CN207775524U - A kind of stock dyeing machine - Google Patents

A kind of stock dyeing machine Download PDF

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Publication number
CN207775524U
CN207775524U CN201820041023.0U CN201820041023U CN207775524U CN 207775524 U CN207775524 U CN 207775524U CN 201820041023 U CN201820041023 U CN 201820041023U CN 207775524 U CN207775524 U CN 207775524U
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China
Prior art keywords
main pump
master cylinder
valve
pipe
charging basket
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Application number
CN201820041023.0U
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Chinese (zh)
Inventor
竹效忠
孙远强
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Hangzhou Dingfei CNC Technology Co.,Ltd.
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Hangzhou Ding Fei Numerical Control Technology Partnership (general Partnership)
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Priority to CN201820041023.0U priority Critical patent/CN207775524U/en
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Abstract

The utility model is related to a kind of stock dyeing machines, including master cylinder, staple in bulk cage is equipped in master cylinder, cylindrical central sleeve is equipped in staple in bulk cage, several apertures are evenly equipped on cylindrical central sleeve, master cylinder bottom is equipped with the connection mouth of a river being connected to cylindrical central sleeve, main pump outlet pipe one end is connected with mouth of a river connection is connect, after its other end concatenation main pump connection is connected to main pump inlet pipe, main pump inlet pipe is connected with the drainpipe with master cylinder drain valve, it is connected on main pump inlet pipe between drainpipe and main pump and is connected with the master cylinder water inlet pipe with master cylinder inlet valve, main pump outlet pipe between the connection mouth of a river and main pump, which is connected to by pipeline with the water ring vacuum pump with vacuum pumping valve, to be connect;Major cycle control valve B is serially connected on the pipeline of main pump outlet pipe.After the completion of the application is with pre-treatment or dyeing is realized, and after draining, vacuum is carried out to the loaded staple in bulk of staple in bulk cage and inhales dehydration, to reduce washing times, reached water-saving, economizes on electricity, the section time.

