CN104908416A - Textile printing and dyeing prewetting system - Google Patents
Textile printing and dyeing prewetting system Download PDFInfo
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- CN104908416A CN104908416A CN201510384670.2A CN201510384670A CN104908416A CN 104908416 A CN104908416 A CN 104908416A CN 201510384670 A CN201510384670 A CN 201510384670A CN 104908416 A CN104908416 A CN 104908416A
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Abstract
The invention discloses a textile printing and dyeing prewetting system, which comprises a controller, a plurality of prewetting machines and dyeing machines which are corresponding to the prewetting machines, wherein water tanks and prewetting slots are arranged in the prewetting machines, water pumps are arranged outside the prewetting machines, the water tanks are arranged on the lower portions of the prewetting slots, humidity sensors and sprayers which are connected with the water tanks are arranged in the prewetting slots, the humidity sensors are contacted with the surfaces of textiles, the humidity sensors are used to detect humidity on the surfaces of the textiles and transmit the humidity to the controller, and the controller is used to process received information, and controls the water pumps and the sprayers to work. The textile printing and dyeing prewetting system can control the prewetting devices to prewet at the same time, and effectively improves prewetting efficiency and degree of automation, humidity sensors detect the humidity on the surfaces of the textiles, and the controller controls the water pumps and the sprayers and the like to work according to the humidity, and greatly improves work efficiency.
Description
Technical field
The invention belongs to textile field of sewage treatment equipment, be specifically related to a kind of fabrics printing and dyeing and prewet system.
Background technology
High temperature-pressure dyeing machine mainly contaminates cotton textiles, terylene, acrylic fibers, nylon, wool, polyester-cotton blend, Mao Di, numb cotton or various scribbled, configuration all kinds creel, multi-form yarn can be contaminated outward, as cheese, reeled yarn spinning cake, loose hair, wool top, beamed yarn, slide fastener, dribbling etc.
High temperature-pressure dyeing machine has following features:
1, circulation staining solution flow controls according to coloured differently technological requirement, by main pump frequency conversion speed-adjusting system, reaches and saves the energy and give rational flow, realizes simultaneously dyeing and controls optimization.
2, the liquid stream parallel operation of compact conformation, eliminate commutation pause, add cycle-index, make dyeing evenly.
3, low bath raio design, saves dyestuff, auxiliary agent and the energy, reduces blowdown flow rate, increase economic efficiency.
4, can variable load yarn bar, make appearance yarn amount can carry out having through conversion, reach because of determine bath raio, elasticity is processed in lifting.
5, purging system fast, effectively saves scavenging period and water consumption.
6, overflow-type charging system, can carry out dynamic material, effectively controls reinforced speed and amount, ensures uniform dye-uptake.
7, adopt novel centrifugal circulation, tool high-performance high efficiency and save the energy.
Prewetting sizing traditionally starches between the warp beam of mode and stock tank to add a set of Prewetting apparatus, and yarn first through the pre-wetted treatment of high-temperature-hot-water (more than 90 DEG C), and then enters stock tank and carries out starching.Yarn is after pre-wetted treatment, and the impurity such as part cotton wax, dirt on its surface is by hot water dissolving, flushing, and the surface nature of yarn is improved, and because the surface tension of water is little compared with slurries, and the wetting speed of water to yarn is faster than slurries.In addition, yarn is through soaking paste and the extruding of high pressure rolling power in pre-wet sump, and eliminate the air of yarn interior, therefore, be almost complete wetting between water and yarn, the space of yarn interior fiber surface especially between fiber is filled with moisture.
