CN202559092U - Horizontal high-temperature high-pressure overflow dyeing machine - Google Patents
Horizontal high-temperature high-pressure overflow dyeing machine Download PDFInfo
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- CN202559092U CN202559092U CN2012202165880U CN201220216588U CN202559092U CN 202559092 U CN202559092 U CN 202559092U CN 2012202165880 U CN2012202165880 U CN 2012202165880U CN 201220216588 U CN201220216588 U CN 201220216588U CN 202559092 U CN202559092 U CN 202559092U
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- conveyer
- dyeing machine
- grey cloth
- dye liquor
- overflow dyeing
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Abstract
The utility model discloses a horizontal high-temperature high-pressure overflow dyeing machine which comprises a dye vat, a cloth lifting wheel, a nozzle and a dye liquor circulating delivery system. An upper conveyor and a lower conveyor are arranged in the dye vat, and the height of the lower conveyor is larger than that of dye liquor in the dye vat during operation. When the horizontal high-temperature high-pressure overflow dyeing machine is used for dyeing, grey cloth is completely separated from the dye liquor, the liquor ratio can be lower than 1:4 only by guaranteeing circulating of the dye liquor, and the required dye liquor is one third of the required dye liquor of a conventional dyeing machine. Compared with the conventional dyeing machine, the horizontal high-temperature high-pressure overflow dyeing machine has the advantages that water is saved by 40%, dyes are saved by 10%, chemical accessories are saved by 50%, electric power and steam are saved by 20% and by 50% correspondingly, and sewage is reduced by 40%.
Description
Technical field
The utility model relates to a kind of horizontal-type high temperature high pressure overflow dyeing machine.
Background technology
L type HTHP overflow dyeing machine is also claimed horizontal-type high temperature high pressure overflow dyeing machine, is commonly called as long cylinder, and maximum operating temperature is 140 ℃, is used for synthetic fiber and blending piece dyeing finishing.Because of its carrying capacity is big, enhanced stretch resistance is little in the piece dyeing finishing, to the little characteristics of lining damage, in the pin piece dyeing finishing, adopts in a large number.
As shown in Figure 1; Existing horizontal-type high temperature high pressure overflow dyeing machine generally is made up of following several parts: staining bath 1, carry cloth wheel 2, nozzle 3, overflow pipe 4 and dye liquor cyclic delivery system 6; Be contained with dye liquor 7 in the staining bath 1; During dyeing, will encircle grey cloth through carrying cloth wheel 2, nozzle 2 and overflow pipe 4, other part of grey cloth is immersed in the dye liquor 7 of staining bath 1.
1, staining bath 1: this is the shank of dyeing machine, works to contain a year grey cloth.In the dyeing machine front cylinder cap is arranged, cylinder cap generally seals with screw.In the time of turnover cloth, accomplish by the cylinder mouth.Grey cloth becomes rope form in the whole dyeing course in dyeing machine, headtotail forms to circulate in to dye in the machine and moves.
2, carry cloth wheel 2: this partly also is fabric guide roll, has been the cloth effect of carrying of grey cloth circulation time in dying machine.
3, nozzle 3: this is bigger characteristics of overflow dyeing machine, and in HTHP overflow dyeing machine dyeing course, grey cloth in the board and the dye liquor in the board are all in continuous operation.The speed of service of dye liquor is greater than the speed of service of grey cloth.Dye liquor flows out from nozzle 3, drives the direction operation of grey cloth along current.
4, overflow pipe 4: this is being connected partly of nozzle 3 and staining bath 1, and dye liquor is contaminated groove from what nozzle 3 came out through arriving here.The main part of dying on the dyestuff, just here face is accomplished.
5, the dye liquor cyclic delivery system 6: this partly mainly has been the guarantee of dying interior dye liquor of machine and grey cloth operation power.This circulatory system mainly by: circulating pump, cool-heat-exchanger and some pipe-line systems are formed.Circulating pump is extracted dye liquor out from contaminate groove, send into cool-heat-exchanger, through interchanger dye liquor is sent into overfall, arrives overflow pipe through overfall again, is got into by overflow pipe and contaminates groove.So constantly circulation finishes up to dyeing course, and grey cloth goes out till the cylinder.
6, cool-heat-exchanger: this partly mainly is a process of accomplishing the cold and hot exchange of dyeing machine.In the cold-hot machine of dyeing machine, many tubules are arranged, dye liquor is from the intermediate flow mistake of tubule, and the intensification that dyeing machine is accomplished and the medium of cooling are steam and running water.Intensification be with steam, the cooling be to use running water.When heating up, steam is in the outside of pipe; In the time of cooling, water is in the outside of pipe.Dye liquor constantly circulates at interchanger and accomplishes heating and cooling process.
Existing horizontal-type high temperature high pressure overflow dyeing machine, bath raio 1:5～1:10 when dying general grey cloth, but dye frivolous grey cloth; When the dyeing of particularly thin dawn, super fine denier chemical fibre raw material and little fibrillating fibre such as Lyocell, Modal etc. was handled, for guaranteeing that the grey cloth running is smooth and easy, reduce fold and filoplume, bath raio was about 1:15; And even more than the 1:20; But the problem of gauffer and filoplume is still more serious, influences the whole structure of lining, is not accepted by the high-grade clothing merchant.
