CN202099568U - Gas atomization dyeing machine system - Google Patents
Gas atomization dyeing machine system Download PDFInfo
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- CN202099568U CN202099568U CN2011201476676U CN201120147667U CN202099568U CN 202099568 U CN202099568 U CN 202099568U CN 2011201476676 U CN2011201476676 U CN 2011201476676U CN 201120147667 U CN201120147667 U CN 201120147667U CN 202099568 U CN202099568 U CN 202099568U
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Abstract
The utility model relates to a gas atomization dyeing machine system, which is characterized in that: an isolation plate is arranged on the middle part of a cylinder body in a matching way, and is used for partitioning the cylinder body into two parts; a connecting valve II for communicating cylinder bodies on both sides is arranged at the bottom of the cylinder body below the isolation plate; a connecting valve IV is arranged on the middle part of a main nozzle connecting piece; the left end of the main nozzle connecting pipe is connected with an additional pump arranged on the left side of the cylinder body in a matching way through a connecting valve III; a connecting valve I is arranged between the other end of the additional pump and a drain valve I arranged at the bottom of the cylinder body on the right side of the isolation plate; and the bottom of the cylinder body on the left side of the partition plate is provided with a drain valve II. Due to the adoption of the gas atomization dyeing machine system, the water resource is saved effectively, the working efficiency is increased, the drainage of waste water is reduced, the utilization ratio of water is increased, the grey cloth dyeing quality is not influenced, and the production cost is reduced. The system and a water using method thereof can be used in two-pipe, four-pipe, six-pipe, eight-pipe dyeing machines and the like.
Description
Technical field
The utility model relates to a kind of cycling use of water dyeing machine equipment, is specially a kind of jet fogging dyeing machine system.
Background technology
In existing airflow dyeing machine field, with air-flow and cloth-guiding wheel transmission, the proportioning of water and cloth is quite little when pre-treatment and dyeing for grey cloth; General cotton grey cloth 1:3-4, terylene grey cloth 1:2-4, but pre-treatment and dyeing after washing are the continous mode washings; And continuous blow-down, water consumption is big.So with pre-treatment and dyeing whole process flow, like the dark grey cloth of processing polyester-cotton blend per ton, overall process total water amounts such as pre-treatment and dyeing washing will reach about 80 tons, cause the serious waste of water resource, increase production cost.
The utility model content
To the problem that exists in the prior art, the purpose of the utility model is to provide the technical scheme of a kind of jet fogging dyeing machine system.
Described a kind of jet fogging dyeing machine system; Comprise the cylinder body, heat exchanger, charging bucket, main pump, blower fan, storage cloth groove, cloth-guiding wheel, nozzle, screen pack, charge pump, Steam Heating valve, cooling water water intaking valve, drain valve, cooling-water drain valve, return valve, water intaking valve, direct charging valve, metered charge valve, reinforced return valve, charge pump, charging bucket blowoff valve, the connection valve V that are equipped with; It is characterized in that described cylinder body middle part is equipped with division board; Division board is divided into two parts with cylinder body, and the cylinder base below division board is installed the connection valve II that is communicated with the both sides cylinder body is set; The total tube connector of described nozzle middle part is installed to be provided with and is connected the valve IV; The total tube connector left end of nozzle connects the complementary pump that is equipped with in the cylinder body left side through connecting the valve III; Be provided with between the drain valve I of the other end of complementary pump and the cylinder base setting of division board right side and be connected the valve I, the cylinder base in described division board left side is provided with the drain valve II.
Described a kind of jet fogging dyeing machine system, the height that it is characterized in that described division board is 1/3rd of a said storage cloth groove height.
Described a kind of jet fogging dyeing machine system is characterized in that described complementary pump is identical with the main pump model.
