CN202116840U - Overflow dyeing system for air flow pulverization dyeing machine - Google Patents
Overflow dyeing system for air flow pulverization dyeing machine Download PDFInfo
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- CN202116840U CN202116840U CN2011201945999U CN201120194599U CN202116840U CN 202116840 U CN202116840 U CN 202116840U CN 2011201945999 U CN2011201945999 U CN 2011201945999U CN 201120194599 U CN201120194599 U CN 201120194599U CN 202116840 U CN202116840 U CN 202116840U
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Abstract
The utility model relates to an overflow dyeing system for an air flow pulverization dyeing machine, which is characterized in that a filter screen I is arranged between a main pump and a heat exchanger in matched mode, an output pipeline of the heat exchanger is connected with an overflow nozzle through an overflow nozzle connection pipe valve, and the overflow nozzle is positioned above an air flow nozzle. An addition pump is arranged on a pipeline of the main pump in parallel connection mode, and pipelines connected with two ends of the addition pump are provided with a connection valve I and a connection valve II. The overflow dyeing system for the air flow pulverization dyeing machine effectively saves electric consumption and overcomes limits of dyeing of an air flow dyeing machine. The overflow dyeing system for the air flow pulverization dyeing machine is simultaneously provided with an air flow dyeing system and the overflow dyeing system, thereby preventing terylene from creasing after the terylene is dyed by 130-degree high-temperature air flow, reducing electric consumption of a fan in dyeing of the high-temperature air flow, saving energy and enlarging application scope of dyeing machines.
Description
Technical field
The utility model relates to a kind of overflow dyeing system of jet fogging dyeing machine.
Background technology
In existing airflow dyeing machine field, with air-flow and cloth-guiding wheel transmission, the proportioning of water and cloth is quite little when pre-treatment and dyeing for grey cloth; General cotton grey cloth 1:3-4; Terylen grey cloth 1:2-4, thus conserve water, save dying material; Reducing wastewater discharge, is one of environment protection type dye machine of present grey cloth pre-treatment and dyeing.But airflow dyeing machine is with the air-flow of the blower fan major impetus as the transmission grey cloth, and power of fan is big, and power consumption is big.Especially when 130 ℃ of high-temp dyeings; When the power of actual power consumption is normal temperature and pressure below 100 ℃ more than 1 times; During in addition to terylene or 130 ℃ of dyeing of polyester-cotton blend grey cloth high temperature; Coloration result can produce fish scale shape rule wrinkle shape, even also be difficult to solve this defect through back arrangement high temperature stentering forming.So 130 ℃ of left and right sides high-temperature pressure dyeings of airflow dyeing machine have certain influence to terylene or polyester-cotton blend grey quality, and power consumption is also big, exists weak point.
The utility model content
To the problem that exists in the prior art, the purpose of the utility model is to provide a kind of technical scheme of overflow dyeing system of jet fogging dyeing machine.
The overflow dyeing system of described a kind of jet fogging dyeing machine; Comprise the cylinder body, grey cloth, cloth-guiding wheel, air current spray nozzle, air current spray nozzle tube connector valve, heat exchanger, blower fan, main pump, charging bucket, charge pump, charging valve, water intaking valve, drain valve, connection valve III, the screen pack II that are equipped with; It is characterized in that being equipped with between described main pump and the heat exchanger screen pack I; On the output pipe of heat exchanger, through the connection of flood nozzle tube connector valve flood nozzle is set, flood nozzle is positioned at the top of air current spray nozzle; On the main pump pipeline and connect a complementary pump is set, also be respectively arranged with on the two ends pipeline that is connected with complementary pump and connect the valve I, connect the valve II.
The overflow dyeing system of described a kind of jet fogging dyeing machine is characterized in that described connection valve III is arranged between water intaking valve and the drain valve.
The overflow dyeing system of described a kind of jet fogging dyeing machine is characterized in that described complementary pump is identical with the main pump model.
