CN100374637C - Oil-heating and heat-recovery type dyeing machine - Google Patents
Oil-heating and heat-recovery type dyeing machine Download PDFInfo
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- CN100374637C CN100374637C CNB2005100611491A CN200510061149A CN100374637C CN 100374637 C CN100374637 C CN 100374637C CN B2005100611491 A CNB2005100611491 A CN B2005100611491A CN 200510061149 A CN200510061149 A CN 200510061149A CN 100374637 C CN100374637 C CN 100374637C
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The present invention discloses an oil-heating and heat-reclaiming type dyeing machine, which belongs to the technical field of printing and dyeing textile equipment. The oil-heating and heat-reclaiming type dyeing machine comprises a cloth dyeing cylinder body, a filter and a circulating water pump, wherein the cloth dyeing cylinder body is connected with the filter; the filter is connected with the circulating water pump; a water cooling exchanger and an oil heating exchanger which are two made into one through a flange or are mutually connected in series are connected between the cloth dyeing cylinder body and the circulating water pump; the water cooling exchanger is provided with a diverging device. The present invention can respectively cool and heat dyeing solution through the water cooling exchanger and the oil heating exchanger so as to reach the temperature of the dyeing solution required by arts demand and can simultaneously diverge water discharged form outlets of the exchangers into a hot water recovery apparatus and a cold water recovery apparatus according to certain temperature so as to make hot water be fully used, which enhances the utilization rate of heat energy.
Description
Technical field
The invention discloses a kind of oil heating and heat-recovery type dyeing machine, belong to the printing and dyeing textile equipment technical field.
Background technology
Dyeing machine is a kind of textiles to be dyeed and the machine of pre-process and post-process.Its basic principle is to utilize the heating dye liquor that textiles is dyeed and pre-process and post-process.At present dye liquor is heated general employing directly heating and two kinds of mode of heatings of indirect.Directly heating is the steam of High Temperature High Pressure directly to be put into dye machine, to reach the required temperature of dye liquor, its advantage is that mode of heating is simple, and its shortcoming is to have condensed water to produce after steam heats dye liquor to mix with dye liquor, change the ratio of dye liquor, thereby might influence dyeing quality.Indirect is to carry out the interval heating with steam by a heat exchanger, and its advantage is the ratio that can not change dye liquor.Steam heated heat converter structure is roughly the dye liquor pipe is set in the cylindrical shell, and dye liquor has water pump to circulate.When dye liquor need heat, circulation dye liquor in managing is carried out indirect by in cylindrical shell, being full of steam; And when dye liquor need cool off, then be full of cold water in the cylindrical shell and cooled off indirectly.The shortcoming of this kind mode of heating is: have the higher condensed water of temperature to discharge when with steam heat exchanger being heated, wasted certain energy; In addition, when dye liquor is cooled off, at first higher because of dye liquor temperature, and the cooling water temperature of discharging is also higher, and along with the reduction of dye liquor temperature, then the cooling water temperature of Pai Chuing also reduces gradually, and the cooling water of high temperature and the cooling water of low temperature are discharged in same water pipe, have wasted certain energy.
Summary of the invention
The present invention is directed to above-mentioned situation, purpose is to provide a kind of heating, cooling to carry out in different interchangers respectively, dye liquor and conduction oil or cooling water safety are isolated when heating or cooling, seepage mutually not, and shunt the oil heating and the heat-recovery type dyeing machine of storage by temperature through the water of exchanger water mouth discharging.
For achieving the above object, the technical solution adopted in the present invention is: oil heating and heat-recovery type dyeing machine, comprise cloth-dyeing jar body, in cloth-dyeing jar body, be provided with water level pipe, side then is provided with into exit slot on it, cloth-dyeing jar body links to each other with filter, dye liquor plumbing valve respectively by pipeline, the filter other end is connected with charging bucket, water circulating pump by pipeline, the water cooling interchanger and the oily heat exchanger that are connected with the water cooling interchanger that unites two into one by flange and oily heat exchanger or connect mutually between cloth-dyeing jar body and water circulating pump.
Water cooling interchanger and oily heat exchanger structure are identical, all comprise cylindrical shell, be provided with the heat pipe of hierarchal arrangement in it, the cylinder shell two ends are respectively equipped with import, outlet, both sides all are provided with two end sockets that shape matches with it and seals in the cylindrical shell, form cavity between two end sockets, two end sockets of both sides are passed at the heat pipe two ends respectively, and the junction when end socket is passed respectively in the heat pipe two ends is the sealing shape.
