CN108978070B - Environment-friendly energy-saving loose wool dyeing and dewatering integrated machine - Google Patents
Environment-friendly energy-saving loose wool dyeing and dewatering integrated machine Download PDFInfo
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- CN108978070B CN108978070B CN201810933390.6A CN201810933390A CN108978070B CN 108978070 B CN108978070 B CN 108978070B CN 201810933390 A CN201810933390 A CN 201810933390A CN 108978070 B CN108978070 B CN 108978070B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 44
- 210000002268 wool Anatomy 0.000 title claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 230000007613 environmental effect Effects 0.000 claims abstract description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 20
- 230000018044 dehydration Effects 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 11
- 210000004209 hair Anatomy 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 32
- 238000005406 washing Methods 0.000 abstract description 25
- 239000000835 fiber Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 18
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000010865 sewage Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000013386 optimize process Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
- D06B21/02—Successive treatments of textile materials by liquids, gases or vapours the treatments being performed in a single container
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/10—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by use of centrifugal force
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
- D06B5/14—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through fibres, slivers or rovings
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an environment-friendly energy-saving type loose wool dyeing and dewatering integrated machine which comprises a base, wherein a dye liquor circulating pump and a main cylinder body are arranged on the base, the main cylinder body is fixed on the base through a supporting and connecting system, a dewatering motor is connected below the main cylinder body, and a loose wool net cage and a dye liquor heating system are arranged in the main cylinder body; the main cylinder body is also provided with a feeding system, and the top end of the main cylinder body is provided with a dye liquor nozzle. The loose wool dyeing and dewatering integrated machine can optimize water circulation, improve efficiency, reduce waste of water resources, save water and energy, and reduce the number of washing; the loose wool dyeing and dewatering integrated machine has better stability and balance when treating loose fibers of more than 150 kg. The perfect combination of the dyeing equipment and the dewatering equipment into an integrated machine can shorten the process flow, reduce the labor intensity, reduce the equipment investment, reduce the environmental protection pressure, realize low investment and high productivity and maximize the benefit.
Description
Technical Field
The invention relates to the field of textile printing and dyeing equipment, in particular to an environment-friendly energy-saving type loose wool dyeing and dewatering integrated machine.
Background
The traditional loose fiber dyeing process flow is as follows: bulk fiber enters a pot → pretreatment (drainage) → dyeing (drainage) → post-treatment (drainage) → dehydration (plug-in dehydration) → drying → finished product packaging. From the whole process, the water washing after the pre-treatment boiling-off (or boiling bleaching), the neutralization, the soap boiling, the hot water washing and the cold water washing are needed after the dyeing, the whole process flow needs a plurality of water washing processes, and a large amount of water needs to be consumed after water is fed and drained for a plurality of times. Before each washing, water can be drained before water is drained, but because of the high water absorption of the cotton fibers, a large amount of sewage is contained in the drained fibers and among the fibers, and in the subsequent washing process, the sewage can prevent impurities (stains washed down in the pretreatment process and loose colors in the dyeing process) among the fibers from diffusing outwards, so that the washing efficiency is greatly reduced. Most of the existing loose fiber dyeing machines adopt a circulating pump to carry out dyeing and water washing by utilizing circulating injection of dyeing liquid, the existing dyeing machines do not have a self-dewatering function due to the limitation of a mechanical structure, loose fibers are taken into other equipment for dewatering during dewatering, and the conventional method is to transfer the fibers into a loose fiber centrifugal dewatering machine for centrifugal dewatering. The process consumes a great deal of time and energy and has high labor intensity. Therefore, the environment-friendly and energy-saving type loose wool dyeing and dewatering integrated machine is invented under the environment-friendly and high-pressure background of the current printing and dyeing industry, and is in the forefront.
Disclosure of Invention
The invention provides an environment-friendly energy-saving type loose wool dyeing and dewatering integrated machine aiming at the defects in the prior art.