The utility model has been practiced thrift power consumption effectively, has solved the limitation of airflow dyeing machine dyeing.With the single tube dyeing machine is example; Whole system is set up a flood nozzle at former air current spray nozzle front end; Set up a complementary pump with the main pump equal-wattage simultaneously; Set up a screen pack I between main pump, complementary pump and the heat exchanger, so just can under the prerequisite of not starting blower fan, start 2 pumps simultaneously and make airflow dyeing machine constitute the overflow dyeing system.The air-flow dyeing of dyeing machine and overflow dyeing are according to technological requirement; All through the PLC programme-control; The air force and the interior grey cloth of cloth-guiding wheel transmission dyeing machine that rely on blower fan to produce during air-flow dyeing; By main pump the dye liquor in the cylinder body is constantly contacted constantly circulation through parts such as heat exchanger, air current spray nozzles by aerosol and grey cloth, accomplish pre-treatment, technical process such as dyeing washing.Blower fan quits work during overflow dyeing; Grey cloth relies on the flow of main pump and complementary pump generation and enough flow velocity and interior grey cloths of cloth-guiding wheel transmission dyeing machine; And the dye liquor in the cylinder body is constantly contacted with grey cloth through parts such as heat exchanger, flood nozzle by 2 pumps; Constantly dyeing and water-washing process are accomplished in circulation, and flood nozzle discharge is general bigger about 5 times than the discharge of air current spray nozzle.The utility model possesses air-flow and overflow dyeing system simultaneously; When having avoided grey cloths such as terylene and the wrinkle shape that produces through 130 ℃ of high temperature gas flows dyeing; And fallen at the end power consumption that blower fan is consumed when dyeing because of high temperature gas flow, practiced thrift the energy, made dyeing machine enlarge the scope of application.
Description of drawings
Fig. 1 is the structural representation of the utility model.
The specific embodiment
Below in conjunction with Figure of description the utility model is described further:
A kind of overflow dyeing system of jet fogging dyeing machine; Comprise the cylinder body 1, grey cloth 2, cloth-guiding wheel 3, air current spray nozzle 5, air current spray nozzle tube connector valve 7, heat exchanger 8, blower fan 9, main pump 13, charging bucket 15, charge pump 16, charging valve 17, water intaking valve 18, drain valve 20, connection valve III 19, the screen pack II 21 that are equipped with; Be equipped with screen pack I 10 between described main pump 13 and the heat exchanger 8; On the output pipe of heat exchanger 8, through 6 connections of flood nozzle tube connector valve flood nozzle 4 is set, flood nozzle 4 is positioned at the top of air current spray nozzle 5; On main pump 13 pipelines and connect a complementary pump 12 is set, connect valve I 11, connect valve II 14 with also being respectively arranged with on the two ends pipeline that complementary pump 12 is connected, connect valve III 19 and be arranged between water intaking valve 18 and the drain valve 20, complementary pump 12 is identical with main pump 13 models.
When utilizing the utility model, the jacquard weave grey cloth that terylene and modified dacron strand is knitted in the dyeing machine need pass through following PROCESS FOR TREATMENT step:
1) oil removing pre-treatment: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 90 ℃ of insulations 30～40 minutes, directly be cooled to 70 ℃, draining is accomplished in pre-treatment, advances 60 ℃ of hot water wash then continuously 15 minutes;
2) alkali decrement treatment: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 90 ℃ of insulations 40～60 minutes, directly be cooled to 60 ℃ then, the alkali decrement is accomplished draining, advances 60 ℃ of hot water wash then continuously 15 minutes, neutralization washing 5 minutes, clear water was washed 5 minutes;
3) DISPERSE DYES dye and wash: 60 ℃ of reinforced grey cloths runnings of water inlet, with the programming rate to 130 of 1～2 ℃ of per minute ℃, be incubated 40～60 minutes, and directly be cooled to below 80 ℃, dye and wash the completion draining, advance 60 ℃ of hot water runnings then and wash draining in 10 minutes;
4) cation dyes are dyed modification and are washed: 70 ℃ of reinforced grey cloths runnings of water inlet, be warming up to 85 ℃ with 1 ℃ of per minute, and be warming up to 98 ℃ with 2 ℃ of per minutes again, be incubated 40～60 minutes, be cooled to 80 ℃ of dyeing completion drainings, advanced 60 ℃ of hot water wash then continuously 10 minutes;
5) reduction cleaning: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 80 ℃, be incubated draining in 10 minutes, advanced 60 ℃ of hot water wash then continuously 15 minutes;
During the work of said dyeing machine normal circulation, start blower fan 9, dyeing machine gets into of grey cloth 2 in the cylinder bodies 1 through flood nozzle 4, air current spray nozzle 5 through cloth-guiding wheel 3; When grey cloth 2 had advanced, grey cloth 2 was end-to-end into rope form, under the effect of air force that blower fan 9 produces and cloth-guiding wheel 3, constantly circulated and transmission; Close drain valve 20, complementary pump 12 simultaneously, connect valve I 11, connect valve II 14, flood nozzle tube connector valve 6, open connection valve III 19, water intaking valve 18, main pump 13, water constantly contacts with the grey cloth 2 of transmission through over-heat-exchanger 8, air current spray nozzle 5; Water down flow to cylinder base in cylinder body; Through screen pack II 21, connection valve III 19, flow back into main pump 13 at last and carry out water circulation, extremely certain water level in the cylinder body; Close water intaking valve 18, water circulates in system.
