CN1292117C - Energy-saving dyeing machine - Google Patents
Energy-saving dyeing machine Download PDFInfo
- Publication number
- CN1292117C CN1292117C CN 200510049043 CN200510049043A CN1292117C CN 1292117 C CN1292117 C CN 1292117C CN 200510049043 CN200510049043 CN 200510049043 CN 200510049043 A CN200510049043 A CN 200510049043A CN 1292117 C CN1292117 C CN 1292117C
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- Prior art keywords
- dye liquor
- cylindrical shell
- end socket
- thermal source
- dyeing machine
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- Expired - Fee Related
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- 238000004043 dyeing Methods 0.000 title claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims description 12
- 239000000498 cooling water Substances 0.000 claims description 11
- 230000008676 import Effects 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 6
- 238000009428 plumbing Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 239000004744 fabric Substances 0.000 abstract 5
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a dyeing machine, in particular to an energy-saving dyeing machine, which comprises a dyeing cloth cylinder body, wherein a water level pipe is arranged in the dyeing cloth cylinder body, a cloth inlet and outlet is arranged on one side of the water level pipe, the dyeing cloth cylinder body is respectively connected with a filter and a dye liquor water supply and discharge valve through pipelines, the other end of the filter is communicated with a feeding barrel and a dye liquor circulating water pump through pipelines, and a water cooling exchanger and an oil heating exchanger which are combined into a whole through a flange are connected between the dyeing cloth cylinder body and the dye liquor circulating water pump. The invention can respectively cool and heat the dye liquor through the water cooling exchanger and the oil heating exchanger which are combined into a whole so as to achieve the dye liquor temperature required by the process.
Description
One, technical field
The present invention relates to a kind of dyeing machine, relate in particular to a kind of energy saving type dyeing machine.
Two, background technology
Dyeing machine is a kind of textiles to be dyeed and the machine of pre-process and post-process.Its basic principle is to utilize the heating dye liquor that textiles is dyeed and pre-process and post-process.At present dye liquor is heated general employing directly heating and two kinds of mode of heatings of indirect, directly heating is the steam of High Temperature High Pressure directly to be put into dye machine, to reach the required temperature of dye liquor, its advantage is that mode of heating is simple, its shortcoming is to have condensed water to produce after steam heats dye liquor to mix with dye liquor, change the ratio of dye liquor, thereby influenced dyeing quality.Indirect is to carry out the interval heating with steam by a heat exchanger, and its advantage is the ratio that can not change dye liquor.Steam heated heat converter structure is roughly the dye liquor pipe is set in the cylindrical shell, and dye liquor has water pump to circulate.When dye liquor need heat, circulation dye liquor in managing is carried out indirect by in cylindrical shell, being full of steam; And when dye liquor need cool off, then be full of cold water in the cylindrical shell and cooled off indirectly.The shortcoming of this kind mode of heating is: have the higher condensed water of temperature to discharge when with steam heat exchanger being heated, wasted certain energy.
Three, summary of the invention
The present invention is directed to above-mentioned situation, purpose is to provide a kind of heating or cooling to carry out in different interchangers respectively, and when heating do not have the energy saving type dyeing machine of influence to dye liquor or heating thermal source.
For achieving the above object, technical scheme of the present invention is: energy saving type dyeing machine, comprise cloth-dyeing jar body, in cloth-dyeing jar body, be provided with water level pipe, side then is provided with into exit slot on it, cloth-dyeing jar body links to each other with filter, dye liquor plumbing valve respectively by pipeline, and the filter other end is connected with charging bucket, dye liquor water circulating pump by pipeline, is connected with the water cooling interchanger and the oily heat exchanger that unite two into one by flange between cloth-dyeing jar body and dye liquor water circulating pump.
