CN105648690A - Cloth washing and rapid cooling device for dyeing machine and dyeing machine provided with cloth washing and rapid cooling device - Google Patents
Cloth washing and rapid cooling device for dyeing machine and dyeing machine provided with cloth washing and rapid cooling device Download PDFInfo
- Publication number
- CN105648690A CN105648690A CN201610209801.8A CN201610209801A CN105648690A CN 105648690 A CN105648690 A CN 105648690A CN 201610209801 A CN201610209801 A CN 201610209801A CN 105648690 A CN105648690 A CN 105648690A
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- Prior art keywords
- pipeline
- inlet
- cooling device
- staining machine
- heat exchanger
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- 239000004744 fabric Substances 0.000 title claims abstract description 46
- 238000001816 cooling Methods 0.000 title claims abstract description 31
- 238000005406 washing Methods 0.000 title abstract description 20
- 238000004043 dyeing Methods 0.000 title abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 25
- 238000010186 staining Methods 0.000 claims description 51
- 238000007599 discharging Methods 0.000 claims description 10
- 239000000498 cooling water Substances 0.000 claims description 9
- 230000008676 import Effects 0.000 claims description 7
- 239000008399 tap water Substances 0.000 claims description 2
- 235000020679 tap water Nutrition 0.000 claims description 2
- 238000005338 heat storage Methods 0.000 abstract 2
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 17
- 238000000034 method Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 6
- 230000037303 wrinkles Effects 0.000 description 6
- 238000004891 communication Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a cloth washing and rapid cooling device for a dyeing machine and the dyeing machine provided with the cloth washing and rapid cooling device. The cloth washing and rapid cooling device for the dyeing machine comprises a second heat exchanger, a heat storage device, a second pipeline, a third pipeline and a fifth pipeline, wherein a cold water inlet, a heat exchange clear water outlet, a dye inlet and a waste liquid draining port are formed in the second heat exchanger; a liquid inlet of the second pipeline is communicated with the dyeing machine, and a liquid outlet of the second pipeline is communicated with the dye inlet of the second heat exchanger; a liquid inlet of the fifth pipeline is communicated with the heat exchange clear water outlet of the second heat exchanger, and a liquid outlet of the fifth pipeline is communicated with a liquid inlet of the heat storage device; a liquid inlet of the third pipeline is communicated with the fifth pipeline, a liquid outlet of the third pipeline is communicated with the dyeing machine, and a second pump body is communicated with the third pipeline. The cloth washing and rapid cooling device for the dyeing machine and the dyeing machine provided with the cloth washing and rapid cooling device save water consumption and can reduce energy waste and prevent creases of cloth products.
Description
Technical field
The invention belongs to field of textile machinery, particularly relate to a kind of staining machine and wash cloth fast cooling device and apply its staining machine.
Background technology
When cloth is carried out dyeing process, traditional technique is typically all and cloth carries out high-temperature pressure dyeing or process in dye vat, now dye liquor temperature is up to 130 degrees Celsius, discharging of waste liquid falls generally its temperature to be reduced to 80 degrees centigrade to reduce the pollution to environment, traditional cool-down method is all that by heat exchanger and waste liquid, substantial amounts of cooling water is carried out heat exchange, it is made to be plummeted to about 80 degree, then directly discharge, when needs dye again time, again dye liquor is heated, thus, not only waste water resource and not environmentally, and waste substantial amounts of heat energy, the mode of cooling rapidly is also easy to allow cloth produce wrinkle bar simultaneously.
Summary of the invention
In order to solve the one or more of the problems referred to above, the invention provides a kind of staining machine and wash cloth fast cooling device and apply its staining machine.
