CN111826856A - Continuous rope dyeing washing machine and operation method thereof - Google Patents
Continuous rope dyeing washing machine and operation method thereof Download PDFInfo
- Publication number
- CN111826856A CN111826856A CN202010796020.XA CN202010796020A CN111826856A CN 111826856 A CN111826856 A CN 111826856A CN 202010796020 A CN202010796020 A CN 202010796020A CN 111826856 A CN111826856 A CN 111826856A
- Authority
- CN
- China
- Prior art keywords
- wheel
- fabric
- cloth
- water tank
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005406 washing Methods 0.000 title claims abstract description 88
- 238000004043 dyeing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 225
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 148
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
- 230000005494 condensation Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
- D06B3/26—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form in superimposed, i.e. stack-packed, form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a continuous rope dyeing washing machine and an operation method thereof, wherein the continuous rope dyeing washing machine comprises two or more water tanks which are arranged in parallel at the left and the right, and the same washing units are arranged in each water tank; a cloth feeding wheel is arranged at the front end outside the first water tank wall surface, a cloth discharging wheel is arranged at the front end outside the last water tank wall surface, and squeezing wheels are arranged between the cloth feeding wheel and the first washing unit, between adjacent washing units and between the last washing unit and the cloth discharging wheel; the single water washing unit comprises a cloth lifting wheel arranged above the rear end in the water tank; the fabric is sequentially fed into each washing unit under the transmission of the fabric feeding wheel and then is led out through the fabric discharging wheel, the fabric is lifted by the fabric lifting wheel in the washing units and is circularly switched in forward and reverse rotation, the fabric is reciprocated in the water grooves on the two sides of the fabric lifting wheel, and the fabric is dynamically soaked in the water grooves and is matched with the spray washing of the nozzles, so that the effective washing of the fabric is realized.
Description
Technical Field
The invention relates to the technical field of fabric dyeing and washing equipment, in particular to a continuous rope dyeing and washing machine and an operation method thereof.
Background
In the prior art, when fabric is washed in a dye vat washing machine, a certain amount of water needs to be repeatedly injected into the dye vat, the water is discharged after washing, and then the water is injected again.
On the other hand, in order to ensure the dyeing effect, the fabric is hot water when being washed in the dye vat; the long-time heating is needed for each water injection, the hot water is discharged after the water is washed, the water is injected again, and the temperature is increased again, so that the long-acting time consumption is low, the steam consumption is large, and the water consumption, the sewage discharge and the power consumption are also large.
Disclosure of Invention
The applicant provides a continuous rope dyeing washing machine with a reasonable structure and an operation method thereof aiming at the defects in the prior art, so that the fabric washing efficiency and the fabric washing effect are greatly improved, the energy consumption of water, electricity, steam and the like is effectively reduced, and the continuous rope dyeing washing machine is compact in layout and small in occupied area.
The technical scheme adopted by the invention is as follows:
a continuous rope dyeing washing machine comprises two or more than two water tanks which are arranged in parallel at the left and the right, wherein the same washing units are arranged in each water tank; a cloth feeding wheel is installed at the front end of the outer part of the first water tank wall surface, a cloth discharging wheel is installed at the front end of the outer part of the last water tank wall surface, and squeezing wheels are installed between the cloth feeding wheel and the first washing unit, between adjacent washing units and between the last washing unit and the cloth discharging wheel; the single water washing unit comprises a cloth lifting wheel arranged above the rear end in the corresponding water tank.
As a further improvement of the above technical solution:
the squeezing wheel and the cloth lifting wheel are consistent in height.
The axial directions of the cloth feeding wheel, the pressing wheel, the cloth lifting wheel and the cloth discharging wheel are mutually parallel; the cloth feeding wheel, the pressing wheel and the cloth discharging wheel are all positioned at the front end part of the washing machine.
