CN102877244A - High-efficient continuous washing method for fabric - Google Patents
High-efficient continuous washing method for fabric Download PDFInfo
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- CN102877244A CN102877244A CN2012104087518A CN201210408751A CN102877244A CN 102877244 A CN102877244 A CN 102877244A CN 2012104087518 A CN2012104087518 A CN 2012104087518A CN 201210408751 A CN201210408751 A CN 201210408751A CN 102877244 A CN102877244 A CN 102877244A
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Abstract
The invention relates to a high-efficient continuous washing method for fabric, and the method is characterized in that a high-efficient fabric washing machine is used for continuously washing the fabric, wherein the washing machine comprises one or more communicated washing boxes and a conveyor device, the washing box is divided into a plurality of water troughs along the length direction, every two adjacent water troughs are communicated with each other, and the water washing machine also comprises a squeezing device which is correspondingly arranged above each water trough and used for squeezing and drying the fabric; and the washing method comprises following steps that clean water is continuously charged from one end of each washing box, and the water is discharged from the other end of the washing box after sequentially passing through the water troughs; and meanwhile, the fabric to be washed enters the water trough of the washing box through the discharging end of the washing box, the fabric is sequentially washed by each water trough, finally the fabric is outputted after being washed by the water trough on the water inlet end of the washing box, and the fabric is squeezed and dried by the squeezing device after being washed by one water trough and before entering the next water trough. Due to the adoption of the method, the water consumption can be greatly reduced, the flow is short, the floor occupied area of the washing machine is small, the washing time is short, the yield is high, and the method is applicable to both thick fabric and thin fabric.
Description
Technical field
The present invention relates to a kind of method for washing of fabric.
Background technology
Refining is the indispensable treatment process of fabric treating.Refining refers to remove natural impurity, contaminant and remaining slurry in cotton, hair, fiber crops, the silk fabric with chemistry and physical method.After refining is finished, fabric must be cleaned up, can dye after the adjustment pH value about 7.5～8.
In the prior art, be still to clean in the machine cylinder to the cleaning way commonly used of fabric after the refining, the machine cylinder is done washing usefulness, and the method exists the water yield large, and washing time is long, yields poorly, and does not meet numerous deficiencies such as requirement of cleaner production.
Application number is that 201210143953.4 Chinese invention patent application discloses a kind of high-efficiency and continuous rope form rinsing machine, this rinsing machine is by forming side by side huge rinsing machine before and after several unit machines, after previous unit machine cleaning, being delivered to a rear unit machine cleans, through cleaning repeatedly, fabric is cleaned up, and satisfy the dyeing requirement, in view of this, the washing equipment length that several unit machines consist of is longer, and volume is larger, and floor space is also just very large, cause like this waste of production site, in addition, be in rinse water in the unit machine machine cylinder through behind the cleaning fabric repeatedly, the rinse water in this unit machine machine cylinder needs to change, not so the fabric after cleaning can't reach the dyeing requirement, therefore, increase operation easier, if the rinse water in all unit machine machine cylinders is all changed, can cause like this waste of part rinse water, then production cost is higher.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and a kind of fabric high-efficiency and continuous method for washing is provided.
For solving above technical problem, the present invention takes following technical scheme:
A kind of fabric high-efficiency and continuous method for washing, the method adopts the efficient fabric rinsing machine that fabric is carried out continuous wash, described rinsing machine comprises one or more water washing chambers that are connected, for delivery of fabric by the transport of water washing chamber to wash, described water washing chamber is divided into a plurality of tanks along its length direction, communicate between adjacent two tanks, described rinsing machine comprises that also correspondence is arranged on each tank top, is used for pressurizing unit that fabric is extracted, and the hydraulic fluid rate of described pressurizing unit is more than 50%;
Described method for washing is: pass into continuously clean water from an end of described water washing chamber, water is discharged through the other end from water washing chamber behind each tank successively; Simultaneously, fabric to be cleaned is entered in the tank of water washing chamber from the discharge ends of water washing chamber, and it is cleaned through each tank successively, output after cleaning finally by the tank of the water inlet end of crossing water washing chamber, fabric after a tank cleans, enter next tank and extracted by pressurizing unit before cleaning.