According to an aspect of the present invention, staining machine is provided to wash cloth fast cooling device, including the second heat exchanger, heat-storing device, second pipe, 3rd pipeline and the 5th pipeline, second heat exchanger offers cooling water inlet, heat exchange clear water output, dye liquor import and discard solution discharge port, the inlet of second pipe is for connecting with staining machine, the liquid outlet of second pipe and the dye liquor inlet communication of the second heat exchanger, the inlet of the 5th pipeline and the heat exchange clear water output connection of the second heat exchanger, the liquid outlet of the 5th pipeline connects with the inlet of heat-storing device, the inlet of the 3rd pipeline and the 5th pipeline communication, the liquid outlet of the 3rd pipeline is for connecting with staining machine, second pump housing and the 3rd pipeline communication. it provides the benefit that: the staining machine of this structure washes cloth fast cooling device, enable to staining machine discharge opeing and washing under high-temperature high-pressure state carry out simultaneously, because the existence of the second heat exchanger, heat energy in discharge waste liquid after high-temperature dyeing processing in dye vat can be carried out heat exchange with washing clear water, liquid in staining machine is cooled on one side at leisure, while swapping with washing clear water, so liquid repeatedly can be made several times quickly to drop to 80 degrees centigrade, required time is shorter, reduce water consumption, simultaneously, a part of heat energy can be in store for by arranging of heat-storing device, reduce the waste of the energy, also will not make cloth product that wrinkle bar occurs because of temperature decrease simultaneously.
In some embodiments, the 3rd pipeline is connected with for by second pump housing in the heat exchange clear water suction staining machine in the 3rd pipeline. It provides the benefit that: the arranging conveniently to be pumped in staining machine by the heat exchange clear water out of heat exchange from the second heat exchanger of second pump housing is washed.
In some embodiments, also including the 4th pipeline, the 4th pipeline arranges the 3rd control valve, the inlet of the 4th pipeline is connected with running water pipe, and the liquid outlet of the 4th pipeline and the cooling water inlet of the second heat exchanger connect. It provides the benefit that: the 4th pipeline arrange convenient in the second heat exchanger carry cold water.
In some embodiments, also including discharging of waste liquid pipeline, the inlet of discharging of waste liquid pipeline and the discard solution discharge port of the second heat exchanger connect. It provides the benefit that: heat exchange waste liquid out in the second heat exchanger convenient is discharged by arranging of discharging of waste liquid pipeline.
In some embodiments, the water inlet of heat-storing device is provided with the first control valve. It provides the benefit that: first control valve the water inlet state that can control heat-storing device more neatly is set, then open the first control valve when heat-storing device needs water filling, it is not necessary to then closing control valve during water filling again, simple in construction, easy to use.
In some embodiments, heat-storing device be also arranged above the first level sensor. It provides the benefit that: the water injection rate arranging convenient control heat-storing device of the first level sensor.
In some embodiments, the volume of heat-storing device is 1/3rd of dye liquor cylinder volume. It provides the benefit that: such heat-storing device, is possible to prevent again the dye liquor temperature rapid drawdown in dye vat while storing heat energy, thus effectively preventing cloth product from producing wrinkle bar.
In some embodiments, second pipe is provided with the second control valve. It provides the benefit that: controls valve when carrying out cooling and washing cloth by second and opens, otherwise closes, easy to use, simple to operate.
According to another aspect of the present invention, additionally provide a kind of staining machine, wash cloth fast cooling device including dye vat, First Heat Exchanger, first pump housing, the first pipeline, the second level sensor being located at dye vat and aforesaid staining machine, dye vat is connected with First Heat Exchanger by first pump housing, the inlet of second pipe and the first pipeline communication, the liquid outlet of the 3rd pipeline and the first pipeline communication, second pipe and the 3rd pipeline are positioned at the inlet side of first pump housing, are provided with work feed cylinder in dye vat. it provides the benefit that: is equipped with staining machine and washes cloth the staining machine of fast cooling device, enable to staining machine discharge opeing and washing under high-temperature high-pressure state carry out simultaneously, because the existence of the second heat exchanger, heat energy in discharge waste liquid after high-temperature dyeing processing in dye vat can be carried out heat exchange with washing clear water, liquid in staining machine is cooled on one side at leisure, while swapping with washing clear water, so liquid repeatedly can be made several times quickly to drop to 80 degrees centigrade, required time is shorter, reduce water consumption, simultaneously, a part of heat energy can be in store for by arranging of heat-storing device, reduce the waste of the energy, it is also prevented from cloth product simultaneously and wrinkle bar occurs. additionally, the dyeing arranging convenient cloth of work feed cylinder or washing, arranging of the second level sensor can conveniently regulate the height of liquid level in staining machine such that it is able to the better dyeing temperature reduction technology of adaptation different process, and simple in construction is easy to use.