Application number is 201420549792.3, and the applying date is that the utility model of application on 09 23rd, 2014 relates to a kind of printing and dyeing Prewetting apparatus, and it comprises: tank, water pump, pre-wet sump, dyestuff groove, feeding pump; Tank is arranged at below pre-wet sump, and tank is connected with pre-wet sump by inlet pipeline by water pump, and tank also offers overfall, and overfall place is connected with reclaim line, and the relative tank of outlet of reclaim line is arranged; Dyestuff groove and described tank are arranged side by side, and are also provided with feeding pump below dyestuff groove, and feeding pump is connected with dyestuff groove by material loading pipeline, and dyestuff trench bottom also offers drain hole and recovery port, and drain hole and recovery port place are provided with baiting valve and recovery valve.The printing and dyeing Prewetting apparatus of this utility model can carry out pre-wetted treatment in early stage to the cloth of printing and dyeing, and not only cloth is played to the effect of cleaning, and during printing and dyeing material loading, is convenient to the attachment of dyestuff, improves the printing quality of product.Meanwhile, the water recoverable of prewetting, decreases the waste of water.
In prior art, pre-wetted treatment is generally independent control, and efficiency comparison is low.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of fabrics printing and dyeing to prewet system, solves fabrics printing and dyeing pre-treatment in prior art and to prewet the low problem of process efficiency.
The present invention is for solving the problems of the technologies described above by the following technical solutions:
A kind of fabrics printing and dyeing is prewetted system, comprise controller, multiple prewetting machine, and the overflow dyeing machine that arrange corresponding to prewetting machine, tank and pre-wet sump is comprised in described prewetting machine, prewetting machine outer setting water pump, described tank is arranged at the bottom of pre-wet sump, all tanks pass through cross current, and be connected with outside water pump, shower nozzle humidity sensor being set in described pre-wet sump and being connected with tank, the surface contact of described humidity sensor and textile, described controller respectively with water pump, humidity sensor, shower nozzle connects, described humidity sensor is for detecting the humidity of textile surface and transferring to controller, described controller is for the treatment of the information received, and control water pump and shower nozzle work.
Also comprise heater and temperature sensor in described tank, described heater is used for for the water heating in tank, and temperature sensor is connected with controller, for detecting heating water temperature.
Also comprise the high and low liquid level sensor be connected with controller in described tank, for detecting the high and low liquid level in tank, and the data detected are transferred to controller process.
The central processing unit of described controller is 51 series monolithics, ARM9 family chip or spartan-6 Series FPGA chip.
Described central processing unit is AT89S52.
Described temperature sensor is DS18B20.
Compared with prior art, the present invention has following beneficial effect:
1, the controller of native system can control multiple Prewetting apparatus simultaneously and prewets, effectively improve prewet efficiency and automaticity, detect textile surface humidity by humidity sensor, controller is according to equipment work such as humid control water pump, shower nozzles, and operating efficiency improves greatly.
2, increase damping device and temperature sensor, by hot water humidification, make the speed of humidification faster, further increase operating efficiency.
3, increase liquid level sensor, automatically detect the height of liquid level, effectively control.
4, for different demands, select different central processing units, under the prerequisite ensureing resource, effectively control cost, add occupation rate of market.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention and the course of work are described further.
As shown in Figure 1, a kind of fabrics printing and dyeing is prewetted system, comprise controller, multiple prewetting machine, and the overflow dyeing machine that arrange corresponding to prewetting machine, tank and pre-wet sump is comprised in described prewetting machine, prewetting machine outer setting water pump, described tank is arranged at the bottom of pre-wet sump, all tanks pass through cross current, and be connected with outside water pump, shower nozzle humidity sensor being set in described pre-wet sump and being connected with tank, the surface contact of described humidity sensor and textile, described controller respectively with water pump, humidity sensor, shower nozzle connects, described humidity sensor is for detecting the humidity of textile surface and transferring to controller, described controller is for the treatment of the information received, and control water pump and shower nozzle work.
The controller of native system can control multiple Prewetting apparatus simultaneously and prewet, effectively improve prewet efficiency and automaticity, detect textile surface humidity by humidity sensor, controller is according to equipment work such as humid control water pump, shower nozzles, and operating efficiency improves greatly.
Also comprise heater and temperature sensor in described tank, described heater is used for for the water heating in tank, and temperature sensor is connected with controller, for detecting heating water temperature.
Also comprise the high and low liquid level sensor be connected with controller in described tank, for detecting the high and low liquid level in tank, and the data detected are transferred to controller process.