Summary of the invention
The technical problem that the utility model will solve is: a kind of grey cloth gauffer and filoplume horizontal-type high temperature high pressure overflow dyeing machine of reducing is provided.
In order to solve the problems of the technologies described above, the utility model comprises staining bath, carries the cloth wheel, nozzle and dye liquor cyclic delivery system, is provided with two-layer conveyer up and down in the described staining bath, dye liquor height in the staining bath when height of lower floor's conveyer is higher than work.
For the grey cloth that comes out from nozzle is fallen on the conveyer of upper strata uniformly, described nozzle is connected with the pendulum bucket through overflow pipe, and the swing of pendulum bucket is arranged on the top of an end of upper strata conveyer.
For the ease of the swing of control pendulum bucket, said pendulum bucket is the housing with grey cloth import and grey cloth outlet, and the grey cloth outlet is positioned at the bottom of housing, and the pendulum bucket is connected with staining bath through crank and rocker mechanism.
Conveyer belt turns over smoothly and falls lower floor's conveyer belt from the upper strata in order to guarantee conveyer rear end, upper strata grey cloth, and the front end grey cloth promotes from lower floor's conveyer smoothly.Is stretching out outside the two ends of upper strata conveyer on the length direction of lower floor's conveyer at the two ends of described lower floor conveyer.
Fall in the staining bath in order to prevent that grey cloth on the conveyer from turning over, cause dyeing inhomogeneous, the both sides of described upper strata conveyer and lower floor's conveyer are equipped with the selvage guide backplate, and lower floor's conveyer is carried machine width than the upper strata.
In order further to reduce the friction of conveyer and grey cloth, described conveyer is the crawler type conveyer.
The beneficial effect of the utility model is:
The utility model is when dyeing, and grey cloth separates with dye liquor fully, and the amount of required dye liquor as long as guarantee the dye liquor circulation, can reach below the 1:4.Be merely 1/3rd of normal dyeing machine.Compare with the traditional dyeing machine, water practices thrift 40%, practices thrift dying material 10%, chemical assistant 50%; Corresponding conservation of power 20%, steam 50% equal energy source; Reduce the treating capacity 40% of sewage.
Cloth liquid separates fully, can improve washing efficiency, reduces washing more than 2 times, reduces dyeing time simultaneously, improves dyeing efficient.
Cloth liquid separates fully, reduces dyeing defects such as specking, dyeing flower, contamination, improves dyeing quality.
Grey cloth moves on conveyer, and the grey cloth tensile stress is very little, because the grey cloth moisture reduces, has also reduced lifting tension force simultaneously, reduces the dye liquor expulsion pressure.Simultaneously, grey cloth is evenly distributed on and transmits on the crawler belt, and grey cloth is overlapping less, pressure is little, therefore stops the grey cloth pin tuck basically.Therefore, the distortion of grey cloth reduces, and is non-wrinkled, is fit to handle the responsive grey cloth of tension force.Grey cloth is non-wrinkled, and it is little to rub, stretch, and filoplume is few, any surface finish
The utility model dyeing machine is when dyeing, and grey cloth moves on the transmission crawler belt, and the grey cloth tensile stress is very little, because the grey cloth moisture reduces, has also reduced lifting tension force simultaneously, reduces the dye liquor expulsion pressure.Simultaneously, grey cloth is evenly distributed on and transmits on the crawler belt, and grey cloth is overlapping less, pressure is little, therefore stops the grey cloth pin tuck basically, and therefore, the distortion of grey cloth reduces, and is non-wrinkled, is fit to handle the responsive grey cloth of tension force.Do not have the phase mutual friction between the grey cloth, reduced the generation of filoplume in a large number, reduced dyeing loss about 2%, make cloth cover bright and clean.
The utility model is fit to the dyeing of thin dawn, super fine denier chemical fibre raw material and little fibrillating fibre such as Lyocell, Modal etc. and handles the technical value added of raising and product.
Description of drawings
Fig. 1 is the structural representation of existing dyeing machine;
Fig. 2 is the structural representation of the utility model;
Fig. 3 is the A partial enlarged drawing of Fig. 2;
Among the figure: 1, staining bath, 2, carry cloth wheel, 3, nozzle, 4, overflow pipe, 5, grey cloth, 6, dye liquor cyclic delivery system 6,7, dye liquor, 8, the upper strata conveyer, 9, lower floor's conveyer, 10, the pendulum bucket, 11, crank and rocker mechanism.
The specific embodiment
As shown in Figure 2, this specific embodiment comprises staining bath 1, carries cloth wheel 2, nozzle 3 and dye liquor cyclic delivery system 6, is provided with upper strata conveyer 8 and lower floor's conveyer 9 in the staining bath 1.Is stretching out outside the two ends of upper strata conveyer 8 on the length direction of lower floor's conveyer 9 at the two ends of lower floor's conveyer 9.The both sides of upper strata conveyer 8 and lower floor's conveyer 9 are equipped with the selvage guide backplate, and lower floor's conveyer 9 is wideer than upper strata conveyer 8.Upper strata conveyer 8 is the crawler type conveyer with lower floor's conveyer 9.