In some embodiments, also including the pressure control device being located at dye vat, the pressure that pressure control device controls in dye vat is 0.3mpa.It provides the benefit that: in whole temperature-fall period, controls the pressure control device of staining machine, and the pressure controlled in dye vat is 0.3mpa so that the waste liquid in dye vat can normally be discharged so that whole technological process can smoothly complete.
Accompanying drawing explanation
Fig. 1 is that a kind of staining machine of the present invention washes cloth the structural representation of fast cooling device one embodiment,
Fig. 2 is that application drawing 1 staining machine washes cloth the structural representation of staining machine of fast cooling device.
Detailed description of the invention
Below in conjunction with accompanying drawing 1 and accompanying drawing 2, the present invention is further illustrated.
Seeing figures.1.and.2, a kind of staining machine washes cloth fast cooling device, including the second heat exchanger 10, heat-storing device 7, second pipe the 12, the 3rd pipeline 13 and the 5th pipeline 15. second heat exchanger 10 offers cooling water inlet 1001, heat exchange clear water output 1002, dye liquor import 1003 and discard solution discharge port 1004, heat exchange clear water output 1002 and cooling water inlet about 1001 on second heat exchanger 10 are oppositely arranged, discard solution discharge port 1004 and the dye liquor import about 1003 of the second heat exchanger are oppositely arranged, namely from Fig. 1, heat exchange clear water output 1002 is positioned at the top of the second heat exchanger 10, cooling water inlet 1001 is positioned at the lower section of the second heat exchanger 10, discard solution discharge port 1004 is positioned at the left side of the second heat exchanger 10, dye liquor import 1003 is positioned at the right of the second heat exchanger 10.
The inlet of second pipe 12 connects with the first pipeline 11 of staining machine, the liquid outlet of second pipe 12 and the dye liquor import 1003 of the second heat exchanger 10 connect, the inlet of the 5th pipeline 15 and the heat exchange clear water output 1002 of the second heat exchanger 10 connect, the liquid outlet of the 5th pipeline 15 connects with the inlet of heat-storing device 7, inlet and the 5th pipeline 15 of the 3rd pipeline 13 connect, the liquid outlet of the 3rd pipeline 13 connects with the first pipeline 11 of staining machine, second pump housing 6 connects with the 3rd pipeline 13, second pipe 12 and the 3rd pipeline 13 are positioned at the inlet side of first pump housing 5 of staining machine. from figure, second pipe 12 is positioned at the right of the 3rd pipeline 13.
Further, the 3rd pipeline 13 is connected with for second pump housing 6 in the first pipeline 11 by the heat exchange clear water suction staining machine in the 3rd pipeline 13. The arranging conveniently to be pumped in staining machine by heat exchange heat exchange clear water out from the second heat exchanger 10 of second pump housing 6 is washed.
Further, also including the 4th pipeline 14, the 4th pipeline 14 arranges the 3rd control valve 19, the inlet of the 4th pipeline 14 is connected with tap water, and the liquid outlet of the 4th pipeline 14 and the cooling water inlet 1001 of the second heat exchanger 10 connect. 4th pipeline 14 arrange convenient in the second heat exchanger 10 carry cold water. 4th pipeline 14 is arranged the 3rd control valve 19, it is necessary to inject cold water time the 3rd control valve 19 automatically open up, it is not necessary to time inject cold water time the 3rd control valve 19 be then automatically switched off, simple in construction, easy to use.
Further, also including discharging of waste liquid pipeline 17, the inlet of discharging of waste liquid pipeline 17 and the discard solution discharge port 1004 of the second heat exchanger 10 connect. Heat exchange waste liquid out in second heat exchanger 10 convenient is discharged by arranging of discharging of waste liquid pipeline 17.
Further, the water inlet of heat-storing device 7 is provided with the first control valve 8. First control valve 8 the water inlet state that can control heat-storing device 7 more neatly is set, then open the first control valve 8 when heat-storing device 7 needs water filling, it is not necessary to then closing control valve during water filling again, simple in construction, easy to use.
Further, heat-storing device 7 be also arranged above the first level sensor 9. The water injection rate that convenient control heat-storing device 7 is set of the first level sensor 9.
Further, the volume of heat-storing device 7 is 1/3rd of dye liquor cylinder volume. Such heat-storing device 7, is possible to prevent again the dye liquor temperature rapid drawdown in staining machine while storing heat energy, thus effectively preventing cloth product 3 from producing wrinkle bar.