According to a concrete aspect, adjacent two tanks are connected on top.More specifically, described water washing chamber becomes a plurality of tanks by a plurality of baffle for separatings, and the height of dividing plate is lower than the height of the casing of water washing chamber, and adjacent two tanks are connected at the top.
According to the present invention, each water washing chamber is divided into 3～5 described tanks usually.Described water washing chamber is generally 2 ~ 3, and these 2 ~ 3 water washing chambers communicate on top successively.
According to another concrete aspect, the top of the two lateral walls of the casing of water washing chamber offers respectively water inlet and delivery port.
According to a concrete and preferred aspect of the present invention, described pressurizing unit comprises and is arranged on the lower compression roller that is positioned at tank top on the water washing chamber, the upper pressure roller that is positioned at the lower compression roller top that upper pressure roller and lower compression roller push the realization water squeezing mutually.
Further preferably, the lower compression roller of the pressurizing unit that a plurality of tanks of described water washing chamber are corresponding is a roller, and is rubber rollers; The upper pressure roller of the pressurizing unit that a plurality of tanks of water washing chamber are corresponding independently arranges.
Further preferably, described upper pressure roller is the stainless steel pressure roller of being regulated by air pressure.By regulating the stainless steel pressure roller, can regulate the extruding force between itself and the lower compression roller, thereby regulate the hydraulic fluid rate to fabric, generally speaking, the hydraulic fluid rate is being preferably more than 60%, more preferably more than 70%.
According to a concrete aspect, described fabric is cloth, and described transport comprises the conveying roller that is separately positioned in each described tank, can rotates around the Pivot Point Center line and is used for driving the driving mechanism that described conveying roller rotates.Transport is the very known technology of weaving production field, no longer elaborates at this.
Preferably, the used clean water of washing is the cooling water from the refiner cylinder.This cooling water water temperature is generally 55 ℃ ~ 60 ℃, does not need to heat again, reduces energy consumption, also makes cooling water obtain reasonable reuse.
Because the enforcement of above technical scheme, the present invention compared with prior art has following advantage:
The present invention can significantly reduce the water consumption of fabric washing, and flow process is short, and the rinsing machine floor space is little, and washing time is fast, and output is high, and thick type, thin type fabric can both be suitable for, and reduces to take machine cylinder time increase output, raises the efficiency.
Description of drawings
Below in conjunction with accompanying drawing and concrete embodiment, the present invention will be further described in detail:
Fig. 1 is the structural representation of the efficient fabric rinsing machine that adopts of the present invention;
Wherein: 1, water washing chamber; 10, tank; 11, dividing plate; 12, water inlet; 13, delivery port; 2, lower compression roller; 3, upper pressure roller; 4, conveying roller.
The specific embodiment
As shown in Figure 1, according to the efficient fabric rinsing machine of present embodiment mainly comprise water washing chamber 1 that 2 tops are connected, for delivery of fabric by water washing chamber 1 with the transport washed and be used for pressurizing unit that fabric is extracted.
The top of the two lateral walls of the casing of water washing chamber 1 offers respectively water inlet 12 and delivery port 13.Pass into water by water inlet 12, by delivery port 13 discharge waters.Each water washing chamber 1 is divided into 5 tanks 10 along its length direction with 4 dividing plates 11, and the height of dividing plate 11 is lower than the height of the casing of water washing chamber 1, and two-phase borders on the river and realizes being communicated with by the top water overflow between the groove 10.
Pressurizing unit comprises and is arranged on the lower compression roller 2 that is positioned at tank 10 tops on the water washing chamber 1, the upper pressure roller 3 that is positioned at lower compression roller 2 tops that upper pressure roller and lower compression roller push the realization water squeezing mutually.Wherein: the lower compression roller of 5 washing trough 10 correspondences in each water washing chamber 1 is rollers, and is rubber rollers; Pressure roller then independently arranges on each, but separate regulation.Upper pressure roller is specially the stainless steel pressure roller of being regulated by air pressure.By regulating the stainless steel pressure roller, can regulate the extruding force between itself and the lower compression roller, thereby regulate the hydraulic fluid rate to fabric, generally speaking, the hydraulic fluid rate is being preferably more than 60%, more preferably more than 70%.