As shown in Figure 3, nozzle 3 is connected with pendulum bucket 10 through overflow pipe 4, and pendulum bucket 10 is for having the housing of grey cloth import and grey cloth outlet, and the grey cloth outlet is positioned at the bottom of housing, and pendulum bucket 10 is connected with staining bath 1 through crank and rocker mechanism 11.Crank and rocker mechanism 11 is positioned at the top of an end of upper strata conveyer 8, makes 10 swings of pendulum bucket be arranged on the top of an end of upper strata conveyer 8, and rotating crank can make 10 swings of pendulum bucket.
Operation principle: ring-type grey cloth 5 is Tong Tibu wheel 2, nozzle 3, overflow pipe 4, pendulum bucket 10, upper strata conveyer 8 and lower floor's conveyer 9 successively; Grey cloth 5 promotes through carrying cloth wheel 2 from lower floor's conveyer 9 bands; Get into nozzle 3; Swung by pendulum bucket 10, evenly fall on the upper strata conveyer 8, wherein pendulum bucket 10 is controlled by crank and rocker mechanism 11 controls.The synchronous operation of levels conveyer band, its speed and grey cloth promote with nozzle in the speed of service match, upper strata conveyer 8 is to the operation of the rear end of staining bath 1, lower floor's conveyer 9 moves to the front end of staining bath 1.Grey cloth runs to the rear end, turns over to fall on layer conveyer 9, is transported to the front end of staining bath by it, promotes to enter into to carry cloth wheel 2 again.
Claims (6)
1. horizontal-type high temperature high pressure overflow dyeing machine comprises staining bath, carries the cloth wheel, nozzle and dye liquor cyclic delivery system, it is characterized in that: be provided with two-layer conveyer up and down in the described staining bath, dye liquor height in the staining bath when height of lower floor's conveyer is higher than work.
2. overflow dyeing machine according to claim 1 is characterized in that: described nozzle is connected with the pendulum bucket through overflow pipe, and the swing of pendulum bucket is arranged on the top of an end of upper strata conveyer.
3. overflow dyeing machine according to claim 2 is characterized in that: said pendulum bucket is the housing with grey cloth import and grey cloth outlet, and the grey cloth outlet is positioned at the bottom of housing, and the pendulum bucket is connected with staining bath through crank and rocker mechanism.
4. according to claim 1,2 or 3 described overflow dyeing machines, it is characterized in that: is stretching out outside the two ends of upper strata conveyer on the length direction of lower floor's conveyer at the two ends of described lower floor conveyer.
5. overflow dyeing machine according to claim 4 is characterized in that: the both sides of described upper strata conveyer and lower floor's conveyer are equipped with the selvage guide backplate, and lower floor's conveyer is carried machine width than the upper strata.
6. overflow dyeing machine according to claim 4 is characterized in that: described conveyer is the crawler type conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202165880U CN202559092U (en) | 2012-05-15 | 2012-05-15 | Horizontal high-temperature high-pressure overflow dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202165880U CN202559092U (en) | 2012-05-15 | 2012-05-15 | Horizontal high-temperature high-pressure overflow dyeing machine |
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| Publication Number | Publication Date |
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| CN202559092U true CN202559092U (en) | 2012-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202165880U Expired - Fee Related CN202559092U (en) | 2012-05-15 | 2012-05-15 | Horizontal high-temperature high-pressure overflow dyeing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102644170A (en) * | 2012-05-15 | 2012-08-22 | 济南元首针织股份有限公司 | Horizontal type high-temperature high-pressure overflow dyeing machine |
| CN104389126A (en) * | 2014-11-18 | 2015-03-04 | 苏州维度丝绸有限公司 | High-temperature dyeing machine |
| CN104389131A (en) * | 2014-11-18 | 2015-03-04 | 苏州维度丝绸有限公司 | Dyeing machine |
| CN114000293A (en) * | 2021-11-22 | 2022-02-01 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
-
2012
- 2012-05-15 CN CN2012202165880U patent/CN202559092U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102644170A (en) * | 2012-05-15 | 2012-08-22 | 济南元首针织股份有限公司 | Horizontal type high-temperature high-pressure overflow dyeing machine |
| CN102644170B (en) * | 2012-05-15 | 2016-07-06 | 济南元首针织股份有限公司 | A kind of horizontal type high-temperature high-pressure overflow staining machine |
| CN104389126A (en) * | 2014-11-18 | 2015-03-04 | 苏州维度丝绸有限公司 | High-temperature dyeing machine |
| CN104389131A (en) * | 2014-11-18 | 2015-03-04 | 苏州维度丝绸有限公司 | Dyeing machine |
| CN104389131B (en) * | 2014-11-18 | 2016-06-29 | 苏州维度丝绸有限公司 | A kind of staining machine |
| CN114000293A (en) * | 2021-11-22 | 2022-02-01 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121128 Termination date: 20130515 |