The technical scheme for realizing the invention is as follows: an environment-friendly energy-saving type loose wool dyeing and dewatering integrated machine comprises a base, wherein a dye liquor circulating pump and a main cylinder body are arranged on the base, the main cylinder body is fixed on the base through a supporting and connecting system, a dewatering motor is connected below the main cylinder body, and a loose wool cylinder cage and a dye liquor heating system are arranged in the main cylinder body; the main cylinder body is also provided with a feeding system, and the top end of the main cylinder body is provided with a dye liquor nozzle.
The dye liquor circulating pump is connected with the bottom end of the main cylinder body through a dye liquor circulating pipeline, a hose is further connected to the dye liquor circulating pipeline, and the other end of the hose is connected with a dye liquor nozzle at the top end of the main cylinder body.
The loose wool net cage is arranged on the net cage base, the net cage base is fixed on the mandrel, an output shaft of the dehydration motor is connected with a driving wheel, and the driving wheel is connected with a driven wheel connected with the mandrel.
And a dye liquor spraying pipe is arranged in the loose wool net cage, and the upper end of the dye liquor spraying pipe is connected with a dye liquor nozzle.
And a pressing plate is arranged on the fluffy net cage.
And a spring damper is arranged on the support connecting system.
The dye liquor heating system is composed of a heating coil and is arranged in the main cylinder body.
The invention has the beneficial effects that: the invention optimizes the loose fiber dyeing process, greatly shortens the total process time of the process, greatly improves the efficiency and saves a large amount of water resources. The optimized process flow is as follows: bulk fiber enters a pot → pretreatment (self-dehydration) → dyeing (self-dehydration) → post-treatment (self-dehydration) → drying → packaging of the finished product. This loose fiber dyeing dehydration all-in-one has reduced a large amount of washing times, and this all-in-one can be before each washing, and the centrifugation is dehydrated earlier, then washes. Centrifugal dewatering can remove most of non-combined water on the surface of fibre and between fibres. Compared with the water washing process with water inlet and drainage circulation after centrifugal dehydration, the water washing process saves time and water resources on the one hand, and has high efficiency. Dyeing dehydration all-in-one passes through a large amount of sewage of centrifugal dehydration discharge, and the pressure of washing that can significantly reduce forms certain negative pressure between the fibre in the dye vat after the dehydration simultaneously, and rivers permeate more easily during the washing, are favorable to the washing, the decontamination, the edulcoration to reduce the track number of washing, the water conservation reaches 30% -40%, has promoted the efficiency of washing. The technological process that the fibers need to be transferred to the centrifugal dehydrator after dyeing and washing is reduced, the technological operation of dyeing, dewatering and washing can be completed in the integrated machine, the technological process is simplified, a large amount of water resources and human resources are saved, the capital investment of equipment is reduced, the loose fiber dyeing process is optimized, and the method has revolutionary significance in the printing and dyeing industry.
The loose wool dyeing and dewatering integrated machine can optimize water circulation, improve efficiency, reduce waste of water resources, save water and energy, and reduce the number of washing; the loose wool dyeing and dewatering integrated machine has better stability and balance when treating loose fibers of more than 150 kg. The perfect combination of the dyeing equipment and the dewatering equipment into an integrated machine can shorten the process flow, reduce the labor intensity, reduce the equipment investment, reduce the environmental protection pressure, realize low investment and high productivity and maximize the benefit.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, an environment-friendly and energy-saving type loose wool dyeing and dewatering integrated machine comprises a base 5, wherein a dye liquor circulating pump 4 and a main cylinder body 9 are arranged on the base 5, the main cylinder body 9 is fixed on the base 5 through a supporting and connecting system 2, a dewatering motor 7 is connected below the main cylinder body 9, and a loose wool net cage 11 and a dye liquor heating system 8 are arranged in the main cylinder body 9; the main cylinder body 9 is also provided with a feeding system 12, and the top end of the main cylinder body 9 is provided with a dye liquor nozzle 14.
The dye liquor circulating pump 4 is connected with the bottom end of the main cylinder body 9 through the dye liquor circulating pipeline 3, the dye liquor circulating pipeline 3 is further connected with a hose 15, and the other end of the hose 15 is connected with a dye liquor nozzle 14 at the top end of the main cylinder body 9.