Two net grooves which are parallel to each other at the left and the right are arranged in each water tank, the cloth lifting wheel is positioned between the two net grooves, front nozzles are arranged at the front ends of the interiors of the single net grooves, the front nozzles are positioned outside the lateral edges of the squeezing wheel, and rear nozzles are arranged at the rear ends of the interiors of the single net grooves; the cloth lifting wheel, the two front nozzles and the two rear nozzles form a washing unit.
The inner bottom surface of the net groove is of a front-back inwards concave arc structure, the upper portion of the circumferential surface of the cloth lifting wheel is wound with the fabric, two ends of the fabric fall into the corresponding net groove and then are lifted by the corresponding squeezing wheels, and the fabric in the net groove is stacked on the bottom surface of the groove along the arc surface of the inwards concave arc structure.
And the single water tank is communicated with a circulation loop, the input end of the circulation loop is communicated with the corresponding water tank, and the output end of the circulation loop is communicated with the front nozzle and the rear nozzle in the corresponding water tank.
The structure of the circulation loop is as follows: the water heater comprises a filter, wherein the input end of the filter is communicated with a water tank, the output end of the filter is connected to the input end of a heater after passing through a circulating pump, and the output end of the heater is divided into four parallel branches, namely a branch I communicated with two rear nozzles and a branch II communicated with two front nozzles; a first reversing valve is installed on the first branch, and a flow valve is installed on the second branch; the heater is also connected with a steam pipeline and a condensation pipeline.
The last water tank side wall is communicated with a water inlet pipe and a feeding loop, the lower parts of the single water tank wall surfaces are provided with water outlets, the upper part of the first water tank wall surface is provided with an overflow port, and an overflow pipe is communicated between the upper part of the latter water tank wall surface and the former water tank wall surface.
The structure of the feeding loop is as follows: the device comprises a feeding barrel, wherein the output end of the feeding barrel is connected to a water tank through a feeding pump, and a second reversing valve is arranged on a pipeline between the output end of the feeding pump and the input end of the feeding barrel; the output end of the charging bucket is also provided with a drain pipe.
The operation method of the continuous rope dyeing washing machine comprises the following steps:
the fabric feeding wheel rotates under external power to drive the fabric to sequentially pass through the squeezing wheel and the washing unit in the water tank and then be guided out by the fabric discharging wheel, and in the process, the front nozzle works and sprays water towards the fabric flowing through the corresponding squeezing wheel;
in a single washing unit, the fabric is wound on the upper part of the cloth lifting wheel and lifted by the cloth lifting wheel, and the fabric positioned between the two sides of the cloth lifting wheel and the corresponding squeezing wheels is stacked in the net groove corresponding to the water tank;
the cloth lifting wheel is driven by an external cloth lifting motor to rotate, stacked fabrics on the left side of the cloth lifting wheel are conveyed to the right side and stacked, at the moment, a rear nozzle on the left side of the cloth lifting wheel does not work, a rear nozzle on the right side of the cloth lifting wheel works, and the rear nozzle sprays water to wash the fabrics wound out of the cloth lifting wheel;
after the conveying of the stacked fabrics on the left side of the cloth lifting wheel is finished, the cloth lifting wheel is driven by an external cloth lifting motor to rotate reversely to convey the stacked fabrics on the right side to the left side and stack the stacked fabrics, at the moment, a rear nozzle on the right side of the cloth lifting wheel does not work, a rear nozzle on the left side of the cloth lifting wheel works, and the rear nozzle sprays water to the fabrics wound around the cloth lifting wheel for washing;
the forward rotation and the reverse rotation of the cloth lifting wheel are circularly switched, so that the fabric reciprocates in the water tanks at the two sides of the cloth lifting wheel, and the continuous reciprocating cleaning of the fabric is realized.
