CN206127644U - Novel piece dyeing dewatering and drying stereotypes device - Google Patents

Novel piece dyeing dewatering and drying stereotypes device Download PDF

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Publication number
CN206127644U
CN206127644U CN201621017718.2U CN201621017718U CN206127644U CN 206127644 U CN206127644 U CN 206127644U CN 201621017718 U CN201621017718 U CN 201621017718U CN 206127644 U CN206127644 U CN 206127644U
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China
Prior art keywords
cylinder body
hollow spool
piece dyeing
dyeing
new piece
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Expired - Fee Related
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CN201621017718.2U
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Chinese (zh)
Inventor
王博敏
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Individual
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Individual
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Abstract

The utility model relates to a novel piece dyeing dewatering and drying setting device, include: cylinder body, cylinder cap, hollow spool, power device and moving mechanism, the cylinder cap lid fits on the cylinder body, hollow spool set up in inside the cylinder body, power device set up in the cylinder body is outside, power device's output shaft with hollow spool is connected and is used for driving hollow spool is rotatory, moving mechanism set up in the bottom of cylinder body, the shape of hollow spool is cylindric. The beneficial effects of the utility model are that: play cloth that batching is cylindric dyes, dewaters, dries, realize textile dyeing, dehydration, stoving operation and accomplish on same equipment, adopt tube -shape dyeing, dehydration, because of cloth becomes the drum always, not happening tightens, so the deflection of cloth all reduces with the dyeing colour difference greatly.