Description

A kind of stock dyeing machine
Technical field
The utility model is related to a kind of overflow dyeing machine, especially a kind of stock dyeing machine.
Background technology
At present in dyeing, for various natural or artificial staple in bulk contaminates to cotton, acrylic, wool and cashmere etc. The stock dyeing machine of color is all traditional stock dyeing machine.This tradition stock dyeing machine is set containing master cylinder in master cylinder It is equipped with staple in bulk cage, core jet pipe is installed in staple in bulk cage, the cage bottom of core jet pipe lower end and fibre cage is fixedly connected with.Staple in bulk Heat exchange coil is installed, heat exchange coil one end is stretched out except master cylinder and is connected to vapour source under the cage bottom of cage.Master cylinder bottom It is provided with motor and water pump, master cylinder side has material cylinder, material cylinder to be connected with master cylinder inner cavity.Wherein, the motor of water pump and its Impeller is directly linked together, and is installed under master cylinder.
It is existing to be diluted and washed with a large amount of water after the completion of preceding processing or dyeing such as above-mentioned stock dyeing machine Wash remaining dyestuff and chemicals.It need to the amount of increasing N in reactive dyeinga2SO4Promote to contaminate, in the process have plenty of directly Master cylinder is added, master cylinder is added by charging basket in some, and both methods is all defective, the first is directly added into master cylinder, can cause Na2SO4It dissolves and insufficient causes dye defect and Na2SO4Waste, second of possibility that there is blocking feeding tube.Staple in bulk cage with dissipate Fibre cage pedestal easy tos produce dye liquor leakage using Hard link, reduces effective staining solution flow, power consumption is caused to increase, chromatin The problems such as amount declines.
Invention content
The purpose of this utility model is exactly to provide a kind of loose stock dyeing to solve the shortcoming in background technology Machine, have after draining, vacuum suction can be carried out to the loaded staple in bulk of staple in bulk cage after the completion of preceding processing or dyeing Residual dye and chemicals contained by staple in bulk is greatly lowered in water, i.e., all carries out vacuum dehydration after draining every time, with Achieve the purpose that reduce washing times, to water-saving, economize on electricity, section time.
In order to achieve the above objectives, the utility model adopts the following technical solution:A kind of stock dyeing machine, including master cylinder, Water ring vacuum pump, main pump outlet pipe, main pump inlet pipe, main pump, master cylinder is interior to be equipped with staple in bulk cage, and center is equipped in staple in bulk cage Tin, several apertures are evenly equipped on cylindrical central sleeve, master cylinder bottom is equipped with the connection mouth of a river being connected to cylindrical central sleeve, main pump outlet pipe one End is connected with mouth of a river connection is connect, and is connected to connection with main pump inlet pipe one end after other end concatenation main pump, main pump inlet pipe is another One end is connected to connection with master cylinder bottom side, and the master cylinder draining with master cylinder drain valve is connected on the pipeline of main pump inlet pipe Pipe, is connected on main pump inlet pipe between master cylinder drainpipe and main pump and is connected with the master cylinder water inlet pipe with master cylinder inlet valve, connects water Mouth is connected to the water ring vacuum pump with vacuum pumping valve by pipeline with the main pump outlet pipe between main pump and is connect;Main pump outlet pipe Pipeline on be serially connected with major cycle control valve B.
A kind of optimization for the utility model, is serially connected with major cycle control valve A on the pipeline of main pump inlet pipe, outside master cylinder Equipped with secondary cylinder, the bottom of secondary cylinder is respectively communicated with the main pump being connected between major cycle control valve A and main pump by secondary cylinder water service pipe Main pump outlet pipe on inlet tube and between major cycle control valve B and main pump.
A kind of optimization for the utility model is connected with the secondary cylinder draining with secondary cylinder drain valve on secondary cylinder water service pipe Pipe.
A kind of optimization for the utility model, secondary cylinder are equipped with the secondary cylinder water inlet pipe with secondary cylinder inlet valve.
A kind of optimization for the utility model, secondary cylinder bottom portion are equipped with steam heat-exchanging coil pipe, and secondary cylinder is externally provided with carrying vapour control The pipeline of valve processed is connected to connection with steam heat-exchanging coil pipe, which is connected to connection with vapour source.
A kind of optimization for the utility model, it is on connecting line and secondary between secondary cylinder water service pipe and main pump outlet pipe Cylinder water service pipe is respectively arranged with the first control valve and the second control valve on the connecting line of main pump inlet pipe.