Need to heat up in the said processing step or during cooling, steam or cooling water get into heat exchanger 8, indirectly with cylinder body 1 in water contact, coolant-temperature gage raise or fall at the end, whole process main pump 13 is that the interior water circulation of cylinder body provides power.
When needing to feed in raw material in the said processing step, dilute auxiliary agent or dyestuff at charging bucket 15 in advance, opened charge pump 16 when reinforced, opened charging valve 17, evenly reinforced.
In the time of need carrying out continuous washing in the said processing step; Open drain valve 20, water intaking valve 18; Close simultaneously and connect valve III 19, complementary pump 12, connection valve I 11, connection valve II 14, flood nozzle tube connector valve 6; Clear water is by main pump 13 suction, and through screen pack I 10 to heat exchanger 8, the grey cloth 2 of 5 pairs of transmissions of process air current spray nozzle carries out continuous washing.
Wherein carrying out 130 ℃ in the step 3) dyes when washing; Open main pump 13, complementary pump 12, connect valve I 11, connect valve II 14, connect valve III 19, water intaking valve 18, flood nozzle tube connector valve 6; Close blower fan 9, air current spray nozzle tube connector valve 7, drain valve 20, grey cloth is in running in cylinder body 1 under the dynamic action of flood nozzle 4.
The utility model has been practiced thrift power consumption effectively, has solved the limitation of airflow dyeing machine dyeing.With the single tube dyeing machine is example; Whole system is set up a flood nozzle 4 at former air current spray nozzle front end; Set up a complementary pump 12 with main pump 13 equal-wattages simultaneously; Set up a screen pack I 10 between main pump 13, complementary pump 12 and the heat exchanger 8, so just can under the prerequisite of not starting blower fan 9, start 2 pumps simultaneously and make airflow dyeing machine constitute the overflow dyeing system.The air-flow dyeing of dyeing machine and overflow dyeing are according to technological requirement; All through the PLC programme-control; The air force and the interior grey cloth 2 of cloth-guiding wheel 3 transmission dyeing machines that rely on blower fan 9 to produce during air-flow dyeing; By main pump 13 dye liquor in the cylinder body 1 is constantly contacted constantly circulation by aerosol with grey cloth 2 through parts such as heat exchanger 8, air current spray nozzles 5, accomplish pre-treatment, technical process such as dyeing washing.Blower fan 9 quits work during overflow dyeing; Grey cloth 2 relies on the flow of main pump 13 and complementary pump 12 generations and enough flow velocity and interior grey cloths 2 of cloth-guiding wheel 3 transmission dyeing machines; And the dye liquor in the cylinder body 1 is constantly contacted with grey cloth 2 through parts such as heat exchanger 8, flood nozzle 4 by 2 pumps; Constantly dyeing and water-washing process are accomplished in circulation, and the discharge of flood nozzle 4 is general bigger about 5 times than the discharge of air current spray nozzle 5.The utility model possesses air-flow and overflow dyeing system simultaneously; When having avoided grey cloths such as terylene and the wrinkle shape that produces through 130 ℃ of high temperature gas flows dyeing; And fallen at the end power consumption that blower fan is consumed when dyeing because of high temperature gas flow, practiced thrift the energy, made dyeing machine enlarge the scope of application.
