemical immersion tank is provided with 1 processing unit, the primary loose type energy-saving washing tank is provided with 3 processing units, the loose type energy-saving soap boiling tank is provided with 2 processing units, and the secondary loose type energy-saving washing tank is provided with 4 processing units.
Preferably, the immersion tank is divided into 6 functional unit tanks, the 6 functional unit tanks are a chemical immersion tank, a primary loose type energy-saving rinsing tank, a loose type energy-saving soap boiling tank, a secondary loose type energy-saving rinsing tank, a loose type PH adjusting tank and a loose type energy-saving rinsing tank in sequence from left to right, 1 treatment unit is respectively arranged in the chemical immersion tank, the loose type PH adjusting tank and the loose type energy-saving rinsing tank, 3 treatment units are arranged in the primary loose type energy-saving rinsing tank, and 2 treatment units are arranged in the loose type energy-saving soap boiling tank and the secondary loose type energy-saving rinsing tank.
Preferably, the immersion liquid tank is divided into 3 functional unit tanks, the 3 functional unit tanks are a chemical immersion tank, a loose type submerged scouring tank and a loose type energy-saving washing tank in sequence from left to right, the chemical immersion tank is provided with 1 processing unit, the loose type submerged scouring tank is provided with 5 processing units, and the loose type energy-saving washing tank is provided with 4 processing units.
The beneficial effects of the invention are as follows:
can be used for desizing (degreasing) water washing, alkali reducing, PH value adjusting and rinsing of woven or knitted chemical fiber fabrics; washing the woven or knitted fabric after printing; color fixation, soap boiling and water washing are carried out after the woven or knitted fabric is dyed; the one-step method for boiling and bleaching pure cotton fabrics and polyester cotton fabrics produced by cold pad-batch has the advantages of short combined flow, continuous production, strong universality, realization of multiple functions by one device through the change of the process and high washing efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 5 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 6 is a schematic structural diagram of embodiment 3 of the present invention.
Fig. 7 is a schematic structural diagram of embodiment 4 of the present invention. .
Wherein:
a dipping box 1; a separator 1.1; the bottom of the tank is 1.2; u-shaped water permeable mesh Rong Bulan; a cloth feeding assembly 3; a first guide wheel 3.1; a first active traction roller 3.2; a first pressing roller 3.3; a first motor reducer 3.4; a cloth discharging assembly 4; a third active traction roller 4.1; a cloth arranging device 4.2; cleaning the rolling water conveying assembly 5; a second active traction roller 5.1; a second guide wheel 5.2; a second pressing roller 5.3; a third motor reducer 5.4; cleaning the traction assembly 6 back and forth; slat traction wheels 6.1; a second motor reducer 6.2; a first O-shaped cloth guide ring 7; a fabric 8; a fixed flow flushing device 9; swing type liquid flow flushing device 10; a position detecting device 11; a filter box 12; a chemical addition port 12.1; a circulation pump 13; a jet steam heating device 14; a communication pipe 15; a conduit 16; a control valve 17; a flow rate regulating valve 18; a cloth accommodating box 19; a second O-shaped cloth guide ring 20; a drain valve 21;
a pre-water washing tank 101; a chemical impregnation tank 102; a loose energy-saving boiling tank 103; a pine-type energy-saving alkali reduction tank 104; a loose energy-saving rinse tank 105; a pH adjusting tank 106; a loose PH rinse tank 107;
a chemical impregnation tank 201; a primary loose energy-saving rinse tank 202; a loose energy-saving soap boiling tank 203; a secondary loose energy-saving rinse tank 204;
a chemical impregnation tank 301; a primary loose energy-saving rinse tank 302; a loose energy-saving soap boiling tank 303; a secondary loose energy-saving rinse tank 304; a loose PH adjustment tank 305; a loose energy saving rinse tank 306;
a chemical impregnation tank 401; a loose submerged scouring tank 402; a loose energy-saving rinsing tank 403.
