A kind of stock dyeing machine
Technical field
The utility model is related to a kind of overflow dyeing machine, especially a kind of stock dyeing machine.
Background technology
At present in dyeing, for various natural or artificial staple in bulk contaminates to cotton, acrylic, wool and cashmere etc.
The stock dyeing machine of color is all traditional stock dyeing machine.This tradition stock dyeing machine is set containing master cylinder in master cylinder
It is equipped with staple in bulk cage, core jet pipe is installed in staple in bulk cage, the cage bottom of core jet pipe lower end and fibre cage is fixedly connected with.Staple in bulk
Heat exchange coil is installed, heat exchange coil one end is stretched out except master cylinder and is connected to vapour source under the cage bottom of cage.Master cylinder bottom
It is provided with motor and water pump, master cylinder side has material cylinder, material cylinder to be connected with master cylinder inner cavity.Wherein, the motor of water pump and its
Impeller is directly linked together, and is installed under master cylinder.
It is existing to be diluted and washed with a large amount of water after the completion of preceding processing or dyeing such as above-mentioned stock dyeing machine
Wash remaining dyestuff and chemicals.It need to the amount of increasing N in reactive dyeinga2SO4Promote to contaminate, in the process have plenty of directly
Master cylinder is added, master cylinder is added by charging basket in some, and both methods is all defective, the first is directly added into master cylinder, can cause
Na2SO4It dissolves and insufficient causes dye defect and Na2SO4Waste, second of possibility that there is blocking feeding tube.Staple in bulk cage with dissipate
Fibre cage pedestal easy tos produce dye liquor leakage using Hard link, reduces effective staining solution flow, power consumption is caused to increase, chromatin
The problems such as amount declines.
Invention content
The purpose of this utility model is exactly to provide a kind of loose stock dyeing to solve the shortcoming in background technology
Machine, have after draining, vacuum suction can be carried out to the loaded staple in bulk of staple in bulk cage after the completion of preceding processing or dyeing
Residual dye and chemicals contained by staple in bulk is greatly lowered in water, i.e., all carries out vacuum dehydration after draining every time, with
Achieve the purpose that reduce washing times, to water-saving, economize on electricity, section time.
In order to achieve the above objectives, the utility model adopts the following technical solution:A kind of stock dyeing machine, including master cylinder,
Water ring vacuum pump, main pump outlet pipe, main pump inlet pipe, main pump, master cylinder is interior to be equipped with staple in bulk cage, and center is equipped in staple in bulk cage
Tin, several apertures are evenly equipped on cylindrical central sleeve, master cylinder bottom is equipped with the connection mouth of a river being connected to cylindrical central sleeve, main pump outlet pipe one
End is connected with mouth of a river connection is connect, and is connected to connection with main pump inlet pipe one end after other end concatenation main pump, main pump inlet pipe is another
One end is connected to connection with master cylinder bottom side, and the master cylinder draining with master cylinder drain valve is connected on the pipeline of main pump inlet pipe
Pipe, is connected on main pump inlet pipe between master cylinder drainpipe and main pump and is connected with the master cylinder water inlet pipe with master cylinder inlet valve, connects water
Mouth is connected to the water ring vacuum pump with vacuum pumping valve by pipeline with the main pump outlet pipe between main pump and is connect;Main pump outlet pipe
Pipeline on be serially connected with major cycle control valve B.
A kind of optimization for the utility model, is serially connected with major cycle control valve A on the pipeline of main pump inlet pipe, outside master cylinder
Equipped with secondary cylinder, the bottom of secondary cylinder is respectively communicated with the main pump being connected between major cycle control valve A and main pump by secondary cylinder water service pipe
Main pump outlet pipe on inlet tube and between major cycle control valve B and main pump.
A kind of optimization for the utility model is connected with the secondary cylinder draining with secondary cylinder drain valve on secondary cylinder water service pipe
Pipe.
A kind of optimization for the utility model, secondary cylinder are equipped with the secondary cylinder water inlet pipe with secondary cylinder inlet valve.
A kind of optimization for the utility model, secondary cylinder bottom portion are equipped with steam heat-exchanging coil pipe, and secondary cylinder is externally provided with carrying vapour control
The pipeline of valve processed is connected to connection with steam heat-exchanging coil pipe, which is connected to connection with vapour source.
A kind of optimization for the utility model, it is on connecting line and secondary between secondary cylinder water service pipe and main pump outlet pipe
Cylinder water service pipe is respectively arranged with the first control valve and the second control valve on the connecting line of main pump inlet pipe.