On the water cooling interchanger part flow arrangement is housed, part flow arrangement is included in the pipeline of the outlet connection of water cooling interchanger, be equipped with on the pipeline and survey thermometer and Self controlling valve, on the pipeline of surveying between thermometer and the Self controlling valve, be connected with pipeline, survey thermometer and be connected with temperature controller by circuit, the temperature controller opposite side links to each other with Self controlling valve by circuit, and the pipeline other end inserts respectively in cold water, the hot water recover.
Downside corresponding to cavity on the cylinder shell all is provided with the effusion outlet, and water cooling interchanger one end is provided with inlet, and oily heat exchanger one end is provided with liquid outlet.
Be provided with upper and lower spaced baffle plate in the cylindrical shell, the baffle plate area is less than cylinder internal diameter, and the heat pipe of hierarchal arrangement passes corresponding baffle plate respectively.
Outlet set on the cylindrical shell of water cooling interchanger can be divided into primary outlet and sub-outlet, and wherein primary outlet is positioned at the cylindrical shell top, and sub-outlet is positioned at the cylindrical shell below, and the sub-outlet diameter is less than primary outlet.
Self controlling valve adopts one of them of electromagnetic valve, motor-driven valve, pneumatic operated valve.
Primary outlet is connected with pipeline, and sub-outlet is connected with pipeline, and the pipeline other end is connected with pipeline.
Heat pipe can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make.
After the present invention adopts technique scheme, its beneficial effect is: the water cooling interchanger and the oily heat exchanger that unite two into one by flange, or independently water cooling and oily heat exchanger are in series, according to the needs in the production process, respectively dye liquor is carried out heating and cooling, to reach the dye liquor temperature of manufacturing technique requirent; The structural design of oily heat exchanger directly to the heating of the dye liquor in the heat pipe, has improved rate of heat exchange by conduction oil simultaneously; Heat pipe can adopt shape tube to make, and has increased heating surface and the dye liquor that flows in the heat pipe is stirred, thereby increased the efficiency of heating surface; The effect of plate washer also is to make the conduction oil that enters in the cylindrical shell to flow with the direction that plate washer intercepts, thereby further increases contacting of conduction oil and heat pipe; The effect that forms cavity between two end sockets is that effusion can be by cavity and effusion outlet discharge when seepage takes place in the junction that two end sockets are passed at the heat pipe two ends respectively.As a same reason, the structural design of water cooling interchanger has also greatly improved the cooling effect of dye liquor.In addition, the purpose that primary outlet and sub-outlet are set on the water cooling interchanger is: when cooling water from import advance, primary outlet goes out, this moment, sub-outlet was in the low discharge state for a short time because of diameter, help being full of in the cylindrical shell cooling water, cooling fully, after cooling was finished, unnecessary water was then discharged by sub-outlet in the water cooling interchanger.The effect of part flow arrangement is and can branches in hot water, the cold water recover by certain temperature value through water that the water cooling exchanger outlet is discharged after surveying the thermometer test, is fully used thereby make with the hot water of certain heat, has improved the utilization rate of heat energy.
Description of drawings
Fig. 1 is the embodiment of the invention 1 a described overall structure schematic diagram;
Fig. 2 is the embodiment of the invention 2 described overall structure schematic diagrames;
Fig. 3 is the embodiment of the invention 3 described overall structure schematic diagrames;
Fig. 4 is the embodiment of the invention 4 described overall structure schematic diagrames;
Fig. 5 is the structural representation that the embodiment of the invention 1 described water cooling interchanger and oily heat exchanger unite two into one by flange;
Fig. 6 is the structural representation that the embodiment of the invention 2 described water cooling interchangers and oily heat exchanger are connected mutually;
Fig. 7 is the structural representation that the embodiment of the invention 3 described water cooling interchangers and oily heat exchanger unite two into one by flange;
Fig. 8 is the structural representation that the embodiment of the invention 4 described water cooling interchangers and oily heat exchanger are connected mutually.