Detailed Description
Referring to fig. 1-3, the invention relates to a multifunctional fabric treatment device, which comprises a dipping box 1 and a plurality of treatment units, wherein each treatment unit comprises two U-shaped permeable mesh cloth containing baskets 2, two U-shaped permeable meshes Rong Bulan are arranged in the dipping box 1 side by side left and right, one side above the dipping box 1 is provided with a cloth feeding assembly 3, a cloth discharging assembly 4 and a cleaning rolling water conveying assembly 5, the other side is provided with a back and forth cleaning traction assembly 6, the plurality of cleaning rolling water conveying assemblies 5 are arranged between the cloth feeding assembly 3 and the cloth discharging assembly 4 at intervals, the cleaning rolling water conveying assemblies 5 convey fabrics between two adjacent treatment units, and the back and forth cleaning traction assembly 6 conveys fabrics between the two U-shaped permeable mesh cloth containing baskets 2 of the same treatment unit.
The cloth feeding assembly 3 comprises a first guide wheel 3.1, a first driving traction roller 3.2, a first pressing roller 3.3 and a first motor reducer 3.4, a first O-shaped cloth guide ring 7 is arranged at the front end of the cloth feeding assembly 3, a fabric 8 enters the cloth feeding assembly 3 through the first O-shaped cloth guide ring 7, the fabric is guided by the first guide wheel 3.1 and is pulled into a fixed liquid flow flushing device 9 by the first driving traction roller 3.2, the fixed liquid flow flushing device 9 is arranged in the dipping box 1, a circumferential tangent line of the first driving traction roller 3.2 is perpendicular to the fixed liquid flow flushing device 9 and the corresponding U-shaped water permeable mesh cloth accommodating basket 2, a first pressing roller 3.3 is arranged above the first driving traction roller 3.2, the first driving traction roller 3.2 is driven by the first motor reducer 3.4, and the first guide wheel 3.1, the first traction roller 3.2 and the first pressing roller 3.3 are all arranged in the cloth feeding box of the cloth feeding assembly 3.
The back and forth cleaning traction assembly 6 comprises slat type traction wheels 6.1, the slat type traction wheels 6.1 are driven by a second motor reducer 6.2, the slat type traction wheels 6.1 are horizontally arranged in a back and forth cleaning traction assembly shell, two swing type liquid flow flushing devices 10 are arranged below the back and forth cleaning traction assembly 6, the swing type liquid flow flushing devices 10 are perpendicular to circumferential tangent lines corresponding to the slat type traction wheels 6.1 and corresponding U-shaped permeable mesh cloth containing baskets 2, position detection devices 11 are correspondingly arranged at the rear parts of each swing type liquid flow flushing device 10, when the slat type traction wheels 6.1 are in quick operation, all fabrics 8 in left U-shaped permeable mesh Rong Bulan are guided to right U-shaped permeable mesh cloth containing 2, the swing type liquid flow flushing devices 10 positioned at the left side are subjected to fabric swing for a certain angle, the position detection devices 11 triggering the left side position detection devices send signals to a main control system, the swing type traction wheels 6.1 are reversely operated, and then the fabric in the right side U-shaped permeable mesh cloth containing basket 2 is conveyed to the right side of the corresponding U-shaped permeable mesh cloth containing basket 2, and when the slat type traction wheels 6.1 are in quick operation, the swing type water containing basket 2 is completely guided to the right U-shaped permeable mesh containing basket 2, and the swing type water containing basket is completely in the right side, and the right side is subjected to a certain angle, and the swing type water containing basket is triggered to the signal to send out to the signal to the main control system. When the treatment of the fabric in the previous treatment unit is finished, the fabric is conveyed to the next treatment unit from the U-shaped permeable mesh containing basket 2 on the right side by the cleaning rolling water conveying component 5 along the direction, and the fabric is repeatedly cleaned.
Fixed liquid flow flushing devices 9 are respectively arranged at the left and right sides below the cleaning rolling water conveying assembly 5, and each fixed liquid flow flushing device 9 controls the liquid washing amount through a corresponding flow regulating valve.
The cleaning and water rolling conveying assembly 5 comprises a second driving traction roller 5.1, a second guide wheel 5.2, a second pressing roller 5.3 and a third motor reducer 5.4, wherein the second pressing roller 5.3 is arranged at the upper left side of the second driving traction roller 5.1, the second pressing roller 5.3 presses washing liquid on fabrics as much as possible to improve washing efficiency and pull the fabrics to the next processing unit, the second guide wheel 5.2 and the second driving traction roller 5.1 are arranged in a box body of the cleaning and water rolling conveying assembly 5, the second driving traction roller 5.1 is driven by the third motor reducer 5.4, and circumferential tangential lines of the second guide wheel 5.2 and the second driving traction roller 5.1 are respectively perpendicular to corresponding fixed liquid flow flushing devices 9.