Transport mainly comprises conveying roller 4 and the driving mechanism that is arranged in each tank 10, because very known, and may be implemented in a variety of ways, will not describe in detail at this.
This example provides a kind of method that 1200 meters long cloth are cleaned, and is specific as follows: pass into continuously clean water from the water inlet end of one of them water washing chamber 1, water is discharged through the water discharge outlet from another water washing chamber 1 behind each tank successively, enters sewage conduct; Simultaneously, fabric to be cleaned is entered in the tank 10 of water washing chamber 1 from the water discharge outlet place end of water washing chamber 1, after fabric soaks in each tank through pressurizing unit, the hydraulic fluid rate is about 70%, entering next tank soaks again, extract through pressurizing unit again, enter again the 3rd tank and extract again, until the tenth little tank goes out cloth by cloth discharge frame.Through wringing out, rinse, wring out again, rinse again, after repeating for 10 times, alkaline agent, impurity in the fabric are removed, and reach pH value 7.5-8 after the washing, can direct dyeing.
The cooling water of washing employing machine cylinder, water temperature does not need to heat at 55 ℃ ~ 60 ℃ again, reduces the energy, and the cooling water of machine cylinder has been carried out reasonably again utilizing, and has improved using energy source.
Adopt said method to clean 1200 meters long cloth and add up to 3 tons of water consumptions, 40 minutes consuming time.And adopt traditional cleaning method, then need 9 tons of water consumptions, 90 minutes consuming time (3 tons of each waters are washed 30 m/mins of the rinsing machine speed of a motor vehicle, per hour water consumption 5T No. 3 times).
As seen, adopt the inventive method, every cylinder cloth can conserve water 6 tons, saves time concrete extraordinary economic benefit 50 minutes.
More than the present invention has been done detailed description; its purpose is to allow the personage that is familiar with this art can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; the equivalence that all Spirit Essences according to the present invention are done changes or modifies, and all should be encompassed in protection scope of the present invention
Claims (10)
1. fabric high-efficiency and continuous method for washing, it is characterized in that: the method adopts the efficient fabric rinsing machine that fabric is carried out continuous wash, described rinsing machine comprises one or more water washing chambers that are connected (1), for delivery of fabric by the transport of described water washing chamber (1) to wash, described water washing chamber (1) is divided into a plurality of tanks (10) along its length direction, communicate between adjacent two tanks (10), described rinsing machine comprises that also correspondence is arranged on each described tank (10) top, for the pressurizing unit that fabric is extracted, the hydraulic fluid rate of described pressurizing unit is more than 50%;
Described method for washing is: pass into continuously clean water from an end of described water washing chamber (1), water is discharged from the other end of water washing chamber (1) after passing through successively each tank (10); Simultaneously, fabric to be cleaned is entered in the tank (10) of water washing chamber (1) from the discharge ends of water washing chamber (1), and make it pass through successively each tank (10) cleaning, output after cleaning finally by the tank (10) of the water inlet end of crossing water washing chamber (1), fabric after a tank (10) cleans, enter next tank (10) and extracted by pressurizing unit before cleaning.
2. fabric high-efficiency and continuous method for washing according to claim 1, it is characterized in that: adjacent two tanks (10) are connected on top; A plurality of water washing chambers (1) also are connected on top.
3. fabric high-efficiency and continuous method for washing according to claim 2, it is characterized in that: described water washing chamber (1) is separated into described a plurality of tank (10) by a plurality of dividing plates (11), the height of described dividing plate (11) is lower than the height of the casing of described water washing chamber (1), and adjacent two tanks (10) are connected at the top.
4. fabric high-efficiency and continuous method for washing according to claim 2, it is characterized in that: described water washing chamber (1) is 2 ~ 3, each described water washing chamber (1) is divided into 3～5 described tanks (10).
