CN104894786A - Textile dyeing pretreatment system - Google Patents
Textile dyeing pretreatment system Download PDFInfo
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- CN104894786A CN104894786A CN201510316258.7A CN201510316258A CN104894786A CN 104894786 A CN104894786 A CN 104894786A CN 201510316258 A CN201510316258 A CN 201510316258A CN 104894786 A CN104894786 A CN 104894786A
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Abstract
The invention discloses a textile dyeing pretreatment system. The textile dyeing pretreatment system comprises a first cleaning trough, a bleaching trough, a second cleaning trough, a softening trough and a sewage treatment trough assembly which are successively disposed; a water pump is disposed between the sewage treatment trough assembly and an external clean water pipe; the system further comprises a controller; a concentration sensor is disposed in the first cleaning trough, a concentration sensor is disposed in the second cleaning trough, a concentration sensor is disposed in the sewage treatment trough assembly, a PH vale sensor is disposed in the bleaching trough, and a PH vale sensor is disposed in the softening trough; the controller is connected with the water pump, the concentration sensors and the PH value sensors; a sewage pipe for discharge sewage is disposed between the first cleaning trough and the sewage treatment trough assembly, between the bleaching trough and the sewage treatment trough assembly, between the second cleaning trough and the sewage treatment trough assembly, and between the softening trough and the sewage treatment trough assembly; and a controllable valve connected with the controller is disposed between the first cleaning trough and the sewage pipe, a controllable valve connected with the controller is disposed between the bleaching trough and the sewage pipe, a controllable valve connected with the controller is disposed between the second cleaning trough and the sewage pipe, and a controllable valve connected with the controller is disposed between the softening trough and the sewage pipe. The system increases two stages of the cleaning troughs, so a textile can be effectively cleaned in the printing and dyeing pretreatment process, and the subsequent printing and dyeing technology can be more sufficient.
Description
Technical field
The invention belongs to textile dyeing treatment facility field, be specifically related to a kind of textile dyeing preprocessing system.
Background technology
High temperature-pressure dyeing machine mainly contaminates cotton textiles, terylene, acrylic fibers, nylon, wool, polyester-cotton blend, Mao Di, numb cotton or various blended yarn, configuration all kinds creel, multi-form yarn can be contaminated outward, as cheese, reeled yarn spinning cake, loose hair, wool top, beamed yarn, slide fastener, dribbling etc.
High temperature-pressure dyeing machine has following features:
1, circulation staining solution flow controls according to coloured differently technological requirement, by main pump frequency conversion speed-adjusting system, reaches and saves the energy and give rational flow, realizes simultaneously dyeing and controls optimization.
2, the liquid stream parallel operation of compact conformation, eliminate commutation pause, add cycle-index, make dyeing evenly.
3, low bath raio design, saves dyestuff, auxiliary agent and the energy, reduces blowdown flow rate, increase economic efficiency.
4, can variable load yarn bar, make appearance yarn amount can carry out having through conversion, reach because of determine bath raio, elasticity is processed in lifting.
5, scavenger system fast, effectively saves scavenging period and water consumption.
6, overflow-type charging system, can carry out dynamic material, effectively controls reinforced speed and amount, ensures uniform dye-uptake.
7, adopt novel centrifugal circulation, tool high-performance high efficiency and save the energy.
The water temperature of dyeing and printing sewage is higher (sizing and cowboy's rinse effluent except) mostly, pulp sewage water temperature as the bleachinging and dyeing of knitted cloth, knitted yarn is 40 ~ 45 DEG C, the Bleaching and dyeing sewage water temperature of lint, knitting wool is 40 ~ 50 DEG C, and moving back of Woven Fabrics is boiled, dyeing and printing sewage water temperature is 40 ~ 50 DEG C etc.When water temperature over-high, biochemical wastewater treatment system can be caused normally to run, directly affect sewage qualified discharge.Therefore must consider to carry out cooling process to high temperature sewage, then, then make the sewage after cooling enter biochemical treatment system, to reach the water temperature requirement of biochemical treatment, ensure the normal operation of whole treatment system.Meanwhile, the heat energy in sewage is also a kind of recycling resource.Usually the mode of heat exchange is adopted to carry out cooling down to the method that sewage is lowered the temperature, the process spent water of different temperatures, after mixing, enters heat exchanger and carries out cooling process, generally water temperature controlled below 42 DEG C, not only be beneficial to biological growth, can also treatment effect be improved.