The invention has the following beneficial effects:
the fabric washing machine is compact and reasonable in structure and convenient to operate, fabric sequentially enters each washing unit through the transmission of the fabric inlet wheel and is led out through the fabric outlet wheel, the fabric is lifted and circularly switched in forward and reverse rotation by the fabric lifting wheel in the washing units, the fabric is reciprocated in the water tanks on two sides of the fabric lifting wheel, and the fabric is dynamically soaked in the water tanks and matched with the spray washing of the nozzles, so that the effective washing of the fabric is realized, the washing permeability of the fabric is strong, and the washing efficiency and effect are greatly improved;
the invention also comprises the following advantages:
two or more water tanks are arranged in parallel in the washing machine, and the fabric enters the first water tank through the fabric inlet wheel, sequentially flows through the water tanks and is led out through the fabric outlet wheel;
the last water tank is communicated with the water inlet pipe, and the water in the latter water tank flows into the former water tank through the overflow pipe, so that the water in each water tank can be repeatedly and effectively utilized; the single water tanks are connected with circulation loops, and the circulation loops filter and heat water in the corresponding water tanks, so that the water can be recycled in the single water tank; therefore, the water washing machine effectively reduces the energy consumption of water, electricity, steam and the like, and realizes the effective and recycling of energy.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of a wire groove and a cloth lifting wheel in a single water washing unit according to the present invention.
Wherein: 1. a cloth feeding wheel; 2. a press wheel; 3. a water washing unit; 4. a water tank; 5. a branch II; 6. a first branch; 7. a circulation loop; 8. a water inlet pipe; 9. a charging loop; 10. fabric; 11. a cloth outlet wheel; 12. an overflow pipe; 13. a water outlet; 14. an overflow port; 31. a front nozzle; 32. a cloth lifting wheel; 33. a rear nozzle; 34. a support frame; 35. a rotating shaft; 36. a cloth lifting motor; 41. a mesh groove; 51. a flow valve; 61. a first reversing valve; 71. a filter; 72. a circulation pump; 73. a heater; 74. a steam line; 75. a condensing pipeline; 91. a charging barrel; 92. a second reversing valve; 93. a charge pump; 94. and a water discharge pipe.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the continuous rope dyeing washing machine of the present embodiment includes two or more water tanks 4 arranged in parallel at the left and right, and the same washing units 3 are arranged in each water tank 4; a cloth feeding wheel 1 is arranged at the front end of the outer part of the wall surface of the first water tank 4, a cloth discharging wheel 11 is arranged at the front end of the outer part of the wall surface of the last water tank 4, and squeezing wheels 2 are arranged between the cloth feeding wheel 1 and the first washing unit 3, between the adjacent washing units 3 and between the last washing unit 3 and the cloth discharging wheel 11; the single water washing unit 3 includes a cloth lifting wheel 32 installed above the rear end in the corresponding water tank 4; through the transmission of the cloth feeding wheel 1, the fabric 10 sequentially enters each washing unit 3 and then is led out through the cloth outlet wheel 11, in the washing unit 3, the fabric lifting wheel 32 lifts the fabric 10 and circularly switches the forward rotation and the reverse rotation, the fabric 10 reciprocates in the water tanks 4 at the two sides of the fabric lifting wheel 32, and the fabric 10 is dynamically soaked in the water tanks 4 and matched with the spray washing of nozzles, so that the effective washing of the fabric 10 is realized; two or more water tanks 4 are arranged in parallel in the washing machine, and after entering a first water tank 4 through a cloth feeding wheel 1, fabric 10 sequentially flows through the water tanks 4 and is led out through a cloth discharging wheel 11.
The squeezing wheel 2 and the cloth lifting wheel 32 are consistent in height, the fabric 10 between the squeezing wheel 2 and the cloth lifting wheel 32 is stacked in the mesh groove 41 of the corresponding water tank 4, and both the squeezing wheel 2 and the cloth lifting wheel 32 play a role in lifting the fabric 10 and assist in dynamic circulation and effective washing of the fabric 10.