A partition board 1.1 is arranged in the material dipping box 1, and the partition board 1.1 separates a plurality of processing units to form a plurality of functional unit grooves.
Each functional unit tank is provided with a liquid heating, filtering and circulating device, the liquid heating, filtering and circulating device comprises a filtering box 12, a circulating pump 13 and a jet type steam heating device 14, the tank bottom of the soaking box 1 is U-shaped, the U-shaped tank bottom of the corresponding functional unit tank is connected with the filtering box 12 through a communication pipe 15, the filtering box 12 is connected with each liquid flushing device 9 and 10 through the circulating pump 13 and the jet type steam heating device 14, liquid in the functional unit tank is automatically flowed to the filtering box 12 through the communication pipe 15 and is conveyed to the swinging type liquid flushing device 10 and the fixed liquid flushing device 9 through a pipeline 16 by the circulating pump 13 to flush fabrics, the jet type steam heating device 14 is arranged on the pipeline behind the pump to mix and heat the liquid and the steam to a set temperature, a control valve 17 is arranged on the pipeline connected with the swinging type liquid flushing device 10 to switch along with the running direction of the fabrics, a flow regulating valve 18 is arranged on the pipeline connected with the fixed liquid flushing device 9 to control the liquid flushing amount, and a chemical adding port 12.1 is also arranged on the filtering box 12 to be used for adding chemicals required by various different technological requirements; the treated fabric falls into a fabric accommodating box 19 in a swinging way through a fabric discharging assembly 4, the fabric discharging assembly 4 is provided with a third driving traction roller 4.1 and a fabric arranging device 4.2, one side of the fabric accommodating box 19 is provided with a second O-shaped fabric guiding ring 20, and the fabric is guided in and out of the middle of the second O-shaped fabric guiding ring 20.
The communicating pipe 15 is also connected with a liquid discharge valve 21 for discharging liquid in the dipping tank.
A method for multifunctional treatment of a fabric, comprising the steps of:
step one, guiding the fabric into a first processing unit through a fabric feeding assembly, and cleaning the traction assembly 6 back and forth to enable the fabric to pass through two U-shaped permeable meshes Rong Bulan;
step two, when the set time is reached, the fabric enters the next processing unit for processing through the cleaning and water rolling conveying assembly 5;
step three, repeating the step two according to the process requirement;
and fourthly, finally, the fabric falls into a cloth accommodating box through a cloth outlet assembly, and is guided into the next working procedure by an O-shaped cloth guide ring.
Example 1:
as shown in fig. 4, the device for desizing (degreasing) washing, alkali reducing, PH adjusting and rinsing of woven or knitted chemical fabrics divides the immersion tank into 7 functional unit tanks, wherein the 7 functional unit tanks are a pre-washing tank 101, a chemical immersing tank 102, a loose energy-saving boiling tank 103, a loose energy-saving alkali reducing tank 104, a loose energy-saving washing tank 105, a PH adjusting tank 106 and a loose PH rinsing tank 107 in sequence from left to right, 1 treatment unit is respectively arranged in the pre-washing tank 101, the chemical immersing tank 102, the PH adjusting tank 106 and the loose PH rinsing tank 107, and two treatment units are respectively arranged in the loose energy-saving boiling tank 103, the loose energy-saving alkali reducing tank 104 and the loose energy-saving washing tank 105.