Optimal technical scheme of the present invention is: described oily heat exchanger comprises cylindrical shell, be provided with the heat pipe of hierarchal arrangement in it, dye liquor flows in the heat pipe, the cylinder shell two ends are respectively equipped with thermal source import, thermal source outlet, both sides all are provided with thermal source end socket, the dye liquor end socket that shape matches with it and seals in the cylindrical shell, form cavity between thermal source end socket and the dye liquor end socket, the heat pipe two ends are passed thermal source end socket and dye liquor end socket respectively, are full of thermal source in the space that forms between cylindrical shell and the two ends thermal source end socket; Junction when described heat pipe two ends are passed thermal source end socket and dye liquor end socket respectively is the sealing shape; Downside corresponding to cavity on the described cylinder shell all is provided with the effusion outlet; Described heat pipe can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make; Be provided with upper and lower spaced baffle plate in the described cylindrical shell, the baffle plate area is less than cylinder internal diameter, and the heat pipe of hierarchal arrangement passes corresponding baffle plate respectively; Described cylindrical shell one side is provided with the dye liquor import; Described water cooling interchanger comprises cylindrical shell, be provided with the dye liquor pipe of hierarchal arrangement in it, dye liquor flows in the dye liquor pipe, the cylinder shell two ends are respectively equipped with cooling water inlet, cooling water outlet, both sides all are provided with the end socket that shape matches with it and seals in the cylindrical shell, be full of cooling water in the space that forms between cylindrical shell and the both sides end socket, the junction when end socket is passed respectively in dye liquor pipe two ends is the sealing shape; Described cylindrical shell one side is provided with the dye liquor outlet, and described dye liquor pipe can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make; Be provided with upper and lower spaced baffle plate in the described cylindrical shell, the baffle plate area is less than cylinder internal diameter, and the dye liquor pipe of hierarchal arrangement passes corresponding baffle plate respectively.
After the present invention adopts technique scheme, its beneficial effect is: by flange unite two into one water cooling interchanger and oily heat exchanger, according to the needs in the production process, respectively dye liquor is carried out heating and cooling, to reach the dye liquor temperature of manufacturing technique requirent; The structural design of oily heat exchanger directly to the heating of the dye liquor in the heat pipe, has improved rate of heat exchange by thermal source simultaneously; Heat pipe can adopt shape tube to make, and has increased heating surface and the dye liquor that flows in the heat pipe is stirred, thereby increased the efficiency of heating surface; The effect of plate washer also is to make the thermal source that enters in the cylindrical shell to flow with the direction that plate washer intercepts, thereby further increases contacting of thermal source and heat pipe; When the effect that forms cavity between thermal source end socket and the dye liquor end socket was that seepage takes place the junction when the heat pipe two ends are passed thermal source end socket and dye liquor end socket respectively, effusion can be by cavity and effusion outlet discharge.As a same reason, the structural design of water cooling interchanger has also greatly improved the cooling effect of dye liquor.
Four, description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is an oil heater structural representation of the present invention.
Five, the specific embodiment
As shown in Figure 1, the present invention includes cloth-dyeing jar body 1, in cloth-dyeing jar body 1, be provided with water level pipe 2, side then is provided with into exit slot 3 on it, cloth-dyeing jar body 1 links to each other with filter 4, dye liquor plumbing valve 5 respectively by pipeline, filter 4 other ends are connected with charging bucket 6, dye liquor water circulating pump 7 by pipeline, between cloth-dyeing jar body 1 and dye liquor water circulating pump 7, be connected with the water cooling interchanger 8 and the oily heat exchanger 9 that unite two into one by flange 10, wherein be full of dye liquor end socket 16 in the cavity of junction.
As shown in Figure 2, described oily heat exchanger 9 comprises cylindrical shell 30, be provided with the heat pipe 11 of hierarchal arrangement in it, dye liquor 12 flows in the heat pipe 11, cylindrical shell 30 shell two ends are respectively equipped with thermal source import 13, thermal source outlet 14, both sides all are provided with thermal source end socket 15, the dye liquor end socket 16 that shape matches with it and seals in the cylindrical shell 30, form cavity 18 between thermal source end socket 15 and the dye liquor end socket 16, heat pipe 11 two ends are passed thermal source end socket 15 and dye liquor end socket 16 respectively, are full of thermal source 17 in the space that forms between cylindrical shell 30 and the two ends thermal source end socket 15.Junction when described heat pipe 11 two ends are passed thermal source end socket 15 and dye liquor end socket 16 respectively is the sealing shape.Downside corresponding to cavity 18 on described cylindrical shell 30 shells all is provided with effusion outlet 19.Described heat pipe 11 can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make.Be provided with upper and lower spaced baffle plate 20 in the described cylindrical shell 30, baffle plate 20 areas are less than cylindrical shell 30 internal diameters, and the heat pipe 11 of hierarchal arrangement passes corresponding baffle plate 20 respectively.Described cylindrical shell 30 1 sides are provided with dye liquor import 21.
