CN209703056U - Desizing rinsing machine applied to open width washing pad dyeing drying production line - Google Patents

Abstract

Desizing rinsing machine applied to open width washing pad dyeing drying production line, it includes horizontal frame, desizing unit and washing unit, the desizing unit includes successively against the multiple desizing groove bodies and multiple first roll components of arrangement, fabric guide roll and lower fabric guide roll are installed in each desizing groove body, each first roll component is located in the back segment portion of corresponding desizing groove body top surface；The washing unit includes that upper fabric guide roll and lower fabric guide roll are successively equipped in the multiple washing groove bodies and multiple second roll components of arrangement, each rinsing bowl body.This desizing rinsing machine is washed using continuous multiple desizing and repeatedly and is cooperated after a desizing and once dried to fabric, cooperates the operation once dried to fabric after primary washing, improves efficiency and the effect to fabric desizing and washing.Water consumption is few, only washes link water, greatly reduces the discharge rate of sewage.

Description

Desizing rinsing machine applied to open width washing pad dyeing drying production line

Technical field

The utility model relates to textile dyeing and finishing fields, specifically refer to applied to open width washing pad dyeing drying production line Desizing rinsing machine.

Background technique

The development of Chinese artificial leather, synthetic leather industry, it has also become an emerging industry for quite having development potentiality, it is artificial Leather, synthetic leather are quickly grown, and market is increasingly widened now, and the numerous leather goods of designs and varieties are seen everywhere in daily life, such as Interior decoration, sofa fabric, automobile interior decoration, clothes, footwear and luggage etc..By taking PU is removed from office as an example, PU leather is a kind of artificial skin Leather, lower layer are that fabric (cloth) or non-woven material (non-woven fabrics), upper layer are coated with resin, then the imitation day Jing Guo various post-processings The material of right leather, so the fabric (cloth) or non-woven material (non-woven fabrics) of lower layer are normally referred to as " PU leather base cloth ", PU leather Base fabric has the characteristics that high-intensitive, high density and height are quantitative, and comprehensive performance is better than eedle-punched non-wovens and textile cloth, manufactured leather feel Soft, plentiful, tensile strength is big, good permeability, and simulated effect is good.

Existing PU leather base cloth generally uses dye vat (also known as dye jigger) to carry out the operation of desizing water washing dyeing.Existing dye vat is main Including cloth storage trough, the circulatory system, filtering and heat exchanger, charging bucket (secondary cylinder) components such as cloth outputting roller and plaiting device.It is given birth to Production. art generally comprises following steps: cloth feeding → desizing → draining → (remarks: dyestuff generally can for washing → draining → high-temperature dyeing Select sulfur dye and vulcanized sodium) → draining → washing → fixation softness → draining → cloth outputting → cloth feeding → drying → cropping.It is existing There is dye vat to may be implemented to carry out PU leather base cloth the operation of desizing water washing dyeing, but links are in monoblock type merger operation and can deposit In some shortcomings, existing dye vat water consumption is big, and discharge capacity is more, can generate a large amount of sewage, and desizing water washing effect is unsatisfactory And energy consumption is high.

Utility model content

The utility model provide applied to open width washing pad dyeing drying production line desizing rinsing machine, its object is to gram It takes that existing dye vat water consumption is big, and discharge capacity is more, a large amount of sewage can be generated, desizing water washing effect is unsatisfactory and energy consumption is high etc. lacks It falls into.

In order to solve the above-mentioned technical problem, the technical solution of the utility model is as follows:

Applied to the desizing rinsing machine of open width washing pad dyeing drying production line, it include elongated horizontal frame and It is installed in the desizing unit and washing unit that in horizontal frame and front and back is arranged, which includes successively being used in combination against arrangement The multiple first rolls matched are corresponded in the multiple desizing groove bodies for holding desizing agent solution and with multiple desizing groove bodies Component is installed on along its length successively between the upper and lower every the upper fabric guide roll and lower selvage guide being staggeredly arranged in each desizing groove body Roller, each first roll component are located in the back segment portion of corresponding desizing groove body top surface；The washing unit includes successively abutting cloth It sets and is used to hold multiple washing groove bodies of clear water and corresponds the multiple second rolls matched with multiple washing groove bodies Component, each rinsing bowl body is interior to be equipped on along its length successively between the upper and lower every the upper fabric guide roll and lower selvage guide being staggeredly arranged Roller.