A kind of optimization for the utility model, master cylinder are additionally provided with charging basket, blender are equipped in charging basket, is set at the top of charging basket outside
There are the inlet pipeline for being serially connected with charging basket inlet valve, charging basket bottom to be connected to connection, and the pipe with main pump outlet pipe by return line
Road is equipped with charging basket return valve, and charging basket is interior to add salt pipe, overflow to add the lower end of salt pipe to pass through charging basket bottom and go here and there successively equipped with overflow
It connects overflow and adds and be connected to connection with main pump inlet pipe after salt valve, charge pump, feeding materials valve.
A kind of optimization for the utility model, the stock dyeing machine further include the connecting tube for being serially connected with inlet valve
Road, the connecting line one end are connected on the return line between charging basket and charging basket return valve, other end connection connection
Overflow between overflow plus salt valve and charge pump adds salt pipe, overflow to add the overflow between salt valve and charge pump to add and also connect on salt pipe
Lead to and is connected to the charging basket drainpipe for being serially connected with charging basket drain valve;The top that overflow adds salt pipe to be located in charging basket is radially provided with several small
Hole.
A kind of optimization for the utility model, the charging basket are fixedly connected with master cylinder, and master cylinder upper end cover is equipped with cylinder cap.
The bottom of a kind of optimization for the utility model, the master cylinder is equipped with heat exchange coil, and heat exchange coil one end is stretched out
Connection is connected to vapour source by master cylinder heating valve except master cylinder, the end heat exchange coil also and be connected in succession band master cylinder cool down valve
Cooling water pipeline, the other end that heat exchange coil stretches out outside master cylinder is provided with the floss hole of condensed water and cooling water.
By adding secondary cylinder, and steam heat-exchanging coil pipe is set in secondary cylinder, when needing hot water in technical process, Ke Yizhi
It is connected in secondary cylinder and carries out water heat exchange, save the time needed for master cylinder heat exchange, to reach power saving and save needed for entire dyeing
Time;After master cylinder washs staple in bulk, the raffinate of slight pollution can be controlled by corresponding control valve, will be residual by main pump
The secondary cylinder of liquid injection is for use, to as the slurry dyed for the first time next time, i.e., wash severe with the raffinate of slight pollution
The staple in bulk of pollution, to achieve the purpose that save water and energy.
The utility model compared with the background art, have it is reasonable in design, it is easily manufactured, realize pre-treatment or dyeing
After the completion, and after draining, vacuum is carried out to the loaded staple in bulk of staple in bulk cage and inhales dehydration, so as to significantly drop
Residual dye contained by low staple in bulk and chemicals reach water-saving, economize on electricity, save time, operation to reduce washing times
Process energy conservation environmental protection, and dyeing quality is greatly improved.
Description of the drawings
Fig. 1 is the schematic diagram of stock dyeing machine control system.
Specific implementation mode
Embodiment:Referring to Fig.1.A kind of stock dyeing machine, including master cylinder 1, water ring vacuum pump 4, main pump outlet pipe 6, master
Pumping intake piping 7, main pump 8, master cylinder 1 is interior to be equipped with staple in bulk cage 2, and cylindrical central sleeve 3 is equipped in staple in bulk cage 2, is evenly distributed on cylindrical central sleeve 3
Have several apertures, 1 bottom of master cylinder is equipped with the connection mouth of a river 11 being connected to cylindrical central sleeve 3,6 one end of main pump outlet pipe with connect the mouth of a river
11 connection connections, the other end are connected to connection, 7 other end of main pump inlet pipe and master with 7 one end of main pump inlet pipe after concatenating main pump 8
The connection of 1 bottom side of cylinder connects, and the master cylinder drainpipe 10 with master cylinder drain valve 9 is connected on the pipeline of main pump inlet pipe 7,
It is connected on main pump inlet pipe 7 between master cylinder drainpipe 10 and main pump 8 and is connected with the master cylinder water inlet pipe 15 with master cylinder inlet valve 31, even
Main pump outlet pipe 6 between water inlet 11 and main pump 8 is connected to by pipeline with the water ring vacuum pump 4 with vacuum pumping valve 12
It connects;It is additionally provided with charging basket 18 outside master cylinder 1, blender 19 is equipped in charging basket 18,18 top of charging basket, which is equipped with, is serially connected with charging basket inlet valve 20
Inlet pipeline 21,18 bottom of charging basket is connected to connection with main pump outlet pipe 6 by return line 22, and the pipeline is equipped with charging basket
Return valve 23, charging basket 18 is interior to add salt pipe 24, overflow to add the lower end of salt pipe 24 to pass through 18 bottom of charging basket and be sequentially connected in series equipped with overflow
Overflow adds is connected to connection after salt valve 25, charge pump 26, feeding materials valve 27 with main pump inlet pipe 7.The charging basket 18 is fixed with master cylinder 1 to be connected
It connects, 1 upper end cover of master cylinder is equipped with cylinder cap 30.The bottom of the master cylinder 1 is equipped with heat exchange coil 36, and 36 one end of heat exchange coil is stretched out in master
Connection is connected to vapour source 17 by master cylinder heating valve 37 except cylinder 1, which goes back and be connected in succession cold with master cylinder
But the cooling water pipeline 38 of valve, the other end that heat exchange coil 36 stretches out outside master cylinder 1 are provided with the floss hole of condensed water and cooling water.