Application number is the patent of invention of 89103563.X, and relate to the cold-rolling heap printing and dyeing pretreating technology that a kind of dyeing uses, its technological process is: grey cloth-cold rolling-clot is banked up-wash-oven dry-semi-products.It adopts domestic serial auxiliary agent substituting import one auxiliary agent completely, and the semi-products quality produced meets the requirements completely, has even exceeded same kind of products at abroad quality, it with the moving back of routine, boil, bleaching process compares, not only shorten technological process, reduce cost, but also improve the quality of semi-products.
In prior art, the traditional handicraft that pre-treatment process all adopts, pre-treatment process for textiles cleaning part relate to few, and cleaning for the later stage printing and dyeing there is important effect, therefore, a kind of pretreating device that can fully clean is badly in need of in fabrics printing and dyeing field.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of textile dyeing preprocessing system, solves fabrics printing and dyeing device in prior art and lacks the problem of pretreatment cleaning.
The present invention is for solving the problems of the technologies described above by the following technical solutions:
A kind of textile dyeing preprocessing system, comprises the first rinse bath set gradually, bleaching cistern, second rinse bath, softening tank and sewage disposal bowl assembly, described first rinse bath, bleaching cistern, second rinse bath, softening tank all arranges the clear water import be connected with outside clear water pipe, described first rinse bath, bleaching cistern, second rinse bath, the delivery port of softening tank is all connected with the import of sewage disposal bowl assembly, arranges water pump, also comprises controller, the first rinse bath between sewage disposal bowl assembly and outside clear water pipe, bleaching cistern, second rinse bath, softening tank top all arranges textiles bracket, the first rinse bath, second rinse bath, in sewage disposal bowl assembly, all concentration sensor is set, bleaching cistern, in softening tank, pH value sensor is all set, described controller respectively with water pump, concentration sensor, pH value sensor connects, the first rinse bath, bleaching cistern, second rinse bath, the sewage conduct being used for effluent sewerage is set between softening tank and sewage disposal bowl assembly, the first rinse bath, bleaching cistern, second rinse bath, respectively arrange a controllable valve be connected with controller between softening tank with sewage conduct, the value that controller detects according to concentration sensor and pH value sensor controls water pump and controllable valve.
All arrange two liquid level sensors in described first rinse bath, bleaching cistern, the second rinse bath, softening tank and sewage disposal bowl assembly, be arranged at bottom and top respectively, for detecting upper liquid level and lower liquid level in groove, two liquid level sensors are all connected with controller.
Described sewage disposal bowl assembly comprises the sewage treatment tank that at least two-stage cascade connects, and arranges screen pack in sewage treatment tank.
Described sewage disposal bowl assembly comprises the sewage treatment tank that 3 cascades connect.
The central processing unit of described controller is 51 series monolithics.
Described central processing unit is AT89S52.
Compared with prior art, the present invention has following beneficial effect:
1, native system adds two-stage rinse bath, makes can effectively be cleaned in fabrics printing and dyeing pretreatment process, and follow-up dyeing and printing process can be more abundant.
2, adopt the apparatus for treating sewage of multi-stage cascade to carry out sewage disposal, can effectively by sewage disposal to qualified standard, again to utilize.
3, by concentration sensor, pH value sensor, two position sensor detection information, be sent to controller, controller controls according to the information received, and improves automaticity.
4, to have cost low for 51 series monolithics, compatible good, and instruction system is simple, and program portability is strong, and meanwhile, internal resource enriches, and fully can meet demand for control.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present invention.
Wherein, being denoted as in figure: 1-first rinse bath; 2-bleaching cistern; 3-second rinse bath; 4-softening tank; 5-sewage treatment tank; 6-sewage conduct; 7-clear water pipe; 8-water pump.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention and the course of work are described further.
