CN202440652U - Improved airflow pulverization dyeing machine system - Google Patents
Improved airflow pulverization dyeing machine system Download PDFInfo
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- CN202440652U CN202440652U CN2012200752673U CN201220075267U CN202440652U CN 202440652 U CN202440652 U CN 202440652U CN 2012200752673 U CN2012200752673 U CN 2012200752673U CN 201220075267 U CN201220075267 U CN 201220075267U CN 202440652 U CN202440652 U CN 202440652U
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
Abstract
The utility model relates to dyeing machine device, in particular to an improved airflow pulverization dyeing machine system which is characterized in that three separation plates are arranged and matched in a cylinder body and divide the cylinder body into four parts, valves are arranged on corresponding pipelines, thus in a water washing process, water subjected to water washing by the first pipeline is pumped into the fourth pipeline for water washing and recycling through an additional pump III, water subjected to water washing by the fourth pipeline is pumped into the third pipeline for water washing and recycling through an additional pump II, and then into the second pipeline for recycling, thus the purpose of circulating water for three times during water washing is achieved, and consumed water for water washing after pre-treatment, reduction washing, cotton dyeing and soaping is reduced. The improved airflow pulverization dyeing machine system can be used in a multi-pipeline dyeing machine, thus emission of wastewater is reduced, utilization rate of water is increased, dyeing quality of a gray fabric is not influenced, and production cost is lowered.
Description
Technical field
The utility model relates to a kind of dyeing machine equipment, is specially a kind of modified jet fogging dyeing machine system.
Background technology
In existing airflow dyeing machine field, with air-flow and cloth-guiding wheel transmission, the proportioning of water and cloth is quite little when pre-treatment and dyeing for grey cloth; General cotton grey cloth 1:3-4, terylene grey cloth 1:2-4, but pre-treatment and dyeing after washing are the continous mode washings; And continuous blow-down, water consumption is big.So with pre-treatment and dyeing whole process flow, like the dark grey cloth of processing polyester-cotton blend per ton, overall process total water amounts such as pre-treatment and dyeing washing will reach about 80 tons, cause the serious waste of water resource, increase production cost.
The utility model content
To the problem that exists in the prior art, the purpose of the utility model is to provide the technical scheme of a kind of modified jet fogging dyeing machine system.
Described a kind of modified jet fogging dyeing machine system; Comprise that the cylinder body, heat exchanger, charging bucket, main pump, blower fan, storage cloth groove, cloth-guiding wheel, nozzle, screen pack I, charge pump, Steam Heating valve, cooling water water intaking valve, drain valve, cooling-water drain valve, return valve, water intaking valve, direct charging valve, metered charge valve, reinforced return valve, charge pump, charging bucket blowoff valve, the circulation that are equipped with connect valve; It is characterized in that: be equipped with three division boards in the cylinder body; Three division boards are divided into four parts with cylinder body; The bottom of each part is provided with drain valve; Be followed successively by drain valve IV, drain valve III, drain valve II, drain valve I from left to right, the bottom of four parts of cylinder body links to each other through connection valve V, connection valve III, connection valve II from left to right successively; On the total tube connector of nozzle, be equipped with successively from left to right and connect valve VIII, connection valve X, connection valve XII; Connect to be provided with on the pipeline of valve VIII left side and connect the valve VII; Be provided with on connecting the valve VIII and being connected the pipeline that connects between the valve X and connect the valve IX; Connect to be provided with on the pipeline that connects between valve X, the connection valve XII and connect the valve XI; Connect the valve VII, connect the valve IX, connect the valve XI and connect an end of complementary pump III, an end of complementary pump II, an end of complementary pump I respectively, the other end of the other end of complementary pump III, complementary pump II, the other end of complementary pump I respectively with the drain valve I of cylinder base, drain valve IV, drain valve III between be provided with is connected the valve I, connects the valve VI, connection valve IV.
Described a kind of modified jet fogging dyeing machine system, the height that it is characterized in that described division board is 1/3rd of a said storage cloth groove height.
Described a kind of modified jet fogging dyeing machine system is characterized in that described complementary pump I, complementary pump II, complementary pump III model are identical, and power is 25%-30% of main pump, and main pump adopts VFC.
Described a kind of modified jet fogging dyeing machine system is characterized in that described complementary pump I is provided with the screen pack II with being connected between the valve XI, and the complementary pump II is provided with the screen pack III with being connected between the valve IX.