A kind of optimization for the utility model, master cylinder are additionally provided with charging basket, blender are equipped in charging basket, is set at the top of charging basket outside There are the inlet pipeline for being serially connected with charging basket inlet valve, charging basket bottom to be connected to connection, and the pipe with main pump outlet pipe by return line Road is equipped with charging basket return valve, and charging basket is interior to add salt pipe, overflow to add the lower end of salt pipe to pass through charging basket bottom and go here and there successively equipped with overflow It connects overflow and adds and be connected to connection with main pump inlet pipe after salt valve, charge pump, feeding materials valve.
A kind of optimization for the utility model, the stock dyeing machine further include the connecting tube for being serially connected with inlet valve Road, the connecting line one end are connected on the return line between charging basket and charging basket return valve, other end connection connection Overflow between overflow plus salt valve and charge pump adds salt pipe, overflow to add the overflow between salt valve and charge pump to add and also connect on salt pipe Lead to and is connected to the charging basket drainpipe for being serially connected with charging basket drain valve;The top that overflow adds salt pipe to be located in charging basket is radially provided with several small Hole.
A kind of optimization for the utility model, the charging basket are fixedly connected with master cylinder, and master cylinder upper end cover is equipped with cylinder cap.
The bottom of a kind of optimization for the utility model, the master cylinder is equipped with heat exchange coil, and heat exchange coil one end is stretched out Connection is connected to vapour source by master cylinder heating valve except master cylinder, the end heat exchange coil also and be connected in succession band master cylinder cool down valve Cooling water pipeline, the other end that heat exchange coil stretches out outside master cylinder is provided with the floss hole of condensed water and cooling water.
By adding secondary cylinder, and steam heat-exchanging coil pipe is set in secondary cylinder, when needing hot water in technical process, Ke Yizhi It is connected in secondary cylinder and carries out water heat exchange, save the time needed for master cylinder heat exchange, to reach power saving and save needed for entire dyeing Time;After master cylinder washs staple in bulk, the raffinate of slight pollution can be controlled by corresponding control valve, will be residual by main pump The secondary cylinder of liquid injection is for use, to as the slurry dyed for the first time next time, i.e., wash severe with the raffinate of slight pollution The staple in bulk of pollution, to achieve the purpose that save water and energy.
The utility model compared with the background art, have it is reasonable in design, it is easily manufactured, realize pre-treatment or dyeing After the completion, and after draining, vacuum is carried out to the loaded staple in bulk of staple in bulk cage and inhales dehydration, so as to significantly drop Residual dye contained by low staple in bulk and chemicals reach water-saving, economize on electricity, save time, operation to reduce washing times Process energy conservation environmental protection, and dyeing quality is greatly improved.
Description of the drawings
Fig. 1 is the schematic diagram of stock dyeing machine control system.
Specific implementation mode
Embodiment:Referring to Fig.1.A kind of stock dyeing machine, including master cylinder 1, water ring vacuum pump 4, main pump outlet pipe 6, master Pumping intake piping 7, main pump 8, master cylinder 1 is interior to be equipped with staple in bulk cage 2, and cylindrical central sleeve 3 is equipped in staple in bulk cage 2, is evenly distributed on cylindrical central sleeve 3 Have several apertures, 1 bottom of master cylinder is equipped with the connection mouth of a river 11 being connected to cylindrical central sleeve 3,6 one end of main pump outlet pipe with connect the mouth of a river 11 connection connections, the other end are connected to connection, 7 other end of main pump inlet pipe and master with 7 one end of main pump inlet pipe after concatenating main pump 8 The connection of 1 bottom side of cylinder connects, and the master cylinder drainpipe 10 with master cylinder drain valve 9 is connected on the pipeline of main pump inlet pipe 7, It is connected on main pump inlet pipe 7 between master cylinder drainpipe 10 and main pump 8 and is connected with the master cylinder water inlet pipe 15 with master cylinder inlet valve 31, even Main pump outlet pipe 6 between water inlet 11 and main pump 8 is connected to by pipeline with the water ring vacuum pump 4 with vacuum pumping valve 12 It connects;It is additionally provided with charging basket 18 outside master cylinder 1, blender 19 is equipped in charging basket 18,18 top of charging basket, which is equipped with, is serially connected with charging basket inlet valve 20 Inlet pipeline 21,18 bottom of charging basket is connected to connection with main pump outlet pipe 