The axial directions of the cloth feeding wheel 1, the pressing wheel 2, the cloth lifting wheel 32 and the cloth discharging wheel 11 are mutually parallel; the cloth feeding wheel 1, the pressing wheel 2 and the cloth discharging wheel 11 are all located at the front end of the washing machine, so that the fabric 10 driven by the cloth feeding wheel 1, the pressing wheel 2, the cloth lifting wheel 32 and the cloth discharging wheel 11 is arranged in the washing machine in a circuitous and bent mode, and the fabric 10 is enabled to be orderly and dynamically stacked in the water tank 4 in the forward and reverse rotation switching of the cloth lifting wheel 32, so that the cloth containing amount of the washing machine is greatly increased.
Two net tanks 41 which are parallel left and right are arranged in each water tank 4, the cloth lifting wheel 32 is positioned between the two net tanks 41, the front end of the inner part of each net tank 41 is provided with a front nozzle 31, the front nozzle 31 is positioned outside the side edge of the squeezing wheel 2, and the rear end of the inner part of each net tank 41 is provided with a rear nozzle 33; the cloth lifting wheel 32, the two front nozzles 31 and the two rear nozzles 33 constitute one water washing unit 3.
As shown in fig. 2, the inner bottom surface of the mesh groove 41 is a concave arc structure in the front-back direction, the fabric 10 is wound on the upper part of the circumferential surface of the cloth lifting wheel 32, both ends of the fabric 10 fall into the corresponding mesh grooves 41 and then are lifted by the corresponding press wheels 2, and the fabric 10 in the mesh groove 41 is stacked on the bottom surface of the groove along the arc surface of the concave arc structure; the setting of wire groove 41 for the piling up of surface fabric 10 both ends in basin 4 is orderly, and wire groove 41 bottom surface is indent arc structure, also further helps in the orderly effective piling up of surface fabric 10 in wire groove 41, and the helping hand has ensured the washing effect in the reciprocal smooth and easy nature of washing action of surface fabric 10.
The single water tanks 4 are communicated with circulation loops 7, the input ends of the circulation loops 7 are communicated with the corresponding water tanks 4, and the output ends of the circulation loops 7 are communicated with the front nozzles 31 and the rear nozzles 33 in the corresponding water tanks 4; the two rear nozzles 33 work alternately and work for the rear nozzles 33 corresponding to the winding direction of the fabric 10, so that the fabric 10 is washed, and the slippage of the fabric 10 on the cloth lifting wheel 32 is effectively reduced or even avoided.
The structure of the circulation circuit 7 is: the device comprises a filter 71, wherein the input end of the filter 71 is communicated with a water tank 4, the output end of the filter 71 is connected to the input end of a heater 73 through a circulating pump 72, and the output end of the heater 73 is divided into four parallel branches, namely a branch I6 communicated with two rear nozzles 33 and a branch II 5 communicated with two front nozzles 31; a first reversing valve 61 is installed on the first branch 6, and a flow valve 51 is installed on the second branch 5; the heater 73 is also connected to a steam line 74 and a condensation line 75.
The side wall of the last water tank 4 is also communicated with a water inlet pipe 8 and a feeding loop 9, the lower parts of the wall surfaces of the single water tanks 4 are provided with water outlets 13, the upper part of the wall surface of the first water tank 4 is provided with an overflow port 14, and an overflow pipe 12 is communicated between the upper part of the wall surface of the next water tank 4 and the wall surface of the previous water tank 4.
The last water tank 4 is communicated with a water inlet pipe 8, and water in the latter water tank 4 flows to the former water tank 4 through an overflow pipe 12, so that the water in each water tank 4 is repeatedly and effectively utilized; the single water tanks 4 are connected with circulation loops 7, and the circulation loops 7 filter and heat water in the corresponding water tanks 4, so that the water can be recycled in the single water tanks 4; therefore, the water washing machine of the embodiment effectively reduces energy consumption of water, electricity, steam and the like, and realizes effective and recycling of energy.