Description

New piece dyeing dewatered drying shaping equipment and the all-in-one using which
Technical field
This utility model belongs to piece dyeing technical field, and in particular to a kind of new piece dyeing dewatered drying sizing dress Put and using its all-in-one.
Background technology
At present, in piece dyeing field, common technical process is specific as follows:Cloth is pulled into rope form to put in staining machine Dyeed, dye liquor in staining machine is discharged after the completion of dyeing, and the cleaning that repeatedly adds water repeatedly in staining machine, until staining machine Dye liquor in interior cloth is washed down completely;Again rope form cloth in staining machine is taken out to be put into and be transported in go-cart by centrifugal dehydrator, Rope form cloth is imported by folder and be dehydrated in centrifugal dehydrator;Pass through folder after the completion of dehydration by centrifugal dehydrator Middle rope form cloth takes out, and puts into, and rope form cloth untwisting open-width is determined subsequently into drying Drying and shaping is carried out in type machine;Clot packaging is carried out again.
There are problems that in existing piece dyeing technical process following some:(1) after dyeing, dye liquor concentration of emission is low, causes Follow-up sewage disposal energy consumption is increased;(2) dye liquor is that required clear water amount is big by repeatedly plus clean water displacement;(3) contaminated using rope form Color, dehydration, the deflection of cloth are big, have dyeing defect and aberration big;(4) piece dyeing, dehydration, drying is set each different respectively It is standby above to complete, to carry out to cloth that loaded down with trivial details untwisting open-width, sizing, and transfer, high labor intensive, auxiliary device be more, production line compared with Long, equipment occupation space is big.
Utility model content
In order to solve the problems referred to above of prior art presence, this utility model provides a kind of new piece dyeing dehydration and dries Dry shaping equipment and the all-in-one using which.
The technical scheme adopted by this utility model for:New piece dyeing dewatered drying shaping equipment, including:Cylinder body, Cylinder cap, hollow spool, power set and travel mechanism, the cylinder cap are covered on the cylinder body, and the hollow spool is arranged at The cylinder interior, the power set are arranged at outside the cylinder body, the output shaft of the power set and the coreless rolls Driving the hollow spool rotation, the hollow spool is shaped as cylindrical shape for axle connection;The travel mechanism is arranged at The bottom of the cylinder body.
The further improvement of technical solutions of the utility model, uniformly offers hole on the side wall of the hollow spool.
The further improvement of technical solutions of the utility model, the inboard wall of cylinder cover are provided with first bearing seat, described hollow One end of spool is connected with the output shaft of the power set, and the other end of the hollow spool is by being arranged on the first axle Bearing in bearing is connected with the cylinder cap, and the axle center of the first bearing seat and the output shaft of the power set is same On straight line.
The further improvement of technical solutions of the utility model, is provided with second bearing seat, the power dress on the cylinder body The output shaft put is fixed on the cylinder body by the second bearing seat, and is connected with the hollow spool, the power dress Flow channel is provided with the output shaft put, the flow channel is connected with the hollow spool.
The further improvement of technical solutions of the utility model, the two ends of the hollow spool are arranged with baffle plate respectively.
The further improvement of technical solutions of the utility model, the travel mechanism include pushing track and are located at the push Railcar on track, the push track are arranged at the bottom of the cylinder body.
The further improvement of technical solutions of the utility model, is provided between the push track and the bottom of the cylinder body Hydraulicefficiency elevation structure.
The further improvement of technical solutions of the utility model, is provided with leakage fluid dram and air vent on the cylinder body.
A kind of all-in-one comprising above-mentioned new piece dyeing dewatered drying shaping equipment, including liquid feed device and supply dress Put, the gas outlet of the liquid outlet of the liquid feed device and the feeder is connected with the entrance point of the flow channel.
The beneficial effects of the utility model are:One is, carries out dyeing, be dehydrated, dry cloth clot into cylindrical shape again, real Existing textile dyeing, dehydration, drying operation are completed on the same device;Two are, after dyeing, cloth can be centrifuged in staining machine Dehydration, therefore dye liquor concentration of emission is high, at utmost reduces follow-up sewage disposal energy consumption;Three are, because realizing dehydration in staining machine Function, therefore the water consume used by dyeing subsequent process is substantially reduced;Four are, using tubular dyeing, dehydration, because of cloth rolling always Tubular, it is no to tighten, so the deflection and dye aberration of cloth are all greatly reduced;Five are, because realizing in staining machine Plus hot-air seasoning, because whole process is drum operation, it is not necessary to repeat sizing and reel to cloth, reduce middle change Save, reduce labor intensity, reduce affiliated facility, saved equipment cost and used space.
Description of the drawings
Fig. 1 is the structural representation of new piece dyeing dewatered drying shaping equipment of the present utility model.
In figure:1st, cylinder cap;2nd, cylinder body;3rd, cloth;4th, leakage fluid dram;5th, hollow spool;6th, travel mechanism;61st, push track; 62nd, railcar;7th, frequency conversion motor;8th, air vent;9th, the first duty valve;10th, drive system;11st, dye liquor (hot blast) import;12、 Air draft main pipeline;13rd, the second duty valve;14th, triple duty valve;15th, the 4th duty valve;16th, five-function valve;17th, the 6th work( Energy threshold;18th, fluid reservoir;19th, high-pressure pump;20th, the 7th duty valve;21st, hot blast switch;22nd, high pressure positive blower;23rd, the 8th function Valve;24th, feed liquor (air intake) main pipeline;25th, discharge opeing main pipeline;26th, the 9th duty valve;27th, the tenth duty valve;28th, Liquid level Device.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only this utility model a part of embodiment, rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of this utility model protection.