The utility model has been practiced thrift water resource effectively, has improved operating efficiency; Dyeing machine with four pipes is an example, between first, second Guan Yudi the three, the 4th pipe, division board is set, and on corresponding pipeline, increases valve; In whole water-washing process, the water after first, second pipe washing is pumped to the 3rd, the 4th pipe water washing reuse through complementary pump like this, reaches the purpose of washing cycling use of water; Reduce whole pre-treatment, reduction cleaning, dye cotton, the water of the after washing of soaping; This system and water method thereof can be used in dyeing machines such as two pipes, four pipes, six pipes, eight pipes, reduce the discharging of waste water, have improved the utilization rate of water; Do not influence the piece dyeing finishing quality, reduced production cost.
Description of drawings
Fig. 1 is the structural representation one of the utility model;
Fig. 2 is the structural representation two of the utility model.
The specific embodiment
Below in conjunction with Figure of description the utility model is described further:
A kind of jet fogging dyeing machine system; Comprise the cylinder body 4, heat exchanger 3, charging bucket 8, main pump 9, blower fan 21, storage cloth groove 25, cloth-guiding wheel 26, nozzle 27, screen pack 29, charge pump 14, Steam Heating valve 1, cooling water water intaking valve 2, drain valve 5, cooling-water drain valve 6, return valve 7, water intaking valve 10, direct charging valve 11, metered charge valve 12, reinforced return valve 13, charge pump 14, charging bucket blowoff valve 15, the connection valve V 30 that are equipped with; Described cylinder body 4 middle parts are equipped with division board 24; Division board 24 is divided into two parts with cylinder body 4, and cylinder body 4 bottoms below division board 24 are installed the connection valve II 18 that is communicated with both sides cylinder body 4 is set; Described nozzle 27 total tube connector middle parts are installed to be provided with and are connected valve IV 23; Nozzle 27 total tube connector left ends are equipped with the complementary pump 20 in cylinder body 4 left sides through connecting 22 connections of valve III; Be provided with between the drain valve I 16 that the other end of complementary pump 20 and division board 24 right side cylinder bodies 4 bottoms are provided with and be connected valve I 17; Cylinder body 4 bottoms in described division board 24 left sides are provided with drain valve II 19; The height of division board 24 is 1/3rd of said storage cloth groove 25 height, and complementary pump 20 adopts identical model with main pump 9.
When utilizing the utility model, the polyester-mixed cotton cloth in the dyeing machine need pass through following processing step:
1) pre-treatment: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 98 ℃, be incubated 40-60 minute, directly be cooled to 70 ℃, pre-treatment is accomplished draining once, advances 60 ℃ of hot water wash continuously 15 minutes, neutralization washing 5 minutes, deoxygenation washing 5 minutes;
2) dye and wash: 60 ℃ of reinforced grey cloths runnings of water inlet, with per minute 1-2 ℃ programming rate, be warming up to 130 ℃, be incubated 40-60 minute, directly be cooled to below 80 ℃ then, dye and wash the completion draining once;
3) reduction cleaning: 60 ℃ of reinforced grey cloth runnings of water inlet, directly be warming up to 80 ℃, be incubated 10 minutes, draining was once advanced 60 ℃ of hot water wash 10 minutes continuously, washed 10 minutes;
4) dye cotton: 60 ℃ of water inlets and metered charge, grey cloth running rises to 70 ℃ with the programming rate of 1 ℃ of per minute, be incubated 30 minutes, and metered charge for the second time be incubated 30 fens then, dyes the completion draining once, advances 60 ℃ of hot water wash continuously 15 minutes, washes 10 minutes;