The loose wool net cage 11 is arranged on a net cage base 16, the net cage base 16 is fixed on a mandrel 17, an output shaft of the dehydration motor 7 is connected with a driving wheel 18, and the driving wheel 18 is connected with a driven wheel 19 connected with the mandrel 17.
A dye liquor spray pipe 10 is arranged in the wool scattering net cage 11, and the upper end of the dye liquor spray pipe 10 is connected with a dye liquor nozzle 14.
And a pressing plate 13 is arranged on the fluffy net cage 11.
And a spring damper 6 is arranged on the support connecting system 2.
The dye liquor heating system 8 is composed of a heating coil and is arranged inside a main cylinder body 9.
The working process is as follows:
the fiber is loaded into a loose wool net cage 11 (generally filled by a special loose wool cake making machine), the fiber is tightly pressed by a pressure plate 13 and then is hung into a main cylinder body 9, a central hole pipe (a dye liquor spray pipe 10) is arranged at the central rod position of the loose wool net cage 11, small holes are densely distributed on the loose wool net cage 11 and the dye liquor spray pipe 10, then a switch cover air cylinder is started to close an upper cover, a dye liquor spray nozzle 14 is positioned and sealed on the dye liquor spray pipe 10, the dye cylinder is filled with water to a specified liquid level, a dye liquor circulating pump 4 is started after the check is correct, the temperature of a computer of a dyeing machine is controlled to be raised for dyeing, and dye and an auxiliary agent are added by. The dye liquor is pumped out from the bottom of the main cylinder body by a circulating pump, enters a dye liquor nozzle 14 from the top of the upper cover through a water outlet pipe and a hose 15 by the dye liquor circulating pump, enters a dye liquor spray pipe 10, flows out from small holes on the wall of the spray pipe, permeates from inside to outside through small holes on the circumferential wall of the cage 11, returns to the bottom of the main cylinder body, and returns to the dye liquor spray pipe by the circulating pump to form circulation. And after the dyeing, sampling and qualified, and washing with water. When washing, sewage in the cylinder body is discharged firstly, then the dewatering motor 7 is started to slowly increase the speed to a specified rotating speed for operation, the dewatering motor drives the wool scattering net cage 11 to operate together through a transmission system and the like for centrifugal dewatering, dewatering is carried out while water is discharged, and the operation is stopped after a certain time. Because a plurality of damping devices 6 are arranged between the integrated machine main body and the base frame, the integrated machine has low noise, stable operation and small vibration during dehydration operation. Then adding clean water to a certain liquid level, starting the dehydration motor 7 to rotate at a speed which is about 30 percent of the rotation speed of the centrifugal dehydration, simultaneously starting the dye liquor circulating pump 4 to wash, draining water again after washing for a certain time, and performing centrifugal dehydration again. Repeating the steps for several times until the water is washed clean to meet the process requirement, and finishing the operation. Therefore, the efficiency can be improved by using the centrifugal dehydration washing mode, and a large amount of water resources can be saved. The dyeing and the dehydration are integrally operated in the same equipment, so that the function of the equipment is maximized, the labor is saved, the environment is protected, the energy is saved, and the loose fiber dyeing and dehydrating process is optimized.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (5)
1. The utility model provides an environmental protection and energy saving type loose hair dyeing dehydration all-in-one, includes base (5), its characterized in that: the dyeing liquor circulating pump (4) and the main cylinder body (9) are arranged on the base (5), the main cylinder body (9) is fixed on the base (5) through the supporting and connecting system (2), the dewatering motor (7) is connected below the main cylinder body (9), and the main cylinder body (9) is internally provided with the loose wool net cage (11) and the dyeing liquor heating system (8); the main cylinder body (9) is also provided with a feeding system (12), and the top end of the main cylinder body (9) is provided with a dye liquor nozzle (14);
the fluffy net cage (11) is arranged on a net cage base (16), and a pressure plate (13) is arranged on the fluffy net cage (11); the cylinder mould base (16) is fixed on the mandrel (17), the output shaft of the dehydration motor (7) is connected with a driving wheel (18), and the driving wheel (18) is connected with a driven wheel (19) connected with the mandrel (17).
2. The environment-friendly energy-saving type loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: the dye liquor circulating pump (4) is connected with the bottom end of the main cylinder body (9) through the dye liquor circulating pipeline (3), the dye liquor circulating pipeline (3) is further connected with a hose (15), and the other end of the hose (15) is connected with a dye liquor nozzle (14) at the top end of the main cylinder body (9).
3. The environment-friendly energy-saving type loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: a dye liquor spray pipe (10) is arranged in the loose wool net cage (11), and the upper end of the dye liquor spray pipe (10) is connected with a dye liquor nozzle (14).
4. The environment-friendly energy-saving type loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: and a spring damper (6) is arranged on the supporting and connecting system (2).
5. The environment-friendly energy-saving type loose wool dyeing and dewatering all-in-one machine as claimed in claim 1, characterized in that: the dye liquor heating system (8) is composed of a heating coil and is arranged in the main cylinder body (9).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810933390.6A CN108978070B (en) | 2018-08-16 | 2018-08-16 | Environment-friendly energy-saving loose wool dyeing and dewatering integrated machine |
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| CN201810933390.6A CN108978070B (en) | 2018-08-16 | 2018-08-16 | Environment-friendly energy-saving loose wool dyeing and dewatering integrated machine |
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| CN108978070A CN108978070A (en) | 2018-12-11 |
| CN108978070B true CN108978070B (en) | 2021-04-02 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109695116A (en) * | 2019-02-01 | 2019-04-30 | 无锡市鑫耀达机械厂 | Loose stock dyeing, cleaning, dehydrating integrated machine |
| CN110512377A (en) * | 2019-08-29 | 2019-11-29 | 中原工学院 | A kind of automation equipment can be improved printing and dyeing level-dyeing property |
| CN111663264A (en) * | 2020-06-16 | 2020-09-15 | 莆田市荔城区聚慧科技咨询有限公司 | Dyeing cylinder integrated with dewatering and drying functions |
| CN113584758B (en) * | 2021-07-06 | 2023-08-29 | 桐乡市亿宏绢纺有限责任公司 | Dyeing device and process for spun-dyed spun silk |
| CN113914029B (en) * | 2021-09-27 | 2024-06-18 | 江苏宝德新材料有限公司 | Method for washing high-hydroscopicity fiber |
| CN114525636A (en) * | 2021-12-15 | 2022-05-24 | 荆州丝路轩行科技有限公司 | Washing method of loose fibers |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1643029A1 (en) * | 2004-10-01 | 2006-04-05 | Whirlpool Corporation | A method for laundering fabric with a non-aqueous working fluid using a select rinse fluid and apparatus using such method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204211953U (en) * | 2014-11-10 | 2015-03-18 | 浙江汇丰经编针织有限公司 | Stock dyeing machine |
| CN204491219U (en) * | 2015-03-03 | 2015-07-22 | 苏州华策纺织科技有限公司 | A kind of stock dyeing machine fibre cage |
| CN104611858B (en) * | 2015-03-03 | 2016-11-09 | 响水县嘉亿纺织有限公司 | A kind of turnable stock dyeing machine of fibre cage |
| CN104611860B (en) * | 2015-03-03 | 2016-08-24 | 马晓均 | A kind of hanging box formula stock dyeing machine |
| CN204662048U (en) * | 2015-04-16 | 2015-09-23 | 湖州市菱湖东方丝织厂 | A kind of loose stock dyeing device with rotatable fibre cage |
| CN204738126U (en) * | 2015-05-12 | 2015-11-04 | 湖州哲豪丝绸有限公司 | Stock dyeing machine's nozzle governing device |
| CN108004692A (en) * | 2018-01-10 | 2018-05-08 | 杭州鼎飞数控技术合伙企业(普通合伙) | A kind of staple in bulk centrifugal dehydration dyeing apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1643029A1 (en) * | 2004-10-01 | 2006-04-05 | Whirlpool Corporation | A method for laundering fabric with a non-aqueous working fluid using a select rinse fluid and apparatus using such method |
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