As shown in figure 1, this utility model provides new piece dyeing dewatered drying shaping equipment, including:Cylinder body 2, cylinder Lid 1, hollow spool 5, power set and travel mechanism 6, cylinder cap 1 are covered on cylinder body 2, and hollow spool 5 is arranged in cylinder body 2 Portion, power set are arranged at outside cylinder body 2, and the output shaft of power set is connected to drive hollow spool 5 to revolve with hollow spool 5 Turn, hollow spool 5 is shaped as cylindrical shape;Travel mechanism 6 is arranged at the bottom of cylinder body 2.Uniformly open on the side wall of hollow spool 5 It is provided with hole.1 inwall of cylinder cap is provided with first bearing seat, and one end of hollow spool 5 is connected with the output shaft of power set, coreless rolls The other end of axle 5 is engaged with first bearing seat, and the output shaft of first bearing seat and power set is on the same line.Cylinder body 2 On be provided with second bearing seat, the output shaft of power set is connected with hollow spool 5 by second bearing seat, power set it is defeated Flow channel is provided with shaft, flow channel is connected with hollow spool 5.By opening up hole on the side wall of hollow spool 5, Dye liquor can be allowed to permeate full whole cylinder body 2 from the inner chamber of hollow spool 5, Color is more preferable.Above-mentioned hole be preferably shaped to circle Shape or ellipse etc., and be interspersed on the side wall of hollow spool 5.
Existing piece dyeing generally adopts rope dyeing, and using rope dyeing, dehydration, the deflection of cloth is big, coloured Flower and aberration are big.In order to solve the above problems, in the scheme in this utility model, using cylindric hollow spool 5, cloth exists It is always into drum on hollow spool 5, no to tighten, so the deflection and dye aberration of cloth are all greatly reduced.
Further preferred, the two ends of hollow spool 5 are arranged with baffle plate respectively, and two baffle plates are circle.By arranging Baffle plate so that when toward batching 3 on hollow spool 5, cloth volume 3 it is more neat.
Further preferred, travel mechanism 6 includes pushing track 61 and positioned at the railcar 62 pushed on track 61, pushes Track 61 is arranged at the bottom of cylinder body 2;Push hydraulicefficiency elevation structure is provided between track 61 and the bottom of cylinder body 2.
It should be noted that the outside track for connecing relative with the push track 61 inside cylinder body 2 is provided with outside cylinder body 2.Move During motivation 6 specific works of structure, outside track is docked with track 61 is pushed, and cloth 3 is fixed on 62 in railcar, cloth is passed through Railcar 62 send into cylinder body 2 inside, close cylinder cap 1, by hollow spool 5 be fixed in cylinder body 2, at this moment, push track 61 and its On railcar move downward in the presence of hydraulicefficiency elevation structure, make railcar 62 be separated with cloth 3, complete cloth 3 Push to the course of work in cylinder body 2.By arranging travel mechanism, a push into cylinder body 2 of dying cloth can be conveniently treated, is saved time It is laborsaving;Furthermore it is possible to realize the Dock With Precision Position of hollow spool 5 and drive system 10, it is not necessary to which it is right that the labour cost substantial amounts of time goes Connect.
Further to improve, cylinder body 2 is provided with the first liquid level sensor, and fluid reservoir 18 is provided with the second liquid level sensor, First liquid level sensor is used to monitor the liquid level in cylinder body 2, and the second liquid level sensor is used to monitor the liquid in fluid reservoir 18 Position height, the first liquid level sensor can be arranged on the outside of cylinder body 2 and be connected with the chamber of cylinder body 2 with a pipeline, It is easy to monitor the liquid level in cylinder body 2, the second liquid level sensor can also be arranged on the outside of fluid reservoir 18 and be managed with one Road is connected with the chamber of fluid reservoir 18, is easy to monitor the liquid level in fluid reservoir 18.
Mair motor in power set adopts frequency conversion motor 7, is controlled by dyeing computerized control system, can set one Engine dyeing color, washing, dehydration, drying rotating speed and time.Frequency conversion motor 7 is connected with hollow spool 5 by drive system 10, drives cloth 3 rotations, realize dyeing, washing, dehydration, the rotation of drying.
Drive system 10 is constituted by main driving wheel, from drive, belt and bearing block, and the action of frequency conversion motor 7 is transmitted To hollow spool 5, the concrete function of all-in-one is further realized.
Another kind of implementation, above-mentioned power set can also be the type of drive that motor and gear are engaged, by electricity Machine drives the rotation of multiple gear structures, power set to have multiple outfans and each outfan and a new piece dyeing Hollow spool 5 in dewatered drying shaping equipment is connected, fixed to each new piece dyeing dewatered drying by controller Type device is controlled, and above-mentioned multiple new piece dyeing dewatered drying shaping equipment can be arranged around motor annular and be formed One ring-shaped combination, realizes Gear Planet Transmission synchronous rotary by cooperating between motor and multiple gears, in the said equipment Sewage-treatment plant is additionally provided with, sewage disposal can be carried out to the sewage for producing.
By technological requirement, in different periods, the interior difference of cylinder body of all-in-one or storage dyestuff, clear water, hot blast, or in cylinder Body-internal-circulation;Dyestuff, clear water, hot blast are transported at dye liquor (hot blast) import 11 by feed liquor (air intake) main pipeline 24 and pass in and out one Body machine, is respectively provided with duty valve, high-pressure pump 19 or high pressure positive blower 22 in import and export;Each duty valve, high-pressure pump 19, high pressure positive blower 22 Realize switching by program control system according to technological requirement.
A kind of all-in-one comprising above-mentioned new piece dyeing dewatered drying shaping equipment, including liquid feed device and supply dress Put, the gas outlet of the liquid outlet and feeder of liquid feed device is connected with the entrance point of flow channel.
During work, by cloth 3 on hollow spool 5 clot into drum.Cylinder cap 1 is opened, by hollow spool 5 together with reel Shape cloth 3 is entered in cylinder body 2 by travel mechanism 6, closes cylinder cap 1, and hollow spool 5 is fixed on drive system in cylinder body 2 On 10 bearing block, cloth is dyeed by ripe staining technique;