The structure of the feeding loop 9 is as follows: the device comprises a feeding barrel 91, wherein the output end of the feeding barrel 91 is connected to a water tank 4 through a feeding pump 93, and a second reversing valve 92 is arranged on a pipeline between the output end of the feeding pump 93 and the input end of the feeding barrel 91; the output end of the feeding barrel 91 is also provided with a drain pipe 94; the material in the charging barrel 91 is conveyed to the water tank 4 by the power of the charging pump 93; and opening the second reversing valve 92, and scouring and stirring the materials in the feeding barrel 91 by the power of the feeding pump 93 to uniformly mix the materials in the feeding barrel 91.
In this embodiment, the supporting frames 34 are installed above the middle part of the rear end of each water tank 4, the supporting frames 34 are of a frame structure, and the cloth lifting wheels 32 are accommodated in the supporting frames 34; a cloth lifting motor 36 is arranged on the outer side surface of the support frame 34, a rotating shaft 35 is arranged at the output end of the cloth lifting motor 36, the rotating shaft 35 penetrates through the support frame 34 in the front-back direction and is rotatably arranged, and the rotating shaft 35 penetrates through the center of the cloth lifting wheel 32.
The operation method of the continuous rope dyeing washing machine of the embodiment comprises the following steps:
the first step is as follows: the cloth feeding wheel 1 rotates under external power to drive the fabric 10 to sequentially pass through the squeezing wheel 2 and the washing unit 3 in the water tank 4 and then be guided out by the cloth discharging wheel 11, in the process, the front nozzle 31 works, and the front nozzle 31 sprays water towards the fabric 10 flowing through the corresponding squeezing wheel 2;
the second step is that: in the single water washing unit 3, the fabric 10 is wound on the upper part of the cloth lifting wheel 32 and lifted by the cloth lifting wheel, and the fabric 10 positioned between the two sides of the cloth lifting wheel 32 and the corresponding press wheel 2 is stacked in the net groove 41 corresponding to the water tank 4;
the third step: the cloth lifting wheel 32 is driven by an external cloth lifting motor 36 to rotate, the stacked fabrics 10 on the left side of the cloth lifting wheel are conveyed to the right side and stacked, at the moment, the rear nozzle 33 on the left side of the cloth lifting wheel 32 does not work, the rear nozzle 33 on the right side of the cloth lifting wheel 32 works, and the rear nozzle 33 sprays water to wash the fabrics 10 around the cloth lifting wheel 32;
the fourth step: after the delivery of the stacked fabric 10 on the left side of the cloth lifting wheel 32 is finished, the cloth lifting wheel 32 is driven by an external cloth lifting motor 36 to rotate reversely to deliver the stacked fabric 10 on the right side to the left side and stack the stacked fabric, at the moment, a rear nozzle 33 on the right side of the cloth lifting wheel 32 does not work, a rear nozzle 33 on the left side of the cloth lifting wheel 32 works, and the rear nozzle 33 sprays water to wash the fabric 10 around the cloth lifting wheel 32;
the fifth step: the forward rotation and the reverse rotation of the cloth lifting wheel 32 are circularly switched, and the third step and the fourth step are repeated, so that the fabric 10 reciprocates in the water tanks 4 at the two sides of the cloth lifting wheel 32, and the continuous reciprocating cleaning of the fabric 10 is realized.
In this embodiment, while the fabric 10 is driven from the fabric feeding wheel 1 to the fabric discharging wheel 11, the fabric 10 is stacked and dynamically soaked in each water tank 4 in a reciprocating manner, so that the effective washing of the fabric 10 is realized, and the washing permeability of the fabric 10 is ensured.
The washing machine disclosed by the invention is compact and reasonable in layout and small in occupied area, greatly improves the fabric washing effect and efficiency, greatly reduces the energy consumption and is good in practicability.
The above description is intended to be illustrative and not restrictive, and the scope of the invention is defined by the appended claims, which may be modified in any manner within the scope of the invention.