Described water cooling interchanger 8 comprises cylindrical shell 23, be provided with the dye liquor pipe 24 of hierarchal arrangement in it, dye liquor 12 flows in the dye liquor pipe 24, cylindrical shell 23 shell two ends are respectively equipped with cooling water inlet 25, cooling water outlet 26, both sides all are provided with the end socket 27 that shape matches with it and seals in the cylindrical shell 23, be full of cooling water 28 in the space that forms between cylindrical shell 23 and the both sides end socket 27, the junction when end socket 27 is passed respectively in dye liquor pipe 24 two ends is the sealing shape.Described cylindrical shell 23 1 sides are provided with dye liquor outlet 22, and described dye liquor pipe 24 can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make.Be provided with upper and lower spaced baffle plate 29 in the described cylindrical shell 23, baffle plate 29 areas are less than cylindrical shell 23 internal diameters, and the dye liquor pipe 24 of hierarchal arrangement passes corresponding baffle plate 29 respectively.
Operation principle of the present invention is: will have dyeing machine now and by an interchanger dye liquor be heated or cool off and change two interchangers that unite two into one by flange 10 into--water cooling interchanger 8 and oily heat exchanger 9 heat or cool off according to producing needs respectively.When dye liquor need heat, water cooling interchanger 8 no-cooling-waters, its function is equivalent to dye liquor 16 passages, and after the thermal source 17 of oily heat exchanger 9 enters cylindrical shell 30 from thermal source import 13, is full of in the cylindrical shell 30, goes out from thermal source outlet 14 at last.12 of dye liquors advance from dye liquor import 21, and the heat pipe 11 of flowing through, dye liquor pipe 24 backs go out from dye liquor outlet 22.In this process, directly the dye liquor in the heat pipe 11 12 is heated by thermal source 17.When seepage took place the junction when heat pipe 11 two ends are passed thermal source end socket 15 and dye liquor end socket 16 respectively, effusion can be discharged by cavity 18 and effusion outlet 19.
And when dye liquor 12 needs cooling, close thermal source import 13, thermal source outlet 14, thermal source does not flow and does not just bring heat, and oily heat exchanger 9 functions of this moment are equivalent to dye liquor 12 passages, water cooling interchanger 8 is full of cooling water simultaneously, and the dye liquor 12 that flows in the dye liquor pipe 24 is cooled off.
Complete machine groundwork process of the present invention is: dye liquor is extracted out from cloth-dyeing jar body 1, suck dye liquor water circulating pump 7 through filter 4, the raw material of dye liquor can be by reinforced adjustment the in the charging bucket 6 before sucking dye liquor water circulating pump 7, by dye liquor water circulating pump 7 dye liquor is passed through water cooling interchanger 8 and oily heat exchanger 9 again, cool off respectively or heat according to producing needs, after cooling or heat after dye liquor return into cloth-dyeing jar body 1 and dye.
The present invention's scope required for protection is not limited only to above embodiment scope required for protection.The heat exchanger that is used for dyeing machine can be oily heat exchanger 9, also can be the heat exchanger that heats by steam.This also belongs to the present invention's scope required for protection.
Claims (10)
1, energy saving type dyeing machine, comprise cloth-dyeing jar body (1), in cloth-dyeing jar body (1), be provided with water level pipe (2), side then is provided with into exit slot (3) on it, cloth-dyeing jar body (1) links to each other with filter (4), dye liquor plumbing valve (5) respectively by pipeline, filter (4) other end is connected with charging bucket (6), dye liquor water circulating pump (7) by pipeline, it is characterized in that being connected with between cloth-dyeing jar body (1) and dye liquor water circulating pump (7) water cooling interchanger (8) and the oily heat exchanger (9) that unites two into one by flange (10).