As shown in Figure 1, a kind of textile dyeing preprocessing system, comprises the first rinse bath 1 set gradually, bleaching cistern 2, second rinse bath 3, softening tank 4 and sewage disposal bowl assembly 5, described first rinse bath 1, bleaching cistern 2, second rinse bath 3, softening tank 4 all arranges the clear water import be connected with outside clear water pipe 7, described first rinse bath 1, bleaching cistern 2, second rinse bath 3, the delivery port of softening tank 4 is all connected with the import of sewage disposal bowl assembly 5, arranges water pump 8, also comprise controller between sewage disposal bowl assembly 5 and outside clear water pipe 7, the first rinse bath 1, bleaching cistern 2, second rinse bath 3, softening tank 4 top all arranges textiles bracket, the first rinse bath 1, second rinse bath 3, in sewage disposal bowl assembly 5, all concentration sensor is set, bleaching cistern 2, in softening tank 4, pH value sensor is all set, described controller respectively with water pump 8, concentration sensor, pH value sensor connects, the first rinse bath, bleaching cistern, second rinse bath, sewage conduct 6, first rinse bath 1 being used for effluent sewerage is set between softening tank and sewage disposal bowl assembly, bleaching cistern 2, second rinse bath 3, respectively arrange a controllable valve be connected with controller between softening tank 4 with sewage conduct 6, the value that controller detects according to concentration sensor and pH value sensor controls water pump and controllable valve.
All arrange two liquid level sensors in described first rinse bath, bleaching cistern, the second rinse bath, softening tank and sewage disposal bowl assembly, be arranged at bottom and top respectively, for detecting upper liquid level and lower liquid level in groove, two liquid level sensors are all connected with controller.
Described sewage disposal bowl assembly comprises the sewage treatment tank that at least two-stage cascade connects, and arranges screen pack in sewage treatment tank.
Described sewage disposal bowl assembly comprises the sewage treatment tank that 3 cascades connect.
The central processing unit of described controller is 51 series monolithics.
Described central processing unit is AT89S52.
The central processing unit of controller of the present invention can also select fpga chip or ARM9 series monolithic, and according to the demand of user and the number of cost investment, can select this kind of chip, fpga chip Spartan-6 series has following advantage:
Spartan-6 series not only has leading system integration ability, can also realize the minimum totle drilling cost being applicable to high volume applications simultaneously.This series is by 13 member compositions, and available density is not from 3840 logical blocks to 147443 logical blocks etc.Compared with previous generation Spartan series, this serial power consumption be only its 50%, and speed is faster, linkage function is more comprehensively abundant.Spartan-6 series adopts the manufacture of ripe 45nm low-power consumption copper wiring technology, the perfection achieving cost performance and power consumption balances, brand-new and more efficient pair register 6 can be provided to input look-up table (LUT) logic and a series of abundant built-in system level module, comprising 18Kb (2 x 9Kb) Block RAM, second generation DSP48A1 Slice, SDRAM Memory Controller, enhancement mode mixed mode Clock management module, SelectIO technology, the high speed serialization transceiver module of power optimization, the compatible endpoint module of PCI Express, AS level power supply management mode, automatic detection config option, and by AES and Device DNA defencive function realize enhanced ip security.These excellent specific properties provide the replacement scheme able to programme of low cost for customizing ASIC product with unprecedented ease for use.Spartan-6 FPGA can be logical design in enormous quantities, is that the DSP design of guiding and cost-sensitive Embedded Application provide best solution with consumer.Spartan-6 FPGA has established solid programmable chip basis, is highly suitable for the target design platform that can provide integrated software and hardware assembly, energy can be focused on innovation work to make designer at the beginning of development starts.
The grading of 1.Spartan-6 FPGA logical block has fully demonstrated the more powerful logical block ability that up-to-date 6 input LUT frameworks possess.
2. each Spartan-6 FPGA Slice all comprises 4 LUT and 8 triggers.
3. each DSP48A1 Slice includes a 18x18 multiplier, an adder and an accumulator.
4.Block RAM size is 18Kb substantially.Each module can also as two independently 9Kb module uses.
5. each CMT includes two DCM and PLL.