Claims (10)
1. The utility model provides a continuous rope form dyeing rinsing machine which characterized in that: comprises two or more than two water tanks (4) which are arranged in parallel at the left and the right, and the same water washing units (3) are arranged in each water tank (4); a cloth feeding wheel (1) is installed at the front end of the outer portion of the wall surface of the first water tank (4), a cloth discharging wheel (11) is installed at the front end of the outer portion of the wall surface of the last water tank (4), and squeezing wheels (2) are installed between the cloth feeding wheel (1) and the first washing unit (3), between adjacent washing units (3) and between the last washing unit (3) and the cloth discharging wheel (11); the single water washing unit (3) comprises a cloth lifting wheel (32) which is arranged above the inner rear end of the corresponding water tank (4).
2. The continuous rope dyeing washing machine according to claim 1, characterized in that: the pressing wheel (2) is as high as the cloth lifting wheel (32).
3. The continuous rope dyeing washing machine according to claim 1, characterized in that: the axial directions of the cloth feeding wheel (1), the pressing wheel (2), the cloth lifting wheel (32) and the cloth discharging wheel (11) are mutually parallel; the cloth feeding wheel (1), the squeezing wheel (2) and the cloth discharging wheel (11) are all positioned at the front end part of the washing machine.
4. The continuous rope dyeing washing machine according to claim 1, characterized in that: two net tanks (41) which are parallel left and right are arranged in each water tank (4), the cloth lifting wheel (32) is positioned between the two net tanks (41), the front end of the inner part of each net tank (41) is provided with a front nozzle (31), the front nozzles (31) are positioned outside the side edge of the squeezing wheel (2), and the rear end of the inner part of each net tank (41) is provided with a rear nozzle (33); the cloth lifting wheel (32), the two front nozzles (31) and the two rear nozzles (33) form a water washing unit (3).
5. The continuous rope dyeing washing machine according to claim 4, characterized in that: the inner bottom surface of the net groove (41) is of a front-back inwards concave arc structure, the upper portion of the circumferential surface of the cloth lifting wheel (32) is wound with the fabric (10), two ends of the fabric (10) fall into the corresponding net groove (41) and then are lifted by the corresponding squeezing wheel (2), and the fabric (10) in the net groove (41) is stacked on the bottom surface of the groove along the arc surface of the inwards concave arc structure.
6. The continuous rope dyeing washing machine according to claim 4, characterized in that: the single water tank (4) is communicated with a circulation loop (7), the input end of the circulation loop (7) is communicated with the corresponding water tank (4), and the output end of the circulation loop (7) is communicated with a front nozzle (31) and a rear nozzle (33) in the corresponding water tank (4).
7. The continuous rope dyeing washing machine according to claim 6, characterized in that: the structure of the circulation loop (7) is as follows: the device comprises a filter (71), wherein the input end of the filter (71) is communicated with a water tank (4), the output end of the filter (71) is connected to the input end of a heater (73) after passing through a circulating pump (72), and the output end of the heater (73) is divided into four parallel branches, namely a first branch (6) communicated with two rear nozzles (33) and a second branch (5) communicated with two front nozzles (31); a first reversing valve (61) is installed on the first branch (6), and a flow valve (51) is installed on the second branch (5); the heater (73) is also connected with a steam pipeline (74) and a condensation pipeline (75).
8. The continuous rope dyeing washing machine according to claim 1, characterized in that: the side wall of the last water tank (4) is also communicated with a water inlet pipe (8) and a feeding loop (9), the lower parts of the wall surfaces of the single water tanks (4) are respectively provided with a water outlet (13), the upper part of the wall surface of the first water tank (4) is provided with an overflow port (14), and an overflow pipe (12) is communicated between the upper part of the wall surface of the next water tank (4) and the wall surface of the previous water tank (4).
9. The continuous rope dyeing washing machine according to claim 8, characterized in that: the structure of the feeding loop (9) is as follows: the device comprises a feeding barrel (91), wherein the output end of the feeding barrel (91) is connected to a water tank (4) through a feeding pump (93), and a second reversing valve (92) is arranged on a pipeline between the output end of the feeding pump (93) and the input end of the feeding barrel (91); the output end of the feeding barrel (91) is also provided with a drain pipe (94).