The utility model has been practiced thrift water resource effectively, has improved operating efficiency; Dyeing machine with four pipes is an example, between first, second, third, fourth pipe, division board is set respectively, and on corresponding pipeline, increases valve; In whole water-washing process, the water after the first pipe washing is pumped to the 4th pipe water washing reuse through the complementary pump III like this, and the water after the 4th pipe washing is pumped to the 3rd pipe water washing reuse through the complementary pump II; Then to the second pipe reuse; Reach the purpose of three waters of washing circulation, reduce whole pre-treatment, reduction cleaning, dye cotton, the water of the after washing of soaping, this system can use in the multitube dyeing machine; Reduced the discharging of waste water; Improve the utilization rate of water, do not influenced the piece dyeing finishing quality, reduced production cost.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is a cylinder body right side perspective structure sketch map.
The specific embodiment
Below in conjunction with Figure of description the utility model is described further:
The utility model comprises that the cylinder body 4, heat exchanger 3, charging bucket 8, main pump 9, blower fan 31, storage cloth groove 41, cloth-guiding wheel 42, nozzle 43, screen pack I 45, charge pump 14, Steam Heating valve 1, cooling water water intaking valve 2, drain valve 5, cooling-water drain valve 6, return valve 7, water intaking valve 10, direct charging valve 11, metered charge valve 12, reinforced return valve 13, charge pump 14, charging bucket blowoff valve 15, the circulation that are equipped with connect valve 46; Above-mentioned parts connected mode is a prior art, repeats no more at this.
With four pipe dyeing machines is example; Between four pipes of cylinder body 4, be equipped with three division boards; Be respectively division board I 38, division board II 39,40, three division boards of division board III cylinder body 4 is divided into four parts, the bottom of each part is provided with drain valve; Be followed successively by drain valve IV 23, drain valve III 21, drain valve II 19, drain valve I 16 from left to right, the bottom of four parts of cylinder body links to each other through connection valve V 24, connection valve III 20, connection valve II 18 from left to right successively; On nozzle 43 total tube connectors, be equipped with successively from left to right and connect valve VIII 33, connection valve X 35, connection valve XII 37; Connect to be provided with on the valve VIII 33 left side pipelines and connect valve VII 32; Be provided with on connecting valve VIII 33 and being connected the pipeline that connects between the valve X 35 and connect valve IX 34; Connect to be provided with on the pipeline that connects between valve X 35, the connection valve XII 37 and connect valve XI 36; Connection valve VII 32, connection valve IX 34, connection valve XI 36 connect an end of complementary pump III 28, an end of complementary pump II 27, an end of complementary pump I 26 respectively; The other end of the other end of the other end of complementary pump III 28, complementary pump II 27, complementary pump I 26 is provided with and is connected valve I 17, connects valve VI 25, connects valve IV 22 respectively with between the drain valve I 16 of cylinder base, drain valve IV 23, the drain valve III 21; Be provided with screen pack II 29 in complementary pump I 26 between the valve XI 36 with being connected, complementary pump II 27 is provided with screen pack III 30 with being connected between the valve IX 34.
The height of above-mentioned three division boards is 1/3rd of storage cloth groove 41 height, and the model of complementary pump I 26, complementary pump II 27, complementary pump III 28 is identical, and power is 25%-30% of main pump, and main pump adopts VFC.
The utility model is an example with four pipe dyeing machines, and definition division board I 38 left sides are the 4th pipe, are followed successively by the 3rd pipe, second pipe and first pipe from left to right.If change four pipes into multitube, only need to increase corresponding division board and be connected valve and get final product with corresponding.
Be example to handle polyester-mixed cotton cloth in the dyeing machine below, the whole system operation process is described in detail.
Dyeing machine needs through following processing step the polyester-mixed cotton cloth processing:
1) pre-treatment: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 98 ℃, be incubated 40-60 minute, directly be cooled to 70 ℃, pre-treatment is accomplished draining once, advances 60 ℃ of hot water wash continuously 15 minutes, neutralization washing 5 minutes, deoxygenation washing 5 minutes;
2) dye and wash: 60 ℃ of reinforced grey cloths runnings of water inlet, with per minute 1-2 ℃ programming rate, be warming up to 130 ℃, be incubated 40-60 minute, directly be cooled to below 80 ℃ then, dye and wash the completion draining once;
3) reduction cleaning: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 80 ℃, be incubated 10 minutes, draining was once advanced 60 ℃ of hot water wash 10 minutes continuously, washed 10 minutes;
4) dye cotton: 60 ℃ of water inlet chargings and metering, grey cloth running rises to 70 ℃ with the programming rate of 1 ℃ of per minute, be incubated 30 minutes, and metering feeding for the second time be incubated 30 fens then, dyes the completion draining once, advances 60 ℃ of hot water wash continuously 15 minutes, washes 10 minutes; Wherein, metering feeding is dyestuff and glauber salt for the first time, and metering feeding is a soda ash for the second time;
5) soap: 60 ℃ of water inlets are reinforced, and the grey cloth running directly is warming up to 90 ℃, is incubated 10 minutes, soaps and accomplishes draining once, advances 60 ℃ of hot water wash continuously 15 minutes, washes 10 minutes.