Desizing (degreasing) water washing, alkali reducing, PH value adjusting and rinsing are carried out on woven or knitted chemical fiber fabrics, and the device comprises the following steps:
step one: the fabric is led into a pre-washing tank 101 through a cloth feeding assembly to be washed in a loose mode so as to remove impurities and the like on the fabric, the fabric is piled in two U-shaped permeable meshes Rong Bulan in a loose mode for about 150 meters, and the round-trip washing time is about 200 seconds;
step two: the second step of fabric is led into a chemical dipping tank 102 through a cleaning and water rolling conveying assembly, working fluid required by desizing (degreasing) is arranged in the chemical dipping tank 102 according to the technological requirements of the produced fabric, the working fluid is heated to 75-80 ℃, the working fluid is prepared by a refining agent, a chelating dispersant, alkali liquor, water and the like according to the proportion, the fabric is loosely piled for about 150 meters in the chemical dipping tank 102, and the round-trip soaking time is about 200 seconds, so that the fabric is fully soaked in the working fluid;
step three: the fabric in the steps is guided into a loose energy-saving boiling and washing tank 103 through a cleaning rolling water conveying assembly to carry out high-temperature loose type back and forth boiling and washing, wherein the high-temperature loose type boiling and washing is to submerge the fabric in a washing liquid with the temperature of 90-95 ℃ in a loose type back and forth boiling and washing mode, the fabric is piled in the loose energy-saving boiling and washing tank 103 in a loose type for about 300 meters, and the back and forth boiling and washing time is about 400 seconds, so that the fabric is thoroughly boiled and washed;
the fabric in the steps is guided into a loose energy-saving alkali deweighting tank 104 through a cleaning water rolling conveying component to carry out loose round-trip alkali deweighting, wherein the loose round-trip alkali deweighting is to immerse the fabric in a certain alkali concentration alkali solution at 85-90 ℃ in a loose mode, the fabric is piled in the loose round-trip alkali deweighting tank 104 in a loose mode for about 300 meters, and the round-trip digestion time is about 400 seconds, so that the fabric deweighting reaches a certain requirement;
the fabric in the steps is guided into a loose energy-saving washing tank 105 through a cleaning water rolling conveying assembly to be boiled and washed in a loose mode, the high-temperature loose washing is to submerge the fabric in washing liquid in a loose mode, the washing liquid in the first three U-shaped water permeable meshes Rong Bulan is boiled and washed in a round-trip mode, the temperature of the washing liquid in the first three U-shaped water permeable meshes is 90-95 ℃, the fourth U-shaped water permeable meshes Rong Bulan are supplemented with warm water, the fabric enters a back-path PH adjusting tank 106 after being cooled down and cooled down, the fabric is piled up in the loose energy-saving washing tank 105 for about 300 meters in a round-trip boiling time of about 400 seconds, and the fabric is fully cleaned, cooled down and cooled down, so that the PH value is adjusted by adding acid in a back-path;
the fabric in the steps is guided into a loose PH adjusting tank 106 through a cleaning rolling water conveying assembly to carry out loose round-trip padding, wherein the loose round-trip padding is to submerge the fabric in acid liquor with a certain concentration in a loose mode, the fabric is piled for about 150 meters in a PH rinsing tank in a loose mode, and the round-trip padding time is about 200 seconds, so that the PH value of the fabric reaches a certain requirement;
the fabric in the steps is guided into a loose energy-saving rinsing tank 107 through a cleaning rolling water conveying assembly to be rinsed in a loose mode so as to meet the requirement of the subsequent working procedure, the fabric is piled in a loose mode in two U-shaped water permeable meshes Rong Bulan for about 150 meters, and the round-trip rinsing time is about 200 seconds;
step four: and leading the fabric in the steps out to a fabric accommodating box through a fabric outlet assembly, and then entering the next production line.
Example 2:
as shown in fig. 5, the washing device after printing woven or knitted fabrics divides the immersion tank into 4 functional unit tanks, wherein the 4 functional unit tanks are a chemical immersion tank 201, a primary loose type energy-saving washing tank 202, a loose type energy-saving soaping tank 203 and a secondary loose type energy-saving washing tank 204 in sequence from left to right, the chemical immersion tank 201 is provided with 1 processing unit, the primary loose type energy-saving washing tank 202 is provided with 3 processing units, the loose type energy-saving soaping tank 203 is provided with 2 processing units, and the secondary loose type energy-saving washing tank 204 is provided with 4 processing units.