It is serially connected with major cycle control valve A13 on the pipeline of main pump inlet pipe 7, master is serially connected on the pipeline of main pump outlet pipe 6
Circulation control valve B 14, master cylinder 1 are externally provided with secondary cylinder 5, and the bottom of secondary cylinder 5 is respectively communicated with by secondary cylinder water service pipe 16 is connected to main follow
Main pump outlet on main pump inlet pipe 7 between ring control valve A13 and main pump 8 and between major cycle control valve B 14 and main pump 8
Pipe 6;The secondary cylinder drainpipe 51 with secondary cylinder drain valve 56 is connected on secondary cylinder water service pipe 16;Secondary cylinder 5 be equipped with the secondary cylinder of band into
The secondary cylinder water inlet pipe 53 of water valve 52;5 bottom of secondary cylinder is equipped with steam heat-exchanging coil pipe 54, and secondary cylinder 5 is externally provided with carrying vapour control valve 55
Pipeline is connected to connection with steam heat-exchanging coil pipe 54, which is connected to connection with vapour source 17;Secondary cylinder water service pipe 16 and main pump outlet
Between pipe 6 the first control is respectively arranged on connecting line and on the connecting line of secondary cylinder water service pipe 16 and main pump inlet pipe 7
Valve 34 and the second control valve 35.
The stock dyeing machine further includes the connecting line 29 for being serially connected with inlet valve 28,29 one end of connecting line connection
Be connected on the return line 22 between charging basket 18 and charging basket return valve 23, the other end be connected to overflow add salt valve 25 with
Overflow between charge pump 26 adds salt pipe 24, and overflow adds the overflow between salt valve 25 and charge pump 26 to add on salt pipe 24 to be also connected to
It is connected to the charging basket drainpipe 33 for being serially connected with charging basket drain valve 32;It is provided between 2 bottom of staple in bulk cage and connection mouth of a river top soft
Gasket 2f, to avoid the leakage of dye liquor, that is, when avoiding main pump from running and when vacuumizing, water is not from 2 bottom of staple in bulk cage
Clearance leakage, effect when to save power consumption and improve vacuum dehydration and dyeing between portion and connection mouth of a river top
Efficiency and quality reduce residual dye and chemicals.
The staining procedure that stock dyeing machine described in the utility model uses for:
Dyeing or pre-treatment → draining → vacuum dehydration → into water washing → draining → vacuum dehydration →
Add salt pipe 24 by the way that overflow is arranged, so as to fill N using overflowa2SO4, can be with basic guarantee master cylinder dye bath ratio
It is constant, Na2SO4Fully dissolving prevents feeding tube blocking, improves dyeing quality, reduces maintenance load.
Charging basket return valve 23 is opened, under dyeing computer control, the nozzle for adding salt pipe 24 more than overflow is flowed back into, closes material
Bucket return valve 23, the stirring motor of blender start the N in stirring and dissolving charging basket 18a2SO4, abundant lysed Na2SO4Solution
Major circulatory system is injected by charge pump 26.When 18 liquid level of charging basket drops to setting value, it is again turned on charging basket return valve 23, makes material
18 liquid levels of bucket are maintained between two setting values.And the overflow top that adds salt pipe 24 to be located in charging basket 18 be radially provided with it is several
Aperture.
The attainable working condition table of stock dyeing machine control valve described in the utility model 1
The attainable working condition table of stock dyeing machine control valve described in the utility model 2
It is to be understood that:Although the present embodiment contrasts detailed description to the utility model, these are said
It is bright, only to the simple declaration of the utility model, rather than limitations of the present invention, it is any without departing from the utility model reality
Utility model in matter spirit is created, and is each fallen in the scope of protection of the utility model.