Further, second pipe 12 is provided with the second control valve 16. Control valve 16 when carrying out cooling and washing cloth by second to open, otherwise cleaning is closed after terminating, easy to use, simple to operate.
Another aspect of the present invention additionally provides a kind of staining machine, as shown in Figure 2, including dye vat 1, First Heat Exchanger 4, first pump housing 5, first pipeline 11, it is located at the second level sensor 18 of dye vat 1 and aforesaid staining machine washes cloth fast cooling device, dye vat 1 is connected with First Heat Exchanger 4 by first pump housing 5, inlet and first pipeline 11 of second pipe 12 connect, liquid outlet and first pipeline 11 of the 3rd pipeline 13 connect, second pipe 12 and the 3rd pipeline 13 are positioned at the inlet side of first pump housing 5, work feed cylinder 2 it is provided with in dye vat 1, cloth product 3 is positioned in dye vat 1 by work feed cylinder 2, dye liquor is had in dye vat 1.
Further, also including the pressure control device 20 being located at dye vat 1, it is 0.3mpa that pressure control device 20 controls the pressure in dye vat 1. In whole temperature-fall period, it is 0.3mpa that the pressure control device 20 of control staining machine can control the pressure in dye vat 1 so that the waste liquid in dye vat 1 can normally be discharged so that whole technological process can smoothly complete.
The work process of the present invention is: proceed by washing when dye vat 1 is under high-temperature high-pressure state, second controls valve 16 opens, dye liquor in dye vat 1 exits into second pipe 12 from the first pipeline 11, enter in the second heat exchanger 10 by second pipe 12, now cold water is entered into the dye liquor come in second pipe 12 in the second heat exchanger 10 carried out heat exchange by the 4th pipeline 14 from the beginning, a heat exchange heat exchange clear water part out is stored in heat-storing device 7, remainder is transported in the first pipeline 11 by the 3rd pipeline 13 under the effect of second pump housing 6, cloth product 3 is washed by entering in dye vat 1 through first pump housing 5 and First Heat Exchanger 4 again, circulate through several times, heat exchange waste liquid temperature out rapidly drops to about 80 DEG C, only need about 20 minutes from 130 to 80 DEG C, now will pass through discharging of waste liquid pipe 17 externally to discharge. this completes the purpose that cloth product 3 washes cloth in temperature-fall period simultaneously. when again dying cloth after having washed cloth, second controls valve 16 closes, and is transported in dye vat 1 by the heat exchange clear water stored in heat-storing device 7, it is possible to supply the heat energy of a part to the dye liquor in dye vat 1.
The staining machine of the present invention washes cloth fast cooling device, enable to staining machine discharge opeing and washing under high-temperature high-pressure state carry out simultaneously, because the existence of the second heat exchanger 10, heat energy in discharge waste liquid after high-temperature dyeing processing in dye vat 1 can be carried out heat exchange with washing clear water, liquid in dye vat 1 is cooled on one side at leisure, while swapping with washing clear water, so liquid repeatedly can be made several times quickly to drop to 80 degrees centigrade, required time is shorter, reduce water consumption, simultaneously, a part of heat energy can be in store for by arranging of heat-storing device 7, reduce the waste of the energy, it is also prevented from because wrinkle bar occurs in temperature decrease cloth product 3 simultaneously.
Above-described is only some embodiments of the present invention, it is noted that for the person of ordinary skill of the art, without departing under the premise creating design of the present invention, it is also possible to making other deformation and improve, these broadly fall into protection scope of the present invention.
Claims (10)
1. staining machine washes cloth fast cooling device, it is characterised in that include the second heat exchanger (10), heat-storing device (7), second pipe (12), the 3rd pipeline (13) and the 5th pipeline (15),
Described second heat exchanger (10) offers cooling water inlet (1001), heat exchange clear water output (1002), dye liquor import (1003) and discard solution discharge port (1004),
The inlet of described second pipe (12) is for connecting with staining machine, and the liquid outlet of described second pipe (12) connects with the dye liquor import (1003) of described second heat exchanger (10),
The inlet of described 5th pipeline (15) connects with the heat exchange clear water output (1002) of described second heat exchanger (10), the described liquid outlet of the 5th pipeline (15) connects with the inlet of described heat-storing device (7)
The inlet of described 3rd pipeline (13) connects with described 5th pipeline (15), and the liquid outlet of described 3rd pipeline (13) is for connecting with staining machine.