6. under-3N speed step, do not support Memory Controller module.
Technical staff can select the concrete model being applicable to project according to the needs relating to input.
ARM9 family chip tool has the following advantages:
ARM framework, be one 32 reduced instruction set computer (RISC) processor architectures, it is widely used in many Embedded System Design.Due to energy-conservation, arm processor is highly suitable for moving communicating field, meets the characteristic that its main design goal is low cost, high-performance, low power consumption.
Claims (6)
1. a textile dyeing preprocessing system, comprises the first rinse bath set gradually, bleaching cistern, second rinse bath, softening tank and sewage disposal bowl assembly, described first rinse bath, bleaching cistern, second rinse bath, softening tank all arranges the clear water import be connected with outside clear water pipe, described first rinse bath, bleaching cistern, second rinse bath, the delivery port of softening tank is all connected with the import of sewage disposal bowl assembly, arranges water pump, it is characterized in that: also comprise controller, the first rinse bath between sewage disposal bowl assembly and outside clear water pipe, bleaching cistern, second rinse bath, softening tank top all arranges textiles bracket, the first rinse bath, second rinse bath, in sewage disposal bowl assembly, all concentration sensor is set, bleaching cistern, in softening tank, pH value sensor is all set, described controller respectively with water pump, concentration sensor, pH value sensor connects, the first rinse bath, bleaching cistern, second rinse bath, the sewage conduct being used for effluent sewerage is set between softening tank and sewage disposal bowl assembly, the first rinse bath, bleaching cistern, second rinse bath, respectively arrange a controllable valve be connected with controller between softening tank with sewage conduct, the value that controller detects according to concentration sensor and pH value sensor controls water pump and controllable valve.
2. textile dyeing preprocessing system according to claim 1, it is characterized in that: two liquid level sensors are all set in described first rinse bath, bleaching cistern, the second rinse bath, softening tank and sewage disposal bowl assembly, be arranged at bottom and top respectively, for detecting upper liquid level and lower liquid level in groove, two liquid level sensors are all connected with controller.
3. textile dyeing preprocessing system according to claim 1, is characterized in that: described sewage disposal bowl assembly comprises the sewage treatment tank that at least two-stage cascade connects, and arranges screen pack in sewage treatment tank.
4. textile dyeing preprocessing system according to claim 3, is characterized in that: described sewage disposal bowl assembly comprises the sewage treatment tank that 3 cascades connect.
5. textile dyeing preprocessing system according to claim 1, is characterized in that: the central processing unit of described controller is 51 series monolithics.
6. textile dyeing preprocessing system according to claim 5, is characterized in that: described central processing unit is AT89S52.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510316258.7A CN104894786A (en) | 2015-06-11 | 2015-06-11 | Textile dyeing pretreatment system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510316258.7A CN104894786A (en) | 2015-06-11 | 2015-06-11 | Textile dyeing pretreatment system |
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| CN104894786A true CN104894786A (en) | 2015-09-09 |
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| CN201510316258.7A Pending CN104894786A (en) | 2015-06-11 | 2015-06-11 | Textile dyeing pretreatment system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648688A (en) * | 2016-03-21 | 2016-06-08 | 罗湘春 | Yarn dyeing pretreatment system and process method |
| CN109468785A (en) * | 2018-12-19 | 2019-03-15 | 徐州荣盛纺织整理有限公司 | A kind of dye material automatic cleaning system |
| CN110306371A (en) * | 2019-07-31 | 2019-10-08 | 湖州恒织源科技有限公司 | Bamboo washs a mao plain-weave dyeing |
-
2015
- 2015-06-11 CN CN201510316258.7A patent/CN104894786A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648688A (en) * | 2016-03-21 | 2016-06-08 | 罗湘春 | Yarn dyeing pretreatment system and process method |
| CN109468785A (en) * | 2018-12-19 | 2019-03-15 | 徐州荣盛纺织整理有限公司 | A kind of dye material automatic cleaning system |
| CN110306371A (en) * | 2019-07-31 | 2019-10-08 | 湖州恒织源科技有限公司 | Bamboo washs a mao plain-weave dyeing |
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Application publication date: 20150909 |
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