Start frequency conversion motor 7, drive hollow spool 5 to rotate by drive system 10.Close the second duty valve 13, the 4th work( Energy threshold 15, the 8th duty valve 23, the tenth duty valve 27, hot blast switch 21, high pressure positive blower 22, open triple duty valve 14, the Five-function valve 16, the 6th duty valve 17, high-pressure pump 19, the 7th duty valve 20, the 9th duty valve 26, the dye liquor for preparing is by the Five-function valve 16, the 6th duty valve 17 are entered in fluid reservoir 18, then (are entered by high-pressure pump 19, the 7th duty valve 20, feed liquor Wind) main pipeline 24 be transported at dye liquor (hot blast) import 11 enter hollow spool 5, dye liquor by hollow spool 5 enter cloth 3 it is fine In dimension, subsequently in cylinder body 2, cylinder body 2 is filled, after liquid level reaches the control of liquid level controller 28 to be required, close five-function Valve 16, stops conveying dye liquor to fluid reservoir 18, makes dye liquor pass through high-pressure pump 19, feed liquor (air intake) main pipeline 24, triple duty valve 14th, the 6th duty valve 17, the 7th duty valve 20, discharge opeing main pipeline 25, the 9th duty valve 26 are followed in hollow spool 5 and cylinder body 2 Ring, dyes to cloth 3.After the completion of dyeing, the 9th duty valve 26 being closed, opening the tenth duty valve 27, dye liquor passes through the tenth Duty valve 27 is discharged.
Subsequently into dehydration mode:
Close the second duty valve 13, triple duty valve 14, the 4th duty valve 15, five-function valve 16, the 6th duty valve 17, High-pressure pump 19, the 7th duty valve 20, the 9th duty valve 26, the dye liquor being attached in hollow spool 5, cloth fiber and cylinder body 2 lead to Cross hollow spool 5 to be rotated in cylinder body 2 at a high speed, the dye liquor in cloth fiber deviate from by centrifugal force, by leakage fluid dram 4, the Ten duty valves 27 are discharged.
Plus clear water is cleaned to cloth then:
Start frequency conversion motor 7, drive hollow spool 5 to rotate by drive system 10.Close five-function valve 16, the tenth work( In fluid reservoir 18, then energy threshold 27, the 4th duty valve 15 of unlatching, clear water is entered by the 4th duty valve 15, the 6th duty valve 17 It is transported at dye liquor (hot blast) import 11 by high-pressure pump 19, the 7th duty valve 20, feed liquor (air intake) main pipeline 24 and enters hollow Spool 5, clear water are entered in cloth fiber by hollow spool 5, subsequently in cylinder body 2, fill cylinder body 2, when liquid level reaches liquid After the control of level controller 28 is required, the 4th duty valve 15 is closed, stop clear water being conveyed to fluid reservoir 18, make clear water pass through high pressure Pump 19, feed liquor (air intake) main pipeline 24, triple duty valve 14, the 6th duty valve 17, the 7th duty valve 20, discharge opeing main pipeline 25, 9th duty valve 26 is cleaned to cloth 3 in 2 interior circulation of hollow spool 5 and cylinder body.After the completion of cleaning, the 9th function is closed Valve 26, the tenth duty valve 27 of unlatching, cleanout fluid are discharged by the tenth duty valve 27.
Subsequently into dehydration mode:
Close the second duty valve 13, triple duty valve 14, the 4th duty valve 15, five-function valve 16, the 6th duty valve 17, High-pressure pump 19, the 7th duty valve 20, the 9th duty valve 26, the cleaning being attached in hollow spool 5, cloth fiber and cylinder body 2 Liquid, is rotated in cylinder body 2 at a high speed by hollow spool 5, is deviate from the cleanout fluid in cloth fiber by centrifugal force, by discharge opeing The 4, the tenth duty valve 27 of mouth is discharged.
After the completion of dehydration, cloth is dried:Start frequency conversion motor 7,5 turns of hollow spool is driven by drive system 10 It is dynamic.Close the triple duty valve 14 related to dyeing, cleaning, dehydration, the 4th duty valve 15, five-function valve 16, the 6th function Valve 17, high-pressure pump 19, the 7th duty valve 20, the tenth duty valve 27, open hot blast switch 21, high pressure positive blower 22, the 8th function Valve 23, the first duty valve 9, are sent into high-pressure hot wind in hollow spool 5 and cylinder body 2 by feed liquor (air intake) main pipeline 24, and are led to Cross air draft main pipeline 12, feed liquor (air intake) main pipeline 24, discharge opeing main pipeline 25 to be circulated, cloth 3 is dried.
After the completion of drying task, all duty valves, hot blast switch 21, high pressure positive blower 22, frequency conversion motor 7, transmission are closed System 10, opens lid 1 and draws off cloth 3 by advancing track 6 from all-in-one, complete the dyeing of whole cloth 3, washing, Dehydration, drying, are sent into packer and are packed.
In sum, the utility model has the advantages that:1st, cloth dehydrating function in dye vat is realized, dye liquor can be arranged with high concentration Put, be conducive to sewage disposal and reduce discharge, reduce water consume, reduce in swivel link, reduce equipment investment, reduce workshop space, Reduce operator;2nd, take Hot-blast Heating in cylinder, again reduce in swivel link, reduce equipment investment, reduce workshop space, subtract Few operator, reduction electric energy loss;3rd, short liquor dyeing is circulated using parallel way, saves dyestuff, auxiliary agent, be conducive to Sewage disposal and reduction discharge;4th, dyeing cycle realizes low specific discharge, improves the exchange frequency of dye liquor and yarn, when saving dyeing Between;5th, the integrity of yarn is kept, filoplume is not likely to produce, the use ability of equipment is improved;6th, washed using circulated in countercurrent, saved Water resource.
It should be noted that the product in technical solutions of the utility model can have various variations in structure, such as Horizontal machine, vertical machine;Horizontal machine has charging up and down, left and right charging;There are open type, closed type structure;Enter in dye liquor, gas, hot blast Also different methods are had on going out, but finally we need to be protected be using drum piece dyeing, dehydration, dry, And completed on same equipment with these work.
This utility model is not limited to above-mentioned preferred forms, and those of ordinary skill in the art are opened of the present utility model Other various forms of products can be all drawn under showing, however, make any change in its shape or structure, it is every with this Technical scheme as application is same or like, all falls within protection domain of the present utility model.