The specific embodiment
Embodiment 1: as shown in Figure 1, the present invention includes cloth-dyeing jar body 1, in cloth-dyeing jar body 1, be provided with water level pipe 2, side then is provided with into exit slot 3 on it, cloth-dyeing jar body 1 links to each other with filter 4, dye liquor plumbing valve 5 respectively by pipeline, filter 4 other ends are connected with charging bucket 6, water circulating pump 7 by pipeline, are connected with the water cooling interchanger 8 and the oily heat exchanger 9 that unite two into one by flange 10 between cloth-dyeing jar body 1 and water circulating pump 7.
As shown in Figure 5, water cooling interchanger 8 and oily heat exchanger 9 structures are identical, all comprise cylindrical shell 16, are provided with the heat pipe 11 of hierarchal arrangement in it, heat pipe 11 can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make, and dye liquor 12 flows in the heat pipe 11.Cylindrical shell 16 shell two ends are respectively equipped with import 13, outlet 14, both sides all are provided with two end socket 15a, the 15b that shape matches with it and seals in the cylindrical shell 16, form cavity 18 between two end socket 15a, the 15b, two end socket 15a, 15b of both sides are passed at heat pipe 11 two ends respectively, and the junction when heat pipe 11 two ends are passed end socket 15a, 15b respectively is the sealing shape.Falling heat-transfer oil or cooling water 17 in the space that forms between the inboard end socket 15a in cylindrical shell 16 and two ends are cooling water 17 for water cooling interchanger 8, are conduction oil 17 for 9 of oily heat exchanger.Downside corresponding to cavity 18 on cylindrical shell 16 shells all is provided with effusion outlet 19.Be provided with upper and lower spaced baffle plate 20 in the cylindrical shell 16, baffle plate 20 areas are less than cylindrical shell 16 internal diameters, and the heat pipe 11 of hierarchal arrangement passes corresponding baffle plate 20 respectively.Water cooling interchanger 8 one ends are provided with inlet 30, and oily heat exchanger 9 one ends are provided with liquid outlet 29.
As shown in Figure 1, on the water cooling interchanger 8 part flow arrangement is housed, part flow arrangement is included in the pipeline 22 that the outlet 14 of water cooling interchanger 8 connects, and is equipped with on the pipeline 22 and surveys thermometer 23 and Self controlling valve 24, and Self controlling valve 24 adopts one of them of electromagnetic valves, motor-driven valve, pneumatic operated valve.Be connected with pipeline 25 on the pipeline of surveying between thermometer 23 and the Self controlling valve 24 22, pipeline 25 should extend upward, and the position is higher than pipeline 22 and internally piloted valve 24.Survey thermometer 23 and be connected with temperature controller 26 by circuit, temperature controller 26 opposite sides link to each other with Self controlling valve 24 by circuit, and pipeline 22,25 other ends insert respectively in cold water, the hot water recover 27,28.
Operation principle is: will have dyeing machine now and by an interchanger dye liquor be heated or cool off and change two interchangers, the one water cooling interchanger 8 that unites two into one by flange 10 and oily heat exchanger 9 into and heat or cool off according to producing needs respectively.When dye liquor need heat, water cooling interchanger 8 no-cooling-waters, its function is equivalent to dye liquor 12 passages, and after the conduction oil 17 of oily heat exchanger 9 enters cylindrical shell 16 from import 13, is full of in the cylindrical shell 16, goes out from exporting 14 at last.12 of dye liquors advance from inlet 30, and the heat pipe 11 of the water cooling of flowing through interchanger 8 goes out from liquid outlet 29 behind the heat pipe 11 of oily heat exchanger 9 again.In this process, directly the dye liquor in the heat pipe 11 12 is heated by conduction oil 17.When the junction generation seepage of two end socket 15a, 15b was passed at heat pipe 11 two ends respectively, effusion can be discharged by cavity 18 and effusion outlet 19.
And when dye liquor 12 needs cooling, close import 13, the outlet 14 of oily heat exchanger 9, and oily heat exchanger 9 functions of this moment are equivalent to dye liquor 12 passages, and water cooling interchanger 8 is full of cooling water simultaneously, and the dye liquor 12 that flows in the heat pipe 11 is cooled off.
Complete machine groundwork process is: dye liquor is extracted out from cloth-dyeing jar body 1, suck water circulating pump 7 through filter 4, the raw material of dye liquor can be by reinforced adjustment the in the charging bucket 6 before sucking water circulating pump 7, by water circulating pump 7 dye liquor is passed through water cooling interchanger 8 and oily heat exchanger 9 again, cool off respectively or heat according to producing needs, after cooling or heat after dye liquor return into cloth-dyeing jar body 1 and dye.