10. A method of operating a continuous rope dyeing washing machine according to claim 1, characterized in that: the method comprises the following steps:
the fabric feeding wheel (1) rotates under external power to drive the fabric (10) to sequentially pass through the squeezing wheel (2) and the washing unit (3) in the water tank (4) and then be guided out by the fabric discharging wheel (11), in the process, the front nozzle (31) works, and the front nozzle (31) sprays water towards the fabric (10) flowing through the corresponding squeezing wheel (2); in a single water washing unit (3), the fabric (10) is wound on the upper part of the cloth lifting wheel (32) and lifted by the cloth lifting wheel, and the fabric (10) positioned between the two sides of the cloth lifting wheel (32) and the corresponding squeezing wheel (2) is stacked in the net groove (41) corresponding to the water tank (4);
the cloth lifting wheel (32) is driven by an external cloth lifting motor (36) to rotate, stacked fabrics (10) on the left side of the cloth lifting wheel are conveyed to the right side and stacked, at the moment, a rear nozzle (33) on the left side of the cloth lifting wheel (32) does not work, the rear nozzle (33) on the right side of the cloth lifting wheel (32) works, and the rear nozzle (33) sprays water to wash the fabrics (10) which are wound out of the cloth lifting wheel (32);
after the stacked fabric (10) on the left side of the cloth lifting wheel (32) is conveyed, the cloth lifting wheel (32) is driven by an external cloth lifting motor (36) to rotate reversely to convey the stacked fabric (10) on the right side to the left side and stack the stacked fabric, at the moment, a rear nozzle (33) on the right side of the cloth lifting wheel (32) does not work, a rear nozzle (33) on the left side of the cloth lifting wheel (32) works, and the rear nozzle (33) sprays water to wash the fabric (10) wound around the cloth lifting wheel (32);
the forward rotation and the reverse rotation of the cloth lifting wheel (32) are circularly switched, so that the fabric (10) reciprocates in the water tanks (4) at the two sides of the cloth lifting wheel (32), and the continuous reciprocating cleaning of the fabric (10) is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010796020.XA CN111826856A (en) | 2020-08-10 | 2020-08-10 | Continuous rope dyeing washing machine and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010796020.XA CN111826856A (en) | 2020-08-10 | 2020-08-10 | Continuous rope dyeing washing machine and operation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111826856A true CN111826856A (en) | 2020-10-27 |
Family
ID=72919653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010796020.XA Pending CN111826856A (en) | 2020-08-10 | 2020-08-10 | Continuous rope dyeing washing machine and operation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111826856A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112501841A (en) * | 2020-12-21 | 2021-03-16 | 浙江联科机械有限公司 | Rope-shaped washing machine |
| CN113789626A (en) * | 2021-10-20 | 2021-12-14 | 无锡同华染整机械有限公司 | Water washing unit, continuous water washing device and continuous water washing process |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4829620A (en) * | 1983-06-30 | 1989-05-16 | Hoechst Aktiengesellschaft | Process for drying textile material in rope form |
| EP0443978A1 (en) * | 1990-02-19 | 1991-08-28 | Juan Montagut Guma | Equipment and method for vacuum treating corded fabrics |
| EP0908550A1 (en) * | 1997-09-26 | 1999-04-14 | BRAZZOLI SpA | Process and machine for rope fabric treatment |
| US20100175200A1 (en) * | 2007-08-02 | 2010-07-15 | Then Maschinen Gmbh | Apparatus and method for the treatment of strand-shaped textile products |