In the above-mentioned technology axle; During the work of dyeing machine normal circulation; Start blower fan 31, one of each pipe cloth 44 in the dyeing machine is got into through nozzle 43 separately through cloth-guiding wheel 42 separately store cloth groove 41 separately, when grey cloth 44 has advanced; Grey cloth 44 is end-to-end into rope form; Water intaking valve 10, connection valve V 24, connection valve III 20, connection valve II 18, connection valve VIII 33, connection valve X 35, connection valve XII 37, the connection valve 46 that circulates are opened in transmission constantly under the air force of blower fan 31 generations simultaneously, close drain valve IV 23, drain valve III 21, drain valve II 19, drain valve I 16, connection valve connection valve I 17, connection valve VI 25, connection valve IV 22, connection valve XI 36, connection valve VII 32, connection valve IX 34, complementary pump I 26, complementary pump II 27, complementary pump III 28; Start main pump 9; Water constantly contacts with the grey cloth 44 of transmission through over-heat-exchanger 3, nozzle 43, and water down flow to cylinder body 4 bottoms in cylinder body 4, connects valve 46 through screen pack I 45, circulation; Flow back to main pump 9 at last and carry out water circulation, when reaching the water level of setting in the cylinder body 4, close water intaking valve 10.
When needing to heat up in the above-mentioned processing step, open Steam Heating valve 1, steam contacts with cylinder body 4 interior water through heat exchanger 3 indirectly, and water temperature raises in the cylinder body 4, and steam becomes steam and discharges from drain valve 5; When needing cooling, steam off heating valve 1 is opened cooling water water intaking valve 2; Cold water contacts with cylinder body 4 interior water through heat exchanger 3 indirectly; Water temperature descends in the cylinder body 4, and cooling water becomes hot water discharges from cooling-water drain valve 6, and whole process main pump 9 provides power for the water circulation in the cylinder body 4.
When needing to feed in raw material in the above-mentioned processing step, diluted auxiliary agent or dyestuff at charging bucket 8 in advance, opened charge pump 14 when reinforced,, opened reinforced return valve 13 simultaneously and make part material be back to charging bucket 8 above metering if metered charge is then opened metered charge valve 12; If when directly reinforced, close metered charge valve 12 and reinforced return valve 13, open direct charging valve 11; When feeding in raw material approaching finishing, open return valve 7 and send into cylinder body 4 to charging bucket 8 remaining material by charge pump 14 through direct charging valve 11, closing volume valve 7 exhausts the residue material; Water cleans charging bucket 8 then, opens reinforced return valve 13 and makes wash cycles by 14 pairs of charging buckets of charge pump, 8 parts such as grade, closes charge pump 14 after the completion; Close reinforced return valve 13; Open charging bucket blowoff valve 15, clean and finish, close charging bucket blowoff valve 15.
In the time of need washing in the above-mentioned processing step, close main pump 9 earlier, open drain valve 16, the water of cylinder body 4 bottoms has directly been arranged from drain valve I 16,1 minute time spent; Close drain valve I 16 then, connect valve V 24, connect valve III 20, connect valve II 18, connect valve VIII 33, connect valve X 35, connect valve XII 37 and is connected valve 46, open and connect valve I 17, connect valve VI 25, connect valve IV 22, drain valve II 19 and is connected valve VII 32, connection valve IX 34, connection valve XI 36, open water intaking valve 10 with circulation; Start main pump 9 and complementary pump I 26, complementary pump II 27, complementary pump III 28, main pump 9 injects the cylinder body 4 on division board III 40 right sides with water, after the polyester-mixed cotton cloth in the cylinder body 4 are washed; Water flow to cylinder body 4 bottoms; After screen pack I 45, connection valve I 17,28 actions of complementary pump III are delivered to division board I 38 left side cylinder bodies 4 (the 4th pipe) through connecting valve VII 32 with water; After polyester-mixed cotton cloth washing in the division board I 38 left side cylinder bodies 4 is accomplished; 27 actions of complementary pump II through screen pack III 30, are delivered to water the cylinder body 4 (the 3rd pipe) of division board I 38 to division board II 39 through connecting valve IX 34 again; After the 3rd pipe polyester-mixed cotton cloth washing; Complementary pump I 26 action is delivered to the cylinder body 4 (second pipe) of division board II 39 to division board III 40 through connecting valve XI 36 with water through screen pack II 29, again after this pipe polyester-mixed cotton cloth washing; Water level is discharged by drain valve II 19, and washing is accomplished.