5) soap: 60 ℃ of water inlets are reinforced, and the grey cloth running directly is warming up to 90 ℃, is incubated 10 minutes, soaps and accomplishes draining once, advances 60 ℃ of hot water wash continuously 15 minutes, washes 10 minutes;
During the work of said dyeing machine normal circulation, start blower fan 21, one of each pipe cloth 28 in the dyeing machine is got into through nozzle 27 separately through cloth-guiding wheel 26 separately store cloth groove 25 separately; When grey cloth 28 had advanced, grey cloth 28 was end-to-end into rope form, transmission constantly under the air force that blower fan 21 produces; Open water intaking valve 10 simultaneously, connect valve II 18, connect valve IV 23, connect valve V 30; Close drain valve I 16, drain valve II 19, connect valve I 17, connect valve III 22, complementary pump 20, start main pump 9, water constantly contacts with the grey cloth 28 of transmission through over-heat-exchanger 3, nozzle 27; Water down flow to cylinder body 4 bottoms in cylinder body 4; Through screen pack 29, connection valve V 30, flow back to main pump 9 at last and carry out water circulation, when reaching the water level of setting in the cylinder body 4, close water intaking valve 10;
When needing to heat up in the said processing step, open Steam Heating valve 1, steam contacts with cylinder body 4 interior water through heat exchanger 3 indirectly, and water temperature raises in the cylinder body 4, and steam becomes steam and discharges from drain valve 5; When needing cooling, steam off heating valve 1 is opened cooling water water intaking valve 2; Cold water contacts with cylinder body 4 interior water through heat exchanger 3 indirectly; Water temperature descends in the cylinder body 4, and cooling water becomes hot water discharges from cooling-water drain valve 6, and whole process main pump 9 provides power for the water circulation in the cylinder body 4;
When needing to feed in raw material in the said processing step, diluted auxiliary agent or dyestuff at charging bucket 8 in advance, opened charge pump 14 when reinforced,, opened reinforced return valve 13 simultaneously and make part material be back to charging bucket 8 above metering if metered charge is then opened metered charge valve 12; If when directly reinforced, close metered charge valve 12 and reinforced return valve 13, open direct charging valve 11; When feeding in raw material approaching finishing, open return valve 7 and send into cylinder body 4 to charging bucket 8 remaining material by charge pump 14 through direct charging valve 11, closing volume valve 7 exhausts the residue material; Water cleans charging bucket 8 then, opens reinforced return valve 13 and makes wash cycles by 14 pairs of charging buckets of charge pump, 8 parts such as grade, closes charge pump 14 after the completion; Close reinforced return valve 13; Open charging bucket blowoff valve 15, clean and finish, close charging bucket blowoff valve 15;
In the time of need washing in the said processing step, close main pump 9 earlier, open drain valve I 16, the water of cylinder body 4 bottoms has directly been arranged from drain valve I 16,1 minute time spent; Close drain valve I 16 then, connect valve II 18, connect valve IV 23 and be connected valve V 30, open connection valve I 17, drain valve II 19 and be connected valve III 22, open water intaking valve 10; Start main pump 9 and complementary pump 20, main pump 9 injects the cylinder body 4 on division board 24 right sides with water, after the polyester-mixed cotton cloth in the cylinder body 4 are washed; Water flow to cylinder body 4 bottoms, after screen pack 29, connection valve I 17, and complementary pump 20 actions; Through connecting valve III 22 water is delivered to division board 24 left side cylinder bodies 4; After polyester-mixed cotton cloth washing in the division board 24 left side cylinder bodies 4 was accomplished, water was discharged via drain valve II 19, and washing is accomplished.
Dye in the cotton technology in step 4), metered charge is dyestuff and glauber salt for the first time, and metered charge is a soda ash for the second time.