6 by return line 22, and the pipeline is equipped with charging basket Return valve 23, charging basket 18 is interior to add salt pipe 24, overflow to add the lower end of salt pipe 24 to pass through 18 bottom of charging basket and be sequentially connected in series equipped with overflow Overflow adds is connected to connection after salt valve 25, charge pump 26, feeding materials valve 27 with main pump inlet pipe 7.The charging basket 18 is fixed with master cylinder 1 to be connected It connects, 1 upper end cover of master cylinder is equipped with cylinder cap 30.The bottom of the master cylinder 1 is equipped with heat exchange coil 36, and 36 one end of heat exchange coil is stretched out in master Connection is connected to vapour source 17 by master cylinder heating valve 37 except cylinder 1, which goes back and be connected in succession cold with master cylinder But the cooling water pipeline 38 of valve, the other end that heat exchange coil 36 stretches out outside master cylinder 1 are provided with the floss hole of condensed water and cooling water.
It is serially connected with major cycle control valve A13 on the pipeline of main pump inlet pipe 7, master is serially connected on the pipeline of main pump outlet pipe 6 Circulation control valve B 14, master cylinder 1 are externally provided with secondary cylinder 5, and the bottom of secondary cylinder 5 is respectively communicated with by secondary cylinder water service pipe 16 is connected to main follow Main pump outlet on main pump inlet pipe 7 between ring control valve A13 and main pump 8 and between major cycle control valve B 14 and main pump 8 Pipe 6;The secondary cylinder drainpipe 51 with secondary cylinder drain valve 56 is connected on secondary cylinder water service pipe 16;Secondary cylinder 5 be equipped with the secondary cylinder of band into The secondary cylinder water inlet pipe 53 of water valve 52;5 bottom of secondary cylinder is equipped with steam heat-exchanging coil pipe 54, and secondary cylinder 5 is externally provided with carrying vapour control valve 55 Pipeline is connected to connection with steam heat-exchanging coil pipe 54, which is connected to connection with vapour source 17;Secondary cylinder water service pipe 16 and main pump outlet Between pipe 6 the first control is respectively arranged on connecting line and on the connecting line of secondary cylinder water service pipe 16 and main pump inlet pipe 7 Valve 34 and the second control valve 35.
The stock dyeing machine further includes the connecting line 29 for being serially connected with inlet valve 28,29 one end of connecting line connection Be connected on the return line 22 between charging basket 18 and charging basket return valve 23, the other end be connected to overflow add salt valve 25 with Overflow between charge pump 26 adds salt pipe 24, and overflow adds the overflow between salt valve 25 and charge pump 26 to add on salt pipe 24 to be also connected to It is connected to the charging basket drainpipe 33 for being serially connected with charging basket drain valve 32;It is provided between 2 bottom of staple in bulk cage and connection mouth of a river top soft Gasket 2f, to avoid the leakage of dye liquor, that is, when avoiding main pump from running and when vacuumizing, water is not from 2 bottom of staple in bulk cage Clearance leakage, effect when to save power consumption and improve vacuum dehydration and dyeing between portion and connection mouth of a river top Efficiency and quality reduce residual dye and chemicals.
The staining procedure that stock dyeing machine described in the utility model uses for:
Dyeing or pre-treatment → draining → vacuum dehydration → into water washing → draining → vacuum dehydration →
Add salt pipe 24 by the way that overflow is arranged, so as to fill N using overflowa2SO4, can be with basic guarantee master cylinder dye bath ratio It is constant, Na2SO4Fully dissolving prevents feeding tube blocking, improves dyeing quality, reduces maintenance load.
Charging basket return valve 23 is opened, under dyeing computer control, the nozzle for adding salt pipe 24 more than overflow is flowed back into, closes material Bucket return valve 23, the stirring motor of blender start the N in stirring and dissolving charging basket 18a2SO4, abundant lysed Na2SO4Solution Major circulatory system is injected by charge pump 26.When 18 liquid level of charging basket drops to setting value, it is again turned on charging basket return valve 23, makes material 18 liquid levels of bucket are maintained between two setting values.And the overflow top that adds salt pipe 24 to be located in charging basket 18 be radially provided with it is several Aperture.
The attainable working condition table of stock dyeing machine control valve described in the utility model 1
The attainable working condition table of stock dyeing machine control valve described in the utility model 2
It is to be understood that:Although the present embodiment contrasts detailed description to the utility model, these are said It is bright, only to the simple declaration of the utility model, rather than limitations of the present invention, it is any without departing from the utility model reality Utility model in matter spirit is created, and is each fallen in the scope of protection of the utility model.