Dyeing machine with four pipes is an example, and four storage cloth grooves are promptly arranged in the dyeing machine cylinder body, and the dye liquor in each cylinder body communicates fully.Between first, second, third, fourth pipe, division board I 38, division board II 39, division board III 40 are set respectively; And increase connects valve I 17, connects valve VI 25, connects valve IV 22 on corresponding pipeline; Connect valve V 24, connect valve III 20, connect valve II 18; Drain valve IV 23, drain valve III 21, drain valve II 19, drain valve I 16; Connect valve VII 32, connect valve IX 34, connect valve XI 36, connect valve VIII 33, connect valve X 35, connect valve XII 37, complementary pump I 26, complementary pump II 27, complementary pump III 28; Like this in the water-washing process of whole dyeing; The four pipe reuse of water after the first pipe washing in the division board III 40 right side cylinder bodies 4 in complementary pump III 28 is extracted into division board I 38 left side cylinder bodies 4, the water after the 4th pipe washing is extracted into the pipe of the 3rd in the cylinder body 4 reuse between division board I 38 to the division board II 39 through complementary pump II 27, the second pipe reuse of the water after the 3rd pipe washing in complementary pump I 26 is extracted into division board II 39 to division board III 40 cylinder bodies 4.So just reached the purpose of washing process cycling use of water, just use above-mentioned washing circulation technology when the step of washing is also only arranged in above-mentioned technology, in the time of need not washing, dyeing machine is a normal operation mode; Through above-mentioned cycling use of water method; The water that has reduced pre-treatment, reduction cleaning, dyes cotton, handled through washing process again after the technology of soaping; This system and water method thereof can be used in relevant multitube dyeing machine, and the discharging that it has reduced waste water has improved the utilization rate of water; Not only do not influence grey cloth 44 dyeing qualities, and reduced production cost.
In dyeing machine when work, is according to the technological requirement of the pre-treatment and the dyeing of grey cloth; Through the PLC programme-control; The grey cloth that air force that blower fan produces and cloth-guiding wheel transmission cylinder body are respectively store the cloth groove; By main pump the dye liquor in the cylinder body is constantly contacted continuous circulation with grey cloth through parts such as heat exchanger, nozzles after by aerodynamic atomization, accomplish technical process such as pre-treatment, dyeing, washing.
With the every pipe terylen cotton knitting of four pipe jet fogging dyeing machines cloth capacity is example for 250 kilograms, and total capacity is 1000 kilograms, and water and polyester-mixed cotton cloth are pressed the 1:3 configuration.During work, the reinforced pre-treatment of dyeing machine first step water inlet is accomplished draining once, because of general polyester-mixed cotton cloth self moisture in cylinder body is 1:2; Be that the cylinder base draining once is about one ton of water; Get into continuous fill cycle hot water wash 15 minutes then, neutralization washing 5 minutes, deoxygenation washing 5 minutes; Reinforced the dying of the second stepping water washed the completion draining once, uses one ton of water equally; The reinforced reduction cleaning of the 3rd stepping water is accomplished draining once, uses one ton of water equally, gets into continuous cycling hot washing 10 minutes then, washes 10 minutes; The 4th stepping water is reinforced to dye cotton completion draining once, uses one ton of water equally, gets into continuous fill cycle hot water wash 15 minutes then, washes 10 minutes; Reinforced the soaping of the 5th stepping water accomplished draining once, uses one ton of water equally, gets into continuous fill cycle hot water wash 15 minutes then, washes 10 minutes.Press four pipe jet fogging dyeing machine main pumps four pipe cloth are washed with fresh water simultaneously, general per minute gets into 800 kg of water, and whole water-washing process is counted water inlet draining 95 minutes altogether continuously; Washing water altogether is 800 * 95=76000 kilogram, promptly 76 tons, adds five drainings; Amount to 5 tons, add moisture 2 tons of polyester-mixed cotton cloth self, amount to 83 tons of total water consumptions; After adopting the dyeing machine system and water method thereof of the utility model, main pump gets into 200 kg of water (originally 1/4) by the variable frequency adjustment per minute, and reuse is three times during washing; Can conserve water 57 tons, the water consumption of average cloth per ton is fallen the end to 26 ton by original 83 tons, has so just practiced thrift water and steam equal energy source; Reduce quantity of wastewater effluent, and can not influence the piece dyeing finishing quality, improved economic benefit.