After printing the woven or knitted fabric, washing with water, adopting the device, and comprising the following steps:
the method comprises the following steps:
step one: the printed fabric is led into a chemical dipping tank 201 through a cloth feeding assembly, working fluid which is configured according to the technological requirements of the produced fabric is arranged in the chemical dipping tank 201, the temperature of the working fluid can be set arbitrarily according to the technological requirements, the working fluid is prepared by chemical and water which are required by the technology according to the proportion, the fabric is loosely piled for about 150 meters in the chemical dipping tank 201, and the round-trip soaking time is about 200 seconds, so that the fabric is fully soaked in the working fluid;
step two: the first step of fabric is guided into a primary loose energy-saving washing tank 202 through a cleaning water rolling conveying component to be boiled and washed in a high-temperature loose mode, wherein the primary loose energy-saving washing tank is formed by immersing the fabric in washing liquid in a loose mode to be washed in a round-trip mode and washed in a padding mode for multiple times, the temperature of the washing liquid in the tank can be set independently according to technological requirements, the fabric is piled in the primary loose energy-saving washing tank 202 in a loose mode for about 450 meters, and the round-trip boiling and washing time is about 600 seconds, so that the fabric is sufficiently washed;
step three, the fabric is guided into a loose type energy-saving soap boiling tank 203 through a cleaning rolling water conveying assembly to carry out loose type back and forth soap boiling, wherein the loose type back and forth soap boiling is to submerge the fabric in soap boiling liquid with a certain concentration of 90-95 ℃ in a loose type back and forth manner, the fabric is piled for about 300 meters in the loose type back and forth soap boiling tank 203, and the back and forth soap boiling time is about 400 seconds, so that the fabric reaches the requirement of soap boiling fastness;
the fabric in the step is guided into a secondary loose type energy-saving washing tank 204 through a cleaning rolling water conveying assembly to be boiled and washed repeatedly at high temperature, the loose type energy-saving washing tank is formed by immersing the fabric in washing liquid in a loose type manner to be washed repeatedly and washed repeatedly, the temperature of the washing liquid in the tank can be set independently according to the process requirement, the fabric is piled in the secondary loose type energy-saving washing tank 204 in a loose type for about 600 meters, and the back and forth boiling and washing time is about 800 seconds, so that the fabric is cleaned sufficiently;
step four: and (3) leading the fabric in the fourth step out to a fabric accommodating box through a fabric outlet assembly, and then entering the next production line.
Example 3:
as shown in fig. 6, the device for fixing color, soaping and washing after dyeing woven or knitted fabric divides the immersion tank into 6 functional unit tanks, the 6 functional unit tanks are a chemical immersion tank 301, a primary loose energy-saving washing tank 302, a loose energy-saving soaping tank 303, a secondary loose energy-saving washing tank 304, a loose PH adjusting tank 305 and a loose energy-saving washing tank 306 in sequence from left to right, 1 treatment unit is respectively arranged in the chemical immersion tank 301, the loose PH adjusting tank 305 and the loose energy-saving washing tank 306, 3 treatment units are arranged in the primary loose energy-saving washing tank 302, and 2 treatment units are arranged in the loose energy-saving soaping tank 303 and the secondary loose energy-saving washing tank 304.
After the woven or knitted fabric is dyed, the device is used for fixation, soap boiling and water washing, and the method comprises the following steps:
step one: the dyed fabric is led into a chemical dipping tank 301 through a cloth feeding component, working fluid which is configured according to the technological requirements of the produced fabric is arranged in the chemical dipping tank 301, the temperature of the working fluid can be set arbitrarily according to the technological requirements, the working fluid is reducing fluid or color fixing fluid which is prepared by chemicals and water which are required by the technology according to the proportion, the fabric is loosely piled for about 150 meters in the chemical dipping tank 301, and the back and forth soaking time is about 200 seconds, so that the fabric is fully soaked in the working fluid;
step two: the fabric in the first step is guided into a primary loose energy-saving washing tank 302 through a cleaning and squeezing water conveying assembly to carry out loose back and forth washing, wherein the loose energy-saving washing tank is formed by immersing the fabric in washing liquid in a loose mode, back and forth washing and multiple padding washing, the temperature of the washing liquid in the tank can be independently set according to the process requirement, the fabric is loosely piled for about 450 meters in the primary loose energy-saving washing tank 302, and the back and forth washing time is about 600 seconds, so that the fabric is sufficiently washed;