Claims (10)

1. a kind of stock dyeing machine, including master cylinder (1), master cylinder (1) is interior to be equipped with staple in bulk cage (2), is equipped in staple in bulk cage (2) Cylindrical central sleeve (3), several apertures are evenly equipped on cylindrical central sleeve (3), and master cylinder (1) bottom is equipped with the company being connected to cylindrical central sleeve (3) Water inlet (11), it is characterised in that further include water ring vacuum pump (4), main pump outlet pipe (6), main pump inlet pipe (7), main pump (8), Main pump outlet pipe (6) one end with connect the mouth of a river (11) connection connect, the other end concatenate main pump (8) afterwards with main pump inlet pipe (7) One end connection connection, main pump inlet pipe (7) other end are connected to connection, the pipeline of main pump inlet pipe (7) with master cylinder (1) bottom side Upper to be connected with the master cylinder drainpipe (10) with master cylinder drain valve (9), main pump enters between master cylinder drainpipe (10) and main pump (8) It is connected with the master cylinder water inlet pipe (15) with inlet valve (31) on mouth pipe (7), connects the master between the mouth of a river (11) and main pump (8) Pump discharge pipe (6) is connected to connection by pipeline with the water ring vacuum pump (4) with vacuum pumping valve (12).
2. stock dyeing machine according to claim 1, it is characterized in that:It is serially connected with master on the pipeline of main pump inlet pipe (7) Circulation control valve A (13) is serially connected with major cycle control valve B (14) on the pipeline of main pump outlet pipe (6), and master cylinder (1) is externally provided with pair Cylinder (5), the bottom of secondary cylinder (5) is respectively communicated with by secondary cylinder water service pipe (16) is connected to major cycle control valve A (13) and main pump (8) Between main pump inlet pipe (7) on and major cycle control valve B (14) and main pump (8) between main pump outlet pipe (6).
3. stock dyeing machine according to claim 2, it is characterized in that:It is secondary that band is connected on secondary cylinder water service pipe (16) The secondary cylinder drainpipe (51) of cylinder drain valve (56).
4. stock dyeing machine according to claim 2, it is characterized in that:Secondary cylinder (5) is equipped with the secondary cylinder inlet valve (52) of band Secondary cylinder water inlet pipe (53).
5. stock dyeing machine according to claim 2, it is characterized in that:Secondary cylinder (5) bottom is equipped with steam heat-exchanging coil pipe (54), secondary cylinder (5) is externally provided with the pipeline of carrying vapour control valve (55) and is connected to connection with steam heat-exchanging coil pipe (54), the pipeline with steam Vapour source (17) connection connection.
6. stock dyeing machine according to claim 2, it is characterized in that:Secondary cylinder water service pipe (16) and main pump outlet pipe (6) Between on connecting line and secondary cylinder water service pipe (16) is respectively arranged with the first control on the connecting line of main pump inlet pipe (7) Valve (34) processed and the second control valve (35).
7. stock dyeing machine according to claim 1, it is characterized in that:It is additionally provided with charging basket (18), charging basket outside master cylinder (1) (18) it is equipped with blender (19) in, the inlet pipeline (21) for being serially connected with charging basket inlet valve (20), charging basket are equipped at the top of charging basket (18) (18) bottom is connected to connection with main pump outlet pipe (6) by return line (22), and the pipeline is equipped with charging basket return valve (23), Salt pipe (24), overflow is added to add the lower end of salt pipe (24) to pass through charging basket (18) bottom and be sequentially connected in series excessive equipped with overflow in charging basket (18) Stream plus salt valve (25), charge pump (26), feeding materials valve (27) are connected to connection with main pump inlet pipe (7) afterwards.
8. stock dyeing machine according to claim 7, it is characterised in that further include the connection for being serially connected with inlet valve (28) Pipeline (29), connecting line (29) one end are connected to the return line between charging basket (18) and charging basket return valve (23) (22) on, the other end is connected to overflow and the overflow between salt valve (25) and charge pump (26) is added to add salt pipe (24), overflow The overflow between salt valve (25) and charge pump (26) is added to add also to be connected to be connected on salt pipe (24) and be serially connected with charging basket drain valve (32) Charging basket drainpipe (33);The top that overflow adds salt pipe (24) to be located in charging basket (18) is radially provided with several apertures.
9. stock dyeing machine according to claim 7, it is characterised in that the charging basket (18) and the fixed company of master cylinder (1) It connects, master cylinder (1) upper end cover is equipped with cylinder cap (30).
10. stock dyeing machine according to claim 7, it is characterised in that the bottom of the master cylinder (1) is equipped with heat exchange plate It manages (36), heat exchange coil (36) one end is stretched out to be connected to by master cylinder heating valve (37) with vapour source (17) except master cylinder (1) It connects, which goes back and be connected with the cooling water pipeline (38) for cooling down valve with master cylinder in succession, and heat exchange coil (36) stretches out The other end of master cylinder (1) outside is provided with the floss hole of condensed water and cooling water.
CN201820041023.0U 2018-01-10 2018-01-10 A kind of stock dyeing machine Active CN207775524U (en)

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Application Number Priority Date Filing Date Title
CN201820041023.0U CN207775524U (en) 2018-01-10 2018-01-10 A kind of stock dyeing machine

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109629150A (en) * 2018-12-28 2019-04-16 奥美医疗用品股份有限公司 A kind of hospital gauze takes off bleaching device, system and technique

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109629150A (en) * 2018-12-28 2019-04-16 奥美医疗用品股份有限公司 A kind of hospital gauze takes off bleaching device, system and technique

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Zhu Xiaozhong

Inventor after: Sun Yuanqiang

Inventor before: Zhu Xiaozhong

Inventor before: Sun Yuanqiang

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220112

Address after: 310000 North 302-2, building 11, Liandong u Valley phase 3, No. 10, Lingang Road, Renhe street, Yuhang District, Hangzhou City, Zhejiang Province

Patentee after: Hangzhou Dingfei CNC Technology Co.,Ltd.

Address before: 310000 building 8-2, No. 2, good luck Road, Liangzhu street, Yuhang District, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU DINGFEI CNC TECHNOLOGY PARTNERSHIP (GENERAL PARTNERSHIP)