Claims (4)
1. modified jet fogging dyeing machine system; Comprise that the cylinder body, heat exchanger, charging bucket, main pump, blower fan, storage cloth groove, cloth-guiding wheel, nozzle, screen pack I, charge pump, Steam Heating valve, cooling water water intaking valve, drain valve, cooling-water drain valve, return valve, water intaking valve, direct charging valve, metered charge valve, reinforced return valve, charge pump, charging bucket blowoff valve, the circulation that are equipped with connect valve; It is characterized in that: be equipped with three division boards in the cylinder body; Three division boards are divided into four parts with cylinder body; The bottom of each part is provided with drain valve; Be followed successively by drain valve IV, drain valve III, drain valve II, drain valve I from left to right, the bottom of four parts of cylinder body links to each other through connection valve V, connection valve III, connection valve II from left to right successively; On the total tube connector of nozzle, be equipped with successively from left to right and connect valve VIII, connection valve X, connection valve XII; Connect to be provided with on the pipeline of valve VIII left side and connect the valve VII; Be provided with on connecting the valve VIII and being connected the pipeline that connects between the valve X and connect the valve IX; Connect to be provided with on the pipeline that connects between valve X, the connection valve XII and connect the valve XI; Connect the valve VII, connect the valve IX, connect the valve XI and connect an end of complementary pump III, an end of complementary pump II, an end of complementary pump I respectively, the other end of the other end of complementary pump III, complementary pump II, the other end of complementary pump I respectively with the drain valve I of cylinder base, drain valve IV, drain valve III between be provided with is connected the valve I, connects the valve VI, connection valve IV.
2. a kind of modified jet fogging dyeing machine according to claim 1 system, the height that it is characterized in that described division board is 1/3rd of a said storage cloth groove height.
3. a kind of modified jet fogging dyeing machine according to claim 1 system is characterized in that described complementary pump I, complementary pump II, complementary pump III model are identical, and power is 25%-30% of main pump, and main pump adopts VFC.
4. a kind of modified jet fogging dyeing machine according to claim 1 system is characterized in that described complementary pump I is provided with the screen pack II with being connected between the valve XI, and the complementary pump II is provided with the screen pack III with being connected between the valve IX.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200752673U CN202440652U (en) | 2012-03-02 | 2012-03-02 | Improved airflow pulverization dyeing machine system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012200752673U CN202440652U (en) | 2012-03-02 | 2012-03-02 | Improved airflow pulverization dyeing machine system |
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| CN202440652U true CN202440652U (en) | 2012-09-19 |
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| CN2012200752673U Expired - Lifetime CN202440652U (en) | 2012-03-02 | 2012-03-02 | Improved airflow pulverization dyeing machine system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
| CN106868747A (en) * | 2017-03-24 | 2017-06-20 | 山东友谊机械有限公司 | A kind of microfiber synthetic leather direct staining machine |
| CN111826856A (en) * | 2020-08-10 | 2020-10-27 | 江阴月发印染机械有限公司 | Continuous rope dyeing washing machine and operation method thereof |
-
2012
- 2012-03-02 CN CN2012200752673U patent/CN202440652U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
| CN103710926B (en) * | 2013-12-10 | 2016-01-20 | 福建可利盛超细纤维有限公司 | A kind of waste water circulation dyeing machine for superfine fiber chemical leather dyeing |
| CN106868747A (en) * | 2017-03-24 | 2017-06-20 | 山东友谊机械有限公司 | A kind of microfiber synthetic leather direct staining machine |
| CN111826856A (en) * | 2020-08-10 | 2020-10-27 | 江阴月发印染机械有限公司 | Continuous rope dyeing washing machine and operation method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120919 |
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| CX01 | Expiry of patent term |