5. the described fabric high-efficiency and continuous of each claim method for washing in 4 according to claim 1, it is characterized in that: the top of the two lateral walls of the casing of described water washing chamber (1) offers respectively water inlet (12) and delivery port (13).
6. fabric high-efficiency and continuous method for washing according to claim 1, it is characterized in that: described pressurizing unit comprises and is arranged on the lower compression roller (2) that is positioned at described tank (10) top on the described water washing chamber (1), the upper pressure roller (3) that is positioned at described lower compression roller (2) top that described upper pressure roller (3) and lower compression roller (2) be extruding realization water squeezing mutually.
7. fabric high-efficiency and continuous method for washing according to claim 6 is characterized in that: the lower compression roller (2) of the pressurizing unit that a plurality of tanks (10) of described water washing chamber (1) are corresponding is a roller, and is rubber rollers; The upper pressure roller (3) of the pressurizing unit that a plurality of tanks (10) of described water washing chamber (1) are corresponding is independent to be arranged.
8. it is characterized in that according to claim 6 or 7 described fabric high-efficiency and continuous method for washing: the stainless steel pressure roller of described upper pressure roller (3) for being regulated by air pressure.
9. fabric high-efficiency and continuous method for washing according to claim 1, it is characterized in that: described fabric is cloth, and described transport comprises the conveying roller (4) that is separately positioned in each described tank (10), can rotates around the Pivot Point Center line and is used for driving the driving mechanism that described conveying roller (4) rotates.
10. fabric high-efficiency and continuous method for washing according to claim 1 is characterized in that: wash used clean water and be the cooling water from the refiner cylinder.
Priority Applications (1)
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| CN2012104087518A CN102877244A (en) | 2012-10-24 | 2012-10-24 | High-efficient continuous washing method for fabric |
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| CN2012104087518A CN102877244A (en) | 2012-10-24 | 2012-10-24 | High-efficient continuous washing method for fabric |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103276542A (en) * | 2013-05-30 | 2013-09-04 | 浙江莱美纺织印染科技有限公司 | Efficient washing device |
| CN103526478A (en) * | 2013-09-29 | 2014-01-22 | 吴江市科时达纺织有限公司 | Woven cloth washing device |
| CN103556423A (en) * | 2013-11-18 | 2014-02-05 | 晋江市隆盛针织印染有限公司 | Washing production line after printing and dyeing |
| CN103789948A (en) * | 2014-01-24 | 2014-05-14 | 青岛元辰纺织品有限公司 | Barrel-shaped open-width knitted fabric washing device |
| CN104153143A (en) * | 2014-08-06 | 2014-11-19 | 新昌县恒达制衣有限公司 | Cloth multi-layer washing and drying integrated equipment |
| CN104328612A (en) * | 2014-11-17 | 2015-02-04 | 绍兴县阳婷纺织品有限公司 | Energy-saving efficient stepped washing system |
| CN104652069A (en) * | 2015-03-05 | 2015-05-27 | 绍兴文理学院 | High-capacity low-energy-consumption chemical fiber fabric dyeing process |
| CN104674480A (en) * | 2015-03-05 | 2015-06-03 | 绍兴文理学院 | High-capacity low-energy consumption cotton textile fabric dyeing process |
| CN105063930A (en) * | 2015-09-02 | 2015-11-18 | 湖州南浔石淙盛艳丝绸有限公司 | Cloth countercurrent rinsing device |
| CN105274640A (en) * | 2015-04-30 | 2016-01-27 | 安徽安强机电工程有限公司 | Washing device for polyacrylonitrile tows |