The central processing unit of described controller is 51 series monolithics, ARM9 family chip or spartan-6 Series FPGA chip.
Described central processing unit is AT89S52.
Described temperature sensor is DS18B20.
The central processing unit of controller adopts ARM9 series monolithic, and ARM framework, be one 32 reduced instruction set computer (RISC) processor architectures, it is widely used in many Embedded System Design.Due to energy-conservation, arm processor is highly suitable for moving communicating field, meets the characteristic that its main design goal is low cost, high-performance, low power consumption.
Spartan-6 series not only has leading system integration ability, can also realize the minimum totle drilling cost being applicable to high volume applications simultaneously.This series is by 13 member compositions, and available density is not from 3840 logical blocks to 147443 logical blocks etc.Compared with previous generation Spartan series, this serial power consumption be only its 50%, and speed is faster, linkage function is more comprehensively abundant.Spartan-6 series adopts the manufacture of ripe 45nm low-power consumption copper wiring technology, the perfection achieving cost performance and power consumption balances, brand-new and more efficient pair register 6 can be provided to input look-up table (LUT) logic and a series of abundant built-in system level module, comprising 18Kb (2 x 9Kb) Block RAM, second generation DSP48A1 Slice, SDRAM Memory Controller, enhancement mode mixed mode Clock management module, SelectIO technology, the high speed serialization transceiver module of power optimization, the compatible endpoint module of PCI Express, AS level power supply management mode, automatic detection config option, and by AES and Device DNA defencive function realize enhanced ip security.These excellent specific properties provide the replacement scheme able to programme of low cost for customizing ASIC product with unprecedented ease for use.Spartan-6 FPGA can be logical design in enormous quantities, is that the DSP design of guiding and cost-sensitive Embedded Application provide best solution with consumer.Spartan-6 FPGA has established solid programmable chip basis, is highly suitable for the target design platform that can provide integrated software and hardware assembly, energy can be focused on innovation work to make designer at the beginning of development starts.
The grading of 1.Spartan-6 fpga logic unit has fully demonstrated the more powerful logical block ability that up-to-date 6 input LUT frameworks possess.
2. each Spartan-6 FPGA Slice all comprises 4 LUT and 8 triggers.
3. each DSP48A1 Slice includes a 18x18 multiplier, an adder and an accumulator.
4.Block RAM size is 18Kb substantially.Each module can also as two independently 9Kb module uses.
5. each CMT includes two DCM and PLL.
6. under-3N speed step, do not support Memory Controller module.
Technical staff can select the concrete model being applicable to project according to the needs relating to input.
It is low that 51 series monolithics have cost, and flexibility is high, portable strong advantage, is applicable to low cost application and uses.
Those skilled in the art of the present technique are understandable that, unless otherwise defined, all terms used herein (comprising technical term and scientific terminology) have the meaning identical with the general understanding of the those of ordinary skill in field belonging to the present invention.Should also be understood that those terms defined in such as general dictionary should be understood to have the meaning consistent with the meaning in the context of prior art, unless and define as here, can not explain by idealized or too formal implication.
The above is only some embodiments of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. a fabrics printing and dyeing is prewetted system, it is characterized in that: comprise controller, multiple prewetting machine, and the overflow dyeing machine that arrange corresponding to prewetting machine, tank and pre-wet sump is comprised in described prewetting machine, prewetting machine outer setting water pump, described tank is arranged at the bottom of pre-wet sump, all tanks pass through cross current, and be connected with outside water pump, shower nozzle humidity sensor being set in described pre-wet sump and being connected with tank, the surface contact of described humidity sensor and textile, described controller respectively with water pump, humidity sensor, shower nozzle connects, described humidity sensor is for detecting the humidity of textile surface and transferring to controller, described controller is for the treatment of the information received, and control water pump and shower nozzle work.
2. fabrics printing and dyeing according to claim 1 is prewetted system, it is characterized in that: in described tank, also comprise heater and temperature sensor, described heater is used for for the water heating in tank, and temperature sensor is connected with controller, for detecting heating water temperature.