Claims (9)

1. new piece dyeing dewatered drying shaping equipment, it is characterised in that:Including:Cylinder body (2), cylinder cap (1), hollow spool (5), power set and travel mechanism (6), the cylinder cap (1) are covered on the cylinder body (2), and the hollow spool (5) is arranged Internal in the cylinder body (2), the power set are arranged at the cylinder body (2) outside, the output shaft of the power set and institute Hollow spool (5) connection is stated to drive the hollow spool (5) rotation, the hollow spool (5) is shaped as cylindrical shape;Institute State the bottom that travel mechanism (6) is arranged at the cylinder body (2).
2. new piece dyeing dewatered drying shaping equipment according to claim 1, it is characterised in that:The hollow spool (5) hole is uniformly offered on side wall.
3. new piece dyeing dewatered drying shaping equipment according to claim 1, it is characterised in that:The cylinder cap (1) Inwall is provided with first bearing seat, and one end of the hollow spool (5) is connected with the output shaft of the power set, described hollow The other end of spool (5) is connected with the cylinder cap (1) by the bearing being arranged in the first bearing seat, the first axle The axle center of bearing and the output shaft of the power set is on the same line.
4. new piece dyeing dewatered drying shaping equipment according to claim 3, it is characterised in that:The cylinder body (2) On be provided with second bearing seat, the output shaft of the power set is fixed on the cylinder body (2) by the second bearing seat, And be connected with the hollow spool (5), flow channel, the flow channel and institute are provided with the output shaft of the power set State hollow spool (5) to be connected.
5. new piece dyeing dewatered drying shaping equipment according to claim 1, it is characterised in that:The travel mechanism (6) including pushing track (61) and being located at the railcar (62) pushed on track (61), push track (61) is arranged In the bottom of the cylinder body (2).
6. new piece dyeing dewatered drying shaping equipment according to claim 5, it is characterised in that:The push track (61) hydraulicefficiency elevation structure is provided between the bottom of the cylinder body (2).
7. new piece dyeing dewatered drying shaping equipment according to claim 1, it is characterised in that:The hollow spool (5) two ends are arranged with baffle plate respectively.
8. new piece dyeing dewatered drying shaping equipment according to claim 1, it is characterised in that:The cylinder body (2) On be provided with leakage fluid dram (4) and air vent (8).
9. the one of a kind of new piece dyeing dewatered drying shaping equipment comprising any one of the claims 1 to 7 Body machine, it is characterised in that:Including going out for liquid feed device and feeder, the liquid outlet of the liquid feed device and the feeder QI KOU is connected with the entrance point of the flow channel.
CN201621017718.2U 2016-08-31 2016-08-31 Novel piece dyeing dewatering and drying stereotypes device Expired - Fee Related CN206127644U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621017718.2U CN206127644U (en) 2016-08-31 2016-08-31 Novel piece dyeing dewatering and drying stereotypes device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621017718.2U CN206127644U (en) 2016-08-31 2016-08-31 Novel piece dyeing dewatering and drying stereotypes device