Dyeing machine with four pipes is an example, and four storage cloth grooves are promptly arranged in the dyeing machine cylinder body, and the dye liquor in each cylinder body communicates fully.Between first, second Guan Yudi the three, the 4th pipe, division board 24 is set; And increase connects valve I 17, connection valve II 18, drain valve II 19, connects valve III 22, connects valve IV 23, complementary pump 20 on corresponding pipeline; Like this in the water-washing process of whole dyeing; Water after first, second pipe washing in the division board 24 right side cylinder bodies 4 the 3rd, the 4th is managed reuse through complementary pump 20 is extracted into division board 24 left side cylinder bodies 4 in, so just reached the purpose of washing process cycling use of water, just uses above-mentioned washing circulation technology when the step of washing is also only arranged in above-mentioned technology; In the time of need not washing, dyeing machine is a normal operation mode; Through above-mentioned cycling use of water method; The water that has reduced pre-treatment, reduction cleaning, dyes cotton, handled through washing process again after the technology of soaping; This system and water method thereof can be used in dyeing machines such as two pipes, four pipes, six pipes, eight pipes, and the discharging that it has reduced waste water has improved the utilization rate of water; Not only do not influence grey cloth 28 dyeing qualities, and reduced production cost.
In dyeing machine when work, is according to the technological requirement of the pre-treatment and the dyeing of grey cloth; Through the PLC programme-control; The grey cloth that air force that blower fan produces and cloth-guiding wheel transmission cylinder body are respectively store the cloth groove; By main pump the dye liquor in the cylinder body is constantly contacted continuous circulation with grey cloth through parts such as heat exchanger, nozzles after by aerodynamic atomization, accomplish technical process such as pre-treatment, dyeing, washing.
With the every pipe terylen cotton knitting of four pipe jet fogging dyeing machines cloth capacity is example for 250 kilograms, and total capacity is 1000 kilograms, and water and polyester-mixed cotton cloth are pressed the 1:3 configuration.During work, the reinforced pre-treatment of dyeing machine first step water inlet is accomplished draining once, because of general polyester-mixed cotton cloth self moisture in cylinder body is 1:2; Be that the cylinder base draining once is about one ton of water; Get into continuous fill cycle hot water wash 15 minutes then, neutralization washing 5 minutes, deoxygenation washing 5 minutes; Reinforced the dying of the second stepping water washed the completion draining once, uses one ton of water equally; The reinforced reduction cleaning of the 3rd stepping water is accomplished draining once, uses one ton of water equally, gets into continuous cycling hot washing 10 minutes then, washes 10 minutes; The 4th stepping water is reinforced to dye cotton completion draining once, uses one ton of water equally, gets into continuous fill cycle hot water wash 15 minutes then, washes 10 minutes; Reinforced the soaping of the 5th stepping water accomplished draining once, uses one ton of water equally, gets into continuous fill cycle hot water wash 15 minutes then, washes 10 minutes.Press four pipe jet fogging dyeing machine main pump standard design power and water inlet standard design pressure, general per minute gets into 400 kg of water, and whole water-washing process is counted water inlet draining 95 minutes altogether continuously; Washing water altogether is 400 * 95=38000 kilogram, promptly 38 tons, adds five drainings; Amount to 5 tons, add moisture 2 tons of polyester-mixed cotton cloth self, amount to 45 tons of total water consumptions; After adopting the dyeing machine system and water method thereof of the utility model, 38 tons be can conserve water, water and steam equal energy source so just practiced thrift; Reduce quantity of wastewater effluent, and can not influence the piece dyeing finishing quality, improved economic benefit.
Claims (3)
1. jet fogging dyeing machine system; Comprise the cylinder body, heat exchanger, charging bucket, main pump, blower fan, storage cloth groove, cloth-guiding wheel, nozzle, screen pack, charge pump, Steam Heating valve, cooling water water intaking valve, drain valve, cooling-water drain valve, return valve, water intaking valve, direct charging valve, metered charge valve, reinforced return valve, charge pump, charging bucket blowoff valve, the connection valve V that are equipped with; It is characterized in that described cylinder body middle part is equipped with division board; Division board is divided into two parts with cylinder body, and the cylinder base below division board is installed the connection valve II that is communicated with the both sides cylinder body is set; The total tube connector of described nozzle middle part is installed to be provided with and is connected the valve IV; The total tube connector left end of nozzle connects the complementary pump that is equipped with in the cylinder body left side through connecting the valve III; Be provided with between the drain valve I of the other end of complementary pump and the cylinder base setting of division board right side and be connected the valve I, the cylinder base in described division board left side is provided with the drain valve II.