2. staining machine according to claim 1 washes cloth fast cooling device, it is characterized in that, described 3rd pipeline (13) is connected with for by second pump housing (6) in the heat exchange clear water suction staining machine in the 3rd pipeline (13).
3. staining machine according to claim 1 washes cloth fast cooling device, it is characterized in that, also include the 4th pipeline (14), described 4th pipeline (14) arranges the 3rd control valve (19), the inlet of described 4th pipeline (14) is connected with tap water, and the liquid outlet of described 4th pipeline (14) connects with the cooling water inlet (1001) of described second heat exchanger (10).
4. staining machine according to claim 1 washes cloth fast cooling device, it is characterized in that, also including discharging of waste liquid pipeline (17), the inlet of described discharging of waste liquid pipeline (17) connects with the discard solution discharge port (1004) of described second heat exchanger (10).
5. staining machine according to claim 1 washes cloth fast cooling device, it is characterised in that the water inlet of described heat-storing device (7) is provided with the first control valve (8).
6. staining machine according to claim 5 washes cloth fast cooling device, it is characterised in that described heat-storing device (7) be also arranged above the first level sensor (9).
7. staining machine according to claim 1 washes cloth fast cooling device, it is characterised in that the volume of described heat-storing device (7) is 1/3rd of described dye liquor cylinder volume.
8. staining machine according to claim 1 washes cloth fast cooling device, it is characterised in that described second pipe (12) is provided with the second control valve (16).
9. staining machine, it is characterized in that, including dye vat (1), First Heat Exchanger (4), first pump housing (5), first pipeline (11), it is located at second level sensor (18) of dye vat (1), and the staining machine according to any one of claim 1 to 8 washes cloth fast cooling device, described dye vat (1) is connected with described First Heat Exchanger (4) by first pump housing (5), the inlet of described second pipe (12) connects with described first pipeline (11), the liquid outlet of described 3rd pipeline (13) connects with described first pipeline (11), described second pipe (12) and described 3rd pipeline (13) are positioned at the inlet side of described first pump housing (5), work feed cylinder (2) it is provided with in described dye vat (1).
10. staining machine according to claim 9, it is characterized in that, also including the pressure control device (20) being located at described dye vat (1), it is 0.3mpa that described pressure control device (20) controls the pressure in described dye vat (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610209801.8A CN105648690A (en) | 2016-04-06 | 2016-04-06 | Cloth washing and rapid cooling device for dyeing machine and dyeing machine provided with cloth washing and rapid cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610209801.8A CN105648690A (en) | 2016-04-06 | 2016-04-06 | Cloth washing and rapid cooling device for dyeing machine and dyeing machine provided with cloth washing and rapid cooling device |
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| Publication Number | Publication Date |
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| CN105648690A true CN105648690A (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610209801.8A Pending CN105648690A (en) | 2016-04-06 | 2016-04-06 | Cloth washing and rapid cooling device for dyeing machine and dyeing machine provided with cloth washing and rapid cooling device |
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| CN (1) | CN105648690A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111979679A (en) * | 2019-05-21 | 2020-11-24 | 汕头市联和环保科技有限公司 | Energy-saving emission-reducing hot water control circulating system of dye vat |
| TWI802146B (en) * | 2021-12-13 | 2023-05-11 | 財團法人紡織產業綜合研究所 | Dyeing apparatus and method for washing cloth |
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| CN204753102U (en) * | 2015-06-24 | 2015-11-11 | 江苏瓯堡纺织染整有限公司 | SDF silk overflow dyeing machine |
| CN204939861U (en) * | 2015-08-28 | 2016-01-06 | 邓金侠 | Silk overflow dyeing machine constructional device |
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2016
- 2016-04-06 CN CN201610209801.8A patent/CN105648690A/en active Pending
Patent Citations (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111979679A (en) * | 2019-05-21 | 2020-11-24 | 汕头市联和环保科技有限公司 | Energy-saving emission-reducing hot water control circulating system of dye vat |
| TWI802146B (en) * | 2021-12-13 | 2023-05-11 | 財團法人紡織產業綜合研究所 | Dyeing apparatus and method for washing cloth |
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Application publication date: 20160608 |