step three: the fabric in the second step is guided into a loose type energy-saving soap boiling tank 303 through a cleaning water rolling conveying assembly to carry out loose type back and forth soap boiling, wherein the loose type back and forth soap boiling is to submerge the fabric in soap boiling liquid with a certain concentration at 90-95 ℃ in a loose type back and forth mode, the fabric is piled for about 300 meters in the loose type back and forth soap boiling tank 303 in a loose type back and forth soap boiling time of about 400 seconds, and the fabric reaches the requirement of soap boiling fastness;
the third step of fabric is guided into a secondary loose energy-saving washing tank 304 through a cleaning water rolling conveying assembly to be boiled and washed repeatedly at high temperature, the loose energy-saving washing tank is used for immersing the fabric in washing liquid in a loose mode, the washing liquid is washed repeatedly and washed repeatedly, the washing liquid temperature of the first three U-shaped permeable meshes Rong Bulan is 90-95 ℃, the fourth U-shaped permeable meshes Rong Bulan are supplemented with warm water, the fabric enters a post PH adjusting tank 305 after being cooled down, the fabric is piled loosely in the secondary loose energy-saving washing tank 304 for about 300 meters, the round-trip boiling time is about 400 seconds, the fabric is cleaned sufficiently, cooled down and cooled, and the post PH value is adjusted by adding acid;
introducing the fabric in the fourth step into a loose PH adjusting tank 305 through a cleaning and padding water conveying assembly for loose round-trip padding, wherein the loose round-trip padding is to submerge the fabric in acid liquor with a certain concentration in a loose mode, the fabric is piled for about 150 meters in the PH rinsing tank in a loose mode, and the round-trip padding time is about 200 seconds, so that the PH value of the fabric reaches a certain requirement;
leading the fabric in the step five into a loose energy-saving rinsing tank 306 through a cleaning and squeezing water conveying assembly for loose rinsing so as to meet the requirement of the subsequent working procedure, loosely piling the fabric in two U-shaped water permeable meshes Rong Bulan for about 150 meters, and carrying out round-trip rinsing for about 200 seconds;
step four: and leading the fabric in the steps out to a fabric accommodating box through a fabric outlet assembly, and then entering the next production line.
Example 4:
as shown in fig. 7, for the device of the one-step method for boiling and bleaching pure cotton fabric and polyester cotton fabric produced by cold pad-batch, the immersion liquid tank is divided into 3 functional unit tanks, the 3 functional unit tanks are a chemical immersion tank 401, a loose type submerged boiling-off tank 402 and a loose type energy-saving washing tank 403 in sequence from left to right, the chemical immersion tank 401 is provided with 1 processing unit, the loose type submerged boiling-off tank 402 is provided with 5 processing units, and the loose type energy-saving washing tank 403 is provided with 4 processing units.
The one-step scouring and bleaching method for producing pure cotton fabrics and polyester cotton fabrics by cold pad-batch comprises the following steps:
step one: the fabric after cold pad-batch is led into a chemical dipping tank 401 through a cloth feeding assembly, working fluid which is configured according to the technological requirements of the produced fabric is arranged in the chemical dipping tank 401, the temperature of the working fluid can be set arbitrarily according to the technological requirements, the working fluid is boiling and bleaching fluid which is prepared by chemicals and water which are required by the technology according to the proportion, the fabric is loosely piled for about 150 meters in the chemical dipping tank 401, and the round-trip soaking time is about 200 seconds, so that the fabric is fully soaked in the boiling and bleaching fluid;
step two: the fabric in the first step is guided into a loose type submerged scouring tank 402 through a cleaning and water rolling conveying component to carry out loose type round trip submerged scouring, wherein the loose type submerged scouring tank is used for immersing the fabric in liquid for stewing, round trip scouring and repeated padding scouring, the temperature of the liquid in the tank can reach 95-100 ℃, the fabric is piled loosely in the loose type submerged scouring tank 402 for 750 meters, and the round trip stewing time is about 1000 seconds, so that the fabric is fully boiled;
step three: the second step of fabric is guided into a loose energy-saving washing tank 403 through a cleaning and squeezing water conveying assembly to carry out high-temperature loose type back and forth boiling washing, wherein the loose energy-saving washing tank is used for immersing the fabric in washing liquid in a loose type back and forth flushing mode and multiple times of padding flushing, the fabric is piled in the loose energy-saving washing tank 403 in a loose type mode for about 600 meters, and the back and forth boiling washing time is about 800 seconds, so that the fabric is sufficiently cleaned;
step four: and (3) leading the fabric in the step (III) out to a cloth accommodating box through a cloth outlet assembly, and then entering the next production line.