3. fabrics printing and dyeing according to claim 1 is prewetted system, it is characterized in that: in described tank, also comprise the high and low liquid level sensor be connected with controller, for detecting the high and low liquid level in tank, and the data detected are transferred to controller process.
4. fabrics printing and dyeing according to any one of claim 1 to 3 is prewetted system, it is characterized in that: the central processing unit of described controller is 51 series monolithics, ARM9 family chip or spartan-6 Series FPGA chip.
5. fabrics printing and dyeing according to claim 4 is prewetted system, it is characterized in that: described central processing unit is AT89S52.
6. fabrics printing and dyeing according to claim 2 is prewetted system, it is characterized in that: described temperature sensor is DS18B20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510384670.2A CN104908416A (en) | 2015-06-30 | 2015-06-30 | Textile printing and dyeing prewetting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510384670.2A CN104908416A (en) | 2015-06-30 | 2015-06-30 | Textile printing and dyeing prewetting system |
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| CN104908416A true CN104908416A (en) | 2015-09-16 |
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| CN201510384670.2A Pending CN104908416A (en) | 2015-06-30 | 2015-06-30 | Textile printing and dyeing prewetting system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105544128A (en) * | 2016-01-26 | 2016-05-04 | 立信染整机械(深圳)有限公司 | Entanglement eliminating device for dyeing machine |
| CN111118688A (en) * | 2020-02-27 | 2020-05-08 | 江苏三盛纺织有限公司 | Warper with humidity control mechanism |
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| CN202412908U (en) * | 2012-02-21 | 2012-09-05 | 苏州市清华技术研究所 | Integrated box for digital printing and dyeing |
| CN203393446U (en) * | 2013-07-23 | 2014-01-15 | 桐乡市东方丝绸印染有限责任公司 | Printing-dyeing pre-wetting device |
| CN104499222A (en) * | 2014-12-19 | 2015-04-08 | 江苏工程职业技术学院 | Pre-wetting sizing mechanism |
| CN104514057A (en) * | 2014-12-10 | 2015-04-15 | 苏州坤润纺织科技有限公司 | Yarn pre-wetting treatment process in course of spinning air vortex spinning yarns |
| CN204325737U (en) * | 2014-09-23 | 2015-05-13 | 吴江市凌通纺织整理有限公司 | Printing and dyeing Prewetting apparatus |
| CN204774048U (en) * | 2015-06-30 | 2015-11-18 | 江苏海大印染机械有限公司 | Fabrics printing and dyeing system of prewetting |
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2015
- 2015-06-30 CN CN201510384670.2A patent/CN104908416A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202412908U (en) * | 2012-02-21 | 2012-09-05 | 苏州市清华技术研究所 | Integrated box for digital printing and dyeing |
| CN203393446U (en) * | 2013-07-23 | 2014-01-15 | 桐乡市东方丝绸印染有限责任公司 | Printing-dyeing pre-wetting device |
| CN204325737U (en) * | 2014-09-23 | 2015-05-13 | 吴江市凌通纺织整理有限公司 | Printing and dyeing Prewetting apparatus |
| CN104514057A (en) * | 2014-12-10 | 2015-04-15 | 苏州坤润纺织科技有限公司 | Yarn pre-wetting treatment process in course of spinning air vortex spinning yarns |
| CN104499222A (en) * | 2014-12-19 | 2015-04-08 | 江苏工程职业技术学院 | Pre-wetting sizing mechanism |
| CN204774048U (en) * | 2015-06-30 | 2015-11-18 | 江苏海大印染机械有限公司 | Fabrics printing and dyeing system of prewetting |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105544128A (en) * | 2016-01-26 | 2016-05-04 | 立信染整机械(深圳)有限公司 | Entanglement eliminating device for dyeing machine |
| CN111118688A (en) * | 2020-02-27 | 2020-05-08 | 江苏三盛纺织有限公司 | Warper with humidity control mechanism |
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Application publication date: 20150916 |