2. a kind of jet fogging dyeing machine according to claim 1 system, the height that it is characterized in that described division board is 1/3rd of a said storage cloth groove height.
3. a kind of jet fogging dyeing machine according to claim 1 system is characterized in that described complementary pump is identical with the main pump model.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201476676U CN202099568U (en) | 2011-05-11 | 2011-05-11 | Gas atomization dyeing machine system |
| EP12759338.2A EP2559798A4 (en) | 2011-05-11 | 2012-02-22 | Airflow atomization dyeing machine system and water-utilization method therefor |
| DE202012013234.2U DE202012013234U1 (en) | 2011-05-11 | 2012-02-22 | Luftstromzerstäubungsfärbemaschinensystem |
| PCT/CN2012/000226 WO2012152052A1 (en) | 2011-05-11 | 2012-02-22 | Airflow atomization dyeing machine system and water-utilization method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201476676U CN202099568U (en) | 2011-05-11 | 2011-05-11 | Gas atomization dyeing machine system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202099568U true CN202099568U (en) | 2012-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201476676U Expired - Lifetime CN202099568U (en) | 2011-05-11 | 2011-05-11 | Gas atomization dyeing machine system |
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| Country | Link |
|---|---|
| CN (1) | CN202099568U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102182026A (en) * | 2011-05-11 | 2011-09-14 | 浙江银河印染有限公司 | Gas atomization dyeing machine system and water using method thereof |
| WO2012152052A1 (en) * | 2011-05-11 | 2012-11-15 | 浙江银河印染有限公司 | Airflow atomization dyeing machine system and water-utilization method therefor |
| CN103088583A (en) * | 2013-01-21 | 2013-05-08 | 浙江卓信机械有限公司 | Air flow dyeing machine vapor-pressure type cloth stretching assembly |
| CN103114395A (en) * | 2013-02-06 | 2013-05-22 | 绍兴县精宝机械有限公司 | Dyeing circulation system |
| CN103114404A (en) * | 2013-03-01 | 2013-05-22 | 靖江市华夏科技有限公司 | Dual-cylinder pipeline-free middle sample dyeing machine |
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
-
2011
- 2011-05-11 CN CN2011201476676U patent/CN202099568U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102182026A (en) * | 2011-05-11 | 2011-09-14 | 浙江银河印染有限公司 | Gas atomization dyeing machine system and water using method thereof |
| CN102182026B (en) * | 2011-05-11 | 2012-07-25 | 浙江银河印染有限公司 | Gas atomization dyeing machine system and water using method thereof |
| WO2012152052A1 (en) * | 2011-05-11 | 2012-11-15 | 浙江银河印染有限公司 | Airflow atomization dyeing machine system and water-utilization method therefor |
| CN103088583A (en) * | 2013-01-21 | 2013-05-08 | 浙江卓信机械有限公司 | Air flow dyeing machine vapor-pressure type cloth stretching assembly |
| CN103088583B (en) * | 2013-01-21 | 2014-11-12 | 浙江卓信机械有限公司 | Air flow dyeing machine vapor-pressure type cloth stretching assembly |
| CN103114395A (en) * | 2013-02-06 | 2013-05-22 | 绍兴县精宝机械有限公司 | Dyeing circulation system |
| CN103114395B (en) * | 2013-02-06 | 2015-04-29 | 浙江精宝机械有限公司 | Dyeing circulation system |
| CN103114404A (en) * | 2013-03-01 | 2013-05-22 | 靖江市华夏科技有限公司 | Dual-cylinder pipeline-free middle sample dyeing machine |
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
| CN103710926B (en) * | 2013-12-10 | 2016-01-20 | 福建可利盛超细纤维有限公司 | A kind of waste water circulation dyeing machine for superfine fiber chemical leather dyeing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120104 Effective date of abandoning: 20120725 |