The water that while discharges after cooling off exchange work through the outlet 14 of water cooling interchanger 8, flow through through pipeline 22 and to survey thermometer 23, survey thermometer 23 water temperature signal that measures is delivered to temperature controller 26, send instruction after temperature controller 26 is handled, Self controlling valve 24 is opened or is closed.When Self controlling valve 24 is opened, in the current direction cold water recover 27; When Self controlling valve 24 was closed, water was then in pipeline 25 flow to hot water recover 28.
Embodiment 2: present embodiment basic structure is with embodiment 1, and institute's difference is to be connected with mutual water cooling interchanger of connecting 8 and oily heat exchanger 9 between cloth-dyeing jar body 1 and water circulating pump 7, as Fig. 2, shown in Figure 6.Its course of work is with embodiment 1.
Embodiment 3: present embodiment basic structure is with embodiment 1, institute's difference is that outlet 14 set on the cylindrical shell 16 of water cooling interchanger 8 can be divided into primary outlet 14a and sub-outlet 14b, wherein primary outlet 14a is positioned at cylindrical shell 16 tops, sub-outlet 14b is positioned at cylindrical shell 16 belows, and sub-outlet 14b diameter is less than primary outlet 14a.Primary outlet 14a is connected with pipeline 22, and sub-outlet 14b is connected with pipeline 21, and pipeline 21 other ends are connected with pipeline 22.As Fig. 3, shown in Figure 5.The present embodiment course of work is with embodiment 1, and difference is can flow out from the big flow of primary outlet 14a when cooling water is discharged, and flows out from sub-outlet 14b low discharge, gathers back to part flow arrangement and shunts.
Embodiment 4: present embodiment basic structure is with embodiment 2, the set outlet 14 on the cylindrical shell 16 of water cooling interchanger 8 of institute's difference can be divided into primary outlet 14a and sub-outlet 14b, wherein primary outlet 14a is positioned at cylindrical shell 16 tops, sub-outlet 14b is positioned at cylindrical shell 16 belows, and sub-outlet 14b diameter is less than primary outlet 14a.Primary outlet 14a is connected with pipeline 22, and sub-outlet 14b is connected with pipeline 21, and pipeline 21 other ends are connected with pipeline 22.As Fig. 4, shown in Figure 6.The present embodiment course of work is with embodiment 2, and difference is can flow out from the big flow of primary outlet 14a when cooling water is discharged, and flows out from sub-outlet 14b low discharge, gathers back to part flow arrangement and shunts.
The claimed scope of the present invention is not limited to the described scope of above embodiment, as in embodiment 1, embodiment 2, because of described water cooling interchanger 8 and oily heat exchanger 9 structures identical, also can make oily heat exchanger 9 usefulness so advance the water cooling interchanger 8 at dye liquor place, 9 usefulness of making water cooling interchanger 8 of oily heat exchanger this moment; After water cooling interchanger 8 in embodiment 3, embodiment 4 can place oily heat exchanger 9, promptly oily heat exchanger 9 placed inlet 30 places, and 8 of water cooling interchangers place liquid outlet 29 places; In addition, variation of the present invention can also be: two ends are not adopted the double-seal head structure and are changed single end enclosure structure in the water cooling interchanger 8; Need not part flow arrangement, in the water cooling interchanger 8 in the pipelines inflow single recovery devices of cooled water through linking to each other with outlet 14.Above-mentioned all belonging in the predictable excursion of the present invention, thereby all belong to the present invention's scope required for protection.