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Publication Number Publication Date
CN206127644U true CN206127644U (en) 2017-04-26

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106120210A (en) * 2016-08-31 2016-11-16 王博敏 Novel piece dyeing dewatered drying shaping equipment and use its all-in-one
CN108442056A (en) * 2018-04-28 2018-08-24 江阴市青阳通用设备厂 Centrifugal cotton degreasing bleaching system
CN111663264A (en) * 2020-06-16 2020-09-15 莆田市荔城区聚慧科技咨询有限公司 Dyeing cylinder integrated with dewatering and drying functions
CN114875693A (en) * 2022-05-09 2022-08-09 鲁泰纺织股份有限公司 Pure cotton high-color-fastness knitted shirt color-stripe fabric and production process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106120210A (en) * 2016-08-31 2016-11-16 王博敏 Novel piece dyeing dewatered drying shaping equipment and use its all-in-one
CN108442056A (en) * 2018-04-28 2018-08-24 江阴市青阳通用设备厂 Centrifugal cotton degreasing bleaching system
CN111663264A (en) * 2020-06-16 2020-09-15 莆田市荔城区聚慧科技咨询有限公司 Dyeing cylinder integrated with dewatering and drying functions
CN114875693A (en) * 2022-05-09 2022-08-09 鲁泰纺织股份有限公司 Pure cotton high-color-fastness knitted shirt color-stripe fabric and production process thereof

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Granted publication date: 20170426

Termination date: 20180831