| CN108060534A (en) * | 2018-01-17 | 2018-05-22 | 江苏东渡纺织集团有限公司 | A kind of dyeing and finishing pre-treating technology of waste water energy reuse |
| CN108893893A (en) * | 2018-08-03 | 2018-11-27 | 常熟市江南印染有限公司 | A kind of reverse-flow continuous washing machine |
| CN109499983A (en) * | 2018-11-12 | 2019-03-22 | 太湖县和顺汽车配件有限公司 | A kind of safety belt production rinse bath for not shutting down improvement cleaning solution |
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| EP0517711B1 (en) * | 1990-02-26 | 1995-05-03 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Continuous process and installation for bleaching a textile fabric web |
| CN2910985Y (en) * | 2006-04-30 | 2007-06-13 | 浙江印染机械有限公司 | Snake-shape counterflow washing apparatus |
| CN201268782Y (en) * | 2008-09-19 | 2009-07-08 | 鲁泰纺织股份有限公司 | Continuous efficient open soaper |
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Patent Citations (3)
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| EP0517711B1 (en) * | 1990-02-26 | 1995-05-03 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Continuous process and installation for bleaching a textile fabric web |
| CN2910985Y (en) * | 2006-04-30 | 2007-06-13 | 浙江印染机械有限公司 | Snake-shape counterflow washing apparatus |
| CN201268782Y (en) * | 2008-09-19 | 2009-07-08 | 鲁泰纺织股份有限公司 | Continuous efficient open soaper |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103276542A (en) * | 2013-05-30 | 2013-09-04 | 浙江莱美纺织印染科技有限公司 | Efficient washing device |
| CN103526478B (en) * | 2013-09-29 | 2015-04-01 | 吴江市科时达纺织有限公司 | Woven cloth washing device |
| CN103526478A (en) * | 2013-09-29 | 2014-01-22 | 吴江市科时达纺织有限公司 | Woven cloth washing device |
| CN103556423A (en) * | 2013-11-18 | 2014-02-05 | 晋江市隆盛针织印染有限公司 | Washing production line after printing and dyeing |
| CN103556423B (en) * | 2013-11-18 | 2015-07-29 | 晋江市隆盛针织印染有限公司 | A kind of printing and dyeing after washing production line |
| CN103789948A (en) * | 2014-01-24 | 2014-05-14 | 青岛元辰纺织品有限公司 | Barrel-shaped open-width knitted fabric washing device |
| CN104153143B (en) * | 2014-08-06 | 2016-06-29 | 新昌县恒达制衣有限公司 | A kind of cloth multi-layer washing and drying equipment integrating |
| CN104153143A (en) * | 2014-08-06 | 2014-11-19 | 新昌县恒达制衣有限公司 | Cloth multi-layer washing and drying integrated equipment |
| CN104328612A (en) * | 2014-11-17 | 2015-02-04 | 绍兴县阳婷纺织品有限公司 | Energy-saving efficient stepped washing system |
| CN104652069A (en) * | 2015-03-05 | 2015-05-27 | 绍兴文理学院 | High-capacity low-energy-consumption chemical fiber fabric dyeing process |
| CN104674480A (en) * | 2015-03-05 | 2015-06-03 | 绍兴文理学院 | High-capacity low-energy consumption cotton textile fabric dyeing process |
| CN105274640A (en) * | 2015-04-30 | 2016-01-27 | 安徽安强机电工程有限公司 | Washing device for polyacrylonitrile tows |
| CN105274640B (en) * | 2015-04-30 | 2017-09-15 | 安徽安强机电工程有限公司 | A kind of polyacrylonitrile filament beam washing equipment |
| CN105063930A (en) * | 2015-09-02 | 2015-11-18 | 湖州南浔石淙盛艳丝绸有限公司 | Cloth countercurrent rinsing device |
| CN105063930B (en) * | 2015-09-02 | 2017-03-22 | 湖州南浔石淙盛艳丝绸有限公司 | Cloth countercurrent rinsing device |
| CN108060534A (en) * | 2018-01-17 | 2018-05-22 | 江苏东渡纺织集团有限公司 | A kind of dyeing and finishing pre-treating technology of waste water energy reuse |
| CN108893893A (en) * | 2018-08-03 | 2018-11-27 | 常熟市江南印染有限公司 | A kind of reverse-flow continuous washing machine |
| CN109499983A (en) * | 2018-11-12 | 2019-03-22 | 太湖县和顺汽车配件有限公司 | A kind of safety belt production rinse bath for not shutting down improvement cleaning solution |
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Application publication date: 20130116 |