Claims (2)
1. oil heats and heat-recovery type dyeing machine, comprise cloth-dyeing jar body (1), in cloth-dyeing jar body (1), be provided with water level pipe (2), side then is provided with into exit slot (3) on it, cloth-dyeing jar body (1) by pipeline respectively with filter (4), dye liquor plumbing valve (5) links to each other, filter (4) other end is by pipeline and charging bucket (6), water circulating pump (7) is connected, and it is characterized in that being connected with between cloth-dyeing jar body (1) and water circulating pump (7) the water cooling interchanger (8) and oily heat exchanger (9) or water cooling interchanger (8) of connect mutually and the oily heat exchanger (9) that unite two into one by flange (10); Described water cooling interchanger (8) and oily heat exchanger (9) structure are identical, all comprise cylindrical shell (16), be provided with the heat pipe (11) of hierarchal arrangement in it, cylindrical shell (16) shell two ends are respectively equipped with import (13), outlet (14), the interior both sides of cylindrical shell (16) all are provided with two end sockets (15a) that shape matches with it and seals, (15b), two end sockets (15a), form cavity (18) (15b), two end sockets (15a) of both sides are passed at heat pipe (11) two ends respectively, (15b), it is characterized in that on the water cooling interchanger (8) part flow arrangement being housed, part flow arrangement is included in the pipeline (22) of outlet (14) connection of water cooling interchanger (8), be equipped with on the pipeline (22) and survey thermometer (23) and Self controlling valve (24), be positioned on the pipeline of surveying between thermometer (23) and the Self controlling valve (24) (22) and be connected with pipeline (25), pipeline (25) position is higher than pipeline (22) and internally piloted valve (24), survey thermometer (23) and be connected with temperature controller (26) by circuit, temperature controller (26) opposite side links to each other with Self controlling valve (24) by circuit, pipeline (22), (25) other end inserts cold water respectively, hot water recover (27), (28) in.
2. oil heating according to claim 1 and heat-recovery type dyeing machine, it is characterized in that going up set outlet (14) at the cylindrical shell (16) of water cooling interchanger (8) can be divided into primary outlet (14a) and sub-outlet (14b), wherein primary outlet (14a) is positioned at cylindrical shell (16) top, sub-outlet (14b) is positioned at cylindrical shell (16) below, and sub-outlet (14b) diameter is less than primary outlet (14a), primary outlet (14a) is connected with pipeline (22), sub-outlet (14b) is connected with pipeline (21), and pipeline (21) other end is connected with pipeline (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100611491A CN100374637C (en) | 2005-10-17 | 2005-10-17 | Oil-heating and heat-recovery type dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100611491A CN100374637C (en) | 2005-10-17 | 2005-10-17 | Oil-heating and heat-recovery type dyeing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1766195A CN1766195A (en) | 2006-05-03 |
| CN100374637C true CN100374637C (en) | 2008-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100611491A Expired - Fee Related CN100374637C (en) | 2005-10-17 | 2005-10-17 | Oil-heating and heat-recovery type dyeing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN100374637C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100357512C (en) * | 2006-01-13 | 2007-12-26 | 劳关明 | Exchanger water-delivery flow-dividing apparatus for dyeing machine |
| CN102899838A (en) * | 2012-10-26 | 2013-01-30 | 江苏海大印染机械有限公司 | Dye liquor heating and cooling device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1635207A (en) * | 2004-11-23 | 2005-07-06 | 劳关明 | Oil heating type dyeing machine |
| CN1648318A (en) * | 2005-02-04 | 2005-08-03 | 劳关明 | Energy saving type dyeing machine |
| CN2851313Y (en) * | 2005-10-17 | 2006-12-27 | 劳关明 | Oil-heating and heat-reclaiming type dyeing machine |
-
2005
- 2005-10-17 CN CNB2005100611491A patent/CN100374637C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1635207A (en) * | 2004-11-23 | 2005-07-06 | 劳关明 | Oil heating type dyeing machine |
| CN1648318A (en) * | 2005-02-04 | 2005-08-03 | 劳关明 | Energy saving type dyeing machine |
| CN2851313Y (en) * | 2005-10-17 | 2006-12-27 | 劳关明 | Oil-heating and heat-reclaiming type dyeing machine |
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| Publication number | Publication date |
|---|---|
| CN1766195A (en) | 2006-05-03 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHEJIANG YONGTONG TEXTILE PRINTING + DYEING CO., L |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20101119 Address after: 312025 Shaoxing province Zhejiang County Qianqing Town Station Road No. 30 Zhejiang Yongtong textile printing and dyeing Co. Ltd. Co-patentee after: Zhejiang Yongtong Textile Dyeing Printing Co., Ltd. Patentee after: Lao Guanming Address before: 312025 Shaoxing province Zhejiang County Qianqing Town Station Road No. 30 Zhejiang Yongtong textile printing and dyeing Co. Ltd. Patentee before: Lao Guanming |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080312 Termination date: 20121017 |