The steam-heating pipe for being heated to desizing agent solution, the steam-heating pipe are additionally provided in each desizing groove body Positioned at the lower section of lower fabric guide roll, the first top cover for preventing heat loss is covered at the notch of each desizing groove body；Each The steam-heating pipe for being heated to clear water solution is additionally provided in rinsing bowl body, which is located at lower fabric guide roll Lower section is covered with the second top cover for preventing heat loss at the notch of each washing groove body.

The number of the desizing groove body is three, and each desizing groove body is equipped with the charging that desizing agent solution is added into it It manages, prevent the solution overfall of desizing agent solution spilling and the blowdown Butterworth Hatch positioned at its bottom, the first roll component Number be also three, each first roll component includes pick-up roll before roll frame body, first be installed on roll frame body, up and down The king roller of arrangement and secondary roll and driving king roller rotation are to drive first power device of the fabric to driving front.

The number of the washing groove body is three, and each washing groove body, which is equipped with, to be added the water inlet pipe of clear water into it, prevents The clear water overfall that clear water overflows and the sewage outlet positioned at its bottom；The number of the second roll component is also three, The first two second roll component includes pick-up roll, king roller arranged up and down before roll frame body, second be installed on roll frame body With secondary roll and driving king roller rotation to drive second power device of the fabric to driving front, the latter second roll group Part include roll frame body and be installed on roll frame body go out damping roller, in longitudinally arranged driven topping roll, roll in active, The Power Component of roll rotation, forms water between roll and driven bottom roll in the active in driven bottom roll and driving active The first passage that fabric after washing passes through, what the fabric after forming washing in the driven topping roll and active between roll passed through Second channel.

From the above description of the utility model, it can be seen, compared to the prior art, utility model has the advantages that originally moving back Pulp-water washing machine is washed using continuous multiple desizing and repeatedly and is cooperated after a desizing and once dried to fabric, and one Cooperate the operation once dried to fabric after secondary washing, improves efficiency and the effect to fabric desizing and washing.Use water Amount is few, only washes link water, and washes link and desizing link is separate from, and the ejected wash water is (as by simple Filtration treatment) it can also recycle, greatly reduce the discharge rate of sewage.

Detailed description of the invention

Fig. 1 is the schematic diagram that this open width washes pad dyeing drying production line.

Fig. 2 is the schematic diagram that this open width washes open width entering cloth rack and desizing unit matching in pad dyeing drying production line.

Fig. 3 be this open width wash pad dyeing drying production line in open width entering cloth rack except villus device main view direction schematic diagram, Wherein dust hood is by section view.

Fig. 4 is that this open width is washed in pad dyeing drying production line except the overlook direction schematic diagram of the dust hood of villus device.

Fig. 5 is the schematic diagram that this open width washes desizing rinsing machine in pad dyeing drying production line.

Fig. 6 is the schematic diagram that this open width washes the first cylinder drying machine in pad dyeing drying production line.

Fig. 7 is that this open width washes in pad dyeing drying production line the main view direction schematic diagram for keeping in piling bin.

Fig. 8 is that this open width washes in pad dyeing drying production line the overlook direction schematic diagram for keeping in piling bin.

Fig. 9 is that this open width washes the main view direction schematic diagram that color machine is continuously rolled in pad dyeing drying production line.

Figure 10 is that this open width washes the schematic diagram that dyeing tank in color machine is continuously rolled in pad dyeing drying production line.

Figure 11 is that this open width washes the control flow frame that automatic feeding device in color machine is continuously rolled in pad dyeing drying production line Figure.

The schematic diagram cooperated between the second cylinder drying machine and folder in this open width of Figure 12 washing pad dyeing drying production line.

Figure 13 is the partial enlargement diagram in Figure 12 at A.

Figure 14 is the partial enlargement diagram in Figure 12 at B.

Specific embodiment

Illustrate specific embodiment of the present utility model with reference to the accompanying drawings.

With reference to attached drawing 1, Fig. 2 and Fig. 3.Open width washes pad dyeing drying production line, it includes that fabric 8 successively pass through by continous way Open width entering cloth rack 1, the first cylinder drying machine 3, temporary piling bin 4, continuously rolls color machine 5, the second calender drying at desizing rinsing machine 2 Machine 6 and folder 7.This production line, which changes traditional leather base cloth and generallys use dye vat, carries out that batch production bring is many asks Topic, this Design of Production Line are ideal, by the split type independent operating of links and form the production method of assembly line, greatly mention High production efficiency, also reduces recruitment cost.The open width entering cloth rack 1 is including rack 10 and along fabric travelling route in rack The expanding roller group 11 that is arranged on 10, fabric guide roll 12, except villus device 13, tight cloth device 14 and draw-out roller 15, it is described to remove villus device 13 It is passed through including fabric 8 from inside and the dust hood 131 except villus is carried out to the positive and negative surface of fabric 8, with the general pipeline of dust catcher Road 132 and the left and right branch pipe(tube) 133,134 being connected with total pipeline 132, the left branch pipe(tube) 133 and right branch pipe(tube) 134 divide Not corresponding connection is in 131 left and right side walls of dust hood.It, can be effectively by the suede on fabric 8 using the design for removing villus device 13 Hair, dust and other impurities remove, and prevent villus, dust and other impurities from entering in desizing rinsing machine 2 and damaging roller assembly or influence PU The quality of leather base cloth.

With reference to attached drawing 2, Fig. 3 and Fig. 4.The dust hood 131 is in the oval tubular of lateral arrangement, is inside and outside two layers of knot Structure, internal layer are inner cover 135, and outer layer is outer cover 136, and the upper top surface of the outer cover 136 and bottom surface offer the item that fabric passes through Shape collar extension 137, the left and right side walls of the inner cover 135 offer the outlet communicated with inside outer cover 136, the outer cover 136 Left and right side walls offer the installing port being connected with left and right branch pipe(tube) 133,134 respectively, the upper top surface of the inner cover 135 and Bottom surface offers the bar shaped internal orifice 138 that fabric passes through, and the bore of the bar shaped collar extension 137 is greater than the bore of bar shaped internal orifice 138, The bore of the bar shaped internal orifice 138 is equal or slightly larger than the thickness of fabric 8.Double-layer structure inside and outside this dust hood 131, greatly mentions The high villus removed on fabric 8, dust and other impurities efficiency, and when fabric 8 is passed through from inner cover 135, part villus, dust Equal sundries due to by bar shaped internal orifice 138 friction or squeezing action can fly out from bar shaped internal orifice 138, at this moment due to there is outer cover 136 protective action, the villus of the part, dust and other impurities can also be inhaled along the left branch pipe(tube) 133 and right branch pipe(tube) 134 It is discharged after entering to total pipeline 132.Villus can be effectively prevented, dust and other impurities are flown upward in workshop so that the production in workshop Environment is cleaner.

With reference to attached drawing 1, Fig. 2 and Fig. 5.The desizing rinsing machine 2 includes elongated horizontal frame 20 and is installed in The desizing unit and washing unit of in horizontal frame 20 and front and back arrangement, the desizing unit include successively against arrangement and for containing It puts three desizing groove bodies 21 of desizing agent solution and corresponds three first rolls matched with three desizing groove bodies 21 Component 22.It is described washing unit include successively against arrange and for hold clear water three washing groove bodies 24 and with three water Washing trough body 24 corresponds the three second roll components 25 matched.This desizing rinsing machine using continuous desizing three times and It washes and cooperates after a desizing three times and fabric is once dried, cooperate after primary washing and fabric is once dried Operation, improve efficiency and the effect to fabric desizing and washing.

With reference to attached drawing 2 and Fig. 5.It is installed in each desizing groove body 21 on along its length successively between the upper and lower every the cloth that is staggered The upper fabric guide roll 211 and lower fabric guide roll 212 set, each first roll component 22 are located at the back segment portion of corresponding 21 top surface of desizing groove body On.The steam-heating pipe 213 for being heated to desizing agent solution, the steam-heating pipe are additionally provided in each desizing groove body 21 213 are located at the lower section of lower fabric guide roll 212, are covered at the notch of each desizing groove body 21 for preventing the first of heat loss to push up Lid 23.The design of first top cover 23 plays certain heat insulating effect to desizing agent solution, prevents each desizing groove body 21 Interior heat sheds from notch, energy saving.Each desizing groove body 21 is equipped with the feed pipe that desizing agent solution is added into it 214, the solution overfall 215 for preventing desizing agent solution from overflowing and the blowdown Butterworth Hatch 216 positioned at its bottom, three first are rolled Roll assembly 22 includes pick-up roll 222, king roller arranged up and down before roll frame body 221, first be installed on roll frame body 221 223 rotate to drive first power device 225 of the fabric 8 to driving front with secondary roll 224 and driving king roller 223, are somebody's turn to do First power device 225 includes motor and the retarder connecting with motor output shaft, and the king roller 223 passes through retarder and electricity The motor output shaft of machine is sequentially connected.

In addition, the number of the desizing groove body 21 is also possible to other suitable numbers such as two or four, described first The number of roller assembly 22 is also possible to other suitable numbers such as corresponding two or four.

With reference to attached drawing 2 and Fig. 5.It is equipped in each washing groove body 24 on along its length successively between the upper and lower every being staggeredly arranged Upper fabric guide roll 241 and lower fabric guide roll 242.The steam for being heated to clear water solution is additionally provided in each washing groove body 24 Heating tube 243, the steam-heating pipe 243 are located at the lower section of lower fabric guide roll, are covered with and are used at the notch of each washing groove body 24 The second top cover 25 of heat loss is prevented, the design of second top cover 25 plays certain heat insulating effect to clear water solution, Prevent heat in each washing groove body 24 from shedding from notch, it is energy saving.Each washing groove body 24 is equipped with to be added clearly into it The water inlet pipe 244 of water, the clear water overfall for preventing clear water from overflowing and the sewage outlet 246 positioned at its bottom.Described the first two The composed structure of second roll component 25 and the composed structure of the first roll component 22 are essentially identical, therefore it is no longer described in detail Internal structure；The latter second roll component 25 includes roll frame body 251 and the damping roller out being installed on roll frame body 251 252, in longitudinally arranged driven topping roll 253, roll in roll 254, driven bottom roll 255 and driving active in active The Power Components 256 of 254 rotations, the fabric 8 after forming washing in the active between roll 254 and driven bottom roll 255 pass through First passage, the second channel that the fabric after forming washing in the driven topping roll and active between roll passes through.

In addition, the number of the washing groove body 24 is also possible to other suitable numbers such as two or four, described second The number of roller assembly 25 is also possible to other suitable numbers such as corresponding two or four.

With reference to attached drawing 1, Fig. 6 and Figure 13.First cylinder drying machine 3 and the second cylinder drying machine 6 include drying machine Frame 30 and the thermally conductive drying cylinder group 33 of the cloth inlet mechanism 31 being installed in drying rack 30, cloth-discharging mechanism 32, steam and drive steam The power device of thermally conductive drying cylinder group running, which includes variable-frequency motor 37 and transmission device, since power device drives Steam thermally conductive drying cylinder group running is the common prior art, its internal structure that this will not be detailed here and its operating principle, described Cloth inlet mechanism 31 and cloth-discharging mechanism 32 are located at the two sides of drying rack 30, and the thermally conductive drying cylinder group 33 of steam is three pairs each pair of The thermally conductive drying cylinder 330 of four steam is staggeredly tangent, and the center of each pair of thermally conductive drying cylinder 330 of four steam is on same straight line.

With reference to attached drawing 1, Figure 12 and Figure 13.The number of the thermally conductive drying cylinder group 33 of the steam of second cylinder drying machine 6 is three Group is equipped with the first balance adjustment part 34 between the thermally conductive drying cylinder group 33 of first steam and the thermally conductive drying cylinder group 33 of the second steam, described The second balance adjustment part 35 is equipped between the thermally conductive drying cylinder group 33 of second steam and the thermally conductive drying cylinder group 33 of third steam, described first is flat Weighing apparatus regulating part 34 is located at the lower part of drying rack 30, and the second balance adjustment part 35 is located at the top of drying rack 30.It is described First and second balance adjustment part 34,35 includes the pedestal 360 being fixed in drying rack 30, is movably connected on pedestal 360 Oscillating rod 361, the fabric guide roll 362 being installed on 361 both ends of oscillating rod, with the swinging axle 363 that connects in the middle part of oscillating rod 361 with And driving swinging axle 363 rotates and horizontally disposed cylinder 364, the piston rod of the cylinder 364 are connected on swinging axle 363.

With reference to attached drawing 1, Figure 12 and Figure 14.The folder 7 includes cropping frame body 70 and edge goes out on cropping frame body 70 Cloth direction sets gradually fabric guide roll 71, cropping roller 72 and controls frame 73, being rotated by motor 74 of cropping roller 72, institute State to control and drive roll 731 and cloth pressing roller 732 be set on frame 73, the folder 7 further include be installed in it is on cropping frame body 70 and right The fan 75 that leather base cloth surface cools down, the fan 75 is between fabric guide roll 71 and cropping roller 72.Due to from the second drying cylinder The PU leather base cloth temperature that drying machine 6 comes out generally can be higher, using the design of fan 75, removes from office during transportation to PU in this way The surface of base fabric cools down, and it is excessively high and local color difference, fold occur to avoid the PU leather base cloth temperature stacked in material collecting trolley 76 Variation and influence the quality of product.

With reference to attached drawing 1, Fig. 7 and Fig. 8.The temporary piling bin 4 includes the groove body 40 of section semicircular in shape and is used to prop up Groove body 41 is supportted, which is equipped with two movable rolls 42,43 positioned opposite, shape between two movable rolls 42,43 The clearance channel 44 passed through at single blank 8, the width of the clearance channel 44 are equal or slightly larger than the thickness of fabric 8.This is temporary The entire production line is divided into the front half section controlled independently of each other and second half section by the design of piling bin 4, if front half section equipment is interim It breaks down, has the fabric of temporary stacking in piling bin 4 due to keeping in, the operation of second half section equipment will not be influenced at once, improve The practicability that production line uses.The design of two movable rolls 42,43, it is ensured that in fabric before entrance continuously rolls color machine, The phenomenon that being not in fold, being even bonded, greatly increases the effect that mill base dyes it.

With reference to attached drawing 1 and Fig. 9.The color machine 5 that continuously rolls includes rolling color frame body 50 and being installed in roll on color frame body 50 simultaneously And it is used to hold the dyeing tank 51 of mill base and the mill roll mechanism 52 positioned at 51 rear portion of dyeing tank, it is described to roll on color frame body 50 Equipped between the upper and lower every the multiple upper fabric guide rolls 52 being staggeredly arranged and multiple lower fabric guide rolls 53, and multiple upper fabric guide roll 52 is located at The top of dyeing tank 51, the multiple lower fabric guide roll 53 are located in dyeing tank 51；The mill roll mechanism 52 includes being installed in It rolls and goes out dye roller 520, in roll 522, driven bottom roll 523 in longitudinally arranged driven topping roll 521, active on color frame body 50 And the power device 524 of roll rotation 522 in active is driven, it is formed between roll 522 and driven bottom roll 523 in the active The first passage that fabric after dyeing passes through forms the base after dyeing in the driven topping roll 521 and active between roll 522 The second channel that cloth passes through.This continuously rolls color machine 5 using the integral structure for rolling color after preceding dyeing, and dyeing effect is good, and structure It is more firm.

With reference to attached drawing 9 and Figure 10.The dyeing tank 51 includes rolling for the front half section 511 of piece dyeing finishing and for accepting Roller mechanism 52 shuts out the second half section 512 of extra mill base, and the multiple lower fabric guide roll 53 is located in the front half section of dyeing tank 51, It is described go out dye roller 520, driven topping roll 521, roll 522 and driven bottom roll 523 are respectively positioned on the dyeing tank second half section in active 512 top.Using the design of 51 moulding of this dyeing tank, mill base is efficiently avoided continuously to roll the waste in colour circle section existing As material saving cost.

With reference to attached drawing 1, Fig. 9 and Figure 11.Described continuously to roll color machine 5 further include automatic feeding device, the automatic feeding device Including mill base storage container 550, the level sensor 551 in dyeing tank 51 and will be in mill base storage container 550 The charging water pump 552 and control the controller 553 that water pump 552 works that mill base is pumped into dyeing tank 51, the liquid level induction Device 551 is electrically connected with controller 553.Using the design of automatic feeding device, so that increasing color paste consumption into dyeing tank 51 More precisely, artificial observation dosage bring error is avoided, while also avoiding the waste of color paste consumption.

Only specific embodiment of the present utility model, but the design concept of the present invention is not limited thereto, all benefits The change for carrying out unsubstantiality to the utility model with this design, shall fall into the category of infringing the protection scope of the present invention.

Claims (4)

1. being applied to the desizing rinsing machine of open width washing pad dyeing drying production line, it is characterised in that: it includes elongated water Flat frame and the desizing unit and washing unit for being installed in horizontal frame and front and back arrangement, which includes successively tight By arrange and for hold desizing agent solution multiple desizing groove bodies and with multiple desizing groove bodies one-to-one correspondence match it is more A first roll component is installed on along its length successively between the upper and lower every the upper selvage guide being staggeredly arranged in each desizing groove body Roller and lower fabric guide roll, each first roll component are located in the back segment portion of corresponding desizing groove body top surface；The washing unit includes It successively abuts the multiple washing groove bodies for arranging and be used to hold clear water and is matched with multiple washing groove bodies one-to-one correspondence more A second roll component, each rinsing bowl body is interior to be equipped on along its length successively between the upper and lower every the upper fabric guide roll being staggeredly arranged With lower fabric guide roll.

2. the desizing rinsing machine applied to open width washing pad dyeing drying production line as described in claim 1, it is characterised in that: every The steam-heating pipe for being heated to desizing agent solution is additionally provided in a desizing groove body, which is located at lower selvage guide The lower section of roller is covered with the first top cover for preventing heat loss at the notch of each desizing groove body；In each rinsing bowl body It is additionally provided with the steam-heating pipe for being heated to clear water solution, which is located at the lower section of lower fabric guide roll, each Wash the second top cover being covered at the notch of groove body for preventing heat loss.

3. the desizing rinsing machine applied to open width washing pad dyeing drying production line as described in claim 1, it is characterised in that: institute The number for stating desizing groove body is three, and each desizing groove body, which is equipped with, to be added the feed pipe of desizing agent solution into it, prevents desizing The solution overfall that agent solution overflows and the blowdown Butterworth Hatch positioned at its bottom, the number of the first roll component is also three A, each first roll component includes pick-up roll, king roller arranged up and down before roll frame body, first be installed on roll frame body With secondary roll and driving king roller rotation to drive first power device of the fabric to driving front.

4. the desizing rinsing machine applied to open width washing pad dyeing drying production line as described in claim 1, it is characterised in that: institute The number for stating washing groove body is three, and each washing groove body, which is equipped with, to be added the water inlet pipe of clear water into it, prevents clear water from overflowing Clear water overfall and sewage outlet positioned at its bottom；The number of the second roll component is also three, the first two second Roller assembly include pick-up roll before roll frame body, second be installed on roll frame body, king roller arranged up and down and secondary roll with And driving king roller rotation, to drive second power device of the fabric to driving front, the latter second roll component includes roll It frame body and is installed on roll frame body and goes out damping roller, in longitudinally arranged driven topping roll, roll, driven bottom roll in active And the Power Component of roll rotation in active is driven, the fabric after washing is formed in the active between roll and driven bottom roll The first passage passed through, the second channel that the fabric after forming washing in the driven topping roll and active between roll passes through.