The method is not finally fixed, and different technological methods can be combined according to different fabrics.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions that are formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.
Claims (6)
1. A multifunctional fabric treatment method is characterized in that: the method comprises the following steps:
step one, a fabric is guided into a first processing unit of a dipping box through a fabric feeding assembly, and the fabric is washed back and forth to and from two U-shaped permeable meshes Rong Bulan of the first processing unit through a back and forth cleaning traction assembly;
step two, when the set time is reached, the fabric enters a next processing unit for processing through a cleaning and water rolling conveying assembly;
step three, repeating the step two according to the process requirement;
step four, finally, the fabric falls into a cloth accommodating box through a cloth outlet assembly, and is guided into the next working procedure by an O-shaped cloth guide ring;
a partition board is arranged in the material soaking box, and separates a plurality of processing units to form a plurality of functional unit grooves;
the cloth feeding assembly comprises a first guide wheel, a first driving traction roller, a first pressing roller and a first motor reducer, and fabrics enter the cloth feeding assembly through a first O-shaped cloth guide ring and enter the fixed liquid flow flushing device through the guiding of the first guide wheel and the traction of the first driving traction roller; fixed liquid flow flushing devices are respectively arranged at the left and right sides below the cleaning rolling water conveying assembly;
the reciprocating cleaning traction assembly comprises a slat type traction wheel, the slat type traction wheel is driven by a second motor reducer, two swing type liquid flow flushing devices are arranged below the reciprocating cleaning traction assembly, and the rear part of each swing type liquid flow flushing device is correspondingly provided with a position detection device;
each functional unit groove is provided with a liquid heating, filtering and circulating device, the liquid heating, filtering and circulating device comprises a filter box, a circulating pump and a jet type steam heating device, the groove bottom of the material dipping box is U-shaped, the groove bottoms of the corresponding functional unit grooves are connected with the filter box through a communication pipe, and the filter box is connected with each liquid flow flushing device through the circulating pump and the jet type steam heating device.
2. A method of multifunctional treatment of fabrics according to claim 1, characterized in that: the pipeline connected with the swinging type liquid flow flushing device is provided with a control valve, and the pipeline connected with the fixed liquid flow flushing device is provided with a flow regulating valve.
3. A method of multifunctional treatment of fabrics according to claim 1, characterized in that: the immersion tank is divided into 7 functional unit tanks, the 7 functional unit tanks are a pre-washing tank, a chemical immersion tank, a loose type energy-saving boiling tank, a loose type energy-saving alkali decrement tank, a loose type energy-saving washing tank, a PH regulating tank and a loose type PH rinsing tank from left to right, the pre-washing tank, the chemical immersion tank, the PH regulating tank and the loose type PH rinsing tank are respectively provided with 1 processing unit, and the loose type energy-saving boiling tank, the loose type energy-saving alkali decrement tank and the loose type energy-saving washing tank are respectively provided with two processing units.
4. A method of multifunctional treatment of fabrics according to claim 1, characterized in that: the immersion tank is divided into 4 functional unit tanks, the 4 functional unit tanks are a chemical immersion tank, a primary loose type energy-saving washing tank, a loose type energy-saving soap boiling tank and a secondary loose type energy-saving washing tank in sequence from left to right, the chemical immersion tank is provided with 1 processing unit, the primary loose type energy-saving washing tank is provided with 3 processing units, the loose type energy-saving soap boiling tank is provided with 2 processing units, and the secondary loose type energy-saving washing tank is provided with 4 processing units.
5. A method of multifunctional treatment of fabrics according to claim 1, characterized in that: the immersion tank is divided into 6 functional unit tanks, the 6 functional unit tanks are a chemical immersion tank, a primary loose type energy-saving washing tank, a loose type energy-saving soap boiling tank, a secondary loose type energy-saving washing tank, a loose type PH adjusting tank and a loose type energy-saving rinsing tank from left to right, 1 processing unit is respectively arranged in the chemical immersion tank, the loose type PH adjusting tank and the loose type energy-saving rinsing tank, 3 processing units are arranged in the primary loose type energy-saving washing tank, and 2 processing units are arranged in the loose type energy-saving soap boiling tank and the secondary loose type energy-saving washing tank.