2, energy saving type dyeing machine according to claim 1, it is characterized in that described oily heat exchanger (9) comprises cylindrical shell (30), be provided with the heat pipe (11) of hierarchal arrangement in it, dye liquor (12) flows in the heat pipe (11), cylindrical shell (30) shell two ends are respectively equipped with thermal source import (13), thermal source outlet (14), the interior both sides of cylindrical shell (30) all are provided with the thermal source end socket (15) that shape matches with it and seals, dye liquor end socket (16), form cavity (18) between thermal source end socket (15) and the dye liquor end socket (16), heat pipe (11) two ends are passed thermal source end socket (15) and dye liquor end socket (16) respectively, are full of thermal source (17) in the space that forms between cylindrical shell (30) and the two ends thermal source end sockets (15).
3, energy saving type dyeing machine according to claim 2 is characterized in that the junction when described heat pipe (11) two ends are passed thermal source end socket (15) and dye liquor end socket (16) respectively is the sealing shape.
4, energy saving type dyeing machine according to claim 2 is characterized in that the downside corresponding to cavity (18) all is provided with effusion outlet (19) on described cylindrical shell (30) shell.
5, energy saving type dyeing machine according to claim 2 is characterized in that described heat pipe (11) can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make.
6, energy saving type dyeing machine according to claim 2, it is characterized in that being provided with in the described cylindrical shell (30) upper and lower spaced baffle plate (20), baffle plate (20) area is less than cylindrical shell (30) internal diameter, and the heat pipe of hierarchal arrangement (11) passes corresponding baffle plate (20) respectively.
7, energy saving type dyeing machine according to claim 2 is characterized in that described cylindrical shell (30) one sides are provided with dye liquor import (21).
8, energy saving type dyeing machine according to claim 1, it is characterized in that described water cooling interchanger (8) comprises cylindrical shell (23), be provided with the dye liquor pipe (24) of hierarchal arrangement in it, dye liquor (12) flows in the dye liquor pipe (24), cylindrical shell (23) shell two ends are respectively equipped with cooling water inlet (25), cooling water outlet (26), the interior both sides of cylindrical shell (23) all are provided with the end socket (27) that shape matches with it and seals, be full of cooling water (28) in the space that forms between cylindrical shell (23) and the both sides end socket (27), the junction when end socket (27) is passed at dye liquor pipe (24) two ends respectively is the sealing shape.
9, energy saving type dyeing machine according to claim 8 is characterized in that described cylindrical shell (23) one sides are provided with dye liquor outlet (22), and described dye liquor pipe (24) can adopt metal circular tube or the high special-shaped metal tube of heat transfer coefficient to make.
10, energy saving type dyeing machine according to claim 8, it is characterized in that being provided with in the described cylindrical shell (23) upper and lower spaced baffle plate (29), baffle plate (29) area is less than cylindrical shell (23) internal diameter, and the dye liquor pipe (24) of hierarchal arrangement passes corresponding baffle plate (29) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510049043 CN1292117C (en) | 2005-02-04 | 2005-02-04 | Energy-saving dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510049043 CN1292117C (en) | 2005-02-04 | 2005-02-04 | Energy-saving dyeing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1648318A CN1648318A (en) | 2005-08-03 |
| CN1292117C true CN1292117C (en) | 2006-12-27 |
Family
ID=34876512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510049043 Expired - Fee Related CN1292117C (en) | 2005-02-04 | 2005-02-04 | Energy-saving dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1292117C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100374637C (en) * | 2005-10-17 | 2008-03-12 | 劳关明 | oil heating and heat recovery type dyeing machine |
| CN103233335A (en) * | 2013-04-28 | 2013-08-07 | 昆山市周市斐煌服饰厂 | Dyeing device for clothes |
| CN103233333A (en) * | 2013-04-28 | 2013-08-07 | 昆山市周市斐煌服饰厂 | Garment dyeing refurbishment device |
| CN104264409B (en) * | 2014-10-29 | 2016-05-18 | 靖江市华夏科技有限公司 | Add and hanker model machine without pipeline oil |
| CN105113162A (en) * | 2015-09-15 | 2015-12-02 | 江南大学 | Energy-saving and emission-reducing fiber product vat-refilling dyeing system and method |
-
2005
- 2005-02-04 CN CN 200510049043 patent/CN1292117C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1648318A (en) | 2005-08-03 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061227 Termination date: 20150204 |
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| EXPY | Termination of patent right or utility model |