Claims (3)
1. the overflow dyeing system of a jet fogging dyeing machine; Comprise the cylinder body, grey cloth, cloth-guiding wheel, air current spray nozzle, air current spray nozzle tube connector valve, heat exchanger, blower fan, main pump, charging bucket, charge pump, charging valve, water intaking valve, drain valve, connection valve III, the screen pack II that are equipped with; It is characterized in that being equipped with between described main pump and the heat exchanger screen pack I; On the output pipe of heat exchanger, through the connection of flood nozzle tube connector valve flood nozzle is set, flood nozzle is positioned at the top of air current spray nozzle; On the main pump pipeline and connect a complementary pump is set, also be respectively arranged with on the two ends pipeline that is connected with complementary pump and connect the valve I, connect the valve II.
2. the overflow dyeing system of a kind of jet fogging dyeing machine according to claim 1 is characterized in that described connection valve III is arranged between water intaking valve and the drain valve.
3. the overflow dyeing system of a kind of jet fogging dyeing machine according to claim 1 is characterized in that described complementary pump is identical with the main pump model.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201945999U CN202116840U (en) | 2011-06-10 | 2011-06-10 | Overflow dyeing system for air flow pulverization dyeing machine |
| DE202012013220.2U DE202012013220U1 (en) | 2011-06-10 | 2012-02-22 | Overflow dyeing system of an air atomizing dyeing machine |
| EP12759337.4A EP2570543A4 (en) | 2011-06-10 | 2012-02-22 | Overflow dyeing system for airflow atomization dyeing machine and water-using method thereof |
| PCT/CN2012/000225 WO2012167595A1 (en) | 2011-06-10 | 2012-02-22 | Overflow dyeing system for airflow atomization dyeing machine and water-using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201945999U CN202116840U (en) | 2011-06-10 | 2011-06-10 | Overflow dyeing system for air flow pulverization dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202116840U true CN202116840U (en) | 2012-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201945999U Expired - Lifetime CN202116840U (en) | 2011-06-10 | 2011-06-10 | Overflow dyeing system for air flow pulverization dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202116840U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102212944A (en) * | 2011-06-10 | 2011-10-12 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
| WO2012167595A1 (en) * | 2011-06-10 | 2012-12-13 | 浙江银河印染有限公司 | Overflow dyeing system for airflow atomization dyeing machine and water-using method thereof |
| CN103911780A (en) * | 2014-03-24 | 2014-07-09 | 灵山县桂合丝业有限公司 | Airflow dyeing machine |
| CN103966792A (en) * | 2013-02-05 | 2014-08-06 | 立信染整机械(深圳)有限公司 | Dyeing machine filter with heat exchange device |
-
2011
- 2011-06-10 CN CN2011201945999U patent/CN202116840U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102212944A (en) * | 2011-06-10 | 2011-10-12 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
| CN102212944B (en) * | 2011-06-10 | 2012-09-19 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
| WO2012167595A1 (en) * | 2011-06-10 | 2012-12-13 | 浙江银河印染有限公司 | Overflow dyeing system for airflow atomization dyeing machine and water-using method thereof |
| CN103966792A (en) * | 2013-02-05 | 2014-08-06 | 立信染整机械(深圳)有限公司 | Dyeing machine filter with heat exchange device |
| CN103966792B (en) * | 2013-02-05 | 2016-04-13 | 立信染整机械(深圳)有限公司 | There is the dyeing machine filter of heat-exchanger rig |
| TWI555894B (en) * | 2013-02-05 | 2016-11-01 | There is a heat transfer device for the dyeing machine | |
| CN103911780A (en) * | 2014-03-24 | 2014-07-09 | 灵山县桂合丝业有限公司 | Airflow dyeing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120118 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |