CN104894777A - Secondary printing and dyeing processing system of textiles - Google Patents
Secondary printing and dyeing processing system of textiles Download PDFInfo
- Publication number
- CN104894777A CN104894777A CN201510315845.4A CN201510315845A CN104894777A CN 104894777 A CN104894777 A CN 104894777A CN 201510315845 A CN201510315845 A CN 201510315845A CN 104894777 A CN104894777 A CN 104894777A
- Authority
- CN
- China
- Prior art keywords
- textiles
- printing
- dyeing
- controller
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Coloring (AREA)
Abstract
The invention discloses a secondary printing and dyeing processing system of textiles. The system comprises a controller, a secondary printing and dyeing device, a secondary cleaning device, a secondary drying device, an image acquisition device and a textile bracket; the image acquisition device is installed on the textile bracket, the secondary printing and dyeing device, the secondary cleaning device and the secondary drying device are provided with a shared guide rail, the textile bracket is installed on the guide rail, and the image acquisition device acquires printing and dyeing information of the textiles and transmits the printing and dyeing information to the controller; and the controller processes the received printing and dyeing information, controls the textile bracket to move between the secondary printing and dyeing device, the secondary cleaning device and the secondary drying device along the guide rail according to a processing result, and controls working of the secondary printing and dyeing device, the secondary cleaning device and the secondary drying device. The system saves reprinting and redyeing process, and improves working efficiency.
Description
Technical field
The invention belongs to fabrics printing and dyeing apparatus field, be specifically related to a kind of textiles secondary printing and dyeing treatment system.
Background technology
High temperature-pressure dyeing machine mainly contaminates cotton textiles, terylene, acrylic fibers, nylon, wool, polyester-cotton blend, Mao Di, numb cotton or various blended yarn, configuration all kinds creel, multi-form yarn can be contaminated outward, as cheese, reeled yarn spinning cake, loose hair, wool top, beamed yarn, slide fastener, dribbling etc.
High temperature-pressure dyeing machine has following features:
1, circulation staining solution flow controls according to coloured differently technological requirement, by main pump frequency conversion speed-adjusting system, reaches and saves the energy and give rational flow, realizes simultaneously dyeing and controls optimization.
2, the liquid stream parallel operation of compact conformation, eliminate commutation pause, add cycle-index, make dyeing evenly.
3, low bath raio design, saves dyestuff, auxiliary agent and the energy, reduces blowdown flow rate, increase economic efficiency.
4, can variable load yarn bar, make appearance yarn amount can carry out having through conversion, reach because of determine bath raio, elasticity is processed in lifting.
5, scavenger system fast, effectively saves scavenging period and water consumption.
6, overflow-type charging system, can carry out dynamic material, effectively controls reinforced speed and amount, ensures uniform dye-uptake.
7, adopt novel centrifugal circulation, tool high-performance high efficiency and save the energy.
The water temperature of dyeing and printing sewage is higher (sizing and cowboy's rinse effluent except) mostly, pulp sewage water temperature as the bleachinging and dyeing of knitted cloth, knitted yarn is 40 ~ 45 DEG C, the Bleaching and dyeing sewage water temperature of lint, knitting wool is 40 ~ 50 DEG C, and moving back of Woven Fabrics is boiled, dyeing and printing sewage water temperature is 40 ~ 50 DEG C etc.When water temperature over-high, biochemical wastewater treatment system can be caused normally to run, directly affect sewage qualified discharge.Therefore must consider to carry out cooling process to high temperature sewage, then, then make the sewage after cooling enter biochemical treatment system, to reach the water temperature requirement of biochemical treatment, ensure the normal operation of whole treatment system.Meanwhile, the heat energy in sewage is also a kind of recycling resource.Usually the mode of heat exchange is adopted to carry out cooling down to the method that sewage is lowered the temperature, the process spent water of different temperatures, after mixing, enters heat exchanger and carries out cooling process, generally water temperature controlled below 42 DEG C, not only be beneficial to biological growth, can also treatment effect be improved.
, more or less there are some insufficient problems of printing and dyeing in the textiles that traditional dyeing and printing process prints and dyes out, or there is the phenomenons such as printing and dyeing colour cast, and in prior art, process after this kind of problem generally adopts process again and print and dye again, or as defect ware process, like this, add operation on the one hand, lose time, waste labour, also result in the waste of resource on the other hand, therefore, a kind of device processing such textiles is badly in need of.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of textiles secondary to print and dye treatment system, solves in prior art the insufficient or colour cast reprocessing of printing and dyeing and causes and lose time and the problem of resource.
The present invention is for solving the problems of the technologies described above by the following technical solutions:
A kind of textiles secondary printing and dyeing treatment system, comprise controller, secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket, described controller respectively with secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket connects, described image collecting device is installed on textiles bracket, secondary dyeing and printing device, secondary cleaning device, secondary drying device arranges shared guide rail, textiles bracket is installed on guide rail, the printing and dyeing information of described image acquisition device textiles also transfers to controller, controller processes the printing and dyeing information received, and control textiles bracket along guide rail at secondary dyeing and printing device according to result, secondary cleaning device, move between secondary drying device, and control secondary dyeing and printing device, secondary cleaning device, the work of secondary drying device.
In described secondary cleaning device, concentration sensor is set, set temperature sensor in secondary drying device, textiles bracket is arranged displacement transducer and location switch, described concentration sensor, temperature sensor, displacement transducer are all connected with controller with location switch.
Described concentration sensor, to be connected by wired and/or wireless mode between temperature sensor with controller, institute's displacement sensors and being wirelessly connected between location switch with controller.
Described image collector is set to CCD camera.
The central processing unit of described controller is the one in fpga chip, ARM chip, dsp chip.
Described fpga chip is the one in the Spartan-6 family chip of Xilinx company.
Described fpga chip is XC6SLX16.
Described temperature sensor is DS18B20.
Compared with prior art, the present invention has following beneficial effect:
1, the native system textile images information of once being printed and dyed by image acquisition device, be sent to controller to process, controller is according to the output control secondary printing and dyeing after process, oven dry, process targetedly, like this, save the flow process of again printing and dyeing again, improve operating efficiency.
2, textiles bracket arranges displacement transducer and location switch, controller accurately can be controlled textiles bracket, improve automaticity.
3, Spartan-6 series not only has leading system integration ability, can also realize the minimum totle drilling cost being applicable to high volume applications simultaneously, be highly suitable for the target design platform that can provide integrated software and hardware assembly.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention and the course of work are described further.
As shown in Figure 1, a kind of textiles secondary printing and dyeing treatment system, comprise controller, secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket, described controller respectively with secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket connects, described image collecting device is installed on textiles bracket, secondary dyeing and printing device, secondary cleaning device, secondary drying device arranges shared guide rail, textiles bracket is installed on guide rail, the printing and dyeing information of described image acquisition device textiles also transfers to controller, controller processes the printing and dyeing information received, and control textiles bracket along guide rail at secondary dyeing and printing device according to result, secondary cleaning device, move between secondary drying device, and control secondary dyeing and printing device, secondary cleaning device, the work of secondary drying device.
In described secondary cleaning device, concentration sensor is set, set temperature sensor in secondary drying device, textiles bracket is arranged displacement transducer and location switch, described concentration sensor, temperature sensor, displacement transducer are all connected with controller with location switch.
Described concentration sensor, to be connected by wired and/or wireless mode between temperature sensor with controller, institute's displacement sensors and being wirelessly connected between location switch with controller.
Described image collector is set to CCD camera.
The central processing unit of described controller is the one in fpga chip, ARM chip, dsp chip.
Described fpga chip is the one in the Spartan-6 family chip of Xilinx company.
Described fpga chip is XC6SLX16.
Described temperature sensor is DS18B20.
Operation principle and the course of work of native system are as follows:
Textiles after once dyeing is arranged on textiles bracket, by the image information of image acquisition device textiles, be sent to controller, controller by the image information received and the image ratio that presets comparatively, after carrying out image procossing, generate deviate, then, according to deviate, secondary dyeing and printing device is controlled, textiles secondary is printed and dyed, the image information of image processing apparatus Real-time Collection textiles, until secondary has been printed and dyed, controller controls secondary cleaning device and cleans textiles, secondary drying device is dried textiles, according to the program of setting, or the programme-control textiles bracket of real-time analysis is at moving on rails.
The present invention adopts XC6SLX16 chip in the Spartan-6 family chip of Xilinx company as primary processor, and tool has the following advantages:
Spartan-6 series not only has leading system integration ability, can also realize the minimum totle drilling cost being applicable to high volume applications simultaneously.This series is by 13 member compositions, and available density is not from 3840 logical blocks to 147443 logical blocks etc.Compared with previous generation Spartan series, this serial power consumption be only its 50%, and speed is faster, linkage function is more comprehensively abundant.Spartan-6 series adopts the manufacture of ripe 45nm low-power consumption copper wiring technology, the perfection achieving cost performance and power consumption balances, brand-new and more efficient pair register 6 can be provided to input look-up table (LUT) logic and a series of abundant built-in system level module, comprising 18Kb (2 x 9Kb) Block RAM, second generation DSP48A1 Slice, SDRAM Memory Controller, enhancement mode mixed mode Clock management module, SelectIO technology, the high speed serialization transceiver module of power optimization, the compatible endpoint module of PCI Express, AS level power supply management mode, automatic detection config option, and by AES and Device DNA defencive function realize enhanced ip security.These excellent specific properties provide the replacement scheme able to programme of low cost for customizing ASIC product with unprecedented ease for use.Spartan-6 FPGA can be logical design in enormous quantities, is that the DSP design of guiding and cost-sensitive Embedded Application provide best solution with consumer.Spartan-6 FPGA has established solid programmable chip basis, is highly suitable for the target design platform that can provide integrated software and hardware assembly, energy can be focused on innovation work to make designer at the beginning of development starts.
The grading of 1.Spartan-6 FPGA logical block has fully demonstrated the more powerful logical block ability that up-to-date 6 input LUT frameworks possess.
2. each Spartan-6 FPGA Slice all comprises 4 LUT and 8 triggers.
3. each DSP48A1 Slice includes a 18x18 multiplier, an adder and an accumulator.
4.Block RAM size is 18Kb substantially.Each module can also as two independently 9Kb module uses.
5. each CMT includes two DCM and PLL.
6. under-3N speed step, do not support Memory Controller module.
Technical staff can select the concrete model being applicable to project according to the needs relating to input.
Claims (8)
1. a textiles secondary printing and dyeing treatment system, it is characterized in that: comprise controller, secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket, described controller respectively with secondary dyeing and printing device, secondary cleaning device, secondary drying device, image collecting device, textiles bracket connects, described image collecting device is installed on textiles bracket, secondary dyeing and printing device, secondary cleaning device, secondary drying device arranges shared guide rail, textiles bracket is installed on guide rail, the printing and dyeing information of described image acquisition device textiles also transfers to controller, controller processes the printing and dyeing information received, and control textiles bracket along guide rail at secondary dyeing and printing device according to result, secondary cleaning device, move between secondary drying device, and control secondary dyeing and printing device, secondary cleaning device, the work of secondary drying device.
2. textiles secondary printing and dyeing treatment system according to claim 1, it is characterized in that: in described secondary cleaning device, concentration sensor is set, set temperature sensor in secondary drying device, textiles bracket is arranged displacement transducer and location switch, described concentration sensor, temperature sensor, displacement transducer are all connected with controller with location switch.
3. textiles secondary printing and dyeing treatment system according to claim 2, it is characterized in that: described concentration sensor, to be connected by wired and/or wireless mode between temperature sensor with controller, institute's displacement sensors and being wirelessly connected between location switch with controller.
4. textiles secondary printing and dyeing treatment system according to claim 1, is characterized in that: described image collector is set to CCD camera.
5. textiles secondary printing and dyeing treatment system according to claim 1, is characterized in that: the central processing unit of described controller is the one in fpga chip, ARM chip, dsp chip.
6. textiles secondary printing and dyeing treatment system according to claim 5, is characterized in that: described fpga chip is the one in the Spartan-6 family chip of Xilinx company.
7. textiles secondary printing and dyeing treatment system according to claim 6, is characterized in that: described fpga chip is XC6SLX16.
8. textiles secondary printing and dyeing treatment system according to claim 2, is characterized in that: described temperature sensor is DS18B20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510315845.4A CN104894777A (en) | 2015-06-11 | 2015-06-11 | Secondary printing and dyeing processing system of textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510315845.4A CN104894777A (en) | 2015-06-11 | 2015-06-11 | Secondary printing and dyeing processing system of textiles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104894777A true CN104894777A (en) | 2015-09-09 |
Family
ID=54027713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510315845.4A Withdrawn CN104894777A (en) | 2015-06-11 | 2015-06-11 | Secondary printing and dyeing processing system of textiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104894777A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108221226A (en) * | 2018-01-23 | 2018-06-29 | 海宁鼎达纺织有限公司 | A kind of cotton fabric kiering equipment based on PLC controls |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6675703B2 (en) * | 2001-11-29 | 2004-01-13 | Rafael Pascual Bernabeu | Machine to simultaneously hot-press, print, flock imprint and brush |
| CN103757843A (en) * | 2013-12-30 | 2014-04-30 | 吴江金名来丝绸进出口有限公司 | Dyeing control system |
| CN203890678U (en) * | 2014-03-21 | 2014-10-22 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN204215186U (en) * | 2014-09-24 | 2015-03-18 | 西安越度机电科技有限公司 | A kind of overflow dyeing machine control device |
| CN204780250U (en) * | 2015-06-11 | 2015-11-18 | 江苏海大印染机械有限公司 | Fabrics secondary printing and dyeing processing system |
-
2015
- 2015-06-11 CN CN201510315845.4A patent/CN104894777A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6675703B2 (en) * | 2001-11-29 | 2004-01-13 | Rafael Pascual Bernabeu | Machine to simultaneously hot-press, print, flock imprint and brush |
| CN103757843A (en) * | 2013-12-30 | 2014-04-30 | 吴江金名来丝绸进出口有限公司 | Dyeing control system |
| CN203890678U (en) * | 2014-03-21 | 2014-10-22 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN204215186U (en) * | 2014-09-24 | 2015-03-18 | 西安越度机电科技有限公司 | A kind of overflow dyeing machine control device |
| CN204780250U (en) * | 2015-06-11 | 2015-11-18 | 江苏海大印染机械有限公司 | Fabrics secondary printing and dyeing processing system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108221226A (en) * | 2018-01-23 | 2018-06-29 | 海宁鼎达纺织有限公司 | A kind of cotton fabric kiering equipment based on PLC controls |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10570545B2 (en) | Control method of a double-drum washing machine | |
| CN201990851U (en) | Novel continuous dyeing machine | |
| CN103628335B (en) | Blend fibre cheese triad colouring method | |
| CN101413191A (en) | Supercritical CO2Waterless warp beam dyeing system and dyeing method thereof | |
| CN101725031A (en) | Efficient short-flow pre-treating process for high-grade high-density cotton fabrics | |
| CN103741526A (en) | Residual liquid dyeing process of cheese | |
| CN202000111U (en) | Hot water recycling system for dyeing machine | |
| CN100535225C (en) | Synchronous padding method for raw spinning cake | |
| CN204780250U (en) | Fabrics secondary printing and dyeing processing system | |
| CN108978070A (en) | A kind of environment-friendly and energy-efficient flock dyeing dehydrating integrated machine | |
| CN104213356B (en) | A kind of textile dyeing water treatment system | |
| CN103726217A (en) | Method and system for shortened wet steaming dyeing of loose fibers | |
| CN107352606A (en) | A kind of dope dyeing Waste Water Treatment | |
| CN201358367Y (en) | Overflowing machine | |
| CN203034260U (en) | Washing machine with hot water function | |
| CN104894786A (en) | Textile dyeing pretreatment system | |
| CN104894783A (en) | Textile dyeing and drying system | |
| CN104894777A (en) | Secondary printing and dyeing processing system of textiles | |
| CN102619041A (en) | Intelligent spray-dyeing system of horizontal water washing machine | |
| CN108103805A (en) | A kind of looped fabric gas-liquid environmental protection bleaching and dyeing method | |
| CN107218824B (en) | The recyclable device and method of a kind of acid dyeing raffinate and thermal energy | |
| CN103669046B (en) | Synchronous dehairing and dyeing technology for polyester cotton mixed fabric | |
| CN204780256U (en) | Processing system before fabrics dyeing | |
| CN202969037U (en) | Wastewater reuse printing washing machine | |
| CN104908416A (en) | Textile printing and dyeing prewetting system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C04 | Withdrawal of patent application after publication (patent law 2001) | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20150909 |