6. A method of multifunctional treatment of fabrics according to claim 1, characterized in that: the immersion tank is divided into 3 functional unit tanks, the 3 functional unit tanks are a chemical immersion tank, a loose type submerged scouring tank and a loose type energy-saving rinsing tank in sequence from left to right, the chemical immersion tank is provided with 1 processing unit, the loose type submerged scouring tank is provided with 5 processing units, and the loose type energy-saving rinsing tank is provided with 4 processing units.
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| CN202111627858.7A CN114232262A (en) | 2021-12-29 | 2021-12-29 | Loose one-step pretreatment production method of chemical fiber fabric |
| CN2021116278587 | 2021-12-29 |
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| CN202210578324.8A Active CN114790626B (en) | 2021-12-29 | 2022-05-26 | Multifunctional fabric treatment method |
| CN202221274855.XU Active CN217399176U (en) | 2021-12-29 | 2022-05-26 | Multifunctional fabric processing device |
| CN202221274787.7U Active CN217399175U (en) | 2021-12-29 | 2022-05-26 | Loose one-step pretreatment equipment for chemical fiber fabric |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004109494A (en) * | 2002-09-18 | 2004-04-08 | Fuji Photo Film Co Ltd | Photosensitive material processor |
| CN107893285A (en) * | 2017-12-28 | 2018-04-10 | 无锡市艾克斯染整设备有限公司 | The continuous production method and device of pure cotton dyeing non-woven fabrics |
| KR102140833B1 (en) * | 2019-12-20 | 2020-08-04 | 일성기계공업 주식회사 | Free-treating processing relaxer device for fiber textile |
| CN212223323U (en) * | 2020-04-09 | 2020-12-25 | 苏州中纺学面料产业研究院 | Vat dye leuco dyeing equipment |
| CN212983293U (en) * | 2020-07-25 | 2021-04-16 | 高密市天祥针织有限公司 | Water washing system |
| CN213113884U (en) * | 2020-07-25 | 2021-05-04 | 高密市天祥针织有限公司 | Water washing machine |
-
2021
- 2021-12-29 CN CN202111627858.7A patent/CN114232262A/en active Pending
-
2022
- 2022-05-26 CN CN202210578324.8A patent/CN114790626B/en active Active
- 2022-05-26 CN CN202221274855.XU patent/CN217399176U/en active Active
- 2022-05-26 CN CN202221274787.7U patent/CN217399175U/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004109494A (en) * | 2002-09-18 | 2004-04-08 | Fuji Photo Film Co Ltd | Photosensitive material processor |
| CN107893285A (en) * | 2017-12-28 | 2018-04-10 | 无锡市艾克斯染整设备有限公司 | The continuous production method and device of pure cotton dyeing non-woven fabrics |
| KR102140833B1 (en) * | 2019-12-20 | 2020-08-04 | 일성기계공업 주식회사 | Free-treating processing relaxer device for fiber textile |
| CN212223323U (en) * | 2020-04-09 | 2020-12-25 | 苏州中纺学面料产业研究院 | Vat dye leuco dyeing equipment |
| CN212983293U (en) * | 2020-07-25 | 2021-04-16 | 高密市天祥针织有限公司 | Water washing system |
| CN213113884U (en) * | 2020-07-25 | 2021-05-04 | 高密市天祥针织有限公司 | Water washing machine |
Also Published As
| Publication number | Publication date |
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| CN114790626A (en) | 2022-07-26 |
| CN217399176U (en) | 2022-09-09 |
| CN217399175U (en) | 2022-09-09 |
| CN114232262A (en) | 2022-03-25 |
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Effective date of registration: 20240726 Address after: 313100 Li Jia Xiang Zhen Xiao Mao Qiao, Changxing County, Huzhou City, Zhejiang Province Patentee after: ZHEJIANG PROVINCE CHANGXING SILK Co.,Ltd. Country or region after: China Address before: 21442 No.9, Wushen village, Xianan village, Xiagang street, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: WUXI AIKESI DYEING AND FINISHING EQUIPMENT CO.,LTD. Country or region before: China |