| CN102212944A (en) * | 2011-06-10 | 2011-10-12 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
| CN202440652U (en) * | 2012-03-02 | 2012-09-19 | 浙江银河印染有限公司 | Improved airflow pulverization dyeing machine system |
| CN106436091A (en) * | 2016-08-04 | 2017-02-22 | 殷洁 | Ultralow bath ratio rope-shape dyeing sample vat |
| CN212714097U (en) * | 2020-08-10 | 2021-03-16 | 江阴月发印染机械有限公司 | Continuous rope dyeing washing machine |
-
2020
- 2020-08-10 CN CN202010796020.XA patent/CN111826856A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4829620A (en) * | 1983-06-30 | 1989-05-16 | Hoechst Aktiengesellschaft | Process for drying textile material in rope form |
| EP0443978A1 (en) * | 1990-02-19 | 1991-08-28 | Juan Montagut Guma | Equipment and method for vacuum treating corded fabrics |
| EP0908550A1 (en) * | 1997-09-26 | 1999-04-14 | BRAZZOLI SpA | Process and machine for rope fabric treatment |
| US20100175200A1 (en) * | 2007-08-02 | 2010-07-15 | Then Maschinen Gmbh | Apparatus and method for the treatment of strand-shaped textile products |
| CN102212944A (en) * | 2011-06-10 | 2011-10-12 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
| CN202440652U (en) * | 2012-03-02 | 2012-09-19 | 浙江银河印染有限公司 | Improved airflow pulverization dyeing machine system |
| CN106436091A (en) * | 2016-08-04 | 2017-02-22 | 殷洁 | Ultralow bath ratio rope-shape dyeing sample vat |
| CN212714097U (en) * | 2020-08-10 | 2021-03-16 | 江阴月发印染机械有限公司 | Continuous rope dyeing washing machine |
Non-Patent Citations (1)
| Title |
|---|
| 李晓春: "《全国纺织高职高专规划教材 针织物染整工艺学》", vol. 1, 31 October 2005, 北京：中国纺织出版社, pages: 41 - 42 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112501841A (en) * | 2020-12-21 | 2021-03-16 | 浙江联科机械有限公司 | Rope-shaped washing machine |
| CN113789626A (en) * | 2021-10-20 | 2021-12-14 | 无锡同华染整机械有限公司 | Water washing unit, continuous water washing device and continuous water washing process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111826856A (en) | Continuous rope dyeing washing machine and operation method thereof | |
| CN102877244A (en) | High-efficient continuous washing method for fabric | |
| CN101892567B (en) | Tension-free overflow water washing tank | |
| CN212983269U (en) | Water circulation system of washing machine | |
| CN212714097U (en) | Continuous rope dyeing washing machine | |
| CN113550101B (en) | High-efficient continuous rope form rinsing machine | |
| CN212983268U (en) | Water circulation system of washing machine | |
| CN214938428U (en) | High-efficient rinsing machine | |
| CN213835888U (en) | Textile fabric cleaning device with multiple cleaning modes | |
| CN211814937U (en) | Dyeing polyester textile washing device | |
| CN110424115B (en) | Rope type continuous washing machine | |
| CN111254613B (en) | Dyeing equipment for filament elastic cloth and production process thereof | |
| CN2910986Y (en) | Rinsing machine having water tank set with runner | |
| CN219117756U (en) | Cloth back and forth washing mechanism based on three-way nozzle gas power transmission | |
| CN210561202U (en) | Washing device for textile printing and dyeing | |
| CN216473943U (en) | Printing and dyeing cloth washing device | |
| CN217052695U (en) | Tank type multi-row dyeing machine | |
| CN213113884U (en) | Water washing machine | |
| CN210621157U (en) | Low water consumption polyester textile dyeing apparatus | |
| CN208917483U (en) | A kind of weaving textile material flusher | |
| CN112941781A (en) | Cloth cleaning and drying device for recycling waste heat and water vapor for textile processing | |
| CN201729979U (en) | Tensionless overflow water washing box | |
| CN220149855U (en) | High-efficient continuous rope form rinsing machine | |
| CN220057291U (en) | High-temperature high-pressure cone dyeing machine | |
| CN212983294U (en) | Water washing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |