CN209703067U - Drying color development device applied to open width washing pad dyeing drying production line - Google Patents

Abstract

Drying color development device applied to open width washing pad dyeing drying production line, including positioned at the first cylinder drying machine continuously rolled in front of color machine and positioned at the second cylinder drying machine for continuously rolling color machine rear, first, second cylinder drying machine includes drying rack and the thermally conductive drying cylinder group of the cloth inlet mechanism being installed in drying rack, cloth-discharging mechanism, steam and the power device for driving the thermally conductive drying cylinder group running of steam, and the cloth inlet mechanism and cloth-discharging mechanism are located at the two sides of drying rack.This drying color development device uses the design for being located at the first, second cylinder drying machine for continuously rolling color machine front and back, so that leather base cloth colour fixation is ideal, fabric is dried before carrying out continuously rolling color machine, ensure fabric dry tack free and with certain temperature, enhance the dyeing effect to fabric, drying fixation is carried out to it using the thermally conductive drying cylinder group of multiple groups steam after piece dyeing finishing, such colour fixation is more ideal, and greatly affects production efficiency.

Description

Drying color development device applied to open width washing pad dyeing drying production line

Technical field

The utility model relates to textile dyeing and finishing fields, specifically refer to applied to open width washing pad dyeing drying production line Dry color development device.

Background technique

The development of Chinese artificial leather, synthetic leather industry, it has also become an emerging industry for quite having development potentiality, it is artificial Leather, synthetic leather are quickly grown, and market is increasingly widened now, and the numerous leather goods of designs and varieties are seen everywhere in daily life, such as Interior decoration, sofa fabric, automobile interior decoration, clothes, footwear and luggage etc..By taking PU is removed from office as an example, PU leather is a kind of artificial skin Leather, lower layer are that fabric (cloth) or non-woven material (non-woven fabrics), upper layer are coated with resin, then the imitation day Jing Guo various post-processings The material of right leather, so the fabric (cloth) or non-woven material (non-woven fabrics) of lower layer are normally referred to as " PU leather base cloth ", PU leather Base fabric has the characteristics that high-intensitive, high density and height are quantitative, and comprehensive performance is better than eedle-punched non-wovens and textile cloth, manufactured leather feel Soft, plentiful, tensile strength is big, good permeability, and simulated effect is good.

Existing PU leather base cloth generally uses dye vat (also known as dye jigger) to carry out the operation of desizing water washing dyeing.Existing dye vat is main Including cloth storage trough, the circulatory system, filtering and heat exchanger, charging bucket (secondary cylinder) components such as cloth outputting roller and plaiting device.It is given birth to Production. art generally comprises following steps: cloth feeding → desizing → draining → (remarks: dyestuff generally can for washing → draining → high-temperature dyeing Select sulfur dye and vulcanized sodium) → draining → washing → fixation softness → draining → cloth outputting → cloth feeding → drying → cropping.It is existing There is dye vat to may be implemented to carry out PU leather base cloth the operation of desizing water washing dyeing, but links are in monoblock type merger operation and can deposit It is undesirable in some shortcomings, especially colour fixation, and separate unit dye vat limits throughput, production effect is greatly affected in this way Rate.

Utility model content

The utility model provides the drying color development device applied to open width washing pad dyeing drying production line, its object is to The defects of overcoming existing dye vat colour fixation undesirable, and separate unit dye vat limits throughput, greatly affecting production efficiency in this way.

In order to solve the above-mentioned technical problem, the technical solution of the utility model is as follows:

Applied to the drying color development device of open width washing pad dyeing drying production line, including being located at continuously roll in front of color machine the One cylinder drying machine and positioned at the second cylinder drying machine for continuously rolling color machine rear, which includes Drying rack and the thermally conductive drying cylinder group of the cloth inlet mechanism being installed in drying rack, cloth-discharging mechanism, steam and drive steam are led The power device of hot drying cylinder group running, the cloth inlet mechanism and cloth-discharging mechanism are located at the two sides of drying rack, the steam Thermally conductive drying cylinder group is that three pairs of thermally conductive drying cylinders of each pair of four steam are staggeredly tangent, and the center of the thermally conductive drying cylinder of each pair of four steam is in same On one straight line.

The thermally conductive drying cylinder group number of steam in second cylinder drying machine is three groups, the thermally conductive drying cylinder group of first steam and The first balance adjustment part is equipped between the thermally conductive drying cylinder group of second steam, the thermally conductive drying cylinder group of second steam and third steam are thermally conductive The second balance adjustment part is equipped between drying cylinder group, the first balance adjustment part is located at the lower part of drying rack, and described second is flat Weighing apparatus regulating part is located at the top of drying rack.

The first and second balance adjustment part includes the pedestal being fixed in drying rack, is flexibly connected on the base Oscillating rod, the fabric guide roll being installed on oscillating rod both ends turn with the swinging axle and driving swinging axle connecting in the middle part of oscillating rod Dynamic and horizontally disposed cylinder, the piston rod of the cylinder are connected on swinging axle.

It further include being installed in the second cylinder drying machine applied to the drying color development device of open width washing pad dyeing drying production line The cropping component at rear portion, the cropping component include cropping frame body and set gradually selvage guide along cloth outputting direction on cropping frame body Roller, cropping roller and frame is controlled, the cropping roller rotates under the drive of the motor, and drive roll and compress is arranged in described control on frame Roller, the folder further include being installed on cropping frame body and to the fan that leather base cloth surface cools down, which, which is located at, leads Between cloth rewinder roll and cropping roller.

From the above description of the utility model, it can be seen, compared to the prior art, utility model has the advantages that this baking Drying hair color device uses the design for being located at the first, second cylinder drying machine for continuously rolling color machine front and back, so that leather base cloth fixation Effect is ideal, dries before carrying out continuously rolling color machine to fabric, it is ensured that fabric dry tack free and with certain temperature increases By force to the dyeing effect of fabric, drying fixation is carried out to it using the thermally conductive drying cylinder group of multiple groups steam after piece dyeing finishing, it is solid in this way Color effect is more ideal, and greatly affects production efficiency.

Detailed description of the invention

Fig. 1 is the schematic diagram that this open width washes pad dyeing drying production line.

Fig. 2 is the schematic diagram that this open width washes open width entering cloth rack and desizing unit matching in pad dyeing drying production line.

Fig. 3 be this open width wash pad dyeing drying production line in open width entering cloth rack except villus device main view direction schematic diagram, Wherein dust hood is by section view.

Fig. 4 is that this open width is washed in pad dyeing drying production line except the overlook direction schematic diagram of the dust hood of villus device.

Fig. 5 is the schematic diagram that this open width washes desizing rinsing machine in pad dyeing drying production line.

Fig. 6 is the schematic diagram of the first cylinder drying machine in this drying color development device.

Fig. 7 is that this open width washes in pad dyeing drying production line the main view direction schematic diagram for keeping in piling bin.

Fig. 8 is that this open width washes in pad dyeing drying production line the overlook direction schematic diagram for keeping in piling bin.

Fig. 9 is that this open width washes the main view direction schematic diagram that color machine is continuously rolled in pad dyeing drying production line.

Figure 10 is the schematic diagram that this continuously rolls dyeing tank in color machine.

Figure 11 is the control flow block diagram that this continuously rolls automatic feeding device in color machine.

Figure 12 is the schematic diagram cooperated between the second cylinder drying machine and folder in this drying color development device.

Figure 13 is the partial enlargement diagram in Figure 12 at A.

Figure 14 is the partial enlargement diagram in Figure 12 at B.

Specific embodiment

Illustrate specific embodiment of the present utility model with reference to the accompanying drawings.

With reference to attached drawing 1, Fig. 2 and Fig. 3.Open width washes pad dyeing drying production line, it includes that fabric 8 successively pass through by continous way Open width entering cloth rack 1, the first cylinder drying machine 3, temporary piling bin 4, continuously rolls color machine 5, the second calender drying at desizing rinsing machine 2 Machine 6 and cropping component 7；The open width entering cloth rack 1 includes rack 10 and the expansion being arranged in rack 10 along fabric travelling route Width roller group 11, fabric guide roll 12 remove villus device 13, tight cloth device 14 and draw-out roller 15, described except villus device 13 includes fabric 8 from interior Portion pass through and to the positive and negative surface of fabric 8 carry out except the dust hood 131 of villus, the total pipeline 132 with dust catcher and with it is total The left and right branch pipe(tube) 133,134 that pipeline 132 is connected, the left branch pipe(tube) 133 is corresponding with right branch pipe(tube) 134 to be connected to In 131 left and right side walls of dust hood.It, can be effectively miscellaneous by villus, dust on fabric 8 etc. using the design for removing villus device 13 Object removes, and prevents villus, dust and other impurities from entering in desizing rinsing machine 2 and damaging roller assembly or influence the product of PU leather base cloth Matter.

With reference to attached drawing 2, Fig. 3 and Fig. 4.The dust hood 131 is in the oval tubular of lateral arrangement, is inside and outside two layers of knot Structure, internal layer are inner cover 135, and outer layer is outer cover 136, and the upper top surface of the outer cover 136 and bottom surface offer the item that fabric passes through Shape collar extension 137, the left and right side walls of the inner cover 135 offer the outlet communicated with inside outer cover 136, the outer cover 136 Left and right side walls offer the installing port being connected with left and right branch pipe(tube) 133,134 respectively, the upper top surface of the inner cover 135 and Bottom surface offers the bar shaped internal orifice 138 that fabric passes through, and the bore of the bar shaped collar extension 137 is greater than the bore of bar shaped internal orifice 138, The bore of the bar shaped internal orifice 138 is equal or slightly larger than the thickness of fabric 8.Double-layer structure inside and outside this dust hood 131, greatly mentions The high villus removed on fabric 8, dust and other impurities efficiency, and when fabric 8 is passed through from inner cover 135, part villus, dust Equal sundries due to by bar shaped internal orifice 138 friction or squeezing action can fly out from bar shaped internal orifice 138, at this moment due to there is outer cover 136 protective action, the villus of the part, dust and other impurities can also be inhaled along the left branch pipe(tube) 133 and right branch pipe(tube) 134 It is discharged after entering to total pipeline 132.Villus can be effectively prevented, dust and other impurities are flown upward in workshop so that the production in workshop Environment is cleaner.

With reference to attached drawing 1, Fig. 2 and Fig. 5.The desizing rinsing machine 2 includes elongated horizontal frame 20 and is installed in The desizing unit and washing unit of in horizontal frame 20 and front and back arrangement, the desizing unit include successively against arrangement and for containing It puts three desizing groove bodies 21 of desizing agent solution and corresponds three first rolls matched with three desizing groove bodies 21 Component 22.It is described washing unit include successively against arrange and for hold clear water three washing groove bodies 24 and with three water Washing trough body 24 corresponds the three second roll components 25 matched.This desizing rinsing machine using continuous desizing three times and It washes and cooperates after a desizing three times and fabric is once dried, cooperate after primary washing and fabric is once dried Operation, improve efficiency and the effect to fabric desizing and washing.

With reference to attached drawing 2 and Fig. 5.It is installed in each desizing groove body 21 on along its length successively between the upper and lower every the cloth that is staggered The upper fabric guide roll 211 and lower fabric guide roll 212 set, each first roll component 22 are located at the back segment portion of corresponding 21 top surface of desizing groove body On.The steam-heating pipe 213 for being heated to desizing agent solution, the steam-heating pipe are additionally provided in each desizing groove body 21 213 are located at the lower section of lower fabric guide roll 212, are covered at the notch of each desizing groove body 21 for preventing the first of heat loss to push up Lid 23.The design of first top cover 23 plays certain heat insulating effect to desizing agent solution, prevents each desizing groove body 21 Interior heat sheds from notch, energy saving.Each desizing groove body 21 is equipped with the feed pipe that desizing agent solution is added into it 214, the solution overfall 215 for preventing desizing agent solution from overflowing and the blowdown Butterworth Hatch 216 positioned at its bottom, three first are rolled Roll assembly 22 includes pick-up roll 222, king roller arranged up and down before roll frame body 221, first be installed on roll frame body 221 223 rotate to drive first power device 225 of the fabric 8 to driving front with secondary roll 224 and driving king roller 223, are somebody's turn to do First power device 225 includes motor and the retarder connecting with motor output shaft, and the king roller 223 passes through retarder and electricity The motor output shaft of machine is sequentially connected.

In addition, the number of the desizing groove body 21 is also possible to other suitable numbers such as two or four, described first The number of roller assembly 22 is also possible to other suitable numbers such as corresponding two or four.

With reference to attached drawing 2 and Fig. 5.It is equipped in each washing groove body 24 on along its length successively between the upper and lower every being staggeredly arranged Upper fabric guide roll 241 and lower fabric guide roll 242.The steam for being heated to clear water solution is additionally provided in each washing groove body 24 Heating tube 243, the steam-heating pipe 243 are located at the lower section of lower fabric guide roll, are covered with and are used at the notch of each washing groove body 24 The second top cover 25 of heat loss is prevented, the design of second top cover 25 plays certain heat insulating effect to clear water solution, Prevent heat in each washing groove body 24 from shedding from notch, it is energy saving.Each washing groove body 24 is equipped with to be added clearly into it The water inlet pipe 244 of water, the clear water overfall for preventing clear water from overflowing and the sewage outlet 246 positioned at its bottom.Described the first two The composed structure of second roll component 25 and the composed structure of the first roll component 22 are essentially identical, therefore it is no longer described in detail Internal structure；The latter second roll component 25 includes roll frame body 251 and the damping roller out being installed on roll frame body 251 252, in longitudinally arranged driven topping roll 253, roll in roll 254, driven bottom roll 255 and driving active in active The power devices 256 of 254 rotations, the fabric 8 after forming washing in the active between roll 254 and driven bottom roll 255 pass through First passage, the second channel that the fabric after forming washing in the driven topping roll and active between roll passes through.

In addition, the number of the washing groove body 24 is also possible to other suitable numbers such as two or four, described second The number of roller assembly 25 is also possible to other suitable numbers such as corresponding two or four.

With reference to attached drawing 1, Fig. 6 and Figure 13.Color development device is dried by first cylinder drying machine 3, the second cylinder drying machine 6 It is formed with cropping component 7, first cylinder drying machine 3 and the second cylinder drying machine 6 include drying rack 30 and be installed in Cloth inlet mechanism 31, cloth-discharging mechanism 32 in drying rack 30, drive the thermally conductive drying cylinder group running of steam at the thermally conductive drying cylinder group 33 of steam Power device, which includes variable-frequency motor 37 and transmission device, since power device drives the thermally conductive drying cylinder group fortune of steam As the common prior art, its internal structure that this will not be detailed here and its operating principle, the cloth inlet mechanism 31 and cloth outputting Mechanism 32 is located at the two sides of drying rack 30, and the thermally conductive drying cylinder group 33 of steam is three pairs of thermally conductive drying cylinders of each pair of four steam 330 is staggeredly tangent, and the center of each pair of thermally conductive drying cylinder 330 of four steam is on same straight line.

With reference to attached drawing 1, Figure 12 and Figure 13.The number of the thermally conductive drying cylinder group 33 of the steam of second cylinder drying machine 6 is three Group is equipped with the first balance adjustment part 34 between the thermally conductive drying cylinder group 33 of first steam and the thermally conductive drying cylinder group 33 of the second steam, described The second balance adjustment part 35 is equipped between the thermally conductive drying cylinder group 33 of second steam and the thermally conductive drying cylinder group 33 of third steam, described first is flat Weighing apparatus regulating part 34 is located at the lower part of drying rack 30, and the second balance adjustment part 35 is located at the top of drying rack 30.It is described First and second balance adjustment part 34,35 includes the pedestal 360 being fixed in drying rack 30, is movably connected on pedestal 360 Oscillating rod 361, the fabric guide roll 362 being installed on 361 both ends of oscillating rod, with the swinging axle 363 that connects in the middle part of oscillating rod 361 with And driving swinging axle 363 rotates and horizontally disposed cylinder 364, the piston rod of the cylinder 364 are connected on swinging axle 363.

With reference to attached drawing 1, Figure 12 and Figure 14.The cropping component 7 includes cropping frame body 70 and the edge on cropping frame body 70 Cloth outputting direction sets gradually fabric guide roll 71, cropping roller 72 and controls frame 73, being rotated by motor 74 of cropping roller 72, It is described to control that drive roll 731 and cloth pressing roller 732, the cropping component 7 are arranged on frame 73 further includes being installed on cropping frame body 70 And to the fan 75 that leather base cloth surface cools down, the fan 75 is between fabric guide roll 71 and cropping roller 72.Due to from second The PU leather base cloth temperature that cylinder drying machine 6 comes out generally can be higher, right during transportation in this way using the design of fan 75 The surface of PU leather base cloth cools down, avoid the PU leather base cloth temperature stacked in material collecting trolley 76 it is excessively high and occur local color difference, The variation of fold and the quality for influencing product.

With reference to attached drawing 1, Fig. 7 and Fig. 8.The temporary piling bin 4 includes the groove body 40 of section semicircular in shape and is used to prop up Groove body 41 is supportted, which is equipped with two movable rolls 42,43 positioned opposite, shape between two movable rolls 42,43 The clearance channel 44 passed through at single blank 8, the width of the clearance channel 44 are equal or slightly larger than the thickness of fabric 8.This is temporary The entire production line is divided into the front half section controlled independently of each other and second half section by the design of piling bin 4, if front half section equipment is interim It breaks down, has the fabric of temporary stacking in piling bin 4 due to keeping in, the operation of second half section equipment will not be influenced at once, improve The practicability that production line uses.The design of two movable rolls 42,43, it is ensured that in fabric before entrance continuously rolls color machine, The phenomenon that being not in fold, being even bonded, greatly increases the effect that mill base dyes it.

With reference to attached drawing 1 and Fig. 9.The color machine 5 that continuously rolls includes rolling color frame body 50 and being installed in roll on color frame body 50 simultaneously And it is used to hold the dyeing tank 51 of mill base and the mill roll mechanism 52 positioned at 51 rear portion of dyeing tank, it is described to roll on color frame body 50 Equipped between the upper and lower every the multiple upper fabric guide rolls 52 being staggeredly arranged and multiple lower fabric guide rolls 53, and multiple upper fabric guide roll 52 is located at The top of dyeing tank 51, the multiple lower fabric guide roll 53 are located in dyeing tank 51；The mill roll mechanism 52 includes being installed in It rolls and goes out dye roller 520, in roll 522, driven bottom roll 523 in longitudinally arranged driven topping roll 521, active on color frame body 50 And the power device 524 of roll rotation 522 in active is driven, it is formed between roll 522 and driven bottom roll 523 in the active The first passage that fabric after dyeing passes through forms the base after dyeing in the driven topping roll 521 and active between roll 522 The second channel that cloth passes through.This continuously rolls color machine 5 using the integral structure for rolling color after preceding dyeing, and dyeing effect is good, and structure It is more firm.

With reference to attached drawing 9 and Figure 10.The dyeing tank 51 includes rolling for the front half section 511 of piece dyeing finishing and for accepting Roller mechanism 52 shuts out the second half section 512 of extra mill base, and the multiple lower fabric guide roll 53 is located in the front half section of dyeing tank 51, It is described go out dye roller 520, driven topping roll 521, roll 522 and driven bottom roll 523 are respectively positioned on the dyeing tank second half section in active 512 top.Using the design of 51 moulding of this dyeing tank, mill base is efficiently avoided continuously to roll the waste in colour circle section existing As material saving cost.

With reference to attached drawing 1, Fig. 9 and Figure 11.Described continuously to roll color machine 5 further include automatic feeding device, the automatic feeding device Including mill base storage container 550, the level sensor 551 in dyeing tank 51 and will be in mill base storage container 550 The charging water pump 552 and control the controller 553 that water pump 552 works that mill base is pumped into dyeing tank 51, the liquid level induction Device 551 is electrically connected with controller 553.Using the design of automatic feeding device, so that increasing color paste consumption into dyeing tank 51 More precisely, artificial observation dosage bring error is avoided, while also avoiding the waste of color paste consumption.

Only specific embodiment of the present utility model, but the design concept of the present invention is not limited thereto, all benefits The change for carrying out unsubstantiality to the utility model with this design, shall fall into the category of infringing the protection scope of the present invention.

Claims (4)

1. being applied to the drying color development device of open width washing pad dyeing drying production line, it is characterised in that: continuously roll color including being located at The first cylinder drying machine in front of machine and positioned at the second cylinder drying machine for continuously rolling color machine rear, which dries Dry machine include drying rack and the thermally conductive drying cylinder group of the cloth inlet mechanism being installed in drying rack, cloth-discharging mechanism, steam and The power device of the thermally conductive drying cylinder group running of steam is driven, the cloth inlet mechanism and cloth-discharging mechanism are located at the two of drying rack Side, the thermally conductive drying cylinder group of steam are that three pairs of thermally conductive drying cylinders of each pair of four steam are staggeredly tangent, the thermally conductive drying cylinder of each pair of four steam Center be on same straight line.

2. the drying color development device applied to open width washing pad dyeing drying production line as described in claim 1, it is characterised in that: The thermally conductive drying cylinder group number of steam in second cylinder drying machine is three groups, the thermally conductive drying cylinder group of first steam and the second steam Be equipped with the first balance adjustment part between thermally conductive drying cylinder group, the thermally conductive drying cylinder group of second steam and the thermally conductive drying cylinder group of third steam it Between be equipped with the second balance adjustment part, the first balance adjustment part is located at the lower part of drying rack, the second balance adjustment part Positioned at the top of drying rack.

3. the drying color development device applied to open width washing pad dyeing drying production line as claimed in claim 2, it is characterised in that: The first and second balance adjustment part includes oscillating rod, the dress of the pedestal being fixed in drying rack, flexible connection on the base The fabric guide roll that is located on oscillating rod both ends, with swinging axle connect in the middle part of oscillating rod and driving swinging axle rotates and horizontal cloth The piston rod of the cylinder set, the cylinder is connected on swinging axle.

4. the drying color development device applied to open width washing pad dyeing drying production line as described in claim 1, it is characterised in that: It further include the cropping component for being installed in the second cylinder drying machine rear portion, which includes cropping frame body and in cropping frame body On set gradually fabric guide roll, cropping roller along cloth outputting direction and control frame, the cropping roller rotates under the drive of the motor, the pendulum Drive roll is set on cloth holder and cloth pressing roller, the folder further include being installed on cropping frame body and dropping to leather base cloth surface The fan of temperature, the fan is between fabric guide roll and cropping roller.